TWM499486U - Carburization austempering heat treatment slider for linear guideway - Google Patents
Carburization austempering heat treatment slider for linear guideway Download PDFInfo
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- TWM499486U TWM499486U TW104201029U TW104201029U TWM499486U TW M499486 U TWM499486 U TW M499486U TW 104201029 U TW104201029 U TW 104201029U TW 104201029 U TW104201029 U TW 104201029U TW M499486 U TWM499486 U TW M499486U
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- slider
- heat treatment
- carburized
- tempering heat
- substrate
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- Bearings For Parts Moving Linearly (AREA)
Description
本創作是有關於一種用於線性滑軌之滑塊，特別是有關於一種表面形成有變韌鐵硬化表層，能夠延長使用壽命之滲碳沃斯回火滑塊。The present invention relates to a slider for a linear slide rail, and more particularly to a carburized Voss tempering slider which is formed with a toughened iron hardened surface and which can extend the service life.
按，由於精密進給系統的不斷研發改進，線性傳動技術及其產品已經成為許多精密機具中最重要的部份，常見者諸如線性滑軌、滾珠螺桿等，特別是線性滑軌已被廣泛安裝於許多精密機具設備上，可藉以提高機件滑移的精密度、順暢度、穩定性及使用壽命等。According to the continuous development of precision feed systems, linear drive technology and its products have become the most important part of many precision machines, such as linear slides, ball screws, etc., especially linear slides have been widely installed. On many precision machine tools, it can improve the precision, smoothness, stability and service life of the components.
一般線性滑軌包含有滑塊10與滑軌20，如第1圖所示，線性滑軌的關鍵元件是滑塊10，直接影響設備的使用壽命、生產效率和設備的品質與成本。然而，習知之滑塊10在經由舊有製程形成時僅會具備單一層之基材11，當使用一段時間後，滑塊10常因疲勞性能不夠或開裂而失效，而在近年中由於機器使用線性滑軌的運轉速度增加，因此線性滑軌之滑塊10於運動時所產生的失效將會對系統產生嚴重的問題。The general linear slide includes a slider 10 and a slide rail 20. As shown in Fig. 1, the key component of the linear slide rail is the slider 10, which directly affects the service life of the equipment, the production efficiency, and the quality and cost of the equipment. However, the conventional slider 10 has only a single layer of the substrate 11 when formed through the old process. When used for a period of time, the slider 10 often fails due to insufficient fatigue performance or cracking, and in recent years due to machine use. The running speed of the linear slide increases, so the failure of the linear slide slider 10 during the movement will cause serious problems to the system.
有鑑於上述習知技藝之問題，本創作之目的就是在提供一種用於線性滑軌之滲碳沃斯回火熱處理滑塊，以解決習知滑塊容易因疲勞性能不夠或開裂而失效之問題。In view of the above-mentioned problems of the prior art, the purpose of the present invention is to provide a carburized Voss tempering heat treatment slider for a linear slide to solve the problem that the conventional slider is easily broken due to insufficient fatigue performance or cracking. .
根據本創作之目的，提出一種用於線性滑軌之滲碳沃斯回火熱處理滑塊，其包含：一基材，可活動性設置於一滑軌上；及至少一硬化表層，係經過滲碳沃斯回火熱處理以形成於基材上。According to the purpose of the present invention, a carburized Voss tempering heat treatment slider for a linear slide is proposed, which comprises: a substrate, which is movably disposed on a slide rail; and at least one hardened surface layer Carbonworth tempering heat treatment to form on the substrate.
較佳地，此滲碳沃斯回火滑塊更包含一接層，係經過滲碳沃斯回火熱處理以形成於基材與至少一硬化表層之間。Preferably, the carburized Worth tempering slider further comprises a joint layer which is subjected to a carburized Worth tempering heat treatment to be formed between the substrate and the at least one hardened skin layer.
較佳地，基材可為金屬所製。Preferably, the substrate can be made of metal.
較佳地，至少一硬化表層舉例來說可為高碳之變韌鐵組織。Preferably, at least one of the hardened skin layers is, for example, a high carbon toughened iron structure.
較佳地，接層舉例來說可為變韌鐵組織。Preferably, the bonding layer can be, for example, a toughened iron structure.
較佳地，接層舉例來說可為變韌鐵及麻田散鐵之混合組織。Preferably, the bonding layer is, for example, a mixed structure of toughened iron and 麻田散铁.
