TWM444218U - Heavy oil emulsified device - Google Patents

Heavy oil emulsified device Download PDF

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Publication number
TWM444218U
TWM444218U TW101211402U TW101211402U TWM444218U TW M444218 U TWM444218 U TW M444218U TW 101211402 U TW101211402 U TW 101211402U TW 101211402 U TW101211402 U TW 101211402U TW M444218 U TWM444218 U TW M444218U
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Taiwan
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oil
water
emulsification
unit
heavy oil
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TW101211402U
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Chinese (zh)
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Tian-Yu Huang
guo-lin Chen
Zhao-Meng Peng
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Tian-Yu Huang
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Priority to TW101211402U priority Critical patent/TWM444218U/en
Publication of TWM444218U publication Critical patent/TWM444218U/en

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Description

重油乳化裝置Heavy oil emulsification device

本新型是有關於一種乳化裝置,更詳細而言,係有關於一種適用於燃燒用油之重油乳化裝置。The present invention relates to an emulsifying device, and more particularly to a heavy oil emulsifying device suitable for use in combustion oil.

摻水乳化油是一種優良的替代燃料,在燃燒時摻水乳化油表現出比純油更充分、更猛烈、更迅速的特點,一般油品尚且如此,在乳化重油時會顯得更加突出。Water-incorporated emulsified oil is an excellent alternative fuel. When it is burned, water-incorporated emulsified oil exhibits more full, violent and more rapid characteristics than pure oil. Generally, oil products are still the same, which will become more prominent when emulsified heavy oil.

乳化重油已經有多年的實際應用史,實際証明有明顯的節油效果和環保效果。關於摻水乳化油具有節油降污的機制,目前理論比較一致的看法是摻水乳化油的“微爆”效應,可令燃料燃燒的效果更充分。Emulsified heavy oil has been used for many years in practical application, and it has been proved that it has obvious fuel-saving effect and environmental protection effect. Regarding the mechanism of water-saving emulsified oil with fuel-saving and pollution-reducing, the current theoretical consensus is that the "micro-explosion" effect of water-incorporated emulsified oil can make the fuel combustion effect more fully.

從經濟角度來看,燃燒重油比燃燒柴油要划算得多。但是,由於重油是一種大分子,其結構比輕油復雜,分子鏈也長,揮發性差,在同等霧化條件下,其顆粒較大,燃燒時與氧結合的機率遠遠低于輕油,因此在有限時間內難以燃盡的內核而形成了積碳,便會在鍋爐爐膛內產生積碳,嚴重影響燃燒機的使用壽命,同時還排出黑煙造成環境污染。From an economic point of view, burning heavy oil is much more cost-effective than burning diesel. However, since heavy oil is a macromolecule, its structure is more complex than light oil, its molecular chain is long, and its volatility is poor. Under the same atomization conditions, its particles are large, and the probability of combining with oxygen is much lower than that of light oil. Therefore, in the limited time, it is difficult to burn out the inner core to form carbon deposit, which will generate carbon deposit in the boiler furnace, which seriously affects the service life of the burner, and also emits black smoke to cause environmental pollution.

雖然,目前傳統使用物理攪拌方式所生產的摻水乳化油可以部分克服上述缺點,但由於涉及附加設備、增大成本等原因,還是不能從根本上改變乳化重油的市場地位。Although the water-incorporated emulsified oil produced by the conventional physical stirring method can partially overcome the above disadvantages, the market position of the emulsified heavy oil cannot be fundamentally changed due to the additional equipment and the increase of cost.

有鑑於此,本案創作人遂依其多年從事相關領域之研發經驗,針對前述之缺失進行深入探討,並依前述需求積 極尋求解決之道,歷經長時間的努力研究與多次測試,終於完成此創作。In view of this, the creators of this case have been engaged in research and development experience in related fields for many years, and have conducted in-depth discussions on the aforementioned shortcomings, and accumulated according to the aforementioned needs. I am looking for a solution. After a long period of hard work and many tests, I finally completed this creation.

因此,本新型之目的,即在提供一種具有節省油耗與降低環境污染之重油乳化裝置。Therefore, the object of the present invention is to provide a heavy oil emulsifying device which has fuel saving and environmental pollution reduction.

