TWM510228U - Tire section cutting machine utilizing diamond wires - Google Patents

Tire section cutting machine utilizing diamond wires Download PDF

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Publication number
TWM510228U
TWM510228U TW104206698U TW104206698U TWM510228U TW M510228 U TWM510228 U TW M510228U TW 104206698 U TW104206698 U TW 104206698U TW 104206698 U TW104206698 U TW 104206698U TW M510228 U TWM510228 U TW M510228U
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TW
Taiwan
Prior art keywords
tire
wire
diamond wire
wheel
cutting
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TW104206698U
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Chinese (zh)
Inventor
Jing-Po Duan
Xu Zhang
Tao Chen
Lei Liu
Xiao-Ming Chen
Pei-Yu Xie
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Qingdao Gaoce Technology Co Ltd
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Publication of TWM510228U publication Critical patent/TWM510228U/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/547Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
    • B26D1/553Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member with a plurality of wire-like cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Description

金剛線輪胎斷面切割機Diamond wire tire section cutting machine

本新型涉及輪胎切割技術領域,尤其是涉及一種適用於各種厚度輪胎斷面的切割機。The present invention relates to the field of tire cutting technology, and more particularly to a cutting machine suitable for various thickness tire sections.

目前,市場上常見的輪胎切割設備主要分爲無齒鋸切割、帶鋸切割、高壓水切割和線切割,前兩種切割方式的切割品質較差,高壓水切割成本較高且切割厚度有要求,線切割成本較低,而品質好。At present, the common tire cutting equipment on the market is mainly divided into toothless saw cutting, band saw cutting, high pressure water cutting and wire cutting. The cutting quality of the first two cutting methods is poor, the high pressure water cutting cost is high and the cutting thickness is required. Wire cutting costs are lower and the quality is good.

中國專利文獻中,公開號爲CN101417478A、名稱爲“切割絲製作方法及切割絲和輪胎切割裝置”的發明專利公開了一種方案(參見該申請說明書全文),包括床身、設有夾具的滑動工作台、床身上設置的套有環形切割裝置的主動輪、從動輪、環形切割裝置張緊機構、切割馬達,所述環形切割裝置是一種以鋼絲繩爲基體,表面固結磨料形成的環形切割絲。In the Chinese patent document, the invention patent entitled CN101417478A, entitled "Cut Wire Manufacturing Method and Cutting Wire and Tire Cutting Device" discloses a solution (see the full text of the application specification), including the bed body and the sliding work with the clamp. The driving wheel, the driven wheel, the ring cutting device tensioning mechanism and the cutting motor provided on the table and the bed body are sleeve-shaped cutting wires formed by the steel wire rope as a base body and the surface is fixed with abrasive material.

上述現有技術解决了輪胎斷面切割品質差的問題,上述方案的雙刀位切割是透過設置兩套平行同軸的切割輪來達成,因此只能達到固定厚度輪胎斷面的切割,無法根據不同厚度規格要求調整切割間距,且切割絲的張緊是透過配重盤來達成,而該等設備笨重並且無法根據張力的大小調節切割絲的張緊。The above prior art solves the problem of poor cutting quality of the tire section. The double-cutting of the above solution is achieved by providing two sets of parallel coaxial cutting wheels, so that only the cutting of the fixed thickness tire section can be achieved, and the thickness cannot be different according to different thicknesses. The specification requires adjustment of the cutting pitch, and the tensioning of the cutting wire is achieved by the weight plate, which is cumbersome and cannot adjust the tension of the cutting wire according to the tension.

本新型解决的技術問題是提供一種金剛線輪胎斷面切割機,目的是達到不同厚度規格的輪胎斷面的切割,以提高輪胎切割的效率及簡化操作工序。The technical problem solved by the present invention is to provide a diamond wire section cutting machine for the purpose of cutting the cross section of the tire of different thickness specifications, so as to improve the efficiency of the tire cutting and simplify the operation process.

