TWM494164U - Atmospheric pressure fermentation equipment - Google Patents
Atmospheric pressure fermentation equipment Download PDFInfo
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- TWM494164U TWM494164U TW103216494U TW103216494U TWM494164U TW M494164 U TWM494164 U TW M494164U TW 103216494 U TW103216494 U TW 103216494U TW 103216494 U TW103216494 U TW 103216494U TW M494164 U TWM494164 U TW M494164U
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/48—Automatic or computerized control
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/04—Filters; Permeable or porous membranes or plates, e.g. dialysis
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/26—Conditioning fluids entering or exiting the reaction vessel
Description
本創作係指一種常壓發酵設備，尤指一種可淨水並自動化連續一貫的生產液態發酵產品的常壓發酵設備。This creation refers to an atmospheric pressure fermentation equipment, especially an atmospheric pressure fermentation equipment that can purify water and automate continuous and consistent production of liquid fermentation products.
目前利用發酵方式所生產出來的製品，早已被廣泛用於我們的日常生活之間，例如農業上使用的肥料，調理食物所使用醬油、酒類、醋以及我們飲用的發酵乳製品等等，而傳統用來製造此類發酵製品的發酵設備，大多需以加壓發酵槽及非連續化的液態發酵方式來生產，在液態發酵的時候常常會經過許多不同的設備，例如從大搖床混和之後，再移往發酵罐之中執行發酵，在發酵的動作不連續執行的情況下，很容易因為一些外在的汙染，影響到產物的品質，以致於在發酵完成之後需要再經過過濾裝置過濾等程序，來確保產物之品質。The products currently produced by fermentation have been widely used in our daily lives, such as fertilizers used in agriculture, soy sauce, alcohol, vinegar, and fermented dairy products we use to regulate food. The fermentation equipment used to make such fermented products is mostly produced by pressurized fermentation tanks and non-continuous liquid fermentation. In liquid fermentation, many different equipments are often used, for example, after mixing from a large shaker. The fermentation is carried out in the fermenter, and in the case where the fermentation is not continuously performed, it is easy to affect the quality of the product due to some external pollution, so that it is necessary to filter through the filtration device after the fermentation is completed. To ensure the quality of the product.
相對來說，對於用於發酵反應時的水質，亦是影響發酵非常重要的一個環節，而傳統的發酵水質要求僅以飲用水標準為主，但飲用水常常會含有一些鎂離子(Mg2+ )或鈣離子(Ca2+ )等金屬離子，這些金屬離子不僅會影響功能性菌種在發酵時的效率，甚至可能造成產物和離子螯合變質等的情況。並且，傳統發酵設備和淨水儀器並未直接相連，因此在發酵反應用水進到發酵設備之前，也容易因外在的汙染使得發酵反應用水水質受到 汙染，進而影響到發酵產物的品質。Relatively speaking, the water quality used in the fermentation reaction is also a very important part of the fermentation. The traditional fermentation water quality requirements are mainly based on drinking water standards, but drinking water often contains some magnesium ions (Mg 2+ ) or metal ions such as calcium ions (Ca 2+ ), which not only affect the efficiency of functional strains during fermentation, but may even cause product and ion chelation and deterioration. Moreover, the conventional fermentation equipment and the water purification equipment are not directly connected. Therefore, before the fermentation reaction water enters the fermentation equipment, it is easy to contaminate the water quality of the fermentation reaction due to external pollution, thereby affecting the quality of the fermentation product.
因此，有鑑於傳統發酵設備在動作不連續執行的情況下，容 易因外在汙染影響到產物的品質，造成發酵完成後需再經過過濾裝置過濾等程序來確保產物之品質，以及水質及發酵液品質控管不易而引發對發酵產品品質之疑慮，或是需以加壓的方式才能達到發酵效率，故本創作提供了一種常壓發酵設備，不僅從液態發酵時所使用的水源水質開始講究，使得常壓發酵後得到的液態發酵產品不需再經過其它過濾程序便可直接使用，還可自動化並連續一貫的生產發酵產品，大量生產，更可直接將本創作的常壓發酵設備，設置於大型農場內，使施用取得容易。Therefore, in view of the fact that the traditional fermentation equipment is not continuously executed, the capacity is It is easy for external pollution to affect the quality of the product, so that after the fermentation is completed, it needs to be filtered by filtration device to ensure the quality of the product, and the water quality and the quality control of the fermentation liquid are not easy to cause doubts about the quality of the fermentation product, or The fermentation efficiency can be achieved by means of pressurization. Therefore, the present invention provides an atmospheric pressure fermentation equipment, which not only pays attention to the water quality of the water source used in the liquid fermentation, so that the liquid fermentation product obtained after the atmospheric pressure fermentation does not need to be subjected to other filtration. The program can be used directly, and the fermentation product can be produced automatically and continuously, and can be mass-produced. The atmospheric pressure fermentation equipment of the present invention can be directly installed in a large farm, and the application is easy.
本創作的常壓發酵設備，包含一發酵槽，具有一攪拌機與一 通氣孔；一水質過濾裝置，具有具有一儲水桶、一全自動硬水軟化器與一逆滲透機，該全自動硬水軟化器與該逆滲透機相連接，該逆滲透機與該儲水桶相連接，該儲水桶與該發酵槽以該至少一管路相連接；一加熱裝置，與該水質過濾裝置相連接；一離心泵，以該至少一管路與該水質過濾裝置以及該發酵槽相連接。The atmospheric pressure fermentation equipment of the present invention comprises a fermentation tank with a mixer and a a venting hole; a water filtering device having a water storage tank, a fully automatic hard water softener and a reverse osmosis machine, the automatic hard water softener being connected to the reverse osmosis machine, the reverse osmosis machine being connected to the water storage tank The water storage tank is connected to the fermentation tank by the at least one pipeline; a heating device is connected to the water filtration device; and a centrifugal pump is connected to the water filtration device and the fermentation tank by the at least one pipeline .
