TWM455616U - Blow molding machine with temperature control system - Google Patents
Blow molding machine with temperature control system Download PDFInfo
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- TWM455616U TWM455616U TW102202871U TW102202871U TWM455616U TW M455616 U TWM455616 U TW M455616U TW 102202871 U TW102202871 U TW 102202871U TW 102202871 U TW102202871 U TW 102202871U TW M455616 U TWM455616 U TW M455616U
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Description
本創作係關於一種具溫控系統的中空成型機,尤指一種透過溫控系統控制夾模裝置溫度,進一步達到將模具之作業溫度控制在適當範圍的中空成型機。
The present invention relates to a hollow molding machine with a temperature control system, in particular to a hollow molding machine that controls the temperature of the clamping device through a temperature control system to further control the working temperature of the mold to an appropriate range.
市售有一種中空成型機,其主要是將顆粒狀的塑料加熱成熔融狀後,再使熔融狀之塑料大致形成中空管狀的胚料,於胚料外罩覆模具,並且在胚料內充氣,造成胚料受到氣體壓力抵壓而朝向模具之模穴內壁變型,待胚料冷卻後就能獲的與模具之模穴相同形狀的製品。There is a hollow molding machine commercially available, which mainly heats the granular plastic into a molten shape, and then causes the molten plastic to form a hollow tubular blank substantially, covering the mold with the outer cover of the blank, and inflating the raw material. The billet is deformed by the gas pressure and deformed toward the inner wall of the mold cavity, and the article having the same shape as the mold cavity of the mold can be obtained after the billet is cooled.
所述的中空成型機無論是欲將何種塑料加工成製品,模具的作業溫度都會影響製品的品質與製成的良率,以顆粒狀的聚乳酸塑料為例,其較佳要使模具的溫度保持在80。 C~130。 C之間,如此以聚乳酸塑料製成的製品才能具有良好的物理性質以及能夠有較高的製程良率。然而一般中空成型機用來提供模具結合的模座沒有能夠調整溫度的設計,因而在一開始作業時,模具的溫度低於80。 C,造成製品的品質不佳,而隨著作業時間拉長,模具吸收熔融狀之聚乳酸的熱量而升溫,造成模具的溫度可能介於80。 C~130。 C,但作業時間繼續拉長後,模具的溫度可能就會升高至超過130。 C,如此將造成模具的冷卻效果不佳,因而製品可能在尚未完全定型的狀態下脫模,造成最終的製品將可能會有變形量過大的問題。The hollow molding machine is suitable for processing the plastic into a product, and the working temperature of the mold affects the quality of the product and the yield of the product. For example, the granular polylactic acid plastic is preferably used for the mold. The temperature is maintained at 80 . C~130 . Between C, such a product made of polylactic acid plastic can have good physical properties and can have a high process yield. However, in general, a hollow molding machine is used to provide a mold-bonded mold base which has no design capable of adjusting the temperature, so that the temperature of the mold is lower than 80 at the beginning of the operation . C, resulting in poor quality of the product, and as the writing time is extended, the mold absorbs the heat of the molten polylactic acid and heats up, causing the mold temperature to be between 80 . C~130 . C, but after the working time continues to increase, the temperature of the mold may rise to over 130 . C, this will cause the cooling effect of the mold to be poor, so that the product may be demolded in a state that has not been completely shaped, so that the final product may have a problem of excessive deformation.
另外,雖然有一種傳統的模具本身即設計有加熱及冷卻之裝置或管路,然而模具本身設計有與製品相同形狀的模穴,因此模具上的加熱及冷卻裝置或管路設計時必須避開模穴,因此直接設置於模具上的加熱及冷卻裝置不易使得模具整體溫度均勻,而且每個不同的模具都需要設置加熱及冷卻裝置或管路,其模具的成本也較高。In addition, although there is a conventional mold itself designed with heating and cooling devices or pipes, the mold itself is designed with the same shape as the product, so the heating and cooling device or piping design on the mold must be avoided. The cavity is so that the heating and cooling device directly disposed on the mold is not easy to make the overall temperature of the mold uniform, and each of the different molds needs to be provided with a heating and cooling device or a pipe, and the cost of the mold is also high.