爲了解决上述技術問題,本新型採用的技術方案是一種金剛線輪胎斷面切割機,包括底座、機架、金剛線、安裝在機架上用於承載金剛線的繞線機構及達成金剛線切割的切割機構、設有輪胎抓緊裝置的工作滑台和控制驅動裝置;切割機構包括上、下切割輪、驅動馬達和金剛線間距調整導輪組件,上、下切割輪上設有數條環槽,金剛線間距調整導輪組件在繞線時調整兩條金剛線在上、下切割輪環槽上的相對位置,以達成不同厚度規格的輪胎斷面雙刀位切割。In order to solve the above technical problems, the technical scheme adopted by the present invention is a diamond wire tire section cutting machine, which comprises a base, a frame, a diamond wire, a winding mechanism mounted on the frame for carrying a diamond wire, and a diamond wire cutting. Cutting mechanism, working sliding table with tire gripping device and control driving device; cutting mechanism comprises upper and lower cutting wheels, driving motor and diamond wire spacing adjusting guide wheel assembly, and several ring grooves are arranged on the upper and lower cutting wheels, The diamond wire spacing adjustment guide wheel assembly adjusts the relative positions of the two diamond wires on the upper and lower cutting wheel ring grooves during winding to achieve double-cutting of the tire section of different thickness specifications.

和現有技術相比,本方案基於對不同厚度的輪胎斷面實施雙刀位切割的構思,透過對切割機構的改進,設計可根據厚度要求調整金剛線刀位間距的切割機構,本方案將切割機構中的切割輪根據不同厚度要求設計了數條等距環槽,在調整時,靠近設備內側的金剛線位置不變,始終對準輪胎的中心,調整另一條金剛線在切割輪環槽上的位置,以達成兩條金剛線的相對位置的調整,切割出不同厚度的輪胎斷面。Compared with the prior art, the solution is based on the idea of double-cutting the cross section of the tire of different thicknesses. Through the improvement of the cutting mechanism, the cutting mechanism that can adjust the spacing of the diamond line according to the thickness requirement is designed. The cutting wheel in the mechanism is designed with several equidistant ring grooves according to different thickness requirements. When adjusting, the position of the diamond wire near the inner side of the device is unchanged, always aiming at the center of the tire, and adjusting another diamond wire on the cutting wheel ring groove. The position is adjusted to achieve the relative position of the two diamond wires, and the tire sections of different thicknesses are cut.

基於上述方案,本新型還做出了如下改進:Based on the above scheme, the present invention also makes the following improvements:

所述金剛線間距調整導輪組件包括樞接在機架上的主調整輪、透過軸安裝在機架上的副調整輪、和用於將下切割輪上的金剛線導出至主調整輪上的第一導輪,主調整輪在樞接軸的帶動下與機架的距離設置多個檔位,主調整輪一側始終與第一導輪相切,另一側與相應調整後的副調整輪相切;本改進方案是對金剛線間距調整導輪組件的改進,根據切割要求手動調節主調整輪,並適當調整副調整輪,達成間距的調整;本改進方案僅僅透過對調整輪的調節,達成金剛線的走絲,簡單易行,也精簡了切割機的結構,較爲便捷地達到對不同要求輪胎的切割。The diamond wire spacing adjustment guide wheel assembly includes a main adjustment wheel pivotally connected to the frame, a secondary adjustment wheel mounted on the frame through the transmission shaft, and a guide wire for guiding the diamond wire on the lower cutting wheel to the main adjustment wheel The first guide wheel, the main adjustment wheel is set with a plurality of gear positions under the driving of the pivot shaft and the distance from the frame, the main adjustment wheel side is always tangent to the first guide wheel, and the other side is correspondingly adjusted The adjustment wheel is tangent; the improvement scheme is an improvement on the diamond wire spacing adjustment guide wheel assembly, manually adjusting the main adjustment wheel according to the cutting requirement, and adjusting the auxiliary adjustment wheel appropriately to achieve the adjustment of the spacing; the improvement scheme only passes through the adjustment wheel Adjustment, to achieve the wire of the diamond wire, simple and easy, but also streamlined the structure of the cutting machine, more convenient to achieve the cutting of different requirements of the tire.

