TWM502519U - Milling cutter capable of stabilizing cutting process - Google Patents

Milling cutter capable of stabilizing cutting process Download PDF

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Publication number
TWM502519U
TWM502519U TW104202722U TW104202722U TWM502519U TW M502519 U TWM502519 U TW M502519U TW 104202722 U TW104202722 U TW 104202722U TW 104202722 U TW104202722 U TW 104202722U TW M502519 U TWM502519 U TW M502519U
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TW
Taiwan
Prior art keywords
wedge
hole
blade
adjusting
seat
Prior art date
Application number
TW104202722U
Other languages
Chinese (zh)
Inventor
Cheng-Hsiung Chen
Original Assignee
Chain Headway Machine Tools Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Chain Headway Machine Tools Co Ltd filed Critical Chain Headway Machine Tools Co Ltd
Priority to TW104202722U priority Critical patent/TWM502519U/en
Priority to DE202015102712.5U priority patent/DE202015102712U1/en
Publication of TWM502519U publication Critical patent/TWM502519U/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/24Securing arrangements for bits or teeth or cutting inserts adjustable
    • B23C5/2462Securing arrangements for bits or teeth or cutting inserts adjustable the adjusting means being oblique surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/202Plate-like cutting inserts with special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2208Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2226Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts fitted on an intermediate carrier, e.g. shank fixed in the cutter body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/24Securing arrangements for bits or teeth or cutting inserts adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/12Side or flank surfaces
    • B23C2200/125Side or flank surfaces discontinuous

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Description

可穩定切削加工之銑刀Milling cutter for stable cutting

本創作係為專門用於銑床或銑刀之零件或附件,尤其是一種在刀片座安裝孔設有V槽的銑刀。This creation is a part or accessory specifically for milling machines or milling cutters, especially a milling cutter with a V-groove in the mounting hole of the insert.

現有的一種銑刀,係包括一刀頭、一調整楔塊及一刀片座;刀頭係呈圓柱狀且安裝於銑床,刀頭的周面設有數個刀片座安裝孔及數個楔塊安裝孔,其中,刀片座安裝孔用來安裝銑削用的刀片座,設置於楔塊安裝孔的下方,楔塊安裝孔則是用來安裝用於微調刀片座之刀尖位置的調整楔塊;圖6係為現有銑刀的下視圖,現有銑刀的刀片座安裝孔70係具有一第一面71、一第二面72及一吸收面73,在第二面72與吸收面73的相接處設有圓弧狀的一逃隙槽,圖中的銑刀以順時針的方向對工件進行銑削,使得工件帶給刀片座的作用力集中在刀片座安裝孔70的吸收面73,由於現有銑刀的刀片座安裝孔70僅靠單一的吸收面73來吸收工件所帶來的切削力,在銑床進行高速銑削時,刀頭無法有效率地吸收刀片座的切削力,導致了工件銑削的表面粗糙度不足與刀片座的壽命減短等問題。A conventional milling cutter includes a cutter head, an adjustment wedge and a blade holder; the cutter head is cylindrical and mounted on the milling machine, and the cutter head has a plurality of insert mounting holes and a plurality of wedge mounting holes on a circumferential surface thereof Wherein, the blade holder mounting hole is used to mount the milling insert seat, and is disposed under the wedge mounting hole, and the wedge mounting hole is used to install the adjusting wedge for finely adjusting the position of the blade holder; FIG. The lower side view of the existing milling cutter, the insert seat 70 of the existing milling cutter has a first surface 71, a second surface 72 and an absorbing surface 73, at the junction of the second surface 72 and the absorbing surface 73. An arc-shaped escape groove is provided, and the milling cutter in the figure mills the workpiece in a clockwise direction, so that the force of the workpiece to the blade seat is concentrated on the absorption surface 73 of the blade mounting hole 70, due to the existing milling The blade holder mounting hole 70 of the knife absorbs the cutting force by the workpiece only by the single absorption surface 73. When the milling machine performs high-speed milling, the cutting head cannot efficiently absorb the cutting force of the blade seat, resulting in the surface of the workpiece milling. Insufficient roughness and short life of the blade holder .

為了解決現有銑刀僅設有單一吸收面吸收銑削時所產生的切削力,產生的刀片座壽命減短以及銑削工件的表面粗糙度不足等問題,本創作在刀片座安裝孔承受反作用力的吸收面設成V槽,提供一種可穩定切削加工之銑刀,讓刀頭能藉由V槽有效率地吸收切削力,除了提高刀片座的使用壽命之外,並使銑床穩定地進行銑削的工作。In order to solve the problem that the existing milling cutter only has a single absorption surface to absorb the cutting force generated during milling, the resulting blade seat life is shortened and the surface roughness of the milling workpiece is insufficient, the creation of the blade seat mounting hole is subjected to reaction force absorption. The surface is set as a V-groove to provide a milling cutter that can stabilize the cutting process, so that the cutter head can efficiently absorb the cutting force by the V-groove, in addition to improving the service life of the insert seat, and the milling machine can be stably milled. .