依據上述之目的,本新型所述之重油乳化裝置,包含有一供水單元球頭、一供油單元、一混合單元、一乳化單元,及一收集單元,該供水單元包括一供水槽及一連接該供水槽之吸水泵浦,該供油單元包括一供油槽及一連接該供油槽之吸油泵浦,該混合單元包括一連接該吸水泵浦與該吸油泵浦之混合流道,該乳化單元包括一連接該混合流道之油切混合器,該收集單元包括一連接該油切混合器之乳化收集槽。According to the above object, the heavy oil emulsifying device of the present invention comprises a water supply unit ball head, an oil supply unit, a mixing unit, an emulsification unit, and a collecting unit, the water supply unit including a water supply tank and a connection a water supply pump for the water supply tank, the oil supply unit includes an oil supply tank and an oil suction pump connected to the oil supply tank, the mixing unit includes a mixed flow passage connecting the water absorption pump and the oil absorption pump, the emulsification unit includes An oil cut mixer connected to the mixing channel, the collecting unit comprising an emulsification collecting tank connected to the oil cut mixer.

由上述說明可知,本新型之有益功效在於,藉由該混合流道先將油與水混合,再配合該油切混合器將乳狀之油水混合物切割成為更細緻的分子,使油能夠包住水,提高燃燒效率,以達到節能降污效果。It can be seen from the above description that the beneficial effect of the present invention is that the oil and water are first mixed by the mixed flow channel, and the oil-oil mixture is cut into a finer molecule with the oil-cutting mixer, so that the oil can be wrapped. Water, improve combustion efficiency to achieve energy saving and pollution reduction.

有關本新型之相關申請專利特色與技術內容,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。The related features and technical details of the present invention will be apparent from the following detailed description of the preferred embodiments.

參閱圖1,為本新型重油乳化裝置之較佳實施例,該重油乳化裝置包含有一供水單元1、一供油單元2、一混合單元3、一乳化單元4,及一收集單元5。Referring to Fig. 1, a preferred embodiment of the heavy oil emulsifying device of the present invention comprises a water supply unit 1, an oil supply unit 2, a mixing unit 3, an emulsifying unit 4, and a collecting unit 5.

該供水單元1包括一供水槽11及一連接該供水槽11之吸水泵浦12。該供水槽11內容置有水,藉由該吸水泵浦12可將該供水槽內11的水輸出。The water supply unit 1 includes a water supply tank 11 and a water suction pump 12 connected to the water supply tank 11. The water supply tank 11 is provided with water, and the water in the water supply tank 11 can be output by the water suction pump 12.

該供油單元2包括一供油槽21及一連接該供油槽21之吸油泵浦22。該供油槽21內容置有重油,藉由該吸油泵浦22可將該供油槽內21的油輸出。應注意的是,使用重油或輕油端視業者所需,不應受本較佳實施例之揭露所限制。The oil supply unit 2 includes an oil supply tank 21 and an oil suction pump 22 connected to the oil supply tank 21. The oil supply tank 21 is provided with heavy oil, and the oil suction pump 22 can output the oil in the oil supply tank 21. It should be noted that the use of heavy oil or light oil is not required by the disclosure of the preferred embodiment.

該混合單元3包括有一長形混合流道31及一迴路管道32。混合流道31具有一前端311及一末端312,且該混合流道31之前端311是連接該吸水泵浦12與該吸油泵浦22,所以可接收來自該供水槽11與該供油槽21中的油與水,再經該混合流道31將油與水混合成乳狀的油水混合物。值得一提的是,該混合流道31之管壁內設有螺旋紋313,當該供水單元1中的水與供油單元2中的油進入該混合流道31時,藉由該螺旋紋313的輔助,可使油與水因螺旋沖擊而加速混合在一起,成為乳狀之油水混合物。The mixing unit 3 includes an elongated mixing channel 31 and a loop conduit 32. The mixing channel 31 has a front end 311 and an end 312, and the front end 311 of the mixed flow path 31 is connected to the water suction pump 12 and the oil suction pump 22, so that it can be received from the water supply tank 11 and the oil supply tank 21. The oil and water are then mixed with the water through the mixed flow path 31 to form a milky oil-water mixture. It is worth mentioning that the wall of the mixing channel 31 is provided with a spiral 313. When the water in the water supply unit 1 and the oil in the oil supply unit 2 enter the mixing channel 31, the spiral pattern is obtained. With the aid of 313, the oil and water can be accelerated and mixed together by a spiral impact to become a milky oil-water mixture.

該迴路管道32之前後兩端分別連接該混合流道31之前端311與末端312。當油水混合物流出長形混合流道31之末端312時,可以藉由該迴路管道32再度將該油水混合物導入該混合流道31之前端311中,並與來自該供水槽11與該供油槽21中的油與水作進一步的靜態油、水混合程序,以將油、水混合得更為均勻。The front end 311 and the end 312 of the mixed flow path 31 are respectively connected to the front and rear ends of the circuit pipe 32. When the oil-water mixture flows out of the end 312 of the elongated mixing channel 31, the oil-water mixture can be again introduced into the front end 311 of the mixing channel 31 by the circuit conduit 32, and from the water supply tank 11 and the oil supply tank 21 The oil and water are used as a further static oil and water mixing procedure to mix the oil and water more evenly.