所述繞線機構包括收、放線裝置、用於將金剛線繞在收、放線裝置上的排線裝置、用於調整在走絲或繞線時金剛線張力的張力控制裝置、和設備不運行時用於制動收、放線裝置的制動裝置;The winding mechanism includes a receiving and paying device, a wire arranging device for winding a diamond wire on the receiving and discharging device, a tension control device for adjusting the tension of the diamond wire during wire routing or winding, and the device is not operated. Braking device for braking the take-up and pay-off device;

所述排線裝置包括排線導輪組件、透過滾珠螺桿驅動排線導輪組件往復運動的伺服馬達、用於排線導輪組件往復運動的直線滾動導軌、用於限制排線導輪組件位移的限位開關、及安裝在排線導輪組件上用於導正的偏移傳感器;本改進方案透過滾珠螺桿和直線滾動導軌,控制了排線精度,滿足在高速運轉時,將金剛線有序地排列在收、放線裝置上,限位開關確保了排線導輪組件在高速往復運動時不會跑出線輥法蘭端面。The wire arranging device comprises a wire guide roller assembly, a servo motor for reciprocating movement of the wire guide roller assembly through the ball screw, a linear rolling guide for reciprocating movement of the wire guide wheel assembly, and a limitation for displacing the wire guide wheel assembly The limit switch and the offset sensor mounted on the wire guide wheel assembly for guiding; the improved scheme controls the precision of the wire through the ball screw and the linear rolling guide, and satisfies the diamond wire during high speed operation Arranged in sequence on the take-up and take-up device, the limit switch ensures that the wire guide wheel assembly does not run out of the wire flange end face during high-speed reciprocating motion.

所述張力控制裝置包括張力輪、張力中心軸、兩端分別連接張力輪和張力中心軸的張力臂、安裝在張力中心軸上的角位移傳感器及驅動張力中心軸轉動的氣缸驅動裝置;本改進方案透過角位移傳感器檢測張力臂的轉動角度,從而控制張力的加載或卸載,確保切割機運轉時,金剛線的張力穩定,防止金剛線的脫落,進而確保了切割機的穩定運行。The tension control device comprises a tension wheel, a tension center shaft, a tension arm connecting the tension wheel and the tension center shaft at both ends, an angular displacement sensor mounted on the tension center shaft, and a cylinder driving device for driving the tension center shaft to rotate; the improvement The solution detects the rotation angle of the tension arm through the angular displacement sensor, thereby controlling the loading or unloading of the tension, ensuring that the tension of the diamond wire is stable when the cutting machine is running, and preventing the diamond wire from falling off, thereby ensuring stable operation of the cutting machine.

所述輪胎抓緊裝置包括輪胎抓緊機械手和驅動輪胎抓緊機械手升降、進給的驅動機構,輪胎抓緊機械手包括上下兩組每組三對氣爪、驅動氣爪開合的三對第一氣缸、固定氣爪位置的調節手柄、及用於氣爪滑動的滑動底板,在切割時,兩條金剛線分別位於氣爪之間的中心位置;在切割前,需要對輪胎牢牢固定住,本改進方案基於輪胎的固定進行了改進,在輪胎滑到工作滑台前,驅動機構將機械手升起,待輪胎定位完畢後,機械手降落並向工作滑台切割端進給,然後手動調節氣爪的前後位置和高度,確保氣爪能够牢固地抓緊輪胎的上、下子口,確保切割品質。The tire gripping device comprises a tire gripping robot and a driving mechanism for driving the tire to grasp the robot to lift and feed, and the tire gripping robot comprises three sets of three pairs of air grippers and three pairs of first cylinders for driving the gripper to open and close. The adjusting handle of the fixed gripper position and the sliding bottom plate for sliding the gripper, when cutting, the two diamond wires are respectively located at the center position between the grippers; before the cutting, the tire needs to be firmly fixed, the improvement The solution is based on the fixing of the tire. Before the tire slides to the working slide, the drive mechanism raises the manipulator. After the tire is positioned, the manipulator drops and feeds the cutting end of the working slide, and then manually adjusts the gripper. The front and rear position and height ensure that the gripper can firmly grasp the upper and lower nozzles of the tire to ensure the cutting quality.