該常壓發酵設備還可包含一控制系統，分別與該發酵槽、該 加熱裝置、該離心泵、該水質過濾裝置電性相連，可以自動化控制並連續一貫的生產液態發酵產品。The atmospheric pressure fermentation apparatus may further comprise a control system, respectively, with the fermentation tank, the The heating device, the centrifugal pump and the water filtering device are electrically connected, and the liquid fermentation product can be automatically controlled and continuously produced.
上述該加熱裝置可為電熱器或電熱管，用以對該儲水桶進行 加溫動作，另還可設置一降溫裝置，該降溫裝置可為一冰水機，以該至少一管路與該儲水桶相連接，並與該控制系統電性連接，該降溫裝置用以對 該儲水桶進行快速降溫動作。另本創作之該常壓發酵設備還可包含一空氣過濾裝置，該空氣過濾裝置與該發酵槽之該通氣孔相連接，該空氣過濾裝置與該控制系統電性相連。其中該空氣過濾裝置具有一鼓風機與一空氣過濾器，該鼓風機與該空氣過濾器相連，且該空氣過濾器的除菌過濾精度為可濾除空氣中>1μ m雜質及凝結水分、油份，避免發酵過程異物進入影響到發酵產品的品質。The heating device may be an electric heater or an electric heating tube for heating the water storage tank, and a cooling device may be further provided. The cooling device may be an ice water machine with the at least one pipeline and the storage device. The water buckets are connected and electrically connected to the control system, and the cooling device is configured to perform a rapid cooling action on the water storage tank. The atmospheric pressure fermentation apparatus of the present invention may further comprise an air filtering device connected to the vent of the fermenting tank, the air filtering device being electrically connected to the control system. Wherein the air filtering device has a blower and an air filter, and the blower is connected to the air filter, and the air filter has a sterilization filtering precision of >1 μm impurity and condensed moisture and oil in the air. To avoid the foreign matter entering the fermentation process affecting the quality of the fermented product.
該發酵槽設有一入料口、至少一液出入口、一液位計、一出 料口與一溫度感測器。該發酵槽、該水質過濾裝置以及該離心泵間，透過該至少一管路相互連接，該至少一管路具有閥與管配件，將該儲水桶的水送至該發酵槽內。另外，由於使用的水源水質狀況可能不同，該水質過濾裝置還可增設一砂過濾器與一全自動活性碳過濾器，該砂過濾器與該全自動活性碳過濾器相連接，該全自動活性碳過濾器與該全自動硬水軟化器相連接。除此之外，為清洗該全自動硬水軟化器使其恢複軟化能力，還可設有一鹽桶與該全自動硬水軟化器相連接。The fermentation tank is provided with an inlet, at least one liquid inlet and outlet, a liquid level meter, and a Feed port and a temperature sensor. The fermentation tank, the water filtration device and the centrifugal pump are connected to each other through the at least one pipeline, and the at least one pipeline has a valve and a pipe fitting, and the water of the water storage tank is sent to the fermentation tank. In addition, since the water quality of the water source used may be different, the water filtering device may further add a sand filter and a fully automatic activated carbon filter, and the sand filter is connected with the fully automatic activated carbon filter, and the automatic activity A carbon filter is connected to the fully automatic hard water softener. In addition, in order to clean the fully automatic hard water softener to restore softening ability, a salt bucket may be provided to be connected to the fully automatic hard water softener.
將水源經由該水質過濾裝置中進行水質過濾、水質軟化以及 逆滲透處理後得到純淨的發酵反應用水，經過該加熱裝置加熱後，透過該離心泵以真空壓差吸引原理將發酵反應用水通過該至少一管路經由該發酵槽上設置的該至少一液出入口注入該發酵槽中，並經由該發酵槽上的該溫度感測器與該液位計得知該發酵槽的溫度與液位高度，因此當溫度過高時，還可透過該降溫裝置快速降溫。而發酵的原料與發酵功能性菌種從該入料口投入至該發酵槽中，空氣經由該空氣過濾裝置濾除>1μm雜質及凝結水分、油份後，由該通氣孔進入該發酵槽中。最後透過該攪拌機攪拌進行 發酵，發酵完成後得到液態的發酵產品，從該出料口產出。Water filtration, water softening, and water purification through the water filtration device After the reverse osmosis treatment, a pure fermentation reaction water is obtained, and after heating by the heating device, the fermentation reaction water is passed through the at least one pipeline through the at least one liquid inlet and outlet provided on the fermentation tank through the centrifugal pump by a vacuum differential pressure suction principle. Injecting into the fermenting tank, and knowing the temperature and the liquid level of the fermenting tank through the temperature sensor on the fermenting tank and the liquid level meter, so when the temperature is too high, the cooling device can be quickly cooled through the cooling device. . The fermented raw material and the fermented functional species are introduced into the fermenting tank from the inlet, and the air is filtered through the air filtering device to remove >1 μm of impurities and condensed moisture and oil, and then enters the fermenting tank through the vent hole. . Finally, the mixer is stirred. Fermentation, after the fermentation is completed, a liquid fermentation product is obtained, which is produced from the discharge port.
