TWM430127U - Metal housing with plastic member of composite parts - Google Patents

Metal housing with plastic member of composite parts Download PDF

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Publication number
TWM430127U
TWM430127U TW100218172U TW100218172U TWM430127U TW M430127 U TWM430127 U TW M430127U TW 100218172 U TW100218172 U TW 100218172U TW 100218172 U TW100218172 U TW 100218172U TW M430127 U TWM430127 U TW M430127U
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Taiwan
Prior art keywords
metal casing
plastic
composite
metal
optical
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TW100218172U
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Chinese (zh)
Inventor
Yu-Chih Chang
Shih-Pu Yu
Chang-Li Liu
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Ichia Tech Inc
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Application filed by Ichia Tech Inc filed Critical Ichia Tech Inc
Priority to TW100218172U priority Critical patent/TWM430127U/en
Priority to JP2012000229U priority patent/JP3174641U/en
Publication of TWM430127U publication Critical patent/TWM430127U/en

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A metal housing with plastic member of composite parts includes a metal housing having an inner surface, an outer surface, and a hollow-carved area. A bonding area is provided on the inner surface. An adhesive layer is formed on the bonding area. A plastic mold member is formed on the adhesive layer. An optical plastic member is molded on the hollow-carved area.

Description

M430127 •五、新型說明: 【新型所屬之技術領域】 本創作係有關於-種金屬轉複合件,特別是有關於—種輕金屬殼 體成型.物’包括利用埋入射出(insertinjecti〇n)^於金屬殼體上成 型之塑膠機構件、商品標誌、上之導光圖案、相機鏡頭鏡片及/或補(間) 光燈鏡片。 【先前技術】 近年來,由於可攜式電子產品朝輕、薄、短、小之趨勢發展,需採 用幸二化且具備问剛性之金屬機殼,這使得金屬機殼結合塑膠機構件 的複合材觸構技術成為業發展重點。過去傳統的作法是分別 將金屬件與塑朦件成型後,再於金屬件上塗膠,然後將金屬件與塑 •夥件對準疊放’最後施以壓合膠合。然而,應用於3C產品的金屬 機殼通常不是單純的平面結構,而是具有不規則曲面,塑膠件亦具 .相對應的曲面,此曲面對曲面之膠合製程十分困難,因此造成良^ 在相關的先前技藝中,日本特開2()11_73191公開號揭示了—種 纖強化塑膠(CFRP)預浸材(prepreg)與金屬合金強力固接的方法, 見第1圖,其特徵係先將CFRP預浸材12與金屬合金〗 參 之預定表 M430127 ~ —— 面加以粗化後’再分別施以單液性(〇ne_pack帥6)環氧樹脂接著劑., 之後使塗有接著劑之表面相接觸、固化並膠合。其中將金屬合金u 之預疋表面粗化需施以特殊藥水,形成奈米孔洞表面。 日本特開2010-274600公開號則揭示了 一種金屬合金與熱硬化樹脂 的複合體的製造方法,參見第2圖,其特徵係先將金屬合金件j的 表面施以特殊藥水,姓出奈米孔洞表面,繼之,還需要再形成金屬 氧化物或金屬顧I:物之表面層,最後以埋人射出成型技術將塑膠件 4成型在此金屬合金件1之表面。 曰本特開2007-179952公開號則揭示了一種按鍵的製造方法,其特 徵係將-外按鍵部(outside keytop piece)的一金屬塗膜與一内按鍵部 (inside keytop piece)的一白色塗膜透過一融著層伽——组合固 著。 日本特開2009-81030公開號則揭示了一種壓知的製造方法,其特徵 係將用來接著蓋件(eGvei· membei·)與魏(key top)邮著劑以點狀陣 歹J形成在該蓋件與該按鐽之間,以方便製造過程_的除氣 (degassing)。 中國CN1827’專利公開號則是揭露了一種金屬表面處理方法,其 特徵係先將金屬件施以底漆塗佈,繼之,以真空賴彼覆金屬薄膜 層,後再施以透明硬膜喷塗保護,該方法主要是藉由真空鐘膜製程M430127 • V. New description: [New technical field] This creation is related to a kind of metal-transferred composite parts, especially related to the formation of a light metal shell. The object includes the use of buried incident (insertinjecti〇n)^ A plastic machine component formed on a metal casing, a commodity mark, a light guide pattern thereon, a camera lens lens, and/or a complementary (light) light lens. [Prior Art] In recent years, as portable electronic products are moving toward light, thin, short, and small trends, it is necessary to adopt a metal case with a rigid and rigid rigidity, which allows the metal case to be