本創作解決技術問題所提出的可穩定切削加工之銑刀,包括:   一刀頭,其具有一周面且包括有一結合孔、多數個刀片座安裝孔及多數個楔塊安裝孔,該結合孔包括有軸向貫通該刀頭的一軸心孔,各刀片座安裝孔等間隔由該刀頭的周面朝該軸心孔徑向延伸且在周壁設有一V槽,該V槽係由二側面相接呈V形,各楔塊安裝孔由該刀頭的周面朝該軸心孔延伸且連通各刀片座安裝孔,各楔塊安裝孔的深度大於該刀片座安裝孔的深度;   多數個調整結構,各調整結構包括有外形與各楔塊安裝孔相匹配的一調整楔塊,各調整楔塊緊配嵌置於各楔塊安裝孔;以及   多數個刀片座結構,各刀片座結構分別包括有外形與各刀片座安裝孔相匹配的一刀片座,各刀片座嵌置於各刀片座安裝孔且與各調整楔塊相抵,各刀片座包括有一刀刃及匹配該V槽設置的一V形抵靠部,各刀片座的V形抵靠部抵靠於各刀片座安裝孔的V槽,各刀刃具有一銑削面,各刀片座的銑削面與V形抵靠部的方向相反。The present invention solves the technical problem and provides a stable cutting machining cutter, comprising: a cutter head having a one-sided surface and including a coupling hole, a plurality of blade seat mounting holes and a plurality of wedge mounting holes, the coupling hole including An axial hole penetrating through the axial end of the cutter head, each of the insert seat mounting holes is equally spaced from the circumferential surface of the cutter head toward the axial center hole and a V-groove is disposed on the peripheral wall, and the V-groove is connected by two sides V-shaped, each wedge mounting hole extends from the circumferential surface of the cutter head toward the shaft hole and communicates with each blade seat mounting hole, and the depth of each wedge mounting hole is greater than the depth of the blade seat mounting hole; Each adjusting structure includes an adjusting wedge having a shape matching with each wedge mounting hole, each adjusting wedge is tightly fitted to each wedge mounting hole; and a plurality of blade seat structures, each of which includes a blade holder having a shape matching with each of the blade mounting holes, each blade holder being embedded in each blade seat mounting hole and offsetting each of the adjusting wedges, each blade holder including a blade edge and a V-shaped portion matching the V-groove by Each V-shaped insert holder abutting portion abuts against the V-grooves of each insert seat mounting holes, each blade having a face milling, face milling insert seat of each V-shaped portion abutting the opposite direction.

所述的可穩定切削加工之銑刀,其中所述的各刀片座安裝孔包括有與徑向垂直的一底面,該底面徑向設置與所述軸心孔相通的一牙套孔,所述的各刀片座結構設有一牙套及一固定螺栓,各牙套螺鎖於各牙套孔,所述的各刀片座設有一刀片座固定螺孔,各固定螺栓穿過該刀片座的刀片座固定螺孔螺鎖於各牙套。The milling cutter capable of stably cutting, wherein each of the insert seat mounting holes includes a bottom surface perpendicular to a radial direction, the bottom surface radially disposed with a socket hole communicating with the shaft hole, the Each of the blade holder structures is provided with a dental sleeve and a fixing bolt, and each of the dental sleeves is screwed to each of the sockets, and each of the blade holders is provided with a blade seat fixing screw hole, and each fixing bolt passes through the blade holder of the blade holder to fix the screw hole Locked to each braces.

所述的可穩定切削加工之銑刀,其中所述的各楔塊安裝孔與徑向垂直的截面係為上、下設置且相交的二個直徑相同的圓形,所述的各調整楔塊與徑向垂直的截面係呈一圓形與一半圓形相交的形狀,該調整楔塊之圓形的半徑與該調整楔塊之半圓形的半徑、該楔塊安裝孔之圓形的半徑相同。The milling cutter capable of stable cutting, wherein each of the wedge mounting holes and the radially perpendicular cross section are two circular circles of the same diameter which are disposed above and below, and the adjusting wedges are The cross section perpendicular to the radial direction has a shape in which a circle and a half circle intersect, a radius of a circle of the adjustment wedge and a radius of a semicircle of the adjustment wedge, and a radius of a circle of the wedge mounting hole the same.

所述的可穩定切削加工之銑刀,其中所述的各楔塊安裝孔包括有與徑向垂直的一底面,該底面的圓形部份同圓心且徑向設有與所述軸心孔相通的一調整螺栓孔,所述調整楔塊在截面呈圓形的部份同圓心且徑向貫設有與該調整螺栓孔螺紋方向相反的一螺孔,所述的調整螺栓具有兩端且於一端設有一第一螺紋、於另一端設有一第二螺紋,該第一螺紋與該第二螺紋的牙向相反,該調整螺栓一端螺鎖於該調整螺栓孔且另一端螺鎖於該調整楔塊的螺孔。The milling cutter capable of stable cutting, wherein each of the wedge mounting holes includes a bottom surface perpendicular to the radial direction, the circular portion of the bottom surface being the same as the center of the circle and radially disposed with the shaft hole a adjusting bolt hole, wherein the adjusting wedge has a circular portion in a circular portion and a screw hole is formed in a direction opposite to a thread direction of the adjusting bolt hole, and the adjusting bolt has two ends and a first thread is disposed at one end and a second thread is disposed at the other end. The first thread is opposite to the tooth of the second thread. One end of the adjusting bolt is screwed to the adjusting bolt hole and the other end is screwed to the adjustment. The screw hole of the wedge.

所述的可穩定切削加工之銑刀,其中所述的刀頭設有多數個動平衡螺孔,各動平衡螺孔等間隔由該刀頭的周面朝所述軸心孔徑向延伸,各動平衡螺孔螺鎖一動平衡螺栓。The milling cutter capable of stable cutting, wherein the cutter head is provided with a plurality of dynamic balance screw holes, and each of the dynamic balance screw holes is equally spaced from the circumferential surface of the cutter head toward the axial hole, and each The dynamic balance screw hole locks a balancing bolt.