根據本創作之目的，又提出一種用於線性滑軌之滲碳沃斯回火熱處理滑塊，其包含：一基材，係為金屬所製，基材可活動性設置於一滑軌上；及至少一硬化表層，係經過滲碳沃斯回火熱處理以形成於基材上，硬化表層係為高碳之變韌鐵組織。According to the purpose of the present invention, a carburized Voss tempering heat treatment slider for a linear slide is proposed, which comprises: a substrate made of metal, and the substrate is movable on a slide rail; And at least one hardened surface layer is subjected to a carburized Worth tempering heat treatment to be formed on the substrate, and the hardened surface layer is a high carbon toughened iron structure.
承上所述，本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊，在其表面有一層高碳變韌鐵組織的硬化表層，或進一步於硬化表層下方有一層變韌鐵及麻田散鐵混合組織之接層，能夠大幅提高材料的疲勞性能，有效的改善了低碳合金鋼滑塊表面剝離的問題，延長線性滑軌的使用壽命。According to the above description, the carburized Voss tempering heat treatment slider for linear slides has a hardened surface layer of high carbon toughened iron structure on the surface thereof, or a layer of toughened iron under the hardened surface layer. And the joint layer of the Ma Tian loose iron mixed structure can greatly improve the fatigue performance of the material, effectively improve the problem of peeling off the surface of the low carbon alloy steel slider, and prolong the service life of the linear slide rail.
10‧‧‧滲碳沃斯回火滑塊10‧‧‧Carburizing Voss tempering slider
11‧‧‧基材11‧‧‧Substrate
12‧‧‧硬化表層12‧‧‧ hardened surface
13‧‧‧接層13‧‧‧Layer
20‧‧‧滑軌20‧‧‧Slide rails
第1圖 為習知技術之滑塊之示意圖。Figure 1 is a schematic view of a slider of the prior art.
第2圖 為本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊之第一實施例之第一示意圖。Fig. 2 is a first schematic view of a first embodiment of a carburized Voss tempering heat treatment slider for a linear slide.
第3圖 為本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊之第一實施例之第二示意圖。Fig. 3 is a second schematic view of the first embodiment of the carburized Worth tempering heat treatment slider for linear slides.
第4圖 為本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊之第二實施例之示意圖。Figure 4 is a schematic view of a second embodiment of a carburized Voss tempering heat treatment slider for a linear slide.
為利 貴審查員瞭解本創作之技術特徵、內容與優點及其所能達成之功效，茲將本創作配合附圖，並以實施例之表達形式詳細說明如下，而其中所使用之圖式，其主旨僅為示意及輔助說明書之用，未必為本創作實施後之真實比例與精準配置，故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍，合先敘明。In order to understand the technical characteristics, content and advantages of the creation and the effects that can be achieved by the examiner, the author will use the drawings in detail and explain the following in the form of the examples, and the drawings used therein The subject matter is only for the purpose of illustration and supplementary instructions. It is not necessarily the true proportion and precise configuration after the implementation of the original creation. Therefore, the proportions and configuration relationships of the attached drawings should not be interpreted or limited in the actual implementation scope. First described.
請參閱第2圖及第3圖，其分別係為本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊之第一實施例之第一示意圖及第二示意圖。第一實施例中，滲碳沃斯回火滑塊10包含有基材11及至少一硬化表層12，基材11可活動性地設置於滑軌20上，其中基材11係為金屬所製成，較佳之製成材質為低碳合金鋼。在本創作之滲碳沃斯回火熱處理的技術中，滲碳程序後接著是一種可選擇溫度的沃斯回火過程，在沃斯回火的過程中，至少一硬化表層12將轉變為高碳的變韌鐵組織以形成於基材11上。所述滲碳沃斯回火熱處理是一種穩定的過程，相較於淬火回火熱處理技術有許多的優勢。由於變韌鐵的形成是在單一溫度經過許多分鐘或是數小時的轉變，因此可以大幅減小變形量，而且沒有開裂的問題，而透過該硬化表層12能夠大幅提高材料的疲勞性能，有效的改善了滑塊10表面剝離的問題，延長線性滑軌20的使用壽命。Please refer to FIG. 2 and FIG. 3 , which are respectively a first schematic diagram and a second schematic diagram of a first embodiment of a carburized Voss tempering heat treatment slider for a linear slide. In the first embodiment, the carburized Wouss tempering slider 10 includes a substrate 11 and at least one hardened skin layer 12, and the substrate 11 is movably disposed on the sliding rail 20, wherein the substrate 11 is made of metal. Preferably, the material is made of low carbon alloy steel. In the technique of carburizing Voss tempering heat treatment of the present invention, the carburizing process is followed by a Voseback tempering process of selectable temperature, at least one hardened skin 12 will be converted to high during the Voss tempering process. A tough iron structure of carbon is formed on the substrate 11. The carburized Worth tempering heat treatment is a stable process and has many advantages over the quenching and tempering heat treatment technology. Since the formation of toughened iron is changed at a single temperature for many minutes or several hours, the amount of deformation can be greatly reduced, and there is no problem of cracking, and the hardened surface layer 12 can greatly improve the fatigue performance of the material, and is effective. The problem of peeling off the surface of the slider 10 is improved, and the service life of the linear slide 20 is extended.