combined with a composite of plastic machine components. Touch-structure technology has become the focus of industry development. In the past, the traditional practice was to separately form the metal parts and the plastic parts, and then apply the glue to the metal parts, and then align the metal parts with the plastic parts, and finally apply pressure bonding. However, the metal casing applied to the 3C product is usually not a simple planar structure, but has an irregular curved surface, and the plastic part also has a corresponding curved surface, and the surface-to-surface bonding process is very difficult, thus causing good In the related prior art, Japanese Patent Laid-Open No. Hei. No. 11-73191 discloses a method for strongly fixing a pre-glued plastic (CFRP) prepreg and a metal alloy, see Fig. 1, which is characterized by CFRP prepreg 12 and metal alloy 〗 〖Scheduled schedule M430127 ~ —— After the surface is roughened, 'there is a single liquid (〇ne_pack handsome 6) epoxy resin adhesive. Then, it is coated with an adhesive. The surfaces are in contact, solidified and glued. In the process of roughening the surface of the metal alloy u, a special syrup is required to form a surface of the nanopore. Japanese Laid-Open Patent Publication No. 2010-274600 discloses a method for producing a composite of a metal alloy and a thermosetting resin. Referring to Fig. 2, the surface of the metal alloy member j is first coated with a special syrup, and the name is nanometer. The surface of the hole, in turn, needs to form a metal oxide or metal surface layer of the object, and finally the plastic member 4 is formed on the surface of the metal alloy member 1 by a buried injection molding technique. The publication of Japanese Laid-Open Patent Publication No. 2007-179952 discloses a method of manufacturing a button, which is characterized by a white coating of a metal coating film of an outside keytop piece and an inside keytop piece. The membrane is fixed by a layer of fused gamma. Japanese Laid-Open Patent Publication No. 2009-81030 discloses a known manufacturing method which is characterized in that a cover member (eGvei·membei·) and a key top mailing agent are formed in a dot-like array J. The cover member is interposed between the cover and the button to facilitate de-gassing of the manufacturing process. China CN1827' Patent Publication No. discloses a metal surface treatment method, which is characterized in that a metal member is first coated with a primer, followed by a vacuum coating of a metal film layer, followed by a transparent hard film spray. Coating protection, the method is mainly by vacuum clock process

進仃鎂合金外觀件之表面處理,以產生具有金屬外觀質感之鎂合金 產品β ' I =特開2〇11_115〇5公開號揭示了 一種以射出成型製作金屬樹脂複 …之方法,參見第3目,可以在金屬件2〇的背面模塑成型樹脂機 冓的同時’在金屬件2〇的外觀面以裝飾y (deeGrative sheet)F形成裝 日本特開則-刪公開號揭示了一種複合品之製造方法,藉由射 出溶融樹脂時,_將加飾層形成在金屬體之_面 射出樹脂之複合品_賴具職之雜。 及 匕本特開2。11 -73314公開號揭示了 一種與透明埋入材料射出成型樹 =之方法’參見第4圖’可以提高成型於透明埋人材料3周邊的樹 月曰件的強度,其特徵係在透明埋人材料3周圍提供-金屬框體4, 再將—接著層5貼合_咖埋人材料無金雜雜成之一面, 然後射出成類脂,形成—圍繞該透明埋人材料之樹脂件7,且使 該樹脂件至少與該金屬框體之週緣接合。 【新型内容】 本創作之主要目的在提供—種改良之金屬娜複合件,萌決先 技藝之不足與缺點。 M430127 本創作提供—種金勒體料_赌之複 面與,,—鏤空區域== 域’於該金屬殼體之該内側面,·—接 -塑膠機構件,成·_層s 面上; 鏤空區域。 ^轉件,成型於該 為了使責審查委員能更進-步了解本創作之特徵及技術内容,情 ,閱以下有關本創作之詳㈣明與關。