TWM486750U - Ultrasonic freezing immersion type freezing liftable dedicated machine set - Google Patents

Ultrasonic freezing immersion type freezing liftable dedicated machine set Download PDF

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Publication number
TWM486750U
TWM486750U TW103207050U TW103207050U TWM486750U TW M486750 U TWM486750 U TW M486750U TW 103207050 U TW103207050 U TW 103207050U TW 103207050 U TW103207050 U TW 103207050U TW M486750 U TWM486750 U TW M486750U
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Taiwan
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freezing
ultrasonic
frozen
lifting
holding tank
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TW103207050U
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Chinese (zh)
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Lian-Da Chen
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Lian-Da Chen
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  • Devices That Are Associated With Refrigeration Equipment (AREA)
  • Freezing, Cooling And Drying Of Foods (AREA)

Description

超音波冷凍之浸漬式冷凍升降式專用機組Ultrasonic frozen impregnated refrigeration lifting special unit

本創作係有關於冷凍加工自動化,尤其是一種超音波冷凍之浸漬式冷凍升降式專用機組。This creative department is about the automation of refrigeration processing, especially a kind of ultra-sonic frozen impregnated refrigeration lifting special unit.

傳統的食品冷凍加工,係利用冷凍液作為食品冷凍的媒介,冷凍液的冷凍速度快,所以必須透過人工持續操作。過去擺放食品的置物籃或置物架等可放被凍物的物件透過滑輪機構來做升降的動作,工作人員透過該滑輪機構手動將被凍物透過懸掛籃或其他可置放被凍物的物件放入冷凍液中,經過所須的冷凍時間後,工作人員再手動將置物籃或置物架等可放被凍物的物件自冷凍液中取出作後續的處理,並重複以上的步驟。此一方式工作人員易碰觸到冷凍液,造成工作人員工作上的危險,且易造成冷凍液的損耗與汙染。因此將冷凍加工由人工改為自動化為現今極需克服的問題。Conventional food freezing processing uses frozen liquid as a medium for food freezing. The freezing liquid has a fast freezing speed, so it must be continuously operated by hand. In the past, items such as baskets or racks for placing foods can be lifted and lowered by the pulley mechanism, and the worker manually passes the frozen objects through the hanging basket or other objects capable of placing the frozen objects. The object is placed in the freezing liquid, and after the required freezing time, the worker manually removes the frozen object from the storage basket or the shelf from the frozen liquid for subsequent processing, and repeats the above steps. In this way, the worker can easily touch the freezing liquid, causing the workman's work danger, and easily causing the loss and pollution of the freezing liquid. Therefore, the change of the freezing process from manual to automated is a problem that needs to be overcome today.

申請人於中華民國專利申請號100219259中提出一種浸漬式冷凍升降式專用機組,包含一冷凍保溫槽,該冷凍保溫槽用於承裝一二次低溫冷凍液,並透過一冷凝盤管與一制冷機連接;該二次低溫冷凍液用於令被凍物降溫冰凍;該制冷 機用於提供冷源給該冷媒管;一升降機構組,該升降機構組位於該冷凍保溫槽後方,用於將提供動力使被凍物可放入該冷凍保溫槽中低溫冷凍;至少一置物框,該置物框位於該中空機殼外部且位於該冷凍保溫槽上方,用以容納被凍物;一操控裝置,該操控裝置用於控制該置物框的升降及做其餘的設定;以及一延伸桿,該延伸桿自該中空機殼的側邊向外延伸至該操控裝置。The applicant proposes an impregnated refrigeration lifting special unit in the Republic of China Patent Application No. 100219259, which comprises a refrigerating and holding tank for supporting a secondary cryogenic liquid and passing through a condensing coil and a refrigeration unit. Machine connection; the secondary cryogenic liquid is used to cool the frozen material; the refrigeration The machine is configured to provide a cold source to the refrigerant pipe; a lifting mechanism group, the lifting mechanism group is located behind the freezing and holding tank, and is configured to provide power to enable the frozen object to be placed in the freezing and holding tank for low temperature freezing; at least one storage a frame, the storage frame is located outside the hollow casing and above the freezing and holding tank for accommodating the frozen object; a control device for controlling the lifting and lowering of the storage frame and making the remaining settings; and an extension a rod extending outwardly from a side edge of the hollow casing to the steering device.

應用該案的結構可自動化且節省人力,工作人員只需將被凍物放上置物框,以及當食品冷凍完畢後將其從置物框取下即可,置物框利用後方的升降機構組帶動,工作人員透過操作裝置即可操控該置物框的升降,可避免人員與二次低溫冷凍液接觸,減少二次低溫冷凍液的消耗與汙染。The structure of the application can be automated and save manpower. The staff only needs to put the frozen object on the storage frame, and when the food is frozen, remove it from the storage frame, and the storage frame is driven by the rear lifting mechanism group. The staff can control the lifting and lowering of the storage frame by operating the device, thereby avoiding contact between the personnel and the secondary cryogenic liquid, and reducing the consumption and pollution of the secondary cryogenic liquid.