本創作之該控制系統具有一主電氣箱與一操作電氣箱，該主 電氣箱與該操作電氣箱電性相連，其中該操作電氣箱為一人機介面機，具有一顯示單元與一控制單元，該顯示單元與該控制單元相連接。另外該操作電氣箱還可進一步具有一通訊單元與一無線射頻辨識單元，該通訊單元與該無線射頻辨識單元分別與該控制單元相連接，該通訊單元為一SIM卡，可透過該通訊單元傳輸設備運轉狀態給遠端管理者，因此管理者可不用親自到現場即可知道設備是否正常運作；該無線射頻辨識單元為一無線射頻讀取器，可辨識生產的產品種類與原料傳送至該控制單元。該顯示單元為一觸控面板，可進行運轉條件設定及顯示運轉狀況；該控制單元為一多功能單晶片或可程式控制器，控制該主電氣箱進行桶槽液位、加熱溫度、發酵製程、攪拌時程、清洗製程以及使用SIM卡通訊等自動控制，並將設備運轉狀態資訊儲存並回傳至該顯示單元。因此，本創作不僅提供一種簡單且可以自動化並連續一貫的生產液態發酵產品的常壓發酵設備，管理者可不用親自到現場即可知道設備是否正常運作，還可大量生產，得到的液態發酵產品還可直接使用不需再經過其它過濾程序，故設置於大型農場內可使得施用取得容易。The control system of the present invention has a main electrical box and an operating electrical box, the main The electrical box is electrically connected to the operating electrical box, wherein the operating electrical box is a human-machine interface machine having a display unit and a control unit, and the display unit is connected to the control unit. In addition, the operation electrical box may further have a communication unit and a radio frequency identification unit, and the communication unit and the radio frequency identification unit are respectively connected to the control unit, and the communication unit is a SIM card, and the communication unit is transmitted through the communication unit. The operation status of the device is given to the remote administrator, so the administrator can know whether the device is operating normally without going to the site in person; the radio frequency identification unit is a wireless radio frequency reader, and can identify the type of product produced and the raw material to be transferred to the control. unit. The display unit is a touch panel capable of setting operating conditions and displaying operating conditions; the control unit is a multi-function single chip or programmable controller, and controls the main electrical box to perform tank level, heating temperature, and fermentation process. Automatic control such as stirring time course, cleaning process and using SIM card communication, and storing device operation status information and transmitting back to the display unit. Therefore, this creation not only provides a simple and automatic and continuous production of atmospheric fermentation equipment for liquid fermentation products, managers can know whether the equipment is operating normally without having to go to the site in person, and can also mass produce and obtain liquid fermentation products. It can also be used directly without any additional filtration procedures, so it can be easily applied in large farms.
1‧‧‧常壓發酵設備1‧‧‧Atmospheric fermentation equipment
10‧‧‧發酵槽10‧‧‧fermentation tank
11‧‧‧攪拌機11‧‧‧Mixer
12‧‧‧通氣孔12‧‧‧Ventinel
13‧‧‧入料口13‧‧‧Inlet
14‧‧‧出料口14‧‧‧Outlet
15‧‧‧液出入口15‧‧‧ liquid inlet and outlet
16‧‧‧液位計16‧‧‧Level gauge
17‧‧‧溫度感測器17‧‧‧Temperature Sensor
20‧‧‧水質過濾裝置20‧‧‧Water filtration device
21‧‧‧儲水桶21‧‧ ‧ water bucket
211‧‧‧RO水桶211‧‧‧RO bucket
212‧‧‧循環水桶212‧‧‧Circular bucket
22‧‧‧全自動活性碳過濾器22‧‧‧Automatic activated carbon filter
23‧‧‧全自動硬水軟化器23‧‧‧Automatic hard water softener
24‧‧‧逆滲透機24‧‧‧ reverse osmosis machine
25‧‧‧砂過濾器25‧‧‧ sand filter
26‧‧‧鹽桶26‧‧‧ salt bucket
30‧‧‧加熱裝置30‧‧‧ heating device
40‧‧‧離心泵40‧‧‧ centrifugal pump
50‧‧‧空氣過濾裝置50‧‧‧Air filter unit
51‧‧‧鼓風機51‧‧‧Blowers
52‧‧‧空氣過濾器52‧‧‧Air filter
60‧‧‧控制系統60‧‧‧Control system
61‧‧‧主電氣箱61‧‧‧Main electrical box
62‧‧‧操作電氣箱62‧‧‧Operating electrical box
621‧‧‧顯示單元621‧‧‧Display unit
622‧‧‧控制單元622‧‧‧Control unit
623‧‧‧通訊單元623‧‧‧Communication unit
624‧‧‧無線射頻辨識單元624‧‧‧radio identification unit
70‧‧‧管路70‧‧‧pipe
80‧‧‧降溫裝置80‧‧‧ cooling device
圖1為本創作之常壓發酵設備結構方塊示意圖。Figure 1 is a block diagram showing the structure of the atmospheric pressure fermentation equipment of the present invention.
圖2為本創作之控制系統結構方塊示意圖。Figure 2 is a block diagram showing the structure of the control system of the present invention.
圖3為本創作之常壓發酵設備具體實施例一之側面前示意圖。Fig. 3 is a front front view showing a first embodiment of the atmospheric pressure fermentation apparatus of the present invention.
圖4為本創作之常壓發酵設備具體實施例一之側面後示意圖。4 is a schematic side view of the first embodiment of the atmospheric pressure fermentation apparatus of the present invention.
圖5為本創作之常壓發酵設備另一實施例之示意圖。Fig. 5 is a schematic view showing another embodiment of the atmospheric pressure fermentation apparatus of the present invention.