所述工作滑台的前端中心設有對稱的三對定位孔、定位孔上可插定位立柱,定位立柱用於確保上、下切割輪內側上的金剛線過輪胎中心;本改進方案是爲了確保輪胎的中心對準靠近設備內側的金剛線,三對定位孔是爲了滿足不同直徑輪胎定位的需求。The front end of the working slide table is provided with three symmetric positioning holes, and the positioning holes can be inserted into the positioning column, and the positioning column is used to ensure that the diamond wire on the inner side of the upper and lower cutting wheels passes the tire center; the improvement scheme is to ensure The center of the tire is aligned with the diamond wire near the inside of the device, and the three pairs of positioning holes are designed to meet the needs of different diameter tire positioning.

此外,切割機還包括用於將輪胎運送到工作滑台上的起升裝置,起升裝置包括起升架、安裝在起升架上的第二無動力滾筒、及驅動起升架運動的第二氣缸;本改進方案是爲了解决輪胎過大時,人工搬運困難的問題,用起升裝置將輪胎輸送到工作滑台的一側,透過第二無動力滾筒,人工可將輪胎推滑至工作滑台上的切割區域。In addition, the cutting machine further includes a lifting device for transporting the tire to the work slide, the lifting device including a lifting frame, a second unpowered roller mounted on the lifting frame, and a movement for driving the lifting frame Two cylinders; the improvement scheme is to solve the problem that the manual handling is difficult when the tire is too large, the tire is transported to the side of the working slide by the lifting device, and the tire can be manually slipped to the work slip through the second unpowered roller. The cutting area on the stage.

本新型爲了達到不同厚度規格的輪胎斷面的切割,及提高輪胎切割的效率,其整體構思如下:結合輪胎切割工藝的特點,將切割輪進行改進,並設計了相應的金剛線間距調整機構,本新型透過將達成上述工藝的功能結構與裁斷機構進行組裝,優化具體組合方式,最終實現本新型。In order to achieve the cutting of the tire section of different thickness specifications and improve the efficiency of tire cutting, the whole concept is as follows: combined with the characteristics of the tire cutting process, the cutting wheel is improved, and the corresponding diamond line spacing adjustment mechanism is designed. The present invention realizes the present invention by assembling the functional structure of the above process and the cutting mechanism to optimize the specific combination mode.

下面將結合具體實施例和附圖對本新型做詳細說明。The present invention will be described in detail below with reference to specific embodiments and drawings.

實施例Example

如圖1至圖3所示,一種輪胎斷面切割機,包括底座1、機架2、金剛線3、安裝在機架2上用於承載金剛線3的繞線機構及達成金剛線3切割的切割機構、設有輪胎抓緊裝置的工作滑台4、和控制驅動裝置。As shown in FIG. 1 to FIG. 3, a tire section cutting machine includes a base 1, a frame 2, a diamond wire 3, a winding mechanism mounted on the frame 2 for carrying the diamond wire 3, and a diamond wire 3 cutting. The cutting mechanism, the working slide 4 provided with the tire gripping device, and the control driving device.

如圖1及圖3所示,切割機構包括上、下切割輪5、6、驅動馬達和金剛線間距調整導輪組件,上、下切割輪5、6上設有數條環槽,金剛線間距調整導輪組件在繞線時調整兩條金剛線3在上、下切割輪5、6環槽上的相對位置,以達成不同厚度規格的輪胎斷面雙刀位切割;As shown in FIG. 1 and FIG. 3, the cutting mechanism includes upper and lower cutting wheels 5, 6, a driving motor and a diamond wire spacing adjusting guide wheel assembly, and the upper and lower cutting wheels 5, 6 are provided with a plurality of ring grooves, and the spacing of the diamond wires. Adjusting the guide wheel assembly to adjust the relative positions of the two diamond wires 3 on the upper and lower cutting wheels 5 and 6 when winding, to achieve double-cutting of the tire section of different thickness specifications;