細所附圖式僅供表考血 輔助說明用’並非用來對本創作加以限制者。 ^ 【實施方式】 在下文的細節描述中,元件符號會被用來標示在隨附的圖示中成為 其中的-部份,並且以可實行該實施例之特例描述方式來表示。這 類實施例會制足_細料錢倾之—般技藝人士得以具以實 施。閱者須瞭朗本_巾亦可採行其他的實施例,或是在不惊離 文中所述實施前提下作纽何結構性、邏輯性、及步驟順序上 的改變。因此,下文之細節描述將不欲被視為是一種限定,反之, 其中所包含的實施娜由隨_ Ψ料郷·加以界定。 明參閱第5圖及第6圖’其中第5圖為本創作金屬殼體具有塑膠機 構之複合件之側視® ’第6圖為第5圖之金屬殼體具有塑膠機構之 複口件’沿著切、線Ι-Γ之剖面示意圖。本創作金屬殼體具有塑勝機 構之複合件可歧手機機料電㈣蓋科,祕色是在機殼或電 LI 池月盍上设有鏤空且具有隱藏背光效果(咖㈤祕幽咖)的商 =標諸,例如文字或圖案。如第5 _ 6圖所示,本創作金屬殼 :,、有塑膠機構之復合件〗包含一金屬殼體1。以及一成型於金屬殼 體S1上的轉機構件12,其中,塑膠機構件Η包括 訊流接孔12a、組裝結構12b及,或結構補強結構I〗。。在其它實施 例中,金屬殼體10也可以具有曲面。 塑膠機構件i2係射出成型在金屬殼體1〇的一内側面^的一貼合面 SB上’詳細言之,貼合面—在進行射出前,預先以物理方式或 化學方式成型’並於貼合面Sb上設置—接著層ιΐ2,_膠機構件 ^系射出成型在接著層112上,而與金屬鐘1()構成緊密結合。 前述用以成型貼合面Sb之以物理方式可以包括有喷砂粗化處理、雷 射餘刻粗化纽、f料理(plasma)、紫外光電麟理(uvpia_) 或模具壓合成型,而化學方式可以包括有化學侧處理、成型。 根據本創作之較佳實施例,金屬殼體1〇上另設有鏤空的商品標魏區 域10a如第5圖中英文大寫「L〇G〇」之虛線區域所例示。鏤空的 忘區域10a可以是任何的文字、圖案等,可以利用雷射、沖 壓成型等方式形成。根據摘作之健實關,糊射出成型技樹, 寄光4*塑勝件14,例如,光學級聚碳酸酯⑦〇iycarb〇nate,ρ〇樹脂或 聚曱基丙烯酸曱酯(P〇lymethylmethacrylate,pMMA)壓克力等光學級 塑料’填滿鏤空的商品標誌區域1〇a。光學塑膠件14之一外側面“a 係與金屬被體10的一外側自so齊平且實質上幾無縫隙。在光學塑 M43〇l27~ 勝件14之-内側面14b上,可提供一導光圖案結構。導光圖案 結構114 S-種光學微結構,其可以在射出成型光學瓣件14之同 時一併形成在光學歸件U之_面14b上,或者,也可以另外進 行-人射出成型’以形成導光圖案結構1M。緊鄰於光學塑膠件ι4 之側邊,則设置有-光源22,例如,發光二極體(LED)光源,其 係女裳在-電路板24上’例如’軟性電路滅印刷電路板。其中, 光源22產生之光線可以由光學塑膠件μ之側邊通過,再藉由導光 圖案結構114將光線導引通過商品標誌'區域版,產生機殼上具有 發光商品標誌、之效果。 根據本創作之實補,在金屬殼體1G的__外側面SG上,可以坡覆 -表面料層ΚΠ ’以獲得不同外觀質感表現。另外,為使金屬殼 體10的外側面SO在光源22不發光或關閉時,能呈現整體一致的金 屬質感’喊者不易察覺到金屬殼體1G的商品縣、,可以利用 PVD鍍膜技術,在金屬殼體10的外側面s〇與光學塑膠件μ之外 侧面Ha鍍上-層齡,如此提供出具有隱齡光效果的商 品標誌*。 根據本創作之例’光學塑膠件14也可以是整合在金屬殼體 ίο上的相機鏡頭鏡片或者閃(補)光燈鏡片,其中若光學塑膠件14整 合在金屬⑨體1G上關(補)光燈鏡>;,貞彳可直接於關面上形成光 學擴散圖案或菱鏡圖案。 M430127 .請參閱第7圖,其為依據本創作一較佳實施例所緣示的製作金屬殼 體具有塑膠機狀複合件的流程示意圖。如第7 ,本創作製 作金屬殼體具有塑膠機構之複合件之方法包含有兩個子流程幻㈨ 及S102,其中子流程si〇0係金屬殼體之製備步驟而si〇2主要為 埋入射出成型、表面處理步驟及後段產品品管檢查。首先,進行金 •屬素材進料(步驟M01)及進料檢查,其中上述金屬素材可以是^錄 .鋼、鎮合金、紹合金或錤銘合金等等。接著,將上述金屬素材進行 鲁沖壓成型(步驟M〇2),以獲得所要的金屬殼體形狀,例如,手機機 喊或電池背蓋等等’繼之,進行銑削加工(步驟刪),接著,進行 去毛邊步驟(步驟M04)。 在完成去毛邊步驟之後’接著’於金屬殼體之内側面成型貼合面(步 驟M05W艮據本創作之較佳實施例,上述貼合面可以利用:理方^ 進行表面處理,例如,噴砂粗化處理。當然,亦可以勒其它物^ 方式進行麵粗化,例如,雷射_粗化處理、賴處理、紫外光 •電毅處理或模具壓合成型等。此外,亦可選擇以化學方式成型貼合 •面,例如,化學钱刻處理、成型。接著,進行清潔步驟(步驟_6)口。 然後,進行披覆接著劑之步驟(步驟M07),例如,以喷塗、點谬或 印刷等方式,雜著劑(a—)或者齡劑⑽黯,塗佈於表面 處理加工過_合面’俾於麵合面上形成接㈣。接下來,進行 供烤(步驟函)’如此完成子流程麵。經過枝程si〇〇處判丁 金屬殼體’則等待進行後續的埋人射出成型加卫,亦即,子流程 9 M430127 以下將詳述子流程S102,首先,進行塑料進料(步驟p〇1)及檢杳, 其中上述塑料可以是聚碳酸酯(p〇lycarb〇nate,ρ〇樹脂、丙稀腈_苯乙 烯-丁二烯共聚物(acrylonitrile butadiene styrene,ABS)樹脂或聚苯硫 醚(polyphenylene sulfide,PPS)樹脂等等。接著,進行乾燥處理(步 驟P02)。然後,進行第一次埋入射出製程(步驟p〇3),將塑料或塑 膠射出成型於經過子流程S100處理的金屬殼體上。更明確的說,塑 膠係直接射出成型於金屬殼體的貼合面的接著層上。舉例來說,金 屬殼體可岐手機機殼或電崎鮮,而射出成型之娜機構件則 可以是訊雜孔、組裝結構及/或結翻強結構^由於埋人射出成型 製程已是週知技術,因此不再贅述。之後’進行去毛邊步驟(步驟 P04)。然後,繼續進行第二攻埋入射出製裎(步驟p〇5),於金屬殼體 上的鏤空商品標誌區域射出成型光學塑膠件,同時在光學塑膠件之 内側面形成導光圖案結構。其中,光學塑膠件可以是由光學級聚碳 酸醋(polycarbonate,PC)樹脂或聚甲基丙烯酸甲酯 (Polymethylmethacrylate,PMMA)壓克力等所構成。繼之,可選擇進 行金屬件的表面料處理(步針G6),例如,喷砂、髮絲處理、 處理、陽極處理或喷塗處理科。其t,值得注意的是,上述_ 處理又包対_财理,討以在麟絲上魏魏藏 特殊效果。糾’亦可在金屬殼體之外儀上設置-料層,例如, 以印刷、塗裝、轉極處理等方式,形成各種顏色、輯及花紋。 最後,進行整形(步驟P07)及後段品管步驟(步驟p〇8),完成子流程 M430127 μ參閱第8圖’其為依據本創作另_較佳實施例鱗*的製作金屬 殼體具有塑膠機構之複合件的流程示意圖。如第8圖所示,、本創作 另一較佳實齡m製作金驗體具有歸機構之複合件之方法,同 樣包含有兩個子流程s·及伽2,其中子流程伽〇係金屬殼體之 ▲製備步驟,而S202主要為埋入射出成型及後段產品品管檢查^以下 詳述子流程S2〇2’首先’進行金屬素材進料(步驟則)及進料檢查, |其中上述金屬素材可以是鋼、鎂合金、齡金或馳合金科。 於金屬殼體之内側面成型貼合面(步驟_。根據本創作之較佳實 施例,,上賴合面係屬理方歧行表面處理,例如,噴砂粗化處 理。當然,亦可以其錄理方式進行表面粗化,例如,雷射餘 刻粗化處理、賴處理、料光賴處理或模懸合成型等。此外, 亦可k擇以化學方式成型貼合面’例如,化學韻刻處理、成型。