所述的可穩定切削加工之銑刀,其中所述的各楔塊安裝孔對應設置於所述各刀片座安裝孔的上方,所述動平衡螺孔與所述的動平衡螺栓對應設置於各楔塊安裝孔的上方。The milling cutter capable of stable cutting, wherein the wedge mounting holes are correspondingly disposed above the mounting holes of the blade holders, and the dynamic balancing screw holes are respectively disposed corresponding to the dynamic balancing bolts Above the wedge mounting hole.

所述的可穩定切削加工之銑刀,其中所述的各調整楔塊設有一楔塊斜面,所述的各刀片座配合該楔塊斜面設有一刀片座抵面,各刀片座的刀片座抵面抵靠於各調整楔塊的楔塊斜面。The milling cutter capable of stable cutting, wherein each of the adjusting wedges is provided with a wedge inclined surface, and each of the blade seats is matched with the inclined surface of the wedge to provide a blade seating surface, and the blade seat of each blade seat is abutted The surface abuts against the wedge slope of each adjustment wedge.

本創作的技術手段可獲得的功效增進在於本創作的可穩定切削加工之銑刀在刀頭的刀片座安裝孔設置V槽,藉由增大刀片座與刀頭之間的接觸面積,增加刀片座切削力分散的效率,讓本創作能進行穩定地銑削作業,提高工件的加工精度與延長刀片座的使用壽命。The improvement in the efficiency of the technical means of the present invention is that the milling cutter capable of stable cutting of the present invention is provided with a V-groove in the insert hole of the insert base of the cutter head, and the blade is increased by increasing the contact area between the insert seat and the cutter head. The efficiency of the cutting force dispersion allows the creation of a stable milling operation, improving the machining accuracy of the workpiece and extending the service life of the insert seat.

為能詳細瞭解本創作的技術特徵及實用功效,並可依照創作內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical functions of the present work in detail, and in accordance with the creative content, the following further describes the preferred embodiment as shown in the following figure:

本創作所提出的一種可穩定切削加工之銑刀如圖1所示,包括:一刀頭10、八動平衡螺栓20、八調整結構30及八刀片座結構40;其中,各動平衡螺栓20、各調整結構30及各刀片座結構40安裝於該刀頭10。The milling cutter capable of stable cutting processing proposed by the present invention is as shown in FIG. 1 , comprising: a cutter head 10 , an eight-moving balance bolt 20 , an eight-adjusting structure 30 and an eight-blade structure 40; wherein each dynamic balance bolt 20 Each adjustment structure 30 and each blade holder structure 40 are attached to the cutter head 10.

如圖2及圖3所示,該刀頭10呈圓柱狀且具有一上端面、一下端面及一周面,係包括:一結合孔11、八刀片座安裝孔12、八楔塊安裝孔13及八動平衡螺孔15;其中,該結合孔11包括有一鍵槽111、一容置孔112、一抵緣113及一軸心孔114,該鍵槽111係由該刀頭10的上端面向下延伸一段距離且該鍵槽111的兩端係呈半圓狀,該容置孔112則為與該刀頭10之端面同軸心設置的圓孔,該容置孔112由該刀頭10的下端面朝該刀頭10的上端面延伸一段距離,該容置孔112的周圍凹設有與該容置孔112同軸心設置的抵緣113,該軸心孔114則係為與該刀頭10之端面同軸心設置的圓孔,該軸心孔114的直徑小於該容置孔112的直徑且由該刀頭10的上端面、通過該鍵槽111並向下貫通該容置孔112。As shown in FIG. 2 and FIG. 3 , the cutter head 10 has a cylindrical shape and has an upper end surface, a lower end surface and a circumferential surface, and includes a coupling hole 11 , an eight-blade mounting hole 12 , and an eight-wedge mounting hole 13 . The eight-way balance screw hole 15 includes a key groove 111, a receiving hole 112, a flange 113 and a shaft hole 114. The key groove 111 extends downward from the upper end surface of the cutter head 10 The accommodating hole 112 is a circular hole disposed coaxially with the end surface of the cutter head 10, and the accommodating hole 112 is directed from the lower end surface of the cutter head 10 toward the knives. The upper end surface of the head 10 extends a distance. The periphery of the receiving hole 112 is recessed with a flange 113 disposed coaxially with the receiving hole 112. The shaft hole 114 is concentric with the end surface of the cutting head 10. A circular hole is disposed. The diameter of the axial hole 114 is smaller than the diameter of the receiving hole 112 and passes through the key groove 111 and penetrates the receiving hole 112 from the upper end surface of the cutting head 10.