為解決此問題,本創作提供一種具溫控系統的中空成型機,包括有一組夾模裝置,該夾模裝置包括一第一模座及一第二模座,其特徵在於該夾模裝置更包括一溫控系統,該溫控系統包括設置於第一模座上的一第一冷卻單元與一第一加熱單元,以及設置在第二模座的一第二冷卻單元與一第二加熱單元,溫控系統進一步包括一第一溫度感測器,第一溫度感測器用來感測第一或第二模座其中任意一者的溫度。In order to solve the problem, the present invention provides a hollow molding machine with a temperature control system, comprising a set of clamping devices, the clamping device comprising a first mold base and a second mold base, wherein the clamping device is further The invention includes a temperature control system, the temperature control system includes a first cooling unit and a first heating unit disposed on the first mold base, and a second cooling unit and a second heating unit disposed on the second mold base The temperature control system further includes a first temperature sensor for sensing the temperature of any one of the first or second mold bases.
本創作利用冷卻單元配合加熱單元調整第一模座的溫度,利用冷卻單元配合加熱單元控制第二模座的溫度,進一步達到調整第一及第二模塊工作溫度的功能,進一步能夠依據加工的材質所需的工作溫度調整第一及第二模塊之工作溫度,使得本創作具溫控系統的中空成型機使用任何塑料進行加工都可獲得良好且穩定的物理性質,並且獲得良好的良率。The creation uses the cooling unit and the heating unit to adjust the temperature of the first mold base, and the cooling unit and the heating unit control the temperature of the second mold base to further adjust the working temperature of the first and second modules, and further can be processed according to the material. The required operating temperature adjusts the operating temperatures of the first and second modules, so that the hollow molding machine of the present temperature control system can be processed with any plastic to obtain good and stable physical properties and obtain good yield.
再者,本創作具溫控系統的中空成型機的第一及第二模座具有控制溫度的功能,因而與第一及第二模座結合的第一及第二模塊本身並不需額外的加熱及冷卻的管路或設備,如此能夠節省模具的成本,進一步模具本身的維修、保養也較簡易且成本低廉。Furthermore, the first and second mold bases of the hollow molding machine with the temperature control system have the function of controlling the temperature, so that the first and second modules combined with the first and second mold bases do not need additional The heating or cooling of the pipeline or equipment can save the cost of the mold, and the maintenance and maintenance of the mold itself is simple and low-cost.
10‧‧‧夾模裝置
12‧‧‧溫控系統
20‧‧‧中空成型機
22‧‧‧本體
23‧‧‧軌道
24‧‧‧進料斗
26‧‧‧落料機構
28‧‧‧胚料
30‧‧‧吹氣機構
32‧‧‧氣嘴
34‧‧‧切料機構
36‧‧‧切料刀
38‧‧‧驅動桿
40‧‧‧推動桿
42‧‧‧第一模座
44‧‧‧內側面
46‧‧‧外側面
48‧‧‧外周面
50‧‧‧穿孔
52‧‧‧第一冷卻單元
54‧‧‧第一入口
56‧‧‧第一出口
58‧‧‧第一加熱單元
60‧‧‧第二入口
62‧‧‧第二出口
63‧‧‧第一模塊
64‧‧‧第一模穴
66‧‧‧第一溫度感測器
68‧‧‧第一接嘴
70‧‧‧第二模座
72‧‧‧內表面
74‧‧‧外表面
76‧‧‧外圍面
78‧‧‧第二冷卻單元
79‧‧‧結合孔
80‧‧‧第一導入口
82‧‧‧第一導出口
84‧‧‧第二加熱單元
86‧‧‧第二導入口
88‧‧‧第二導出口
90‧‧‧第二模塊
92‧‧‧‧‧‧第二模穴
94‧‧‧第二溫度感測器
96‧‧‧第二接嘴
97‧‧‧管路
98‧‧‧鎖固元件
99‧‧‧溫控設備
X‧‧‧第一軸向
Y‧‧‧第二軸向
Z‧‧‧第三軸向
10‧‧‧Clamping device 12‧‧‧Temperature control system 20‧‧‧Blow molding machine 22‧‧‧Main body 23‧‧‧Track 24‧‧‧ Feeding hopper 26‧‧‧Unloading mechanism 28‧‧‧Bullet 30‧‧‧Blowing mechanism 32‧‧‧Air nozzle 34‧‧‧Cutting mechanism 36‧‧‧Cutting knife 38‧‧‧Drive rod 40‧‧‧Promoting rod 42‧‧‧First mold base 44‧‧ ‧ Inside side 46‧‧‧ Outer side 48‧‧‧Outer surface 50‧‧‧Perforation 52‧‧‧First cooling unit 54‧‧‧First entrance 56‧‧‧First exit 58‧‧‧First heating unit 60‧‧‧Second entrance 62‧‧‧Second exit 63‧‧‧First module 64‧‧‧First cavity 66‧‧‧First temperature sensor 68‧‧‧First nozzle 70‧‧ ‧Second mold base 72‧‧‧Inside surface 74‧‧‧Outer surface 76‧‧‧External surface 78‧‧‧Second cooling unit 79‧‧‧Joint hole 80‧‧‧First inlet 82‧‧‧ An outlet 84‧‧‧second heating Yuan 86‧‧‧Second inlet 88‧‧‧Second outlet 90‧‧‧Second module 92‧‧‧‧‧ Second cavity 94‧‧‧Second temperature sensor 96‧‧‧ Two nozzles 97‧‧‧Pipe 98‧‧‧Locking elements 99‧‧‧Temperature control equipment X‧‧‧First axial Y‧‧‧Second axial Z‧‧‧ third axial
第1圖為本創作具溫控系統的中空成型機的前視圖。Fig. 1 is a front view of a hollow molding machine for creating a temperature control system.