圖1為本創作之常壓發酵設備結構方塊示意圖。如圖1所示， 本創作提供一種常壓發酵設備1，包含一發酵槽10、一水質過濾裝置20、一加熱裝置30、一離心泵40、一空氣過濾裝置50以及一控制系統60。其中該發酵槽10具有一攪拌機11與一通氣孔12；該水質過濾裝置20具有一儲水桶21、一全自動活性碳過濾器22、一全自動硬水軟化器23以及一逆滲透機24，而該逆滲透機24即具有水質過濾的功能，故該水質過濾裝置20也可不設有該全自動活性碳過濾器22。Figure 1 is a block diagram showing the structure of the atmospheric pressure fermentation equipment of the present invention. As shown in Figure 1, The present invention provides an atmospheric pressure fermentation apparatus 1 comprising a fermentation tank 10, a water filtration device 20, a heating device 30, a centrifugal pump 40, an air filtration device 50, and a control system 60. The fermentation tank 10 has a mixer 11 and a venting opening 12; the water filtering device 20 has a water storage tank 21, a fully automatic activated carbon filter 22, a fully automatic hard water softener 23, and a reverse osmosis machine 24, and The reverse osmosis machine 24 has a function of water filtration, so the water filtration device 20 may not be provided with the fully automatic activated carbon filter 22.
本創作之該常壓發酵設備1之該加熱裝置30與該水質過濾裝 置20之該儲水桶21相連接；該水質過濾裝置20與該發酵槽10間以至少一管路70相連接，且該水質過濾裝置20之該全自動活性碳過濾器22與該全自動硬水軟化器23相連接，該全自動硬水軟化器23與該逆滲透機24相連接，該逆滲透機24與該儲水桶21相連接，該儲水桶21與該發酵槽10以該至少一管路70相連接；該空氣過濾裝置50與該發酵槽10之該通氣孔12相連接；該離心泵40以該至少一管路70與該水質過濾裝置20以及該發酵槽10相連接；該控制系統60分別與該發酵槽10、該水質過濾裝置20、該加熱裝置30、該離心泵40、該空氣過濾裝置50電性相連。The heating device 30 of the atmospheric pressure fermentation device 1 of the present invention and the water filter device The water storage tank 21 of the water supply filter 20 is connected to the fermentation tank 10 by at least one pipeline 70, and the fully automatic activated carbon filter 22 of the water filtration device 20 and the fully automatic hard water The softener 23 is connected, the automatic hard water softener 23 is connected to the reverse osmosis machine 24, the reverse osmosis machine 24 is connected to the water storage tank 21, and the water storage tank 21 and the fermentation tank 10 are connected with the at least one pipeline 70-phase connection; the air filter device 50 is connected to the vent hole 12 of the fermentation tank 10; the centrifugal pump 40 is connected to the water filter device 20 and the fermentation tank 10 by the at least one pipeline 70; the control system 60 is electrically connected to the fermentation tank 10, the water filtration device 20, the heating device 30, the centrifugal pump 40, and the air filtration device 50, respectively.
還可另設置一降溫裝置80，該降溫裝置80可為一冰水機，以 該至少一管路70與該儲水桶21相連接，並與該控制系統60電性連接，當加溫溫度太高時，該儲水桶21內的發酵反應用水透過該至少一管路70至該降 溫裝置80，降溫後再透過該至少一管路70回到該儲水桶21，用以對該儲水桶21進行快速降溫動作。A cooling device 80 can also be provided, and the cooling device 80 can be a chiller to The at least one pipeline 70 is connected to the water storage tank 21 and electrically connected to the control system 60. When the heating temperature is too high, the fermentation reaction water in the water storage tank 21 passes through the at least one pipeline 70 to the drop The temperature device 80 returns to the water storage tank 21 through the at least one pipeline 70 after cooling, for performing a rapid cooling operation on the water storage tank 21.
因此，本創作提供一種簡單且可在常壓下發酵的發酵設備， 以自動化並連續一貫的生產液態發酵產品。Therefore, the present invention provides a fermentation apparatus that is simple and can be fermented under normal pressure. Automated and consistent production of liquid fermentation products.
圖2為本創作之控制系統結構方塊示意圖。如圖2所示，本創 作之控制系統60具有一主電氣箱61與一操作電氣箱62，該主電氣箱61與該操作電氣箱62電性相連，該主電氣箱61也分別與該發酵槽10、該水質過濾裝置20、該加熱裝置30、該離心泵40以及該空氣過濾裝置50電性相連。其中該操作電氣箱62包含一顯示單元621、一控制單元622、一通訊單元623與一無線射頻辨識單元624，該顯示單元621、該通訊單元623與該無線射頻辨識單元624分別與該控制單元622相連接。該顯示單元621為一觸控面板，可進行運轉條件設定及顯示運轉狀況；該無線射頻辨識單元624為一無線射頻接收器，而產品原料上具有電子標籤，因此該無線射頻辨識單元624讀取電子標籤內的資料，辨識生產的產品種類與原料傳送至該控制單元622，亦即為RFID；該控制單元622為一多功能單晶片或可程式控制器，控制該主電氣箱61進行自動化並連續一貫的生產液態發酵產品的設定，例如桶槽液位、加熱溫度、發酵製程、攪拌時程、清洗製程以及使用SIM卡通訊等自動控制，並將設備運轉狀態資訊儲存並回傳至該顯示單元621顯示；該通訊單元623為一SIM卡，可進行遠端通訊並且使用者可透過該通訊單元623傳輸儲存的設備運轉狀態給遠端管理者。Figure 2 is a block diagram showing the structure of the control system of the present invention. As shown in Figure 2, this creation The control system 60 has a main electrical box 61 and an operating electrical box 62. The main electrical box 61 is electrically connected to the operating electrical box 62. The main electrical box 61 is also associated with the fermentation tank 10 and the water filtering device. 20. The heating device 30, the centrifugal pump 40, and the air filtering device 50 are electrically connected. The operation electrical box 62 includes a display unit 621, a control unit 622, a communication unit 623, and a radio frequency identification unit 624. The display unit 621, the communication unit 623, and the radio frequency identification unit 624 are respectively associated with the control unit. 622 connected. The display unit 621 is a touch panel capable of setting operating conditions and displaying operating conditions. The radio frequency identification unit 624 is a wireless radio frequency receiver, and the product material has an electronic tag, so the radio frequency identification unit 624 reads The information in the electronic tag identifies the type of product produced and the raw material is transferred to the control unit 622, that is, the RFID; the control unit 622 is a multi-function single-chip or programmable controller that controls the main electrical box 61 to be automated. Continuous and consistent production of liquid fermentation products, such as tank level, heating temperature, fermentation process, mixing time course, cleaning process and automatic control using SIM card communication, and store and return the device operation status information to the display The unit 621 is displayed; the communication unit 623 is a SIM card, and the remote communication is possible, and the user can transmit the stored device operation status to the remote manager through the communication unit 623.