接續，請參閱第4圖，其係為本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊之第二實施例之示意圖。於上述沃 斯回火以形成硬化表層12之過程中，於硬化表層12下方、基材11之上方將會形成變韌鐵組織之接層13，或者是變韌鐵及麻田散鐵之混合組織之接層13，所述接層13能夠提供滑塊10足夠的強度和韌性。Next, please refer to FIG. 4, which is a schematic view of a second embodiment of the carburized Voss tempering heat treatment slider for the linear slide. In the above In the process of tempering to form the hardened surface layer 12, under the hardened surface layer 12, above the substrate 11, a joint layer 13 of a toughened iron structure or a joint of a tough iron and a mixed structure of the granulated iron may be formed. 13. The tie layer 13 can provide sufficient strength and toughness of the slider 10.
綜上所述，本創作之用於線性滑軌之滲碳沃斯回火熱處理滑塊，可具備以下優點：In summary, the carbonized Worth tempering heat treatment slider for linear slides of the present invention can have the following advantages:
1、在高負載及低週期的情況時能大幅的提高疲勞強度。1. It can greatly improve the fatigue strength in the case of high load and low cycle.
2、具備高的抗拉強度。2. High tensile strength.
3、可增加延伸率。3. Increase the elongation rate.
4、可大幅提升衝擊性能。4, can greatly improve the impact performance.
5、可提高耐磨。5, can improve wear resistance.
6、較可避免發生開裂之情形。6. It is more difficult to avoid cracking.
綜觀上述，可見本創作在突破先前之技術下，確實已達到所欲增進之功效，且也非熟悉該項技藝者所易於思及，再者，本創作申請前未曾公開，且其所具之進步性、實用性，顯已符合專利之申請要件，爰依法提出專利申請，懇請 貴局核准本件創作專利申請案，以勵創作，至感德便。Looking at the above, it can be seen that under the previous technology, this creation has indeed achieved the desired effect, and it is not easy for people who are familiar with the art to think about it. Moreover, this creation has not been disclosed before the application, and it has Progressive and practical, it has already met the application requirements of the patent, and has filed a patent application according to law. You are requested to approve the application for the creation of this patent to encourage creation.
以上所述之實施例僅係為說明本創作之技術思想及特點，其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施，當不能以之限定本創作之專利範圍，即大凡依本創作所揭示之精神所作之均等變化或修飾，仍應涵蓋在本創作之專利範圍內。The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the people in accordance with the spirit revealed by this creation should still be covered by the scope of the patent of this creation.
10‧‧‧滲碳沃斯回火滑塊10‧‧‧Carburizing Voss tempering slider
11‧‧‧基材11‧‧‧Substrate
12‧‧‧硬化表層12‧‧‧ hardened surface
20‧‧‧滑軌20‧‧‧Slide rails
Claims (7)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104201029U TWM499486U (en) | 2015-01-22 | 2015-01-22 | Carburization austempering heat treatment slider for linear guideway |
| CN201521110552.4U CN205244134U (en) | 2015-01-22 | 2015-12-28 | Carburizing austempering heat treatment slider for linear slide rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104201029U TWM499486U (en) | 2015-01-22 | 2015-01-22 | Carburization austempering heat treatment slider for linear guideway |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM499486U true TWM499486U (en) | 2015-04-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104201029U TWM499486U (en) | 2015-01-22 | 2015-01-22 | Carburization austempering heat treatment slider for linear guideway |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN205244134U (en) |
| TW (1) | TWM499486U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106148881A (en) * | 2015-05-14 | 2016-11-23 | 孙豌蓁 | Carburized austempered slider for linear slide rails and method for manufacturing same |
-
2015
- 2015-01-22 TW TW104201029U patent/TWM499486U/en not_active IP Right Cessation
- 2015-12-28 CN CN201521110552.4U patent/CN205244134U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106148881A (en) * | 2015-05-14 | 2016-11-23 | 孙豌蓁 | Carburized austempered slider for linear slide rails and method for manufacturing same |
| CN106148881B (en) * | 2015-05-14 | 2018-07-27 | 孙豌蓁 | Carburized austempered slider for linear slide rails and method for manufacturing same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN205244134U (en) | 2016-05-18 |
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