金剛線間距調整導輪組件包括樞接在機架2上的主調整輪7、透過軸安裝在機架2上的副調整輪8、和用於將下切割輪6上的金剛線3導出至主調整輪7上的第一導輪9,主調整輪7在樞接軸的帶動下與機架2的距離設置多個檔位,主調整輪7一側始終與第一導輪9相切,另一側與相應調整後的副調整輪8相切。The diamond wire spacing adjustment guide wheel assembly includes a main adjustment wheel 7 pivotally connected to the frame 2, a secondary adjustment wheel 8 mounted on the frame 2 through the transmission shaft, and a guide wire 3 for guiding the lower cutting wheel 6 to the diamond wire 3 The first guide wheel 9 on the main adjustment wheel 7, the main adjustment wheel 7 is provided with a plurality of gear positions under the driving of the pivot shaft and the frame 2, and the main adjustment wheel 7 is always tangential to the first guide wheel 9. The other side is tangent to the corresponding adjusted secondary adjustment wheel 8.

如圖4所示,繞線機構包括收、放線裝置、用於將金剛線3分別繞在收、放線裝置上的兩排線裝置、用於調整在走絲或繞線時金剛線3張力的張力控制裝置、和設備不運行時用於制動收、放線裝置的制動裝置。As shown in FIG. 4, the winding mechanism includes a receiving and unloading device, two wire arranging devices for winding the diamond wire 3 on the receiving and unloading device, and adjusting the tension of the diamond wire 3 during wire routing or winding. The tension control device and the brake device for braking the take-up and take-up device when the device is not in operation.

各排線裝置包括排線導輪組件10、透過滾珠螺桿11驅動排線導輪組件10往復運動的伺服馬達34、用於排線導輪組件10往復運動的直線滾動導軌12、用於限制排線導輪組件10位移的限位開關13、及安裝在排線導輪組件10上用於導正的偏移傳感器14。Each of the wire arranging devices includes a wire guide roller assembly 10, a servo motor 34 for driving the wire guide roller assembly 10 to reciprocate through the ball screw 11, and a linear rolling guide 12 for reciprocating the wire guide wheel assembly 10 for limiting the row A limit switch 13 for displacing the wire guide assembly 10, and an offset sensor 14 mounted on the wire guide assembly 10 for guiding.

如圖3及圖5所示,張力控制裝置包括張力輪15、張力中心軸16、兩端分別連接張力輪15和張力中心軸16的張力臂17、安裝在張力中心軸16上的角位移傳感器18及驅動張力中心軸16轉動的氣缸驅動裝置35。As shown in FIGS. 3 and 5, the tension control device includes a tension wheel 15, a tension center shaft 16, a tension arm 17 that connects the tension wheel 15 and the tension center shaft 16 at both ends, and an angular displacement sensor mounted on the tension center shaft 16. 18 and a cylinder drive unit 35 for driving the rotation center shaft 16 to rotate.

如圖6、7所示,輪胎抓緊裝置包括輪胎抓緊機械手和驅動輪胎抓緊機械手升降、進給的驅動機構,輪胎抓緊機械手包括上下兩組每組三對氣爪19、驅動氣爪19開合的三對第一氣缸20、分別固定兩組氣爪19位置的兩個調節手柄21、及用於氣爪19滑動的滑動底板22,在切割時,兩條金剛線分別位於氣爪19之間的中心位置,手動調整氣爪19的位置,將輪胎固定;驅動機構包括位於工作滑台4一側的起升立柱23、一端安裝在起升立柱23上的橫梁24、驅動橫梁24沿起升立柱23運動的起升氣缸25、安裝在橫梁24另一端的直線導軌26和用於鎖緊直線導軌26的鎖緊裝置27;工作滑台4的前端中心設有對稱的三對定位孔28、定位孔28上可插定位立柱29,定位立柱29用於確保上、下切割輪5、6內側上的金剛線3過輪胎中心;工作滑台4上還設有第一無動力滾筒30,工作滑台4有動力機構驅動沿導軌31滑動達成直線進給。As shown in FIGS. 6 and 7, the tire grasping device includes a tire gripping robot and a driving mechanism for driving the tire to grasp the robot to lift and feed, and the tire gripping robot includes two sets of three pairs of air grippers 19 and a driving gripper 19 for each of the upper and lower groups. The three pairs of first cylinders 20 that are opened and closed, the two adjustment handles 21 that respectively fix the positions of the two sets of grippers 19, and the slide bottom plate 22 for sliding the grippers 19, when cut, the two diamond wires are respectively located on the gripper 19 The central position between the manual adjustment of the position of the gripper 19 to fix the tire; the drive mechanism includes a lifting column 23 on one side of the working slide 4, a beam 24 mounted on the lifting column 23 at one end, and a drive beam 24 along a lifting cylinder 25 for lifting the upright 23, a linear guide 26 mounted at the other end of the beam 24, and a locking device 27 for locking the linear guide 26; the front end of the working slide 4 is provided with three pairs of symmetrical positioning holes 28, the positioning hole 28 can be inserted into the positioning column 29, the positioning column 29 is used to ensure the diamond wire 3 on the inner side of the upper and lower cutting wheels 5, 6 over the tire center; the working slide 4 is also provided with a first unpowered drum 30 , the work slide 4 has a power mechanism to drive along the guide Linear feed slide 31 to achieve.