第2圖為本創作具溫控系統的中空成型機之第一及第二模座的立體圖。Fig. 2 is a perspective view showing the first and second die holders of the hollow molding machine with the temperature control system.
第3圖係沿第1圖3-3線所取的剖視圖。Figure 3 is a cross-sectional view taken along line 3-3 of Figure 1.
第4圖係顯示切料機構切斷胚料後的狀態圖。Fig. 4 is a view showing a state after the cutting mechanism cuts the billet.
第5圖係顯示第一及第二模座位移至與落料機構對齊時的狀態圖。Figure 5 is a diagram showing the state in which the first and second mold bases are displaced to align with the blanking mechanism.
第6圖係顯示第一及第二模座帶動胚料位移至與吹氣機構對齊的狀態圖。Fig. 6 is a view showing a state in which the first and second die holders are driven to shift the billet to be aligned with the air blowing mechanism.
第7圖係顯示各溫度感測器直接安裝於模塊上的實施例圖。
Figure 7 is a diagram showing an embodiment in which each temperature sensor is directly mounted on a module.
以下所有圖式係僅便於解釋本創作基本教導而已,圖式中將對構成較佳實施例之元件的數目、位置、關係、及尺寸之延伸將有所說明,在閱讀及了解本創作的敎導後相關之變化實施屬於業界技能。另外,在閱讀及了解本創作的敎導後,配合特定力量、重量、強度、及類似要求之精確尺寸及尺寸比例之改變亦屬業界技能。All of the following drawings are merely illustrative of the basic teachings of the present invention, and the extension of the number, position, relationship, and size of the components constituting the preferred embodiment will be explained in the drawings. Post-guided changes are implemented in industry skills. In addition, changes in the exact dimensions and size ratios associated with specific strengths, weights, strengths, and similar requirements are also within the skill of the industry after reading and understanding the teachings of this creation.
在不同圖式中係以相同標號來標示相同或類似元件;另外請了解文中諸如“第一”、“第二”、“上”、“下”、“前”、“後”、“內”、“外”、“端”、“部”、“段”、“長度”、"周圍"、"側"等等及類似用語係僅便於看圖者參考圖中構造以及僅用於幫助描述本創作而已。In the different figures, the same reference numerals are used to designate the same or similar elements; in addition, please refer to the text such as "first", "second", "upper", "lower", "before", "after", "inside" , "outside", "end", "part", "segment", "length", "surrounding", "side", etc. and similar terms are only convenient for the viewer to refer to the construction in the figure and only to help describe the text. Creation only.
依據圖式所示,本創作的具溫控系統的中空成型機20包括一本體22,本體22包括形成在前側面的一軌道23,本體22進一步包括由軌道23向外延伸的末端具有外螺牙的二支驅動桿38以及一推動桿40。具溫控系統的中空成型機20進一步包括固設於本體22上的一落料機構26、一吹氣機構30以及一切料機構34,其中落料機構26與一進料斗24結合,切料機構34包括可沿一第一軸向X移動的一切料刀36,且切料機構34沿垂直於第一軸向X之一第二軸向Y位於落料機構26下方(如第1圖所示),切料機構34包括能沿第一軸向X位移的一切料刀36,吹氣機構30包括能沿第二軸向Y移動的一氣嘴32。According to the drawings, the hollow molding machine 20 with the temperature control system of the present invention includes a body 22 including a rail 23 formed on the front side, the body 22 further including an outer snail extending outward from the rail 23 Two drive rods 38 of the teeth and a push rod 40. The hollow molding machine 20 with the temperature control system further comprises a blanking mechanism 26 fixed on the body 22, an air blowing mechanism 30 and a material feeding mechanism 34, wherein the blanking mechanism 26 is combined with a feeding hopper 24, the cutting mechanism 34 includes all of the hoppers 36 that are movable along a first axis X, and the cutting mechanism 34 is located below the blanking mechanism 26 along a second axial direction Y perpendicular to the first axis X (as shown in Figure 1). The cutting mechanism 34 includes all of the hoppers 36 that are displaceable in the first axial direction X. The blowing mechanism 30 includes a nozzle 32 that is movable in the second axial direction Y.