接 著雜將上述金屬素材進行沖壓成型(步驟M13),以獲得所要的金屬 =手機機殼或電池背蓋等等,繼之,進行銳削加工(步 =16Γ賴術獅Ml5)督進行清綱 得注意的是,上述PVD處理又^ 塗處理等等。其中,值 面上展___^效H麟Γ理,扣x在機殼表 飾層,例如’以印刷、塗裝、紹陽極處理等方式,形成The surface treatment of the magnesium alloy appearance part to produce a magnesium alloy product having a metallic appearance texture β 'I = special opening 2〇11_115〇5 publication No. discloses a method for producing a metal resin by injection molding, see the third For example, it is possible to mold a resin machine on the back side of the metal member 2' while forming a special product on the design surface of the metal member 2〇 with a decorative y (deeGrative sheet) F. In the manufacturing method, when the molten resin is injected, the decorative layer is formed on the surface of the metal body to eject the resin. And the Japanese Patent Publication No. 2-11-73314 discloses a method of injecting a molded tree with a transparent embedded material = see Fig. 4, which can improve the strength of a tree member formed on the periphery of the transparent buried material 3. The feature is that the metal frame body 4 is provided around the transparent buried material 3, and then the layer 5 is adhered to the surface of the material, and then the metal material is formed into a grease, and then formed into a lipid-forming layer. The resin member 7 of the human material is joined to at least the periphery of the metal frame. [New Content] The main purpose of this creation is to provide a kind of improved metal-na composite, which is the deficiencies and shortcomings of the first skill. M430127 This creation provides a kind of golden body material _ gambling complex face,, - hollow area == domain 'on the inner side of the metal shell, · - connection - plastic machine component, into · _ layer s face ; hollow area. ^Transfer, formed in this In order to make the review committee more step by step to understand the characteristics and technical content of this creation, love, read the following details (4) Ming and Guan. The detailed description of the drawings is for the purpose of the examination. The supplementary instructions are not used to limit the creation. [Embodiment] In the following detailed description, the component symbols are used to indicate the part in the accompanying drawings, and are represented by the specific example in which the embodiment can be practiced. Such an embodiment would have to be implemented by a skilled person. Readers who have to use the Long Ben _ towel can also adopt other embodiments, or change the structural, logical, and sequence of steps without prejudice. Therefore, the following detailed description is not intended to be considered as a limitation, but rather, the implementations contained therein are defined by _ Ψ 。. See Figure 5 and Figure 6 for details. Figure 5 is a side view of a composite part with a plastic mechanism for a metal case. 