如圖3及圖4所示,八該刀片座安裝孔12等間隔設置於該刀頭10的周面且鄰接該刀頭10的下緣,且其中的兩該刀片座安裝孔12對應該鍵槽111的兩端而相對設置於該刀頭10周緣的兩側,由於各刀片座安裝孔12的形狀構造相同,以下僅以單個刀片座安裝孔12來作說明:該刀片座安裝孔12設置於該刀頭10的下端且鄰接該刀頭10的下緣,該刀片座安裝孔12係為由該刀頭10的周面朝該刀頭10的中心徑向延伸一段距離的矩形孔,該刀片座安裝孔12包括有一底面121、一徑向面122、一V槽123及一牙套孔124,該底面121與徑向垂直,該徑向面122與該V槽123設於該刀片座安裝孔12的周壁,該徑向面122與該V槽123位於該底面121的相對側且與該底面121相接,該V槽123係由二側面相接而呈V形,且該V槽123的兩該側面相夾一鈍角,該牙套孔124徑向設置於該底面121的中間位置且與該軸心孔114相通。As shown in FIG. 3 and FIG. 4, the blade holder mounting holes 12 are equally spaced on the circumferential surface of the cutter head 10 and adjacent to the lower edge of the cutter head 10, and two of the blade holder mounting holes 12 correspond to the keyway. The two ends of the 111 are oppositely disposed on both sides of the periphery of the cutter head 10. Since the shape configuration of each of the insert seat mounting holes 12 is the same, the following is only described by a single insert seat mounting hole 12: the insert seat mounting hole 12 is provided in The lower end of the cutter head 10 and adjacent to the lower edge of the cutter head 10, the insert seat mounting hole 12 is a rectangular hole extending radially from the center of the cutter head 10 toward the center of the cutter head 10, the insert The mounting hole 12 includes a bottom surface 121, a radial surface 122, a V-groove 123 and a socket hole 124. The bottom surface 121 is perpendicular to the radial direction. The radial surface 122 and the V-groove 123 are disposed in the blade mounting hole. a peripheral wall of the 12, the radial surface 122 and the V groove 123 are located on the opposite side of the bottom surface 121 and are in contact with the bottom surface 121. The V groove 123 is V-shaped by being connected to the two sides, and the V groove 123 is The two sides are sandwiched by an obtuse angle, and the socket hole 124 is radially disposed at an intermediate position of the bottom surface 121 and communicates with the shaft hole 114.

如圖3及圖4所示,八該楔塊安裝孔13的形狀構造相同,以下僅以單個楔塊安裝孔13來作說明:該楔塊安裝孔13設置於該刀片座安裝孔12的上方且與該刀片座安裝孔12相通,該楔塊安裝孔13的截面係為上、下設置且相交的二個直徑相同的圓形,該楔塊安裝孔13由該刀頭10的周面朝該刀頭10的中心徑向延伸一段距離,該楔塊安裝孔13的深度大於該刀片座安裝孔12的深度,該楔塊安裝孔13具有與徑向垂直的一底面,該底面的形狀同樣為上、下設置且相交的二個直徑相同的圓形,在該底面的上圓形部份同圓心且徑向設有一調整螺栓孔131,且該調整螺栓孔131與該軸心孔114相通,該調整螺栓孔131的內周面設有螺鎖用的螺紋。As shown in FIG. 3 and FIG. 4, the shape of the wedge mounting hole 13 is the same. The following description is made only by a single wedge mounting hole 13: the wedge mounting hole 13 is disposed above the blade mounting hole 12. And communicating with the blade seat mounting hole 12, the wedge mounting hole 13 has a cross section of two diameters which are disposed above and below and intersect each other, and the wedge mounting hole 13 is formed by the circumferential surface of the blade 10 The center of the cutter head 10 extends radially a distance, the wedge mounting hole 13 has a depth greater than the depth of the insert seat mounting hole 12, and the wedge mounting hole 13 has a bottom surface perpendicular to the radial direction, and the bottom surface has the same shape Two circularly-diameter circular circles are provided for the upper and lower sides, and the upper circular portion of the bottom surface is centered and radially provided with an adjusting bolt hole 131, and the adjusting bolt hole 131 communicates with the axial hole 114. The inner circumferential surface of the adjustment bolt hole 131 is provided with a thread for screwing.

如圖3及圖4所示,八該動平衡螺孔15對應八該楔塊安裝孔13而分別設置於各楔塊安裝孔13的上方,各動平衡螺孔15係由該刀頭10的周面徑向朝該軸心孔114延伸,各動平衡螺孔15的內周面並設有螺紋以供螺鎖之用。As shown in FIG. 3 and FIG. 4 , the eight dynamic balance screw holes 15 are respectively disposed above the wedge mounting holes 13 corresponding to the wedge mounting holes 13 , and each of the dynamic balance screw holes 15 is formed by the cutter head 10 . The circumferential surface extends radially toward the shaft hole 114, and the inner peripheral surface of each of the dynamic balance screw holes 15 is provided with a thread for screwing.

如圖2所示,各動平衡螺栓20係為對應各動平衡螺孔15的螺紋來設置的螺栓,各動平衡螺栓20係用於校正該刀頭10的動平衡,讓該刀頭10在轉動時因質量分佈不均勻所產生的不平衡,在校正後落在不平衡量的容許範圍內;各動平衡螺栓20係螺鎖於該刀頭10所設的各動平衡螺孔15。As shown in FIG. 2 , each of the dynamic balance bolts 20 is a bolt provided corresponding to the threads of the dynamic balance screw holes 15 , and each of the dynamic balance bolts 20 is used for correcting the dynamic balance of the cutter head 10 so that the cutter head 10 is The imbalance caused by the uneven mass distribution during the rotation falls within the allowable range of the unbalance amount after the correction; each of the dynamic balance bolts 20 is screwed to each of the dynamic balance screw holes 15 provided in the cutter head 10.