依據圖式所示,具溫控系統的中空成型機20進一步包括可移動地設置於二支驅動桿38上的一夾模裝置10,夾模裝置10包括可滑動地設置於二支驅動桿38上的一第一模座42,第一模座42包括一內側面44與一外側面46,以及在內、外側面44、46之間延伸的一外周面48,第一模座42進一步包括由內側面44沿伸至外側面46的二穿孔50。夾模裝置10進一步包括一溫控系統12,溫控系統12包括形成在第一模座42包括一第一冷卻單元52與一第一加熱單元58,第一冷卻單元52包括形成在第一模座42內的U形管路,第一加熱單元58包括形成在第一模座42內且沿垂直於第一及第二軸向X、Y的一第三軸向Z與第一冷卻單元52隔開的U形管路,其中第一冷卻單元52的二末端延伸至外周面48形成一第一入口54與一第一出口56,第一加熱單元58的二末端延伸至外周面48形成一第二入口60與一第二出口62。第一模座42的內側面44鎖設一第一模塊63,第一模塊63包括一第一模穴64。本體22之各驅動桿38係可滑動地分別與第一模座42的穿孔50套接,造成第一模座42受驅動與第一模塊63一起沿第三軸向Z位移。According to the drawings, the hollow molding machine 20 with the temperature control system further includes a clamping device 10 movably disposed on the two driving rods 38, and the clamping device 10 includes a slidably disposed on the two driving rods 38. In a first mold base 42, the first mold base 42 includes an inner side surface 44 and an outer side surface 46, and an outer peripheral surface 48 extending between the inner and outer side surfaces 44, 46. The first mold base 42 further includes A second perforation 50 extends from the inner side 44 to the outer side 46. The clamping device 10 further includes a temperature control system 12 including a first mold base 42 including a first cooling unit 52 and a first heating unit 58, the first cooling unit 52 being formed in the first mold The U-shaped pipe in the seat 42 has a first heating unit 58 including a third axial direction Z formed in the first die holder 42 and perpendicular to the first and second axial directions X, Y and the first cooling unit 52. Separate U-shaped tubes, wherein the two ends of the first cooling unit 52 extend to the outer peripheral surface 48 to form a first inlet 54 and a first outlet 56. The two ends of the first heating unit 58 extend to the outer peripheral surface 48 to form a The second inlet 60 and a second outlet 62. The inner side surface 44 of the first mold base 42 is locked with a first module 63, and the first module 63 includes a first mold cavity 64. Each of the drive rods 38 of the body 22 is slidably sleeved with the perforations 50 of the first mold base 42, respectively, causing the first mold base 42 to be driven to be displaced along the third axial direction Z together with the first module 63.
第一及第二入口54、60與第一及第二出口56、62各螺設一第一接嘴68,各第一接嘴68與一管路97的第一端套接,各管路97的第二端與溫控系統12具有的一溫控設備99套接,因而能夠將溫控設備99的諸如水所構成冷卻液引流通過第一模座42的第一冷卻單元52或將諸如油所構成的加熱液引流通過第一模座42的第一加熱單元58。此外,溫控系統12進一步包括設置在第一模座42的外周面48設置一第一溫度感測器66,且第一溫度感測器66與溫控設備99電性連接,造成第一溫度感測器66偵測第一模座42的溫度回饋予溫控設備99,溫控設備99則依據第一溫度感測器66感應的溫度控制要以加熱液對第一模座42加熱或要以冷卻液對第一模座42降溫。The first and second inlets 54 and 60 and the first and second outlets 56 and 62 are respectively provided with a first nozzle 68. Each of the first nozzles 68 is sleeved with the first end of a pipeline 97. The second end of the 97 is sleeved with a temperature control device 99 of the temperature control system 12, so that the coolant, such as water, of the temperature control device 99 can be drained through the first cooling unit 52 of the first die holder 42 or will The heating liquid composed of the oil is drained through the first heating unit 58 of the first die holder 42. In addition, the temperature control system 12 further includes a first temperature sensor 66 disposed on the outer peripheral surface 48 of the first mold base 42 , and the first temperature sensor 66 is electrically connected to the temperature control device 99 to cause the first temperature. The sensor 66 detects the temperature feedback of the first mold base 42 to the temperature control device 99, and the temperature control device 99 controls the heating of the first mold base 42 with the heating liquid according to the temperature sensed by the first temperature sensor 66. The first mold base 42 is cooled by the cooling liquid.