因此，本創作透過該控制系統60可自動化進行如桶槽液位、 加熱溫度、發酵製程、攪拌時程、清洗製程以及使用SIM卡通訊等自動控制，使設備以連續一貫製程生產液態發酵產品，不僅可即時得知設備運轉的狀 況，遠端管理者還可不用親自到現場即可知道設備是否正常運作，一旦發現設備運作異常，即可隨時處理、維修及汰換。Therefore, the present invention can automatically perform such as the tank level through the control system 60, Heating temperature, fermentation process, mixing time course, cleaning process and automatic control using SIM card communication, so that the equipment can produce liquid fermentation products in a continuous and consistent process, not only can instantly know the operation of the equipment In this case, the remote manager can also know whether the device is operating normally without going to the site in person. Once the device is found to be operating abnormally, it can be processed, repaired and replaced at any time.
圖3為本創作之常壓發酵設備具體實施例一之側面前示意 圖，圖4為本創作之常壓發酵設備具體實施例一之側面後示意圖。從圖3與圖4中可知，一常壓發酵設備1包含一個三層全密閉式不銹鋼材質的發酵槽10、一水質過濾裝置20、一加熱裝置30、一離心泵40、一空氣過濾裝置50、一控制系統60以及至少一管路70。其中該水質過濾裝置20與該發酵槽10以該至少一管路70相連，該加熱裝置30與該水質過濾裝置20相連接；該空氣過濾裝置50與該發酵槽10相連接；該離心泵40以該至少一管路70與該水質過濾裝置20以及該發酵槽10相連接。3 is a front view of the first embodiment of the atmospheric pressure fermentation apparatus of the present invention. Figure 4 is a schematic side view of the first embodiment of the atmospheric pressure fermentation apparatus of the present invention. As can be seen from FIG. 3 and FIG. 4, an atmospheric pressure fermentation apparatus 1 comprises a three-layer fully enclosed stainless steel fermentation tank 10, a water filtration device 20, a heating device 30, a centrifugal pump 40, and an air filtration device 50. A control system 60 and at least one conduit 70. The water filtration device 20 is connected to the fermentation tank 10 by the at least one pipeline 70, and the heating device 30 is connected to the water filtration device 20; the air filtration device 50 is connected to the fermentation tank 10; the centrifugal pump 40 The water filtration device 20 and the fermentation tank 10 are connected by the at least one line 70.
該發酵槽10設有一攪拌機11、一通氣孔12、一入料口13、一 出料口14、至少一液出入口15、一液位計16與一溫度感測器17。該水質過濾裝置20具有一雙層全密閉式不銹鋼材質儲水桶21、一全自動活性碳過濾器22、一全自動硬水軟化器23、一逆滲透機24、一砂過濾器25與一鹽桶26，該砂過濾器25與該全自動活性碳過濾器22相連接，該全自動活性碳過濾器22與該全自動硬水軟化器23相連接，該全自動硬水軟化器23分別該逆滲透機24與該鹽桶26相連接，該逆滲透機24與該儲水桶21相連接，該儲水桶21與該發酵槽10以該至少一管路70相連接。該離心泵40以該至少一管路70與該發酵槽10以及該水質過濾裝置20相連接，其中該至少一管路70具有閥與管配件，閥採用電動式球塞閥自動切換。該空氣過濾裝置50具有一環式鼓風機51與一空氣過濾器52，該鼓風機51與該空氣過濾器52相連接，該空氣過濾器52的除菌過濾精度為可濾除>1μm雜質及凝結水分、油份，避免發酵 過程異物進入影響到發酵產品的品質。The fermentation tank 10 is provided with a mixer 11, a vent hole 12, a feed port 13, and a The discharge port 14, at least one liquid inlet and outlet 15, a liquid level gauge 16 and a temperature sensor 17. The water filtering device 20 has a double-layer fully enclosed stainless steel water storage bucket 21, a fully automatic activated carbon filter 22, a fully automatic hard water softener 23, a reverse osmosis machine 24, a sand filter 25 and a salt bucket. 26, the sand filter 25 is connected to the fully automatic activated carbon filter 22, the fully automatic activated carbon filter 22 is connected to the fully automatic hard water softener 23, and the fully automatic hard water softener 23 respectively the reverse osmosis machine 24 is connected to the salt bucket 26, and the reverse osmosis machine 24 is connected to the water storage tank 21, and the water storage tank 21 is connected to the fermentation tank 10 by the at least one pipeline 70. The centrifugal pump 40 is connected to the fermentation tank 10 and the water filtration device 20 by the at least one pipeline 70. The at least one pipeline 70 has a valve and a pipe fitting, and the valve is automatically switched by an electric ball plunger valve. The air filter device 50 has a ring blower 51 and an air filter 52. The air blower 51 is connected to the air filter 52. The air filter 52 has the sterilization filtering precision of filtering out impurities and condensed water of >1 μm. Oil, avoid fermentation Process foreign matter entry affects the quality of the fermented product.