'Figure 6 is a metal case with a plastic body. A schematic diagram of the section along the cut line and the line Ι-Γ. The metal shell of the creation has a composite part of the plastic winning mechanism, which can be dissimilar to the mobile phone material (4) Gaoke, and the secret color is provided in the casing or the electric LI pool, and has a hidden backlight effect (Cai (5) secret café) The quotient = standard, such as text or graphics. As shown in Fig. 5-6, the metal shell of the present invention: a composite member having a plastic mechanism comprises a metal casing 1. And a transfer member 12 formed on the metal casing S1, wherein the plastic machine member includes a flow contact hole 12a, an assembly structure 12b, and a structural reinforcement structure. . In other embodiments, the metal housing 10 can also have a curved surface. The plastic machine member i2 is injection molded on a bonding surface SB of an inner side surface of the metal casing 1'. In detail, the bonding surface is formed in advance by physical or chemical means before being ejected. The bonding surface Sb is disposed - followed by the layer ι 2, and the melter member is injection molded on the adhesive layer 112 to form a tight bond with the metal clock 1 (). The physical means for forming the bonding surface Sb may include sandblasting roughening treatment, laser refining roughing, plasma, ultraviolet light optoelectronic (uvpia_) or mold pressing synthesis, and chemistry The method may include chemical side treatment, molding. According to a preferred embodiment of the present invention, the embossed article area 10a of the metal casing 1 is further illustrated as a dotted line in the English uppercase "L〇G〇" in Fig. 5. The hollowed-out area 10a may be any character, pattern, or the like, and may be formed by laser, press molding, or the like. According to the hard work of the abstract, the paste is shot out of the molding tree, and the light-emitting 4* plastic parts 14 are, for example, optical grade polycarbonate 7〇iycarb〇nate, ρ〇 resin or polydecylmethacrylate. , pMMA) Acrylic and other optical grade plastics 'filled the hollow commodity mark area 1〇a. The outer side surface "a" of the optical plastic member 14 is flush with the outer side of the metal body 10 from the "so" and has substantially no gap. On the inner side 14b of the optical plastic M43〇l27~ winner 14, a Light guiding pattern structure. Light guiding pattern structure 114 S-type optical microstructure, which may be formed on the surface 14b of the optical component U at the same time as the injection molding optical valve member 14, or may be additionally performed Injection molding 'to form a light guiding pattern structure 1M. Adjacent to the side of the optical plastic part ι4, there is provided a light source 22, for example, a light emitting diode (LED) light source, which is on the circuit board 24' For example, the flexible circuit extinguishes the printed circuit board, wherein the light generated by the light source 22 can pass through the side of the optical plastic member μ, and then the light guide is guided through the light guide pattern structure 114 to pass through the commodity mark 'area plate, and the casing is produced. With the effect of the illuminating commodity mark, according to the actual compensation of this creation, on the outer side SG of the metal casing 1G, the slope-surface layer ΚΠ can be used to obtain different appearance texture performance. In addition, for the metal shell The outer side surface of the body 10 is not