依據圖式所示,夾模裝置10進一步包括固設於二支驅動桿38末端的一第二模座70,第二模座70包括一內表面72與一外表面74,以及在內、外表面72、74之間延伸的一外圍面76,第二模座70進一步包括由內表面72沿伸至外表面74的二結合孔79,溫控系統12包括一第二冷卻單元78與一第二加熱單元84,第二冷卻單元78包括形成在第二模座70內的U形管路,第二加熱單元84包括形成在第二模座70內且沿第三軸向與第二冷卻單元78隔開的U形管路,其中第二冷卻單元78的二末端延伸至外圍面76形成一第一導入口80與一第一導出口82,第二加熱單元84的二末端延伸至外圍面76形成一第二導入口86與一第二導出口88。第二模座70的內表面72鎖設一第二模塊90,第二模塊90包括與第一模塊63之第一模穴64對齊的一第二模穴92。本體22之各驅動桿38末端分別與第二模座70的結合孔79套接,並且在各驅動桿38具有螺紋的區段螺設二鎖固元件98,造成各鎖固元件98分別抵靠在第二模座70之內表面72與外表面74,造成第二模座70與各驅動桿38以及第二模塊90一起沿第三軸向Z位移。此外,本體22之推動桿40貼靠於第一模座42的外周面48與第二模座70的外圍面76,造成推動桿40沿第一軸向X且順著軌道23推動第一模座42、第二模座70、第一模塊63、第二模塊90以及各驅動桿38一起位移。According to the drawings, the clamping device 10 further includes a second mold base 70 fixed to the end of the two drive rods 38. The second mold base 70 includes an inner surface 72 and an outer surface 74, and inner and outer surfaces. A peripheral surface 76 extending between the surfaces 72, 74, the second mold base 70 further includes two coupling holes 79 extending from the inner surface 72 to the outer surface 74. The temperature control system 12 includes a second cooling unit 78 and a first a heating unit 84, the second cooling unit 78 includes a U-shaped tube formed in the second mold base 70, and the second heating unit 84 includes a second mold unit 70 formed in the second mold base 70 and along the third axial direction and the second cooling unit A spaced apart U-shaped tube, wherein the two ends of the second cooling unit 78 extend to the peripheral surface 76 to form a first introduction port 80 and a first outlet port 82, and the two ends of the second heating unit 84 extend to the peripheral surface 76 forms a second introduction port 86 and a second outlet port 88. The second surface 90 is locked to the inner surface 72 of the second die holder 70. The second module 90 includes a second cavity 92 aligned with the first cavity 64 of the first module 63. The ends of the driving rods 38 of the body 22 are respectively sleeved with the coupling holes 79 of the second die holder 70, and the two locking members 98 are screwed in the threaded sections of the driving rods 38, so that the locking members 98 respectively abut. The inner surface 72 and the outer surface 74 of the second mold base 70 cause the second mold base 70 to be displaced along the third axial direction Z together with the respective drive rods 38 and the second module 90. In addition, the push rod 40 of the body 22 abuts against the outer peripheral surface 48 of the first mold base 42 and the peripheral surface 76 of the second mold base 70, causing the push rod 40 to push the first mold along the first axial direction X and along the track 23. The seat 42, the second mold base 70, the first module 63, the second module 90, and the drive rods 38 are displaced together.