如圖2所示,各調整結構30係各自包括有一調整楔塊31及一調整螺栓32,由於各調整楔塊31以及各調整螺栓32的形狀與構造皆相同,因此以下僅以單個調整楔塊31以及單個調整螺栓32來作說明:該調整楔塊31的外形係匹配該楔塊安裝孔13來設置,該調整楔塊31的截面係呈一圓形與一半圓形相交的形狀,而該圓形與該半圓形的半徑相同,其中,該調整楔塊31具有形狀彎曲的一傳遞面、一抵靠面及二端面,該抵靠面與該傳遞面相連接,兩該端面相對設置且與該傳遞面及該抵靠面相連接,各調整楔塊於該抵靠面設有一楔塊斜面,其中一該端面的圓形部份設有一螺孔311,該螺孔311與該圓形同圓心且由一該端面貫穿至另一該端面,該螺孔311的內周面設有用來螺鎖的螺紋且該螺孔311的螺紋方向與該調整螺栓孔131的螺紋方向相反,該調整楔塊31於該抵靠面設有一楔塊斜面312,該楔塊斜面312由其中一該端面與該抵靠面相接處朝另一該端面及該螺孔311的方向斜設一楔塊斜面312;該調整螺栓32係為具有兩端的一雙頭螺栓且於一端設有一第一螺紋、於另一端設有一第二螺紋,該第一螺紋與該第二螺紋的牙向相反,該調整螺栓32的第一螺紋係匹配該調整螺栓孔131的螺紋來設置,該調整螺栓32的第二螺紋則匹配該螺孔311的螺紋來設置;在安裝各調整結構30時,該調整螺栓32一端螺鎖於該調整螺栓孔131且另一端螺鎖於該調整楔塊31的螺孔311,各調整楔塊31藉由各調整螺栓32螺鎖安裝於各楔塊安裝孔13。As shown in FIG. 2, each of the adjusting structures 30 includes an adjusting wedge 31 and an adjusting bolt 32. Since the adjusting wedges 31 and the adjusting bolts 32 are identical in shape and configuration, only a single adjusting wedge is used. 31 and a single adjusting bolt 32 for illustration: the outer shape of the adjusting wedge 31 is matched with the wedge mounting hole 13 , and the cross section of the adjusting wedge 31 has a shape in which a circle and a half circle intersect. The circular shape has the same radius as the semicircular shape, wherein the adjusting wedge 31 has a transmitting surface, a pressing surface and two end surfaces, and the abutting surface is connected to the transmitting surface, and the end surfaces are oppositely disposed. The adjusting wedge is connected to the abutting surface, and each adjusting wedge is provided with a wedge inclined surface on the abutting surface, wherein a circular portion of the end surface is provided with a screw hole 311, and the screw hole 311 is the same as the circular shape a center of the screw hole 311 is provided with a thread for screwing, and a thread direction of the screw hole 311 is opposite to a thread direction of the adjusting bolt hole 131. The block 31 is provided with a wedge slope 312 on the abutting surface. The wedge slope 312 is provided with a wedge slope 312 obliquely facing the other end surface and the screw hole 311 by the end surface of the wedge surface 312; the adjusting bolt 32 is a pair having two ends The head bolt is provided with a first thread at one end and a second thread at the other end. The first thread is opposite to the tooth direction of the second thread, and the first thread of the adjusting bolt 32 matches the adjusting bolt hole 131. Threaded, the second thread of the adjusting bolt 32 is matched with the thread of the screw hole 311; when the adjusting structure 30 is installed, one end of the adjusting bolt 32 is screwed to the adjusting bolt hole 131 and the other end is screwed to The screw holes 311 of the adjusting wedge 31 are screwed to the wedge mounting holes 13 by the adjusting bolts 32.

如圖2所示,各刀片座結構40係各自包括有一刀片座41、一牙套42及一固定螺栓43,由於各刀片座41、各牙套42以及各固定螺栓43的形狀與構造相同,因此以下僅以單個刀片座41、單個牙套42以及單個固定螺栓43來作說明:該刀片座41大致呈矩形的塊狀且具有一上端面、一下端面、二側面、一前面及一後面,該刀片座41包括有一刀片座抵面411、一刀刃412、一V形抵靠部413及一刀片座固定螺孔414,該刀片座抵面411係為斜度配合該楔塊斜面312的斜面,且該刀片座抵面411設置於該刀片座41的上端面,該刀刃412則設在該刀片座41的下端面且具有一銑削面,該V形抵靠部413係匹配該刀頭10的V槽123且設置於其中一該側面,該銑削面與該V形抵靠部413的方向相反;該牙套42的外徑係配合該刀頭10的牙套孔124來設置,該牙套42並具有一外螺紋及一內螺紋;該固定螺栓43係為星型螺栓且所設的螺牙係配合該牙套42的內螺紋來設置;安裝各刀片座結構40時,首先將各牙套42旋入該刀片座10的牙套孔124,將各刀片座40的V形抵靠部413對正該刀頭10所設的各V槽123並將各刀片座40由該刀頭10的下方置入各刀片座安裝孔121,再以各固定螺栓43鎖入各牙套42的內螺紋並使該刀片座抵面411抵靠於該楔塊斜面312,即完成各刀片座結構40的安裝。As shown in FIG. 2, each of the blade holder structures 40 includes a blade holder 41, a mouthpiece 42 and a fixing bolt 43. Since each blade holder 41, each of the sleeves 42 and the fixing bolts 43 have the same shape and configuration, the following Only a single blade holder 41, a single braces 42 and a single fixing bolt 43 are illustrated: the blade holder 41 has a substantially rectangular block shape and has an upper end surface, a lower end surface, two side surfaces, a front surface and a rear surface. The 41 includes a blade seating surface 411, a cutting edge 412, a V-shaped abutting portion 413, and a blade holder fixing screw hole 414. The blade seat abutting surface 411 is a slope that obliquely fits the wedge slope 312, and the The blade seat abutting surface 411 is disposed on the upper end surface of the blade holder 41. The blade edge 412 is disposed on the lower end surface of the blade holder 41 and has a milling surface. The V-shaped abutting portion 413 matches the V-groove of the blade head 10. 123 is disposed on one of the sides, the milling surface is opposite to the V-shaped abutting portion 413; the outer diameter of the braces 42 is disposed to fit the sleeve hole 124 of the cutting head 10, and the dental sleeve 42 has an outer portion Thread and an internal thread; the fixing bolt 43 is a star bolt and The threaded teeth are arranged to match the internal threads of the dental mouthpiece 42. When each of the blade seat structures 40 is mounted, each of the dental mouthpieces 42 is first screwed into the socket hole 124 of the blade holder 10, and the V-shape of each blade holder 40 is abutted. The portion 413 is opposite to each of the V grooves 123 provided in the cutting head 10, and each of the insert holders 40 is placed in the respective blade holder mounting holes 121 from the lower side of the cutter head 10, and is locked into the respective sleeves 42 by the respective fixing bolts 43. Threading and abutting the blade seat abutment surface 411 against the wedge ramp 312 completes the mounting of each blade holder structure 40.