惟無論習知或上述的技術皆還是存在冷凍時水產品無法均勻冷凍的現象,某些部位快速冷凍、某些部位冷凍速度較慢所以解凍時會影響整體肉質。究其原因係因為溶液中及水產品中的水分子團大小及方向性並不一致,以致在熱量傳遞時無法均勻,因此有必要經過物理性的方式對水液做處理,讓水分子團能均勻分佈。However, neither the conventional nor the above-mentioned techniques have the phenomenon that the aquatic product cannot be uniformly frozen during freezing, and some parts are rapidly frozen, and some parts are frozen at a slower speed, so the whole meat quality is affected when thawing. The reason is because the size and orientation of water molecules in the solution and in the aquatic products are not uniform, so that the heat transfer cannot be uniform. Therefore, it is necessary to treat the water liquid in a physical way to make the water molecules uniform. distributed.

以上為傳統食品冷凍加工的缺點,本創作之發明人亟需構思一種新技術以改善其問題。The above is a disadvantage of the conventional food freezing process, and the inventor of the present invention needs to conceive a new technology to improve the problem.

所以本創作的目的係為解決上述習知技術上的問題,本創作中提出一種超音波冷凍之浸漬式冷凍升降式專用機組,可令該冷凍保溫槽內的水產品與冷凍液的水分子團被打散,而產生均勻同方向性的結構。所以可以使得冷凍時間縮短,快速冷凍。由於水分分佈均勻所以冷凍品質佳,解凍的時間也快。另一方面,工作人員只需將被凍物放上置物框,以及當被凍物冷凍完畢後將其從置物,框取下即可,其餘動作皆可透過自動化操作,如此可避免人員與二次低溫冷凍液接觸,減少二次低溫冷凍液的消耗與汙染。Therefore, the purpose of the present invention is to solve the above-mentioned problems in the prior art. In the present invention, a supersonic frozen impregnated freezing and lifting special unit is proposed, which can make the water molecules of the aquatic product and the freezing liquid in the freezing and holding tank. It is broken up to produce a structure with uniform directionality. Therefore, the freezing time can be shortened and the freezing can be performed quickly. Because of the uniform moisture distribution, the freezing quality is good and the thawing time is fast. On the other hand, the staff only needs to put the frozen object on the storage box, and when the frozen object is frozen, remove it from the storage and the frame, and the rest of the actions can be automated, so that people and two can be avoided. The secondary cryogenic liquid is contacted to reduce the consumption and pollution of the secondary cryogenic liquid.