第一及第二導入口80、86與第一及第導二出口82、88各螺設一第二接嘴96,各第二接嘴96與一管路97的第一端套接,各管路97的第二端與溫控設備99套接,因而能夠將溫控設備99的冷卻液引流通過第二模座70的第二冷卻單元78或將加熱液引流通過第二模座70的第二加熱單元84。此外,溫控系統12另包括設置在第二模座70之外圍面76的一第二溫度感測器94,且第二溫度感測器94與溫控設備99電性連接,造成第二溫度感測器94偵測第二模座70的溫度回饋予溫控設備99,溫控設備99則依據第二溫度感測器94感應的溫度控制要以加熱液對第二模座70加熱或要以冷卻液對第二模座70降溫。The first and second inlets 80, 86 and the first and second outlets 82, 88 are respectively provided with a second nozzle 96, and each of the second nozzles 96 is sleeved with the first end of a pipeline 97. The second end of the line 97 is sleeved with the temperature control device 99, so that the coolant of the temperature control device 99 can be drained through the second cooling unit 78 of the second die holder 70 or the heating liquid can be drained through the second die holder 70. Second heating unit 84. In addition, the temperature control system 12 further includes a second temperature sensor 94 disposed on the peripheral surface 76 of the second mold base 70, and the second temperature sensor 94 is electrically connected to the temperature control device 99 to cause a second temperature. The sensor 94 detects the temperature feedback of the second mold base 70 to the temperature control device 99, and the temperature control device 99 controls the heating of the second mold base 70 with the heating liquid according to the temperature sensed by the second temperature sensor 94. The second mold base 70 is cooled by the cooling liquid.
為了方便說明,係假設本創作要使用聚乳酸(PLA/Poly Lactic Acid)作為加工原料透過具溫控系統的中空成型機20製造管狀的製品,如此在進料斗24內盛裝的聚乳酸顆粒原料,此時第一及第二模座42、70與吹氣機構30對齊(如第1圖所示),且第一及第二模塊63、90沿第三軸向Z隔開呈現開模狀態(如第3圖所示)。當具溫控系統的中空成型機20啟動之後,第一及第二溫度感測器66、94偵測第一及第二模塊63、90各自的溫度過低,因而溫控設備99係驅動加熱後的加熱液分別流經第一模座42之第一加熱單元58與第二模座70的第二加熱單元84,使得第一及第二模座42、70溫度升高,且由於第一模塊63貼靠在第一模座42的內側面44且第二模塊90貼靠在第二模座70的內表面72,因而因而第一及第二模座42、70與第一及第二模塊63、90溫度一起升高至80。 C~130。 C(針對聚乳酸材料的合適溫度)之間的工作溫度。For convenience of explanation, it is assumed that the present invention uses polylactic acid (PLA/Poly Lactic Acid) as a processing raw material to manufacture a tubular product through a hollow molding machine 20 having a temperature control system, such that the polylactic acid granule raw material contained in the feed hopper 24 is At this time, the first and second die holders 42, 70 are aligned with the air blowing mechanism 30 (as shown in FIG. 1), and the first and second modules 63, 90 are spaced apart along the third axial direction to exhibit a mold opening state ( As shown in Figure 3). After the blow molding machine 20 with the temperature control system is activated, the first and second temperature sensors 66, 94 detect that the temperatures of the first and second modules 63, 90 are too low, and thus the temperature control device 99 drives the heating. The subsequent heating liquid flows through the first heating unit 58 of the first mold base 42 and the second heating unit 84 of the second mold base 70, respectively, so that the temperature of the first and second mold bases 42, 70 rises, and The module 63 abuts against the inner side surface 44 of the first mold base 42 and the second module 90 abuts against the inner surface 72 of the second mold base 70, thus the first and second mold bases 42, 70 and the first and second The modules 63, 90 temperature rise to 80 together . C~130 . The operating temperature between C (for a suitable temperature for the polylactic acid material).