將河水、地下水或自來水經由該水質過濾裝置20的該砂過濾 器25濾除水中顆粒較大的有機與無機雜質；再由該全自動活性碳過濾器22藉活性碳的吸附作用吸附去除水中所含之溶解性或難分解性之有機物，不僅對水中異味、膠體及色素、重金屬離子等有較明顯的吸附去除作用，還可降低水中的生化需氧量(BOD)與化學需氧量(COD)等，使水質清澈、透明；再經過該全自動硬水軟化器23去除水中含量過高的礦物質，特別是造成硬水的鈣、鎂元素；最後透過該逆滲透機24，去除溶解於水中的無機物或有機物細微雜質、細菌、礦物質與化學物質等，即可得到純淨且含微量的礦物離子的發酵反應用水。其中該鹽桶26用以清洗該全自動硬水軟化器23，使該全自動硬水軟化器23經過鹽洗再生工序恢複軟化能力。而上述該水質過濾裝置20還可因使用的水源水質狀況不同，再組合增設其它的水質過濾組件。Filtering the river, ground water or tap water through the sand of the water filtration device 20 The device 25 filters out organic and inorganic impurities having large particles in the water; and the fully automatic activated carbon filter 22 adsorbs and removes the dissolved or hardly decomposable organic substances contained in the water by the adsorption of activated carbon, not only for the odor in the water, Colloids, pigments, heavy metal ions, etc. have obvious adsorption and removal effects, and can also reduce the biochemical oxygen demand (BOD) and chemical oxygen demand (COD) in the water, so that the water is clear and transparent; and then the automatic hard water softening The device 23 removes the minerals with excessive content in the water, especially the calcium and magnesium elements of the hard water; finally, the reverse osmosis machine 24 removes the fine impurities, bacteria, minerals and chemicals dissolved in the water, ie, impurities, bacteria, minerals and chemicals, etc. A fermentation reaction water which is pure and contains a trace amount of mineral ions can be obtained. The salt bucket 26 is used for cleaning the fully automatic hard water softener 23, and the automatic hard water softener 23 is subjected to a salt washing regeneration process to restore the softening ability. In addition, the water filtering device 20 may be combined with other water filtering components depending on the water quality of the water source used.
於是當水源進行水質過濾、水質軟化以及逆滲透處理後得到 發酵反應用水後，經由該至少一管路70將發酵反應用水儲存於該儲水桶21中，經過該加熱裝置30加熱到40℃~50℃、或是加熱到60℃去除雜菌，或是加熱到所需的溫度後，透過該離心泵40以真空壓差吸引原理將發酵反應用水通過該至少一管路70經由該發酵槽10上設置的該至少一液出入口15注入該發酵槽10中，並經由該發酵槽10上的該溫度感測器17與該液位計16得知該發酵槽10的溫度與液位高度。將發酵的原料與耐高溫的功能性菌種從該入料口13投入至該發酵槽10中，空氣經由該鼓風機51壓送進入該空氣過濾器52中，並透過該空氣過濾器52濾除>1μm雜質及凝結水分、油份後，由該 通氣孔12進入該發酵槽10中。最後透過該攪拌機11攪拌進行發酵，發酵完成後得到液態的發酵產品，從該出料口14產出。另也可在上述該儲水桶21設有偵測水位元件與感測溫度元件，以得知該儲水桶21內的發酵反應用水的水位與水溫。Therefore, when the water source is subjected to water filtration, water softening and reverse osmosis treatment, After the fermentation reaction water is used, the fermentation reaction water is stored in the water storage tank 21 through the at least one line 70, heated to 40 ° C to 50 ° C by the heating device 30, or heated to 60 ° C to remove bacteria, or heated. After the temperature is reached, the fermentation reaction water is injected into the fermentation tank 10 through the at least one line 70 through the at least one liquid inlet and outlet 15 provided in the fermentation tank 10 through the centrifugal pump 40 by a vacuum differential pressure suction principle. The temperature and the liquid level of the fermentation tank 10 are known from the temperature sensor 17 on the fermentation tank 10 and the liquid level gauge 16. The fermented raw material and the high temperature resistant functional species are introduced into the fermentation tank 10 from the feed port 13, and the air is pumped into the air filter 52 through the blower 51, and filtered through the air filter 52. >1μm impurity and condensed moisture, oil, by The vent hole 12 enters the fermentation tank 10. Finally, the fermentation is carried out by stirring through the agitator 11, and after the completion of the fermentation, a liquid fermentation product is obtained, which is produced from the discharge port 14. In addition, the water storage tank 21 may be provided with a detecting water level component and a sensing temperature element to know the water level and water temperature of the fermentation reaction water in the water storage tank 21.