為了達到上述的目的本創作中提出一種超音波冷凍之浸漬式冷凍升降式專用機組,包含:一冷凍保溫槽,該冷凍保溫槽用於承裝一二次低溫冷凍液,並透過一冷凝盤管與一制冷機連接;該二次低溫冷凍液用於令被凍物降溫冰凍;該冷凝盤管之一端均勻環繞在該冷凍保溫槽之內部,另一端則穿出該冷凍保溫槽以利與該制冷機連接,該冷凝盤管利用管中的冷媒使該二次低溫冷凍液降溫達到冷凍食品之功用;該制冷機用於提供冷源給該冷凝盤管;一升降機構組,該升降機構組位於該冷凍保溫槽後方,用於將提供動力使被凍物可放入該冷凍保溫槽中低溫冷凍;其中該升降機構組包含:一中空機殼,該中空機殼內有至少一動力傳輸機構,用於傳輸動力;至少一驅動馬達,該驅動馬達位於該中空機殼上方,用於做為該動力傳輸機構的動力來源,使該動力傳輸機構可以 將動能傳輸到外部元件;至少一置物框,該置物框位於該中空機殼外部且位於該冷凍保溫槽上方;將被凍物置放於該置物框,再將該置物框降下至該冷凍保溫槽中,經過一段時間即可將該置物框升起並將已冷凍之被凍物卸下;一操控裝置,該操控裝置用於控制該置物框的升降及做其餘的設定,操控人員可利用該操控裝置來控制相關元件;一延伸桿,該延伸桿自該中空機殼的側邊向外延伸至該操控裝置;設置該延伸桿使人員操控該機組更加方便,可依人員位置調整該延伸桿,使該操控裝置位於最好操作的位置;一超音波振盪機構,位在該冷凍保溫槽的底部係成板狀的結構,該超音波振盪機構可經由振盪而產生超音波,而令該超音波傳遞於整個該冷凍保溫槽內,所以可令該冷凍保溫槽內的水產品與冷凍液的水分子團被打散,而產生均勻同方向性的結構;以及一超音波致動源,連結該超音波振盪機構,可以令該超音波振盪機構產生振盪而導致所需要的超音波音頻。In order to achieve the above object, an ultrasonic frozen impregnated refrigeration lifting special unit is proposed in the present invention, comprising: a freezing and holding tank for supporting a second cryogenic liquid and passing through a condensing coil Connected to a refrigerator; the secondary cryogenic liquid is used to cool the frozen object; the one end of the condensing coil is evenly surrounded inside the freezing and holding tank, and the other end is passed out of the freezing and holding tank to facilitate the a chiller connection, the condensing coil uses the refrigerant in the tube to cool the secondary cryogenic liquid to the function of the frozen food; the chiller is used to supply a cold source to the condensing coil; a lifting mechanism group, the lifting mechanism group Located behind the freezing and holding tank for providing power to allow the frozen object to be placed in the freezing and holding tank for low temperature freezing; wherein the lifting mechanism group comprises: a hollow casing, wherein the hollow casing has at least one power transmission mechanism For transmitting power; at least one driving motor, the driving motor is located above the hollow casing, and is used as a power source of the power transmission mechanism, so that the power transmission machine Can The kinetic energy is transmitted to the external component; at least one storage frame is located outside the hollow casing and located above the freezing and holding tank; the frozen object is placed in the storage frame, and the storage frame is lowered to the freezing and holding tank The lifting frame can be lifted and the frozen frozen material can be removed after a period of time; a handling device for controlling the lifting and lowering of the storage frame and making the rest of the settings, the operator can utilize the Actuating device to control related components; an extension rod extending outward from the side of the hollow casing to the steering device; the extension rod is provided to make it easier for the person to operate the unit, and the extension rod can be adjusted according to the position of the person , the operating device is located at the best operating position; an ultrasonic oscillating mechanism is arranged in a plate-like structure at the bottom of the freezing and holding tank, and the ultrasonic oscillating mechanism can generate ultrasonic waves by oscillating, and the super The sound wave is transmitted through the entire freezing and holding tank, so that the water molecules in the freezing and holding tank and the water molecules in the freezing liquid can be broken up to produce a uniform and directional structure. And an ultrasonic activation source, connected to said ultrasonic oscillation mechanism, enabling the ultrasonic oscillation mechanism can generate ultrasonic oscillation caused audio required.

由下文的說明可更進一步瞭解本創作的特徵及其優點,閱讀時並請參考附圖。The features of the present invention and its advantages can be further understood from the description below, and please refer to the attached drawings when reading.

10‧‧‧冷凍保溫槽10‧‧‧Freezing tank

11‧‧‧二次低溫冷凍液11‧‧‧Secondary cryogenic liquid

12‧‧‧冷凝盤管12‧‧‧Condensing coil

13‧‧‧制冷機13‧‧‧Refrigerator

20‧‧‧升降機構組20‧‧‧ Lifting Group

30‧‧‧中空機殼30‧‧‧ hollow casing

31‧‧‧動力傳輸機構31‧‧‧Power transmission mechanism

40‧‧‧驅動馬達40‧‧‧Drive motor

50‧‧‧置物框50‧‧‧Store box

51‧‧‧蓋板51‧‧‧ Cover

52‧‧‧連接桿52‧‧‧ Connecting rod

53‧‧‧四柱體53‧‧‧ four cylinders

54‧‧‧矩形板子54‧‧‧ Rectangular board

60‧‧‧操控裝置60‧‧‧Control device

61‧‧‧延伸桿61‧‧‧Extension rod

70‧‧‧攪拌馬達70‧‧‧Agitator motor

71‧‧‧薄板71‧‧‧Sheet

80‧‧‧攪拌裝置80‧‧‧Agitator

90‧‧‧過濾器90‧‧‧Filter

91‧‧‧軟管91‧‧‧Hose

100‧‧‧超音波振盪機構100‧‧‧Supersonic oscillator

105‧‧‧超音波致動源105‧‧‧Supersonic actuation source

圖一為本創作立體示意圖。Figure 1 is a three-dimensional schematic diagram of the creation.

圖二為本創作前視圖。Figure 2 is a front view of the creation.

圖三為本創作升降機構動力傳輸圖。Figure 3 is the power transmission diagram of the creative lifting mechanism.

圖四為本創作置物框降下前視圖。Figure 4 shows the front view of the creation of the storage box.

圖五為本創作另一實施例。Figure 5 is another embodiment of the present invention.

圖六為本創作攪拌機構示意圖。Figure 6 is a schematic diagram of the creation of the mixing mechanism.

茲謹就本案的結構組成,及所能產生的功效與優點,配合圖式,舉本案之一較佳實施例詳細說明如下。In view of the structural composition of the case, and the functions and advantages that can be produced, in conjunction with the drawings, a preferred embodiment of the present invention is described in detail below.