當第一及第二模座42、70與第一及第二模塊63、90溫度到達工作溫度,聚乳酸顆粒原料進入落料機構26內加熱成熔融狀態之後,熔融狀態的聚乳酸原料由落料機構26的末端慢速地沿第二軸向Y落下形成一胚料28,直至胚料28沿第二軸向Y具有足夠長度後(如第1圖所示),推動桿40頂抵第一及第二模座42、70位移至落料機構26下方,且造成第一模塊63的第一模穴64以及第二模塊90的第二模穴92與胚料28對齊(如第4圖所示)之後,驅動第一及第二模塊63、90同時沿第三軸向Z移動閉合形成閉模狀態,造成胚料28被夾在第一模塊63的第一模穴64以及第二模塊90的第二模穴92之間,此時切料機構34驅動切料刀36切斷胚料28(如第5圖所示),隨後推動桿40連動第一及第二模座42、70沿第一軸向X位移至與吹氣機構30對齊的位置,吹氣機構30沿第二軸向Y移動氣嘴32伸入胚料28並充氣,造成胚料28被氣體擠壓而貼靠在第一模塊63的第一模穴64以及第二模塊90的第二模穴92表面,待胚料28冷卻後即獲得管狀的製品。When the temperatures of the first and second die holders 42, 70 and the first and second modules 63, 90 reach the operating temperature, and the polylactic acid pellet raw material enters the blanking mechanism 26 to be heated to a molten state, the molten polylactic acid raw material falls. The end of the material mechanism 26 slowly falls along the second axial direction Y to form a blank 28 until the blank 28 has a sufficient length along the second axial direction Y (as shown in Fig. 1), and the push rod 40 abuts the first The first and second die holders 42, 70 are displaced below the blanking mechanism 26 and cause the first cavity 64 of the first module 63 and the second cavity 92 of the second module 90 to be aligned with the blank 28 (Fig. 4) After being shown, the first and second modules 63, 90 are driven to move simultaneously in the third axial direction Z to form a closed state, causing the blank 28 to be clamped to the first cavity 64 and the second module of the first module 63. Between the second cavities 92 of 90, at this time, the cutting mechanism 34 drives the cutting blade 36 to cut the blank 28 (as shown in Fig. 5), and then the push rod 40 links the first and second die holders 42, 7 Displaceing in the first axial direction X to a position aligned with the air blowing mechanism 30, the air blowing mechanism 30 moves the air nozzle 32 into the blank 28 in the second axial direction Y and inflates, causing the blank 28 to be pressed against the gas. On the surface of the first cavity 64 of the first module 63 and the second cavity 92 of the second module 90, a tubular article is obtained after the blank 28 is cooled.
當第一及第二模塊63、90因為接觸熔融狀態之聚乳酸的胚料28導致溫度升高至高於工作溫度時,第一及第二溫度感測器66、94偵測到第一及第二模座42、70溫度過高(例如高於130。 C),因而溫控設備99停止供應加熱液,溫控設備99轉換成供應冷卻液流經第一模座42的第一冷卻單元52以及第二模座70的第二冷卻單元78,造成第一及第二模座42、70降溫,進一步使得第一及第二模塊63、90降溫,如此就能將第一及第二模塊63、90的溫度控制在預設的工作溫度範圍內。When the first and second modules 63, 90 cause the temperature to rise above the operating temperature due to contact with the billet 28 of the polylactic acid in the molten state, the first and second temperature sensors 66, 94 detect the first and the second 42, 70 two mold temperature is too high (e.g. greater than 130. C), the temperature control device 99 so that the supply of heating fluid, temperature control equipment converts the seat 99 to supply cooling fluid through the first die holder 42, a first cooling unit 52 And the second cooling unit 78 of the second die holder 70 causes the first and second die holders 42, 70 to cool down, further cooling the first and second modules 63, 90, so that the first and second modules 63 can be The temperature of 90 is controlled within the preset operating temperature range.
本創作利用溫控系統12調整第一及第二模座42、70的溫度,進一步達到調整第一及第二模塊63、90工作溫度的功能,因而能夠依據加工的材質所需的工作溫度調整第一及第二模塊63、90之工作溫度,使得本創作具溫控系統的中空成型機20使用任何塑料進行加工都可獲得良好且穩定的物理性質,並且獲得良好的良率。The creation uses the temperature control system 12 to adjust the temperatures of the first and second mold bases 42, 70 to further adjust the operating temperature of the first and second modules 63, 90, thereby being able to adjust according to the operating temperature required for the processed material. The operating temperatures of the first and second modules 63, 90 allow the hollow molding machine 20 of the present temperature control system to be processed using any plastic to obtain good and stable physical properties and to obtain good yield.
再者,本創作具溫控系統的中空成型機20的溫控系統12能調整第一及第二模座42、70之溫度,因而與第一及第二模座42、70結合的第一及第二模塊63、90本身並不需額外的加熱及冷卻的管路或設備,如此能夠節省模具的成本,進一步模具本身的維修、保養也較簡易且成本低廉。Furthermore, the temperature control system 12 of the hollow molding machine 20 with the temperature control system can adjust the temperature of the first and second mold bases 42, 70, and thus the first combination with the first and second mold bases 42, 70 And the second module 63, 90 itself does not need additional heating and cooling pipelines or equipment, so that the cost of the mold can be saved, and the maintenance and maintenance of the mold itself is simpler and lower in cost.