該乳化單元4包括一連接該混合流道31之油切混合器 41,當該油水混合物混合完畢並自該混合流道31流出後,藉由該油切混合器41以動態之物理方式進行油水混合物的分子切割。由於重油是一種大分子,其結構比輕油復雜,分子鏈長,揮發性差,經由物理性細致切割之後,可使分子變得更為細緻,使油能包住水進而變成為含水的油氣。The emulsification unit 4 includes an oil cut mixer connected to the mixing flow path 31. 41. After the oil-water mixture is mixed and flows out of the mixing channel 31, molecular cutting of the oil-water mixture is performed in a dynamic physical manner by the oil-cut mixer 41. Because heavy oil is a macromolecule, its structure is more complex than light oil, its molecular chain is long, and its volatility is poor. After careful cutting by physical means, the molecules can be made finer, so that the oil can entrap water and become water-containing oil and gas.

該乳化收集單元5包括一乳化收集槽51、一加熱器52,及一定量輸出控制器53。該乳化收集槽51是連接該油切混合器41,經過分子切割後之油水混合物會流入該乳化收集槽51中。該加熱器52設置於該乳化收集槽51內可對該該乳化收集槽51內之油水混合物進行加熱,以便後續使用。該定量輸出控制器53連接該乳化收集槽51用以自該乳化收集槽51控制取樣輸出之油水混合物,作為油水混合物之抽樣驗證取出口。The emulsification collecting unit 5 includes an emulsification collecting tank 51, a heater 52, and a certain amount of output controller 53. The emulsification collecting tank 51 is connected to the oil cut mixer 41, and the oil-water mixture after molecular cutting is introduced into the emulsification collecting tank 51. The heater 52 is disposed in the emulsification collecting tank 51 to heat the oil-water mixture in the emulsification collecting tank 51 for subsequent use. The quantitative output controller 53 is connected to the emulsification collection tank 51 for controlling the sampled output oil-water mixture from the emulsification collection tank 51 as a sampling verification take-out port of the oil-water mixture.

在本較佳實施例中,該重油乳化裝置更包含一連接該吸水泵浦12之預熱單元6。該預熱單元6可對自該供水單元1流出並流入該混合單元3之前的水進行預熱動作,以便水與油加速混合。In the preferred embodiment, the heavy oil emulsifying device further comprises a preheating unit 6 connected to the water absorbing pump 12. The preheating unit 6 can preheat the water flowing out of the water supply unit 1 and flowing into the mixing unit 3 so that the water and the oil are acceleratedly mixed.

值得一提的是,該混合單元3更包括一兩端分別連接該混合流道31之末端312與該乳化收集槽51之循環流道33。而該收集單元3更包括一設置於該乳化收集槽51上之液位偵測器54,當該乳化收集槽51內所儲存之油水混合物達別預定容量時,該液位偵測器54會發出訊號通知該油切混合器41停止運作。此時,該乳化收集槽51內之油水混合物則可藉由該循環流道33流出,並經該迴路管道32再 度回到該混合流道31中進行混合,最後再回到該乳化收集槽51中,如此不斷循環,可使該油水混合物持續保持在混合的狀態,不因該油水混合物閒置而使油水再度分離。It is worth mentioning that the mixing unit 3 further comprises a circulation flow channel 33 connecting the end 312 of the mixing channel 31 and the emulsification collecting tank 51 at two ends. The collecting unit 3 further includes a liquid level detector 54 disposed on the emulsification collecting tank 51. When the oil-water mixture stored in the emulsification collecting tank 51 reaches a predetermined capacity, the liquid level detector 54 A signal is sent to inform the oil cut mixer 41 to stop operating. At this time, the oil-water mixture in the emulsification collection tank 51 can flow out through the circulation flow path 33, and through the circuit conduit 32. Returning to the mixed flow channel 31 for mixing, and finally returning to the emulsification collecting tank 51, and continuously circulating, the oil-water mixture can be continuously maintained in a mixed state, and the oil-water mixture is not separated again due to the idleness of the oil-water mixture. .