請參考圖一及圖二,本創作之超音波冷凍之浸漬式冷凍升降式專用機組,包含:Please refer to Figure 1 and Figure 2. The ultra-sonic frozen impregnated refrigeration lifting special unit of this creation includes:

一冷凍保溫槽10,該冷凍保溫槽10用於承裝一二次低溫冷凍液11,並透過一冷凝盤管12與一制冷機13連接。其中該二次低溫冷凍液11用於令被凍物降溫冰凍,為一食品級低溫冷凍液,其原料為食用酒精、丙二醇、丙三醇(甘油)及食鹽水,該二次低溫冷凍液11具有無毒、無味,熱傳導率高、冰結點低等特性;該冷凝盤管12之一端均勻環繞在該冷凍保溫槽10之內部,另一端則穿出該冷凍保溫槽10以利與該制冷機13連接,如圖二所示,該冷凝盤管12利用管中的冷媒使該二次低溫冷凍液11降溫達到冷凍食品之功用;該制冷機13用於提供冷源給該冷凝盤管12。A refrigerating tank 10 for holding a secondary cryogenic liquid 11 and connected to a refrigerator 13 through a condensing coil 12. The secondary cryogenic liquid 11 is used for cooling the frozen material, and is a food-grade low-temperature freezing liquid. The raw materials are edible alcohol, propylene glycol, glycerin (glycerol) and saline, and the secondary cryogenic liquid 11 The utility model has the characteristics of non-toxicity, odorlessness, high thermal conductivity and low ice junction; one end of the condensing coil 12 is evenly surrounded inside the freezing and holding tank 10, and the other end passes through the refrigerating tank 10 to facilitate the refrigerator. 13 is connected. As shown in FIG. 2, the condensing coil 12 uses the refrigerant in the tube to cool the secondary cryogenic liquid 11 to the function of the frozen food; the refrigerator 13 is used to supply a cold source to the condensing coil 12.

一超音波振盪機構100,位在該冷凍保溫槽10的底部係成板狀的結構,該超音波振盪機構100可經由震盪而產生超音波,而令該超音波傳遞於整個該冷凍保溫槽10內,所以可 令該冷凍保溫槽10內的水產品與二次低溫冷凍液11的水分子團被打散,而產生均勻同方向性的結構。所以可以使得冷凍時間縮短,快速冷凍。由於水分分佈均勻所以冷凍品質佳,解凍的時間也快。An ultrasonic oscillating mechanism 100 is configured to have a plate shape at the bottom of the refrigerating and holding tank 10, and the ultrasonic oscillating mechanism 100 can generate ultrasonic waves by oscillating, and the ultrasonic waves are transmitted to the entire chilling tank 10 Inside, so can The water product in the refrigerating tank 10 and the water molecules in the secondary cryogenic liquid 11 are broken up to produce a uniform directional structure. Therefore, the freezing time can be shortened and the freezing can be performed quickly. Because of the uniform moisture distribution, the freezing quality is good and the thawing time is fast.

一超音波致動源105,連結該超音波振盪機構100,可以令該超音波振盪機構100產生振盪而導致所需要的超音波音頻。其中該超音波致動源105為可程式的裝置,可由操作者設定超音波的頻率,功率及產生時間。An ultrasonic actuating source 105 coupled to the ultrasonic oscillating mechanism 100 causes the ultrasonic oscillating mechanism 100 to oscillate to cause the required ultrasonic audio. The ultrasonic actuating source 105 is a programmable device, and the operator can set the frequency, power and generation time of the ultrasonic wave.

在本案之一操作例中,在超音波頻率20kHz~40kHz條件下,先採用600W的功率處理5~10min,然後變換到400W的功率處理5~10min,然後變換到200W的功率處理5~10min。本發明的方法減小了魚肉的凍結時間,形成的冰晶細小均勻,防止了形成冰晶對細胞壁的損害,進而減少了魚肉的冷凍變性和營養損失。In one of the operating examples of this case, under the condition of ultrasonic frequency 20 kHz~40 kHz, the power is processed by 600W for 5~10min, then converted to 400W for 5~10min, and then converted to 200W for 5~10min. The method of the invention reduces the freezing time of the fish meat, and the formed ice crystals are fine and uniform, preventing the damage of the cell wall caused by the formation of ice crystals, thereby reducing the freezing denaturation and nutrient loss of the fish meat.

一升降機構組20,該升降機構組20位於該冷凍保溫槽10後方,用於將提供動力使被凍物可放入該冷凍保溫槽中低溫冷凍,其中該升降機構組20包含:a lifting mechanism group 20, the lifting mechanism group 20 is located behind the freezing and holding tank 10, and is used for providing power to enable the frozen object to be frozen in the freezing and holding tank, wherein the lifting mechanism group 20 comprises:

一中空機殼30,該中空機殼30內有至少一動力傳輸機構31,該動力傳輸機構31由鏈條組所構成,用於傳輸動力。A hollow casing 30 having at least one power transmission mechanism 31 therein, the power transmission mechanism 31 being constituted by a chain group for transmitting power.