如圖5所示,本創作所提供之可穩定切削加工之銑刀係結合於銑床的主軸,在對工件進行高速銑削時,工件與該刀片座結構40之間的反作用力透過該刀片座41的V形抵靠部413傳遞至該刀頭10的V槽123,藉此來降低該刀片座結構40的切削力,與圖6所示的現有銑刀相比,現有的銑刀僅以單一吸收面來吸收切削力,而本創作在各刀片座安裝孔121的V槽123設計增加了該刀片座41與該刀頭10之間的接觸面積,使該刀頭10能有效率地補償銑削所帶來的切削力,除了幫助操作者穩定地銑削工件、提高工件的加工精度之外,更能延長刀片座41的使用壽命。As shown in FIG. 5, the milling cutter capable of stable cutting is provided in the main shaft of the milling machine. When the workpiece is subjected to high-speed milling, a reaction force between the workpiece and the insert base structure 40 is transmitted through the insert seat 41. The V-shaped abutting portion 413 is transmitted to the V-groove 123 of the cutter head 10, thereby reducing the cutting force of the insert base structure 40. Compared with the existing milling cutter shown in Fig. 6, the existing milling cutter is only a single The absorption surface absorbs the cutting force, and the design of the V-groove 123 of each blade mounting hole 121 increases the contact area between the blade holder 41 and the cutter head 10, so that the cutter head 10 can efficiently compensate for the milling. The cutting force brought in, in addition to helping the operator to stably mill the workpiece and improve the machining accuracy of the workpiece, can further extend the service life of the insert seat 41.

在最佳實施例中,該等動平衡螺栓20、調整結構30及刀片座結構40的數目可視情況而調整,該等刀片座安裝孔12、楔塊安裝孔13及動平衡螺孔15的數目係對應該等動平衡螺栓20、調整結構30及刀片座結構40的數目來設置,本創作對於這些構造的數目不做特別限定。In a preferred embodiment, the number of the balance weight bolts 20, the adjustment structure 30, and the blade holder structure 40 can be adjusted as appropriate. The number of the blade holder mounting holes 12, the wedge mounting holes 13, and the dynamic balance screw holes 15 can be adjusted. The number of the balance bolts 20, the adjustment structure 30, and the blade holder structure 40 should be set equal to each other, and the number of these configurations is not particularly limited.

10‧‧‧刀頭
11‧‧‧結合孔
111‧‧‧鍵槽
112‧‧‧容置孔
113‧‧‧抵緣
114‧‧‧軸心孔
12‧‧‧刀片座安裝孔
121‧‧‧底面
122‧‧‧徑向面
123‧‧‧V槽
124‧‧‧牙套孔
13‧‧‧楔塊安裝孔
131‧‧‧調整螺栓孔
15‧‧‧動平衡螺孔
20‧‧‧動平衡螺栓
30‧‧‧調整結構
31‧‧‧調整楔塊
311‧‧‧螺孔
312‧‧‧楔塊斜面
32‧‧‧調整螺栓
40‧‧‧刀片座結構
41‧‧‧刀片座
411‧‧‧刀片座抵面
412‧‧‧刀刃
413‧‧‧V形抵靠部
414‧‧‧刀片座固定螺孔
42‧‧‧牙套
43‧‧‧固定螺栓
70‧‧‧刀片座安裝孔
71‧‧‧第一面
72‧‧‧第二面
73‧‧‧吸收面
10‧‧‧ cutter head
11‧‧‧Combination hole
111‧‧‧ keyway
112‧‧‧ accommodating holes
113‧‧‧Resist
114‧‧‧Axis hole
12‧‧‧ insert seat mounting hole
121‧‧‧ bottom
122‧‧‧radial surface
123‧‧‧V slot
124‧‧‧ braces
13‧‧‧Wedge mounting holes
131‧‧‧Adjust bolt holes
15‧‧‧Dynamic balance screw hole
20‧‧‧ balancing bolts
30‧‧‧Adjustment structure
31‧‧‧Adjusting wedges
311‧‧‧ screw hole
312‧‧‧ wedge slope
32‧‧‧Adjusting bolts
40‧‧‧ blade seat structure
41‧‧‧ Blade holder
411‧‧‧The blade seat is facing
412‧‧‧blade
413‧‧‧V-shaped abutment
414‧‧‧Mask holder fixing screw hole
42‧‧ ‧ braces
43‧‧‧ fixing bolts
70‧‧‧ insert seat mounting hole
71‧‧‧ first side
72‧‧‧ second side
73‧‧‧Absorption surface