emitted by the light source 22 Or when it is closed, it can present a uniform metallic texture. The product is not easy to perceive the metal casing 1G. It can be PVD coating technology, and the outer surface of the metal casing 10 and the outer side of the optical plastic component Ha plated - layer age, thus providing a merchandise mark with a immersive light effect * According to the example of the creation 'optical plastic piece 14 can also be a camera lens lens or flash (complement) light integrated on the metal casing ίο A lamp lens, wherein if the optical plastic member 14 is integrated on the metal 9 body 1G to close (light) the light mirror>; the 贞彳 can form an optical diffusion pattern or a mirror pattern directly on the closing surface. M430127 . See page 7 The figure is a schematic flow diagram of a metal shell having a plastic machine-like composite member according to a preferred embodiment of the present invention. As shown in the seventh aspect, the method for fabricating a metal shell having a composite member of a plastic mechanism includes The two sub-processes (9) and S102, wherein the sub-process si〇0 is a preparation step of the metal shell and the si〇2 is mainly a buried incident molding, a surface treatment step and a product quality inspection of the latter stage. First, the gold material is carried out. The material (step M01) and the feed inspection, wherein the metal material may be a steel, a town alloy, a Shao alloy or a yam alloy, etc. Then, the metal material is subjected to a stamping process (step M〇2), To obtain the desired shape of the metal casing, for example, a mobile phone shout or a battery back cover, etc., followed by milling (step deletion), followed by a deburring step (step M04). After completing the deburring step' Then, the bonding surface is formed on the inner side of the metal casing (step M05W. According to a preferred embodiment of the present invention, the bonding surface can be surface treated by the method, for example, sandblasting roughening. Of course, The surface roughening can be performed by other means, for example, laser_roughening treatment, ray treatment, ultraviolet light/electricity treatment, or mold pressing synthesis. In addition, it is also possible to chemically form and fit the surface, for example, chemical processing and molding. Next, the cleaning step (step _6) is performed. Then, the step of coating the adhesive (step M07) is performed, for example, by spraying, spotting or printing, the hybrid agent (a-) or the aged agent (10) is applied to the surface treatment processed surface. '俾 形成 forming a joint on the face (4). Next, the bake (step letter) is performed to complete the sub-process surface. After the branching process, the metal shell is judged to be followed by the subsequent injection molding and shaping, that is, the sub-flow 9 M430127. The sub-flow S102 will be described in detail below. First, the plastic feeding is performed (step p〇 1) and inspection, wherein the plastic may be polycarbonate (p〇lycarb〇nate, ρ〇 resin, acrylonitrile butadiene styrene (ABS) resin or polyphenylene sulfide) (polyphenylene sulfide, PPS) resin, etc. Next, drying treatment is performed (step P02). Then, a