至少一驅動馬達40,該驅動馬達40位於該中空機殼30 上方,用於做為該動力傳輸機構31的動力來源,使該動力傳輸機構31可以將動能傳輸到外部元件,其傳輸如圖三所示。At least one driving motor 40, the driving motor 40 is located in the hollow casing 30 Above, as a power source for the power transmission mechanism 31, the power transmission mechanism 31 can transmit kinetic energy to an external component, and its transmission is as shown in FIG.

至少一置物框50,該置物框50位於該中空機殼30外部且位於該冷凍保溫槽10上方。圖一中以兩個置物框50為例,但本創作中之置物框50不限個數,一個、兩個或多個置物框50均為本創作之範圍。該置物框50上方有一蓋板51,該蓋板51透過兩連接桿52連接至該動力傳輸機構31,利用該動力傳輸機構31傳輸之動能使該置物框50升降。該蓋板51向下延伸出四柱體53,該四柱體53下方以一矩形板子54作為底板,形成一中空之空間。將需被凍物置放於該置物框50的中空空間,再將該置物框50降下至該冷凍保溫槽10中,如圖四所示。經過一段時間即可將該置物框50升起並將已冷凍之被凍物卸下。其中,各該置物框50之蓋板51可為相連也可分開,如圖五所示。At least one storage frame 50 is located outside the hollow casing 30 and above the refrigeration holding tank 10. In the first embodiment, two storage frames 50 are taken as an example, but the storage frame 50 in the present creation is not limited to a number, and one, two or more storage frames 50 are within the scope of the present creation. Above the storage frame 50, there is a cover plate 51. The cover plate 51 is connected to the power transmission mechanism 31 through the two connecting rods 52. The movement transmitted by the power transmission mechanism 31 enables the storage frame 50 to be raised and lowered. The cover plate 51 extends downwardly from the four-column body 53. A rectangular plate 54 is used as a bottom plate under the four-column body 53 to form a hollow space. The frozen object is placed in the hollow space of the storage frame 50, and the storage frame 50 is lowered into the freezing and holding tank 10, as shown in FIG. The tray 50 is raised over a period of time and the frozen frozen material is removed. Wherein, the cover plates 51 of each of the storage frames 50 can be connected or separated, as shown in FIG.

一操控裝置60,該操控裝置60用於控制該置物框50的升降及做其餘的設定,操控人員可利用該操控裝置60來控制相關元件。該操控裝置60位於一延伸桿61之末端,該延伸桿61自該中空機殼30的側邊向外延伸至該操控裝置60,該延伸桿61為一可動式延伸桿。設置該可動延伸桿61使人員操控該機組更加方便,可依人員位置調整該延伸桿61,使該操控裝置60位於最好操作的位置。A handling device 60 is used to control the lifting and lowering of the storage compartment 50 and to make the rest of the settings, and the operator can use the operating device 60 to control the related components. The operating device 60 is located at the end of an extension rod 61 that extends outwardly from the side of the hollow casing 30 to the steering device 60. The extension rod 61 is a movable extension rod. The provision of the movable extension rod 61 makes it more convenient for a person to operate the unit, and the extension rod 61 can be adjusted according to the position of the person, so that the manipulation device 60 is in the best operating position.

至少一攪拌馬達70,該攪拌馬達70透過一薄板71使其位於該冷凍保溫槽10之上方,該薄板71緊貼於該冷凍保溫槽10的邊緣,上方承載至少一攪拌馬達70。該攪拌馬達70透過對應之延伸軸72提供動力給該薄板71下方的對應元件。At least one agitating motor 70 is disposed above the refrigerating tank 10 through a thin plate 71. The sheet 71 is in close contact with the edge of the refrigerating tank 10 and carries at least one stirring motor 70 thereon. The agitator motor 70 provides power to corresponding elements below the sheet 71 through the corresponding extension shaft 72.

至少一攪拌裝置80,該攪拌裝置80為一葉片型的裝置,其外觀類似螺旋槳,如圖六所示,利用對應的攪拌馬達70提供之動力轉動,使該二次低溫冷凍液11可以產生對流,加速冷卻。At least one agitating device 80, which is a blade type device, which has a similar appearance to a propeller, as shown in FIG. 6, is rotated by the power provided by the corresponding agitating motor 70, so that the secondary cryogenic liquid 11 can generate convection. , accelerate cooling.