圖1係本創作較佳實施例之外觀立體圖。 圖2係本創作較佳實施例之元件分解圖。 圖3係本創作較佳實施例之刀頭的外觀立體圖。 圖4係本創作較佳實施例之刀片座安裝孔與楔塊安裝孔的局部放大圖。 圖5係本創作較佳實施例之切削力分散示意圖。 圖6係現有銑刀之切削力分散示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view showing the appearance of a preferred embodiment of the present invention. Figure 2 is an exploded view of the preferred embodiment of the present invention. Figure 3 is a perspective view showing the appearance of a cutter head of the preferred embodiment of the present invention. Figure 4 is a partial enlarged view of the insert mounting hole and the wedge mounting hole of the preferred embodiment of the present invention. Figure 5 is a schematic illustration of the cutting force dispersion of the preferred embodiment of the present invention. Fig. 6 is a schematic view showing the cutting force dispersion of the existing milling cutter.

10‧‧‧刀頭 10‧‧‧ cutter head

12‧‧‧刀片座安裝孔 12‧‧‧ insert seat mounting hole

121‧‧‧底面 121‧‧‧ bottom

122‧‧‧徑向面 122‧‧‧radial surface

123‧‧‧V槽 123‧‧‧V slot

124‧‧‧牙套孔 124‧‧‧ braces

13‧‧‧楔塊安裝孔 13‧‧‧Wedge mounting holes

131‧‧‧調整螺栓孔 131‧‧‧Adjust bolt holes

15‧‧‧動平衡螺孔 15‧‧‧Dynamic balance screw hole

20‧‧‧動平衡螺栓 20‧‧‧ balancing bolts

30‧‧‧調整結構 30‧‧‧Adjustment structure

31‧‧‧調整楔塊 31‧‧‧Adjusting wedges

311‧‧‧螺孔 311‧‧‧ screw hole

312‧‧‧楔塊斜面 312‧‧‧ wedge slope

32‧‧‧調整螺栓 32‧‧‧Adjusting bolts

40‧‧‧刀片座結構 40‧‧‧ blade seat structure

41‧‧‧刀片座 41‧‧‧ Blade holder

411‧‧‧刀片座抵面 411‧‧‧The blade seat is facing

412‧‧‧刀刃 412‧‧‧blade

413‧‧‧V形抵靠部 413‧‧‧V-shaped abutment

414‧‧‧刀片座固定螺孔 414‧‧‧Mask holder fixing screw hole

42‧‧‧牙套 42‧‧ ‧ braces

43‧‧‧固定螺栓 43‧‧‧ fixing bolts

Claims (7)