如圖1及圖8所示,切割機還包括用於將輪胎運送到工作滑台4上的起升裝置,起升裝置包括起升架32、安裝在起升架32上的第二無動力滾筒33、及驅動起升架32運動的第二氣缸36。As shown in Figures 1 and 8, the cutting machine further includes a lifting device for transporting the tire to the work slide 4, the lifting device including a lifting frame 32 and a second unpowered mounting on the lifting frame 32. A drum 33 and a second cylinder 36 that drives the lifting frame 32 to move.

以上所述僅是本創作的較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。The above description is only a preferred embodiment of the present invention, and does not impose any form limitation on the present invention. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present creation, and has any technical field. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. The technical essence of the creation Any simple modification, equivalent change and modification of the above embodiments are still within the scope of the technical solution of the present invention.

1‧‧‧底座
2‧‧‧機架
3‧‧‧金剛線
4‧‧‧工作滑台
5‧‧‧上切割輪
6‧‧‧下切割輪
7‧‧‧主調整輪
8‧‧‧副調整輪
9‧‧‧第一導輪
10‧‧‧排線導輪組件
11‧‧‧滾珠螺桿
12‧‧‧直線滾動導軌
13‧‧‧限位開關
14‧‧‧偏移傳感器
15‧‧‧張力輪
16‧‧‧張力中心軸
17‧‧‧張力臂
18‧‧‧角位移傳感器
19‧‧‧氣爪
20‧‧‧第一氣缸
21‧‧‧調節手柄
22‧‧‧滑動底板
23‧‧‧起升立柱
24‧‧‧橫梁
25‧‧‧起升氣缸
26‧‧‧直線導軌
27‧‧‧鎖緊裝置
28‧‧‧定位孔
29‧‧‧定位立柱
30‧‧‧第一無動力滾筒
31‧‧‧導軌
32‧‧‧起升架
33‧‧‧第二無動力滾筒
34‧‧‧伺服馬達
35‧‧‧氣缸驅動裝置
36‧‧‧第二氣缸
1‧‧‧Base
2‧‧‧Rack
3‧‧‧ King Kong Line
4‧‧‧Working slide
5‧‧‧Upper cutting wheel
6‧‧‧ Lower cutting wheel
7‧‧‧Main adjustment wheel
8‧‧‧ Vice adjustment wheel
9‧‧‧First guide wheel
10‧‧‧Line guide roller assembly
11‧‧‧Ball screw
12‧‧‧Linear rolling guide
13‧‧‧Limit switch
14‧‧‧Offset sensor
15‧‧‧Tension wheel
16‧‧‧Tensile central axis
17‧‧‧ Tension arm
18‧‧‧ angular displacement sensor
19‧‧‧Claws
20‧‧‧First cylinder
21‧‧‧Adjustment handle
22‧‧‧Sliding bottom plate
23‧‧‧ lifting column
24‧‧‧ beams
25‧‧‧ lifting cylinder
26‧‧‧ Linear Guide
27‧‧‧Locking device
28‧‧‧Positioning holes
29‧‧‧ Positioning column
30‧‧‧First unpowered roller
31‧‧‧ rails
32‧‧‧ Lifting rack
33‧‧‧Second no power roller
34‧‧‧Servo motor
35‧‧‧Cylinder drive
36‧‧‧Second cylinder