一過濾器90,該過濾器90用於去除該二次低溫冷凍液11中的雜質,透過兩軟管91與該冷凍保溫槽10連接。A filter 90 for removing impurities in the secondary cryogenic liquid 11 and connected to the refrigerating tank 10 through the two hoses 91.

應用時,先開啟該制冷機13透過該冷凝盤管12使該二次低溫冷凍液11之溫度下降,其中利用攪拌裝置80可加速其冷卻時間。操作人員將被凍物放於該置物框50上後,即可利用該操控裝置60將該置物框50降下至該冷凍保溫槽10。經過所需時間,操作人員再利用該操控裝置60將該置物框50升起,並取下已冷凍的被凍物進行後續的包裝等動作。In application, the refrigerator 13 is first turned on to lower the temperature of the secondary cryogenic liquid 11 through the condensing coil 12, wherein the cooling time can be accelerated by the stirring device 80. After the operator places the frozen object on the storage frame 50, the storage frame 50 can be lowered to the freezing and holding tank 10 by the operating device 60. After the required time, the operator uses the control device 60 to raise the storage frame 50, and removes the frozen frozen material for subsequent packaging and the like.

本創作的優點為,自動化且節省人力,透過本創作,可令該冷凍保溫槽內的水產品與冷凍液的水分子團被打散,而產生均勻同方向性的結構。所以可以使得冷凍時間縮短,快速冷凍。由於水分分佈均勻所以冷凍品質佳,解凍的時間也快。另一方面,工作人員只需將被凍物放上置物框,以及當 被凍物冷凍完畢後將其從置物框取下即可,置物框利用後方的升降機構組帶動,工作人員透過操作裝置即可操控該置物框的升降。透過本創作自動化的設備,只需利用人力將被凍物放入置物框以及將被凍物自置物框取出,其餘動作皆可透過自動化操作,如此可避免人員與二次低溫冷凍液接觸,減少二次低溫冷凍液的消耗與汙染。The advantage of this creation is that it is automated and saves manpower. Through this creation, the water molecules in the freezing and holding tank and the water molecules in the freezing liquid can be broken up to produce a uniform and directional structure. Therefore, the freezing time can be shortened and the freezing can be performed quickly. Because of the uniform moisture distribution, the freezing quality is good and the thawing time is fast. On the other hand, the staff only needs to put the frozen objects on the storage box, and when After the frozen object is frozen, it can be removed from the storage frame, and the storage frame is driven by the rear lifting mechanism group, and the worker can control the lifting and lowering of the storage frame through the operating device. Through the automation equipment of this creation, it is only necessary to manually put the frozen object into the storage box and take out the frozen object self-retaining frame, and the rest of the actions can be automated, so as to avoid contact between the personnel and the secondary cryogenic liquid, and reduce Consumption and pollution of secondary cryogenic liquid.

本創作中所有電器元件的驅動線路,為習之技術中可輕易達成者,所以在圖中及文中並沒有予以揭露。熟悉本技術者,可輕易應用已知技術達成。The driving circuit of all electrical components in this creation can be easily reached in the technology of Xi, so it is not disclosed in the figure and in the text. Those skilled in the art can easily achieve this using known techniques.

綜上所述,本案人性化之體貼設計,相當符合實際需求。其具體改進現有缺失,相較於習知技術明顯具有突破性之進步優點,確實具有功效之增進,且非易於達成。本案未曾公開或揭露於國內與國外之文獻與市場上,已符合專利法規定。In summary, the humanized design of this case is quite in line with actual needs. The specific improvement of the existing defects is obviously a breakthrough improvement advantage compared with the prior art, and it has an improvement in efficacy and is not easy to achieve. The case has not been disclosed or disclosed in domestic and foreign literature and market, and has complied with the provisions of the Patent Law.

上列詳細說明係針對本創作之一可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。The detailed description above is a detailed description of one of the possible embodiments of the present invention, and the embodiment is not intended to limit the scope of the patents, and the equivalent implementations or modifications that are not included in the spirit of the present invention should be included in The patent scope of this case.

10‧‧‧冷凍保溫槽10‧‧‧Freezing tank

13‧‧‧制冷機13‧‧‧Refrigerator

20‧‧‧升降機構組20‧‧‧ Lifting Group

30‧‧‧中空機殼30‧‧‧ hollow casing

40‧‧‧驅動馬達40‧‧‧Drive motor

50‧‧‧置物框50‧‧‧Store box

51‧‧‧蓋板51‧‧‧ Cover

52‧‧‧連接桿52‧‧‧ Connecting rod

53‧‧‧四柱體53‧‧‧ four cylinders

54‧‧‧矩形板子54‧‧‧ Rectangular board

60‧‧‧操控裝置60‧‧‧Control device

61‧‧‧延伸桿61‧‧‧Extension rod

70‧‧‧攪拌馬達70‧‧‧Agitator motor

90‧‧‧過濾器90‧‧‧Filter

91‧‧‧軟管91‧‧‧Hose

105‧‧‧超音波致動源105‧‧‧Supersonic actuation source

Claims (12)