一種可穩定切削加工之銑刀,包括:   一刀頭,其具有一周面且包括有一結合孔、多數個刀片座安裝孔及多數個楔塊安裝孔,該結合孔包括有軸向貫通該刀頭的一軸心孔,各刀片座安裝孔等間隔由該刀頭的周面朝該軸心孔徑向延伸且在周壁設有一V槽,該V槽係由二側面相接呈V形,各楔塊安裝孔由該刀頭的周面朝該軸心孔延伸且連通各刀片座安裝孔,各楔塊安裝孔的深度大於該刀片座安裝孔的深度;   多數個調整結構,各調整結構包括有外形與各楔塊安裝孔相匹配的一調整楔塊,各調整楔塊緊配嵌置於各楔塊安裝孔;以及   多數個刀片座結構,各刀片座結構分別包括有外形與各刀片座安裝孔相匹配的一刀片座,各刀片座嵌置於各刀片座安裝孔且與各調整楔塊相抵,各刀片座包括有一刀刃及匹配該V槽設置的一V形抵靠部,各刀片座的V形抵靠部抵靠於各刀片座安裝孔的V槽,各刀刃具有一銑削面,各刀片座的銑削面與V形抵靠部的方向相反。A milling cutter capable of stable cutting, comprising: a cutter head having a circumferential surface and including a coupling hole, a plurality of blade seat mounting holes and a plurality of wedge mounting holes, the coupling hole including an axial through the cutter head a shaft hole, each blade seat mounting hole is equally spaced from the circumferential surface of the cutter head toward the shaft hole and has a V groove on the peripheral wall, the V slot is V-shaped by two sides, each wedge The mounting hole extends from the circumferential surface of the cutter head toward the shaft hole and communicates with each of the insert seat mounting holes, and the depth of each wedge mounting hole is greater than the depth of the insert seat of the insert seat; a plurality of adjustment structures, each adjustment structure includes a shape An adjusting wedge matched with each wedge mounting hole, each adjusting wedge is tightly fitted to each wedge mounting hole; and a plurality of blade seat structures each having a shape and a mounting hole of each blade seat a matching blade holder, each of the blade holders is embedded in each of the blade holder mounting holes and is opposite to each of the adjusting wedges, and each of the blade holders includes a blade edge and a V-shaped abutting portion matched with the V-groove, each of the blade holders V-shaped abutment Each blade holder against the V grooves of the mounting holes, each blade having a face milling, face milling insert seat of each V-shaped portion abutting the opposite direction. 如請求項1所述之可穩定切削加工之銑刀,其中所述的各刀片座安裝孔包括有與徑向垂直的一底面,該底面徑向設置與所述軸心孔相通的一牙套孔,所述的各刀片座結構設有一牙套及一固定螺栓,各牙套螺鎖於各牙套孔,所述的各刀片座設有一刀片座固定螺孔,各固定螺栓穿過該刀片座的刀片座固定螺孔螺鎖於各牙套。The milling cutter capable of stable cutting according to claim 1, wherein each of the insert seat mounting holes includes a bottom surface perpendicular to the radial direction, the bottom surface radially disposed with a sleeve hole communicating with the shaft hole Each of the blade holder structures is provided with a dental sleeve and a fixing bolt, and each of the dental sleeves is screwed to each of the sockets, and each of the blade holders is provided with a blade seat fixing screw hole, and each fixing bolt passes through the blade seat of the blade holder. The fixing screw hole is screwed to each tooth cover. 如請求項2所述之可穩定切削加工之銑刀,其中所述的各楔塊安裝孔與徑向垂直的截面係為上、下設置且相交的二個直徑相同的圓形,所述的調整楔塊與徑向垂直的截面係呈一圓形與一半圓形相交的形狀,該調整楔塊之圓形的半徑與該調整楔塊之半圓形的半徑、該楔塊安裝孔之圓形的半徑相同。The milling cutter capable of stable cutting according to claim 2, wherein each of the wedge mounting holes and the radially perpendicular cross section are two circular circles of the same diameter which are arranged up and down and intersect each other. The cross section of the adjusting wedge and the radial direction is a shape in which a circle and a half circle intersect, the radius of the circle of the adjusting wedge and the radius of the semicircle of the adjusting wedge, and the circle of the wedge mounting hole The radius of the shape is the same. 如請求項3所述之可穩定切削加工之銑刀,其中所述的各楔塊安裝孔包括有與徑向垂直的一底面,該底面的圓形部份同圓心且徑向設有與所述軸心孔相通的一調整螺栓孔,所述調整楔塊在截面呈圓形的部份同圓心且徑向貫設有與該調整螺栓孔螺紋方向相反的一螺孔,所述的調整螺栓具有兩端且於一端設有一第一螺紋、於另一端設有一第二螺紋,該第一螺紋與該第二螺紋的牙向相反,該調整螺栓一端螺鎖於該調整螺栓孔且另一端螺鎖於該調整楔塊的螺孔。The milling cutter capable of stable cutting according to claim 3, wherein each of the wedge mounting holes includes a bottom surface perpendicular to the radial direction, and the circular portion of the bottom surface has the same center and the radial direction An adjusting bolt hole communicating with the shaft hole, wherein the adjusting wedge has a circular portion in a circular cross section and radially intersecting a screw hole opposite to the thread direction of the adjusting bolt hole, the adjusting bolt Having two ends and having a first thread at one end and a second thread at the other end, the first thread is opposite to the tooth of the second thread, and one end of the adjusting bolt is screwed to the adjusting bolt hole and the other end is screwed Locked to the screw hole of the adjustment wedge. 如請求項1至4中任一項所述之可穩定切削加工之銑刀,其中所述的刀頭設有多數個動平衡螺孔,各動平衡螺孔等間隔由該刀頭的周面朝所述軸心孔徑向延伸,各動平衡螺孔螺鎖一動平衡螺栓。The milling cutter capable of stable cutting according to any one of claims 1 to 4, wherein the cutter head is provided with a plurality of dynamic balance screw holes, and each of the dynamic balance screw holes is equally spaced from the circumferential surface of the cutter head Radially extending toward the shaft hole, each of the dynamic balance screw holes is screwed to the balance bolt. 如請求項5所述之可穩定切削加工之銑刀,其中所述的各楔塊安裝孔對應設置於所述各刀片座安裝孔的上方,所述動平衡螺孔與所述的動平衡螺栓對應設置於各楔塊安裝孔的上方。The milling cutter capable of stable cutting according to claim 5, wherein the wedge mounting holes are correspondingly disposed above the mounting holes of the blade holders, the dynamic balance screw holes and the dynamic balance bolts Correspondingly disposed above each wedge mounting hole. 如請求項6所述之可穩定切削加工之銑刀,其中所述的各調整楔塊設有一楔塊斜面,所述的各刀片座配合該楔塊斜面設有一刀片座抵面,各刀片座的刀片座抵面抵靠於各調整楔塊的楔塊斜面。The milling cutter capable of stable cutting according to claim 6, wherein each of the adjusting wedges is provided with a wedge inclined surface, and each of the insert seats is provided with a blade seat abutting surface, and each blade seat is matched with the wedge inclined surface. The blade seat abuts against the wedge bevel of each adjustment wedge.
TW104202722U 2015-02-17 2015-02-17 Milling cutter capable of stabilizing cutting process TWM502519U (en)

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DE212017000282U1 (en) * 2016-12-27 2019-07-31 Suryadi Santoso Cutter with cassette and an improved cassette attachment device therefor
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