圖1是本新型的立體結構示意圖。 圖2是本新型的支撑框架結構示意圖。 圖3是本新型的金剛線走絲結構示意圖。 圖4是本新型的排線裝置結構示意圖。 圖5是本新型的張力控制裝置結構示意圖。 圖6是本新型的工作滑台結構示意圖。 圖7是本新型的輪胎抓緊裝置結構示意圖。 圖8是本新型的輪胎起升裝置結構示意圖。1 is a schematic perspective view of the present invention. 2 is a schematic view showing the structure of the support frame of the present invention. 3 is a schematic view of the wire structure of the diamond wire of the present invention. 4 is a schematic structural view of the wire arranging device of the present invention. Figure 5 is a schematic view showing the structure of the tension control device of the present invention. Figure 6 is a schematic view showing the structure of the working slide table of the present invention. Figure 7 is a schematic view showing the structure of the tire gripping device of the present invention. Figure 8 is a schematic view showing the structure of the tire lifting device of the present invention.

1‧‧‧底座 1‧‧‧Base

2‧‧‧機架 2‧‧‧Rack

4‧‧‧工作滑台 4‧‧‧Working slide

5‧‧‧上切割輪 5‧‧‧Upper cutting wheel

6‧‧‧下切割輪 6‧‧‧ Lower cutting wheel

32‧‧‧起升架 32‧‧‧ Lifting rack

33‧‧‧第二無動力滾筒 33‧‧‧Second no power roller

Claims (8)