一種超音波冷凍之浸漬式冷凍升降式專用機組,包含:一冷凍保溫槽,該冷凍保溫槽用於承裝一二次低溫冷凍液,並透過一冷凝盤管與一制冷機連接;該二次低溫冷凍液用於令被凍物降溫冰凍;該冷凝盤管之一端均勻環繞在該冷凍保溫槽之內部,另一端則穿出該冷凍保溫槽以利與該制冷機連接,該冷凝盤管利用管中的冷媒使該二次低溫冷凍液降溫達到冷凍食品之功用;該制冷機用於提供冷源給該冷凝盤管;一升降機構組,該升降機構組位於該冷凍保溫槽後方,用於將提供動力使被凍物可放入該冷凍保溫槽中低溫冷凍;其中該升降機構組包含:一中空機殼,該中空機殼內有至少一動力傳輸機構,用於傳輸動力;至少一驅動馬達,該驅動馬達位於該中空機殼上方,用於做為該動力傳輸機構的動力來源,使該動力傳輸機構可以將動能傳輸到外部元件;至少一置物框,該置物框位於該中空機殼外部且位於該冷凍保溫槽上方;將被凍物置放於該置物框,再將該置物框降下至該冷凍保溫槽中,經過一段時間即可將該置物框升起 並將已冷凍之被凍物卸下;一操控裝置,該操控裝置用於控制該置物框的升降及做其餘的設定,操控人員可利用該操控裝置來控制相關元件;一延伸桿,該延伸桿自該中空機殼的側邊向外延伸至該操控裝置;設置該延伸桿使人員操控該機組更加方便,可依人員位置調整該延伸桿,使該操控裝置位於最好操作的位置;一超音波振盪機構,位在該冷凍保溫槽的底部係成板狀的結構,該超音波振盪機構可經由振盪而產生超音波,而令該超音波傳遞於整個該冷凍保溫槽內,所以可令該冷凍保溫槽內的水產品與冷凍液的水分子團被打散,而產生均勻同方向性的結構;以及一超音波致動源,連結該超音波振盪機構,可以令該超音波振盪機構產生振盪而導致所需要的超音波音頻。The utility model relates to a supersonic frozen immersion type freezing lifting type special unit, comprising: a freezing and holding tank for supporting one and two low temperature freezing liquids, and connecting with a chiller through a condensing coil; The cryogenic freezing liquid is used for freezing and freezing the frozen object; one end of the condensing coil is evenly surrounded inside the freezing and holding tank, and the other end is passed through the freezing and holding tank to facilitate connection with the refrigerator, and the condensing coil is utilized The refrigerant in the tube cools the secondary cryogenic liquid to the function of the frozen food; the refrigerator is used to supply a cold source to the condensing coil; and a lifting mechanism group is located behind the freezing and holding tank for The power supply is provided so that the frozen object can be placed in the freezing and holding tank for low temperature freezing; wherein the lifting mechanism group comprises: a hollow casing having at least one power transmission mechanism for transmitting power; at least one driving a motor, the drive motor is located above the hollow casing, and is used as a power source of the power transmission mechanism, so that the power transmission mechanism can transmit kinetic energy to external components; a storage frame, the storage frame is located outside the hollow casing and located above the freezing and holding tank; the frozen object is placed in the storage frame, and the storage frame is lowered into the freezing and holding tank, and after a period of time The shelf rises And unloading the frozen frozen material; a handling device for controlling the lifting and lowering of the storage frame and making the remaining settings, the operator can use the operating device to control the related components; an extension rod, the extension The rod extends outward from the side of the hollow casing to the steering device; the extension rod is provided to make it easier for the person to operate the unit, and the extension rod can be adjusted according to the position of the person, so that the control device is located at the best operating position; The ultrasonic oscillating mechanism is configured to have a plate-like structure at the bottom of the refrigerating and holding tank, and the ultrasonic oscillating mechanism can generate ultrasonic waves by oscillating, and the ultrasonic wave is transmitted to the entire chilling tank, so that The water product in the freezing and holding tank and the water molecule group of the freezing liquid are broken up to generate a uniform and directional structure; and an ultrasonic actuating source is coupled to the ultrasonic oscillating mechanism to enable the ultrasonic oscillating mechanism Oscillation produces the required ultrasonic audio. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該超音波致動源為可程式的裝置,可由操作者設定超音波的頻率,功率及產生時間。For example, the ultrasonic frozen immersion type freeze-lifting special-purpose unit of claim 1 is wherein the ultrasonic actuating source is a programmable device, and the operator can set the frequency, power and generation time of the ultrasonic wave. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該超音波致動源在超音波頻率20kHz~40kHz條件下,先採用600W的功率處理5~10min,然後變換到400W的功率處理5~10min,然後變換到200W的功率處理5~10min;本發明的方法減小了魚肉的凍結時間,形成 的冰晶細小均勻,防止了形成冰晶對細胞壁的損害,進而減少了魚肉的冷凍變性和營養損失。