一控制系統60分別與該發酵槽10、該水質過濾裝置20、該加 熱裝置30、該離心泵40、該空氣過濾裝置50電性相連。該控制系統60具有一主電氣箱61與一操作電氣箱62，該主電氣箱61與該操作電氣箱62電性相連，其中該操作電氣箱62為一人機介面機，具有一顯示單元621與一控制單元(圖中未示出)，該顯示單元621與該控制單元相連接，該顯示單元621為一觸控螢幕，該控制單元可為一多功能單晶片或可程式控制器。使用者可從該顯示單元621進行運轉條件設定及顯示運轉狀況，使該控制單元控制該主電氣箱61進行自動化並連續一貫的生產液態發酵產品的設定，例如桶槽液位、加熱溫度、發酵製程、攪拌時程、清洗製程以及使用SIM卡通訊等自動控制，並將設備運轉狀態儲存並回傳至該顯示單元621。由於以人力清洗大型的桶槽，常會因人為疏忽發生危險或造成設備的損壞，因此本創作透過該控制系統60自動化設定清洗製程，使水透過連接該儲水桶21與該發酵槽10間的該至少一管路70，注入該發酵槽10進行清洗動作，則不需耗費大量人力與時間，也可避免人員的傷害與設備的損壞，進而節省了人力及成本。a control system 60 and the fermentation tank 10, the water filtration device 20, and the addition The heat device 30, the centrifugal pump 40, and the air filtering device 50 are electrically connected. The control system 60 has a main electrical box 61 and an operating electrical box 62. The main electrical box 61 is electrically connected to the operating electrical box 62. The operating electrical box 62 is a human-machine interface machine having a display unit 621 and A control unit (not shown) is connected to the control unit. The display unit 621 is a touch screen. The control unit can be a multi-function single chip or a programmable controller. The user can perform operation condition setting and display operation status from the display unit 621, and the control unit controls the main electrical box 61 to perform automation and continuously and consistently set the liquid fermentation product, such as the tank level, the heating temperature, and the fermentation. The process, the stirring time course, the cleaning process, and automatic control using SIM card communication are stored, and the device operating state is stored and transmitted back to the display unit 621. Since the large-sized tank is cleaned by human beings, it is often caused by human inconvenience or damage to the equipment. Therefore, the present invention automatically sets the cleaning process through the control system 60 to allow water to pass between the water storage tank 21 and the fermentation tank 10. At least one pipeline 70 is injected into the fermentation tank 10 for cleaning operation, which does not require a lot of manpower and time, and can avoid personal injury and equipment damage, thereby saving manpower and cost.
圖5為本創作之常壓發酵設備另一實施例之示意圖，如圖5 所示，將水源經由一全自動活性碳過濾器22、一全自動硬水軟化器23與一逆滲透機24進行水質過濾、水質軟化以及逆滲透處理後得到發酵反應用水，儲存於一2000公升方形雙槽式儲水桶21中，該儲水桶21裝設有一加熱 裝置30，在本實施例中該儲水桶21內分為1500公升RO水桶211與500公升的循環水桶212，且RO水桶211與循環水桶212分別設有8kW和6kW電熱器，其中循環水桶212用於加溫作用。將RO水桶211內的發酵反應用水加溫後透過一離心泵40將發酵反應用水經由相連接的管路70注入一2000公升發酵槽10中，當該發酵槽10內的發酵反應用水溫度不夠時，將循環水桶212內的發酵反應用水加溫至發酵所需的溫度後，透過該離心泵40經由相連接的管路70注入該發酵槽10中，或是當該發酵槽10內的發酵反應用水溫度不夠時，可經由連接的管路70回流至循環水桶212加溫至發酵所需的溫度後，透過該離心泵40將加溫後的發酵反應用水注入該發酵槽10內。再投入發酵的黃豆粉、碳源、氮源及鹽類等原料與功能性菌種於該發酵槽10中，再透過一攪拌機11攪拌進行發酵，同時以2.2kWx220Vx60Hz且最大風量為3.2m3 /min環式鼓風機51壓送空氣進入一空氣過濾器52，該空氣過濾器52濾除>1μm雜質及凝結水分、油份後，由該通氣孔12進入該發酵槽10中，等到發酵完成後從該出料口14產出得到液態的發酵產品。另外，上述該逆滲透機24即具有水質過濾的功能，故該水質過濾裝置20也可不設有該全自動活性碳過濾器22。5 is a schematic view of another embodiment of the atmospheric pressure fermentation apparatus of the present invention. As shown in FIG. 5, the water source is subjected to water quality via a fully automatic activated carbon filter 22, a fully automatic hard water softener 23 and a reverse osmosis machine 24. After the filtration, the water softening and the reverse osmosis treatment, the fermentation reaction water is obtained and stored in a 2000 liter square double-tank type storage tank 21, and the water storage tank 21 is provided with a heating device 30, which is divided in the water storage tank 21 in this embodiment. It is a 1500 liter RO water tank 211 and a 500 liter circulating water tank 212, and the RO water tank 211 and the circulating water tank 212 are respectively provided with 8 kW and 6 kW electric heaters, wherein the circulating water tank 212 is used for heating. The fermentation reaction water in the RO water tank 211 is heated and then passed through a centrifugal pump 40 to inject a fermentation reaction water into a 2000 liter fermentation tank 10 via a connected line 70. When the temperature of the fermentation reaction water in the fermentation tank 10 is insufficient. The fermentation reaction water in the circulating water tank 212 is heated to the temperature required for the fermentation, and then injected into the fermentation tank 10 through the connected line 70 through the centrifugal pump 40, or the fermentation reaction in the fermentation tank 10 When the water temperature is insufficient, it can be refluxed to the circulating water tank 212 via the connected line 70 to the temperature required for the fermentation, and then the heated fermentation reaction water is injected into the fermentation tank 10 through the centrifugal pump 40. The fermented soybean powder, carbon source, nitrogen source, salt and other raw materials and functional bacteria are planted in the fermentation tank 10, and then stirred and stirred by a mixer 11 to simultaneously carry 2.2 kW x 220 V x 60 Hz and the maximum air volume is 3.2 m 3 / The min ring blower 51 pressurizes the air into an air filter 52. The air filter 52 filters out >1 μm of impurities and condenses moisture and oil, and then enters the fermentation tank 10 from the vent hole 12, and waits until the fermentation is completed. The discharge port 14 produces a liquid fermentation product. Further, since the reverse osmosis machine 24 has a function of water filtration, the water filtration device 20 may not be provided with the fully automatic activated carbon filter 22.