first burying process (step p 〇 3) is performed, and plastic or plastic is injection molded into the sub-flow S100. On the metal casing, more specifically, the plastic is directly injected onto the bonding layer of the bonding surface of the metal casing. For example, the metal casing can be used for the casing of the mobile phone or the electric grid, and the injection molding is performed. The machine component can be a messy hole, an assembled structure and/or a knot-turning structure. Since the buried injection molding process is well known, it will not be described again. Then the 'deburring step is performed (step P04). Then, continue Carry out the second attack After the incident process (step p〇5), the optical plastic component is shot out on the hollow commodity mark area on the metal casing, and the light guide pattern structure is formed on the inner side of the optical plastic component. The optical plastic component may be optical. Polycarbonate (PC) resin or polymethylmethacrylate (PMMA) acrylic, etc., followed by surface treatment of metal parts (step G6), for example, spray Sand, hair treatment, treatment, anodizing or spraying treatment. Its t, it is worth noting that the above _ treatment and packaging _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The material layer is disposed on the outside of the metal casing, for example, by printing, painting, turning, etc., to form various colors, patterns, and patterns. Finally, shaping (step P07) and subsequent quality control steps (steps) P〇8), the completion sub-flow M430127 μ refers to FIG. 8 'which is a schematic flow diagram of the composite member having the metal casing with the metal casing according to the creation of the preferred embodiment scale. As shown in FIG. Another creation of this creation Jiashiling m produces gold specimens with a composite component of the mechanism, and also includes two sub-processes s· and gamma 2, wherein the sub-flow gamma metal shell ▲ preparation steps, and S202 is mainly buried Injection molding and post-product quality inspection ^The following sub-process S2〇2' firstly conducts metal material feeding (step) and feed inspection, where the metal material can be steel, magnesium alloy, age gold or Alloying. Forming the bonding surface on the inner side of the metal casing (step _. According to a preferred embodiment of the present invention, the upper surface is a surface treatment, for example, sand blasting. Of course, it is also possible to carry out surface roughening by means of recording, for example, laser refining roughening treatment, Lai treatment, material light treatment or mold suspension synthesis. Further, it is also possible to chemically form a bonding surface, for example, chemical processing and molding. Then, the metal material is stamped and formed (step M13) to obtain the desired metal = mobile phone case or battery back cover, etc., followed by sharp processing (step = 16 Γ 术 lion Ml5) to carry out the Qing Gang Note that the above PVD processing is further processed and the like. Among them, the value of the surface ___^ effect H Lin Γ, deduction x in the case of the casing, such as 'printing, painting, Shao anode treatment, etc.