For example, the ultra-sonic frozen impregnated freezing and lifting special-purpose unit of the patent scope of the first item, wherein the ultrasonic actuating source is processed by a power of 600 W for 5 to 10 minutes under the condition of ultrasonic frequency of 20 kHz to 40 kHz, and then converted to The power of 400W is processed for 5~10min, and then converted to the power processing of 200W for 5~10min; the method of the invention reduces the freezing time of the fish and forms The ice crystals are fine and uniform, preventing the formation of ice crystals from damage to the cell wall, thereby reducing the freezing denaturation and nutrient loss of the fish. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,尚包含:至少一攪拌馬達,該攪拌馬達透過一薄板使其位於該冷凍保溫槽之上方,該薄板緊貼於該冷凍保溫槽的邊緣,上方承載至少一攪拌馬達;該攪拌馬達透過對應之延伸軸提供動力給該薄板下方的對應元件;以及至少一攪拌裝置,利用對應的攪拌馬達提供之動力轉動,使該二次低溫冷凍液可以產生對流,加速冷卻。The ultrasonic immersed chilled lifting type special unit of claim 1 is further characterized in that: at least one stirring motor is disposed above the freezing and holding tank through a thin plate, the thin plate is closely attached thereto An edge of the refrigerating tank, carrying at least one agitating motor thereon; the agitating motor is powered by a corresponding extension shaft to a corresponding component below the sheet; and at least one agitating device is rotated by a corresponding agitating motor to enable the second Sub-low temperature chilling fluid can produce convection and accelerate cooling. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,尚包含:一過濾器,該過濾器用於去除該二次低溫冷凍液中的雜質,透過兩軟管與該冷凍保溫槽連接。For example, the ultrasonic frozen impregnated chilling lift type special unit of the patent application scope 1 further includes: a filter for removing impurities in the secondary cryogenic liquid, and the two hoses and the cold insulation Slot connection. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該二次低溫冷凍液為一食品級低溫冷凍液,其原料為食用酒精、丙二醇、丙三醇(甘油)及食鹽水。For example, the ultra-sonic frozen impregnated freezing and lifting special-purpose unit of the patent scope of the first aspect, wherein the secondary cryogenic liquid is a food-grade low-temperature freezing liquid, the raw materials of which are edible alcohol, propylene glycol, glycerin (glycerol) and Saline solution. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該置物框上方有一蓋板,該蓋板透過兩連接桿連接至該動力傳輸機構,利用該動力傳輸機構傳輸之動能使該置物框升降;該蓋板向下延伸出四柱體,該四柱體 下方以一矩形板子作為底板,形成一中空之空間。The ultrasonic immersed chilled lifting type special unit of claim 1 is characterized in that: a cover plate is arranged above the storage frame, and the cover plate is connected to the power transmission mechanism through two connecting rods, and is transmitted by the power transmission mechanism. Momenting the lifting frame; the cover extends downwardly out of the four cylinders, the four cylinders A rectangular plate is used as a bottom plate to form a hollow space. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該置物框的個數為兩個。For example, the ultra-sonic frozen impregnation type chilling and lifting special-purpose unit of claim 1 of the patent scope, wherein the number of the storage frames is two. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該延伸桿為可動式之延伸桿。For example, the ultrasonic frozen impregnated chilling lift type dedicated unit of claim 1 is wherein the extension rod is a movable extension rod. 如申請專利範圍第1項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該動力傳輸機構由鏈條組所構成。For example, the ultrasonic frozen immersion type freeze-lift type dedicated unit of claim 1 of the patent scope, wherein the power transmission mechanism is composed of a chain group. 如申請專利範圍第4項之超音波冷凍之浸漬式冷凍升降式專用機組,其中該攪拌裝置為一葉片型的裝置,其外觀類似螺旋槳。For example, the ultrasonic frozen impregnation type chilling and lifting type special unit of claim 4, wherein the stirring device is a blade type device, and its appearance is similar to that of a propeller. 如申請專利範圍第7項之超音波冷凍之浸漬式冷凍升降式專用機組,其中各該置物框之蓋板可為相連也可分開。For example, the ultrasonic frozen impregnated chilling and lifting special-purpose unit of the seventh aspect of the patent application, wherein the cover of each of the storage frames can be connected or separated.
TW103207050U 2014-04-23 2014-04-23 Ultrasonic freezing immersion type freezing liftable dedicated machine set TWM486750U (en)

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