本創作除了第1~6圖圖式所示將第一溫度感測器66安裝在第一模座42上,第二溫度感測器94安裝在第二模座70上之外,也能如第7圖所示,第一溫度感測器66與第一模塊63結合,第二溫度感測器94與第二模塊90結合,如此第一溫度感測器66係直接偵測第一模塊63的工作溫度,第二溫度感測器94直接偵測第二模塊90的工作溫度,將能夠更精準地控制第一模塊63與第二模塊90的工作溫度。In the present invention, the first temperature sensor 66 is mounted on the first die holder 42 in addition to the first to sixth drawings, and the second temperature sensor 94 is mounted on the second die pad 70, and can also be As shown in FIG. 7 , the first temperature sensor 66 is combined with the first module 63 , and the second temperature sensor 94 is coupled to the second module 90 , such that the first temperature sensor 66 directly detects the first module 63 . The operating temperature of the second temperature sensor 94 directly detects the operating temperature of the second module 90, which will enable more precise control of the operating temperatures of the first module 63 and the second module 90.
本創作的基本教導已加以說明,對具有本領域通常技能的人而言,許多延伸和變化將是顯而易知者。舉例言之,第一模座42的第一加熱單元58可以是非利用U形管路通以加熱液的形式,例如第一加熱單元58可以是電阻式加熱線圈所構成,且第二模座70的第二加熱單元84可以是非利用U形管路通以加熱液的形式,例如第二加熱單元84可是由電阻式加熱線圈所構成。The basic teachings of this creation have been described, and many extensions and variations will be apparent to those of ordinary skill in the art. For example, the first heating unit 58 of the first mold base 42 may be in the form of a heating liquid that is not passed through the U-shaped pipe. For example, the first heating unit 58 may be a resistance heating coil, and the second mold base 70 The second heating unit 84 may be in the form of a heating liquid that is not passed through the U-shaped pipe. For example, the second heating unit 84 may be formed by a resistive heating coil.
由於說明書揭示的本創作可在未脫離本創作精神或大體特徵的其它特定形式來實施,且這些特定形式的一些形式已經被指出,所以,說明書揭示的實施例應視為舉例說明而非限制。本創作的範圍是由所附的申請專利範圍界定,而不是由上述說明所界定,對於落入申請專利範圍的均等意義與範圍的所有改變仍將包含在其範圍之內。The present invention disclosed in the specification is to be considered as illustrative and not restrictive. The scope of the present invention is defined by the scope of the appended claims, and is not intended to be limited by the scope of the invention.
10‧‧‧夾模裝置 10‧‧‧Clamping device
12‧‧‧溫控系統 12‧‧‧temperature control system
42‧‧‧第一模座 42‧‧‧ first mold base
44‧‧‧內側面 44‧‧‧ inside side
46‧‧‧外側面 46‧‧‧Outside
48‧‧‧外周面 48‧‧‧ outer perimeter
50‧‧‧穿孔 50‧‧‧Perforation
52‧‧‧第一冷卻單元 52‧‧‧First cooling unit
54‧‧‧第一入口 54‧‧‧ first entrance
56‧‧‧第一出口 56‧‧‧First exit
58‧‧‧第一加熱單元 58‧‧‧First heating unit
60‧‧‧第二入口 60‧‧‧second entrance
62‧‧‧第二出口 62‧‧‧second exit
63‧‧‧第一模塊 63‧‧‧ first module
64‧‧‧第一模穴 64‧‧‧First cavity
66‧‧‧第一溫度感測器 66‧‧‧First temperature sensor
68‧‧‧第一接嘴 68‧‧‧First mouthpiece
70‧‧‧第二模座 70‧‧‧Second mold base
72‧‧‧內表面 72‧‧‧ inner surface
74‧‧‧外表面 74‧‧‧ outer surface
76‧‧‧外圍面 76‧‧‧ peripheral surface
78‧‧‧第二冷卻單元 78‧‧‧Second cooling unit
79‧‧‧結合孔 79‧‧‧Combination hole
80‧‧‧第一導入口 80‧‧‧first inlet
82‧‧‧第一導出口 82‧‧‧First export
84‧‧‧第二加熱單元 84‧‧‧second heating unit
86‧‧‧第二導入口 86‧‧‧Second inlet
88‧‧‧第二導出口 88‧‧‧Second outlet
90‧‧‧第二模塊 90‧‧‧ second module
92‧‧‧第二模穴 92‧‧‧Second cavity
94‧‧‧第二溫度感測器 94‧‧‧Second temperature sensor
96‧‧‧第二接嘴 96‧‧‧second mouthpiece
98‧‧‧鎖固元件 98‧‧‧Locking components
X‧‧‧第一軸向 X‧‧‧first axial direction
Y‧‧‧第二軸向 Y‧‧‧second axial
Z‧‧‧第三軸向 Z‧‧‧third axial
Claims (6)
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