一種金剛線輪胎斷面切割機,包括底座、機架、金剛線、安裝在機架上用於承載金剛線的繞線機構及達成金剛線切割的切割機構、設有輪胎抓緊裝置的工作滑台和控制驅動裝置;所述切割機構包括上、下切割輪、驅動馬達和金剛線間距調整導輪組件,上、下切割輪上設有數條環槽,金剛線間距調整導輪組件在繞線時調整兩條金剛線在上、下切割輪環槽上的相對位置,以達成不同厚度規格的輪胎斷面雙刀位切割。A diamond wire tire section cutting machine, comprising a base, a frame, a diamond wire, a winding mechanism mounted on the frame for carrying a diamond wire, a cutting mechanism for forming a diamond wire cutting, and a working sliding table provided with a tire grasping device And controlling the driving device; the cutting mechanism comprises an upper and a lower cutting wheel, a driving motor and a diamond wire spacing adjusting guide wheel assembly, and the upper and lower cutting wheels are provided with a plurality of ring grooves, and the diamond wire spacing adjusting guide wheel assembly is wound when Adjust the relative position of the two diamond wires on the upper and lower cutting ring grooves to achieve double-cutting of the tire section with different thickness specifications. 如請求項1所述之金剛線輪胎斷面切割機,其中,金剛線間距調整導輪組件包括樞接在機架上的主調整輪、透過軸安裝在機架上的副調整輪、和用於將下切割輪上的金剛線導出至主調整輪上的第一導輪,主調整輪在樞接軸的帶動下與機架的距離設置多個檔位,主調整輪一側始終與第一導輪相切,另一側與相應調整後的副調整輪相切。The diamond wire tire section cutting machine according to claim 1, wherein the diamond wire spacing adjustment guide wheel assembly comprises a main adjustment wheel pivotally connected to the frame, a secondary adjustment wheel mounted on the frame through the transmission shaft, and The main adjusting wheel is connected to the first guiding wheel on the main adjusting wheel, and the main adjusting wheel is set with a plurality of gear positions under the driving of the pivoting shaft, and the main adjusting wheel side is always One of the guide wheels is tangent, and the other side is tangent to the corresponding adjusted secondary adjustment wheel. 如請求項1或2所述之金剛線輪胎斷面切割機,其中,繞線機構包括收、放線裝置、用於將金剛線繞在收、放線裝置上的排線裝置、用於調整在走絲或繞線時金剛線張力的張力控制裝置、和設備不運行時用於制動收、放線裝置的制動裝置。The diamond wire section cutting machine according to claim 1 or 2, wherein the winding mechanism comprises a receiving and discharging device, a wire arranging device for winding the diamond wire around the receiving and discharging device, and is used for adjusting The tension control device for the tension of the diamond wire during wire or winding, and the brake device for braking the take-up and take-up device when the device is not in operation. 如請求項3所述之金剛線輪胎斷面切割機,其中,排線裝置包括排線導輪組件、透過滾珠螺桿驅動排線導輪組件往復運動的伺服馬達、用於排線導輪組件往復運動的直線滾動導軌、用於限制排線導輪組件位移的限位開關、及安裝在排線導輪組件上用於導正的偏移傳感器。The diamond wire tire section cutting machine according to claim 3, wherein the wire arranging device comprises a wire guide roller assembly, a servo motor for reciprocating the wire guide roller assembly through the ball screw, and a wire guide roller assembly for reciprocating A moving linear rolling guide, a limit switch for limiting the displacement of the wire guide wheel assembly, and an offset sensor mounted on the wire guide wheel assembly for guiding. 如請求項3所述之金剛線輪胎斷面切割機,其中,張力控制裝置包括張力輪、張力中心軸、兩端分別連接張力輪和張力中心軸的張力臂、安裝在張力中心軸上的角位移傳感器及驅動張力中心軸轉動的氣缸驅動裝置。The diamond wire tire section cutting machine according to claim 3, wherein the tension control device comprises a tension wheel, a tension center shaft, a tension arm connecting the tension wheel and the tension center shaft at both ends, and an angle mounted on the tension center shaft. The displacement sensor and the cylinder drive device that drives the rotation center axis to rotate. 如請求項1或2所述之金剛線輪胎斷面切割機,其中,輪胎抓緊裝置包括輪胎抓緊機械手和驅動輪胎抓緊機械手升降、進給的驅動機構,輪胎抓緊機械手包括上下兩組每組三對氣爪、驅動氣爪開合的三對第一氣缸、固定氣爪位置的調節手柄、及用於氣爪滑動的滑動底板,兩條金剛線分別位於氣爪之間的中心位置。The diamond wire section cutting machine according to claim 1 or 2, wherein the tire grasping device comprises a tire gripping robot and a driving mechanism for driving the tire to grasp the robot to lift and feed, and the tire gripping robot comprises two groups of upper and lower. The three pairs of air grippers, the three pairs of first cylinders that drive the pawl open and close, the adjustment handle for fixing the gripper position, and the sliding bottom plate for the gripper sliding, the two diamond wires are respectively located at the center position between the air grippers. 如請求項1或2所述之金剛線輪胎斷面切割機,其中,工作滑台的前端中心設有對稱的三對定位孔、定位孔上可插定位立柱,定位立柱用於確保上、下切割輪內側上的金剛線過輪胎中心。The diamond wire section cutting machine according to claim 1 or 2, wherein the front end of the working slide has three symmetric positioning holes, and the positioning hole can be inserted into the positioning column, and the positioning column is used to ensure the upper and lower positions. The diamond wire on the inside of the cutting wheel passes through the center of the tire. 如請求項1或2所述之金剛線輪胎斷面切割機,其中,還包括用於將輪胎運送到工作滑台上的起升裝置,起升裝置包括起升架、安裝在起升架上的第二無動力滾筒、及驅動起升架運動的第二氣缸。The diamond wire tire section cutting machine of claim 1 or 2, further comprising a lifting device for transporting the tire to the working slide, the lifting device comprising a lifting frame and being mounted on the lifting frame The second unpowered drum and the second cylinder that drives the lifting frame.
TW104206698U 2014-03-27 2015-03-25 Tire section cutting machine utilizing diamond wires TWM510228U (en)

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