因此，可知本創作從液態發酵時所使用的水源水質開始講 究，並濾除空氣中>1μm雜質及凝結水分、油份，使得發酵後得到的液態發酵產品不需再經過其它過濾程序便可直接使用，並且還可依所需的發酵狀況設定運轉條件，進行如桶槽液位、加熱溫度、發酵製程、攪拌時程、清洗製程以及使用SIM卡通訊等自動控制。故本創作不僅提供了一種簡單且可以自動化並連續一貫的生產液態發酵產品的常壓發酵設備1，還可將本創作 的常壓發酵設備1直接設置於大型農場內大量生產，使得施肥取得較為方便容易。由於自動化清洗製程，則使使用者不須耗費大量人力與時間清洗該發酵槽10，也可避免人員的傷害與設備的損壞，進而節省了人力及成本。Therefore, it can be seen that this creation begins with the water quality of the water used in liquid fermentation. Investigate and filter out >1μm impurities and condensed moisture and oil in the air, so that the liquid fermentation products obtained after fermentation can be directly used without further filtration procedures, and the operating conditions can be set according to the required fermentation conditions. Perform automatic control such as tank level, heating temperature, fermentation process, stirring time course, cleaning process and communication using SIM card. Therefore, this creation not only provides a simple and automatic and continuous production of atmospheric fermentation equipment for liquid fermentation products, but also can create this creation. The atmospheric pressure fermentation equipment 1 is directly disposed in a large-scale production in a large farm, making fertilization easier and easier. Because of the automatic cleaning process, the user does not need to spend a lot of manpower and time to clean the fermentation tank 10, and can also avoid personal injury and equipment damage, thereby saving manpower and cost.
1‧‧‧發酵設備1‧‧‧ Fermentation equipment
10‧‧‧發酵槽10‧‧‧fermentation tank
11‧‧‧攪拌機11‧‧‧Mixer
12‧‧‧通氣孔12‧‧‧Ventinel
20‧‧‧水質過濾裝置20‧‧‧Water filtration device
21‧‧‧儲水桶21‧‧ ‧ water bucket
22‧‧‧全自動活性碳過濾器22‧‧‧Automatic activated carbon filter
23‧‧‧全自動硬水軟化器23‧‧‧Automatic hard water softener
24‧‧‧逆滲透機24‧‧‧ reverse osmosis machine
30‧‧‧加熱裝置30‧‧‧ heating device
40‧‧‧離心泵40‧‧‧ centrifugal pump
50‧‧‧空氣過濾裝置50‧‧‧Air filter unit
60‧‧‧控制系統60‧‧‧Control system
70‧‧‧管路70‧‧‧pipe
80‧‧‧降溫裝置80‧‧‧ cooling device
Claims (19)
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| Application Number | Priority Date | Filing Date | Title |
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| TW103216494U TWM494164U (en) | 2014-09-17 | 2014-09-17 | Atmospheric pressure fermentation equipment |
| US14/857,812 US9738865B2 (en) | 2014-09-17 | 2015-09-17 | Fermentation apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| TW103216494U TWM494164U (en) | 2014-09-17 | 2014-09-17 | Atmospheric pressure fermentation equipment |
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| TWM494164U true TWM494164U (en) | 2015-01-21 |
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| TW (1) | TWM494164U (en) |
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| TWI662122B (en) * | 2018-07-12 | 2019-06-11 | 聯發生物科技股份有限公司 | Fermentation equipment |
| CN108677251B (en) * | 2018-07-19 | 2021-01-05 | 大连民族大学 | Microbial fermentation tussah cocoon degumming device |
| CN113583859A (en) * | 2021-08-27 | 2021-11-02 | 重庆赛诺生物药业股份有限公司 | Oxygen-resistant bifidobacterium fermentation equipment |
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| US5571703A (en) * | 1993-12-23 | 1996-11-05 | Controlled Environmental Systems Corporation | Municipal solid waste processing facility and commercial ethanol production process |
| US20070227971A1 (en) * | 2004-05-18 | 2007-10-04 | Biomass Processing Technology, Inc. | Flocculation Method and Flocculated Organism |
| US8043505B2 (en) * | 2005-04-27 | 2011-10-25 | Enertech Environmental, Inc. | Treatment equipment of organic waste and treatment method |
| US8236535B2 (en) * | 2008-04-30 | 2012-08-07 | Xyleco, Inc. | Processing biomass |
| WO2010118369A1 (en) * | 2009-04-10 | 2010-10-14 | Poet Research Incorporated | System for recycling water to facilitate the production of ethanol |
| US20130115588A1 (en) * | 2010-04-15 | 2013-05-09 | G & G Technologies, Inc. | Integrated bioreactor and separation system and methods of use therof |
| JP6021300B2 (en) * | 2011-03-24 | 2016-11-09 | 東レ株式会社 | Fermenter made from biomass |
| US9039899B2 (en) * | 2011-04-25 | 2015-05-26 | Oasys Water, Inc. | Osmotic separation systems and methods |
| WO2013039137A1 (en) * | 2011-09-14 | 2013-03-21 | 東レ株式会社 | Sugar solution production apparatus and sugar solution production system |
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