相對地,當該乳化收集槽51內所儲存之油水混合物低於預定容量時,該液位偵測器54會發出訊號通知該油切混合器41開始運作。此時,該乳化收集槽51內之油水混合物則不會再由該循環流道33流出,油水混合物經該油切混合器41生產後直接輸出供外部使用。In contrast, when the oil-water mixture stored in the emulsification collection tank 51 is lower than the predetermined capacity, the liquid level detector 54 sends a signal to notify the oil-cut mixer 41 to start operating. At this time, the oil-water mixture in the emulsification collecting tank 51 is no longer discharged from the circulation flow path 33, and the oil-water mixture is directly produced for external use after being produced by the oil-cut mixer 41.

由上述說明可知,本新型之重油乳化裝置藉由該混合流道31先將油與水進行初步的靜態混合,再配合該油切混合器將乳狀之油水混合物動態地切割成為更細緻的分子,使油包住水進而變成含水的油氣,當重油的分子鏈發生裂解和重組時,可使得原來較粘稠的重餾成份變得更稀薄,有利于燃燒。後續應用本新型之重油乳化裝置所產製出之油水混合物可以在燃燒時更加充分、更為猛烈、更顯迅速,進而使得該油水混合物具有明顯的節油效果和環保降污機制,故確實符合業界所需。It can be seen from the above description that the heavy oil emulsifying device of the present invention firstly statically mixes oil and water by the mixing channel 31, and then dynamically cuts the milky oil-water mixture into finer molecules by using the oil-cutting mixer. The oil is encased in water and turned into water-containing oil and gas. When the molecular chain of the heavy oil is cracked and recombined, the original thicker heavy fraction can be made thinner and more favorable for combustion. The oil-water mixture produced by the heavy oil emulsification device of the present invention can be more fully, more violently and more rapidly burned, so that the oil-water mixture has obvious fuel-saving effect and environmental pollution-reducing mechanism, so it is indeed consistent with What the industry needs.

綜上所述,本新型在同類產品中具有極佳之進步性以及實用性,同時查遍國內外關於此類技術資料後,確實未發現有相同或近似之文獻存在於本案申請之前,因此本案應已符合「新穎性」、「進步性」以及「合於產業利用性」等專利要件,爰依法提出申請之。In summary, the new model has excellent advancement and practicability in similar products. At the same time, after consulting domestic and foreign information about such technical materials, it has not been found that the same or similar documents exist before the application of the case, so the case It should have met the patent requirements such as "novelty", "progressiveness" and "combined with industrial use" and filed an application in accordance with the law.

惟以上所述者,僅為本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利 範圍及新型說明內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above description is only a preferred embodiment of the present invention, and when it is not possible to limit the scope of the present invention, that is, the patent application of this new type The simple equivalent changes and modifications made by the scope and new descriptions are still within the scope of this new patent.

1‧‧‧供水單元1‧‧‧Water supply unit

11‧‧‧供水槽11‧‧‧Water supply tank

12‧‧‧吸水泵浦12‧‧‧Water pump

2‧‧‧供油單元2‧‧‧ oil supply unit

21‧‧‧供油槽21‧‧‧ Oil supply tank

22‧‧‧吸油泵浦22‧‧‧Intake pump

3‧‧‧混合單元3‧‧‧Mixed unit

31‧‧‧混合流道31‧‧‧ mixed flow channel

311‧‧‧前端311‧‧‧ front end

312‧‧‧末端End of 312‧‧

313‧‧‧螺旋紋313‧‧‧ spiral

32‧‧‧迴路管道32‧‧‧Circuit pipeline

33‧‧‧循環流道33‧‧‧Circular runners

4‧‧‧乳化單元4‧‧‧Emulsifying unit

41‧‧‧油切混合器41‧‧‧ oil cut mixer

5‧‧‧收集單元5‧‧‧Collection unit

51‧‧‧乳化收集槽51‧‧‧Emulsified collection tank

52‧‧‧加熱器52‧‧‧heater

53‧‧‧定量輸出控制器53‧‧‧Quantitative Output Controller

54‧‧‧液位偵測器54‧‧‧Level detector

6‧‧‧預熱單元6‧‧‧Preheating unit

圖1為本新型重油乳化裝置之較佳實施例的結構示意圖。Figure 1 is a schematic view showing the structure of a preferred embodiment of the heavy oil emulsification apparatus.

1‧‧‧供水單元1‧‧‧Water supply unit

11‧‧‧供水槽11‧‧‧Water supply tank

12‧‧‧吸水泵浦12‧‧‧Water pump

2‧‧‧供油單元2‧‧‧ oil supply unit

21‧‧‧供油槽21‧‧‧ Oil supply tank

22‧‧‧吸油泵浦22‧‧‧Intake pump

3‧‧‧混合單元3‧‧‧Mixed unit

31‧‧‧混合流道31‧‧‧ mixed flow channel

311‧‧‧前端311‧‧‧ front end

312‧‧‧末端End of 312‧‧

313‧‧‧螺旋紋313‧‧‧ spiral

32‧‧‧迴路管道32‧‧‧Circuit pipeline

33‧‧‧循環流道33‧‧‧Circular runners

4‧‧‧乳化單元4‧‧‧Emulsifying unit

41‧‧‧油切混合器41‧‧‧ oil cut mixer

5‧‧‧乳化收集單元5‧‧‧Emulsifying collection unit

51‧‧‧乳化收集槽51‧‧‧Emulsified collection tank

52‧‧‧加熱器52‧‧‧heater

53‧‧‧定量輸出控制器53‧‧‧Quantitative Output Controller

54‧‧‧液位偵測器54‧‧‧Level detector

6‧‧‧預熱單元6‧‧‧Preheating unit

Claims (7)

一種重油乳化裝置,包含:一供水單元,包括一供水槽及一連接該供水槽之吸水泵浦;一供油單元,包括一供油槽及一連接該供油槽之吸油泵浦;一混合單元,包括一連接該吸水泵浦與該吸油泵浦之混合流道;一乳化單元,包括一連接該混合流道之油切混合器;以及一收集單元,包括一連接該油切混合器之乳化收集槽。 A heavy oil emulsifying device comprises: a water supply unit comprising a water supply tank and a water suction pump connected to the water supply tank; an oil supply unit comprising an oil supply tank and an oil suction pump connected to the oil supply tank; a mixing unit, The utility model comprises a mixed flow channel connecting the water absorption pump and the oil absorption pump; an emulsification unit comprising an oil cut mixer connected to the mixed flow channel; and a collecting unit comprising an emulsification collection connected to the oil cut mixer groove. 依據申請專利範圍第1項所述之重油乳化裝置,更包含一連接該吸水泵浦之預熱單元,該預熱單元可對自該供水單元流出並流入該混合單元之水進行加熱。 The heavy oil emulsifying device according to claim 1, further comprising a preheating unit connected to the water absorbing pump, wherein the preheating unit can heat the water flowing out of the water supply unit and flowing into the mixing unit. 依據申請專利範圍第1或2項所述之重油乳化裝置,其中,該混合單元更包括一迴路管道,該迴路管道之兩端分別連接該混合流道之兩端。 The heavy oil emulsifying device according to claim 1 or 2, wherein the mixing unit further comprises a circuit of a loop, and the two ends of the loop are respectively connected to both ends of the mixed flow channel. 依據申請專利範圍第3項所述之重油乳化裝置,其中,該收集單元更包括一設置於該乳化收集槽內之加熱器,及一連接該乳化收集槽之定量輸出控制器。 The heavy oil emulsifying device according to the third aspect of the invention, wherein the collecting unit further comprises a heater disposed in the emulsification collecting tank, and a quantitative output controller connected to the emulsification collecting tank. 依據申請專利範圍第4項所述之重油乳化裝置,其中,該混合單元更包括一兩端分別連接該混合流道末端與該乳化收集槽之循環流道。 The heavy oil emulsifying device according to the fourth aspect of the invention, wherein the mixing unit further comprises a circulating flow path connecting the ends of the mixing channel and the emulsification collecting groove respectively. 依據申請專利範圍第5項所述之重油乳化裝置,其中,該收集單元更包括一設置於該乳化收集槽上之液位偵測器,當該乳化收集槽內之油水混合物達別預定容量時,該液位偵測器會發出訊號通知該油切混合器停止運作,該乳化收集槽內之油水混合物藉由該循環流道流出,並經該迴路管道再度回到該混合流道中進行混合。 The heavy oil emulsification device according to claim 5, wherein the collecting unit further comprises a liquid level detector disposed on the emulsification collecting tank, when the oil-water mixture in the emulsified collecting tank reaches a predetermined capacity. The liquid level detector sends a signal to inform the oil cut mixer to stop operating. The oil-water mixture in the emulsification collecting tank flows out through the circulating flow path, and returns to the mixed flow channel through the circuit pipe for mixing. 依據申請專利範圍第1項所述之重油乳化裝置,其中,該混合流道之管壁內設有螺紋。The heavy oil emulsification device according to claim 1, wherein the mixed flow passage has a thread in the pipe wall.
TW101211402U 2012-06-13 2012-06-13 Heavy oil emulsified device TWM444218U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI685378B (en) * 2018-09-11 2020-02-21 王士榮 Emulsified heavy oil equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI685378B (en) * 2018-09-11 2020-02-21 王士榮 Emulsified heavy oil equipment

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