JJ M430127 =顏色、圖案及花紋。然後,進行坡覆接著劑之步驟(步驟mi8), 歹’以噴塗、點膠或印刷等方式’將接著劑(adhe㈣或者輕合劑 等,塗佈於表面處理加工過的貼合面,俾於該貼合面上形成 著層。接下來,進龍烤(步驟M19),如此完成子流程s·。經 過子流程S200處理的金屬殼體,則等待進行後續的埋人射出成型加 工’亦即,子流程S202。 以下將詳述子流程,首先,進行塑料進料(步驟pil)及檢查, 其中上述塑料可以是PC樹脂、娜樹脂或pps樹脂等等。接著, 進行乾燥歧(步㈣2)。然後,進行第欠埋人射出製程(步驟 P13),將塑料或塑膠射出於經過子流程S200處理的金屬殼體上。更 明確的說,塑膠係直接射出成型於金屬殼體的貼合面的接著層上。 舉例來說,金屬殼體可以是手機機殼或電池背蓋等,而射出成型之 塑膝機構件則可以是訊號接孔、組裝結構及/或結構補強結構。由於 埋入射出成型製程已是週知技術,因此不再贅述。之後,進行去毛 邊步驟(步驟P14)。然後’繼續進行第二次埋入射出製程(步驟p15), 於金屬殼體上的鐘空商品標諸區域射出成型光學塑膠件,同時在光 學塑膠件之内側面形成導光圖案結構。其中,光學塑膠件可以是由 光學級聚碳酸酯(PC)樹脂或聚曱基丙烯酸甲酯壓克力等所 構成。最後,進行整形(步驟P16)及後段品管步驟(步驟pl7),完成 子流程S202。 以上所述僅為本創作之較佳實施例,凡依本創作申請專利範圍所做 12 M43〇l27 之均等變化與修飾,皆應屬本創作之涵蓋範圍 【圖式簡單說明】 本說明書含有附圖併於文中構成了本說明書之一部分,俾使閱 本創作實施例有進-步的瞭解。該些圖示係鱗了本創作_此者對 例並連同本文描述一起說明了其原理。在該些圖示中: 實施 第1圖為日本特開2011-73191公開號之碳纖強化塑膠 合金強力固接之示意圖。 預浸材與金屬 第2圖為日本特開2〇1〇_2746〇〇公開號之金屬合 複合體之示意圖。 硬化樹脂的 第3圖為日本特開2011-11505公開 脂複合品之示意圖。 號之-種崎出賴製作金屬樹JJ M430127 = color, pattern and pattern. Then, the step of sloping the adhesive is applied (step mi8), and the adhesive (adhe (four) or light mixture agent is applied to the surface-treated bonded surface by spraying, dispensing or printing, etc. A layer is formed on the bonding surface. Next, the dragon is baked (step M19), and the sub-flow s· is completed in this way. The metal casing processed by the sub-flow S200 is awaiting subsequent embedding molding processing, that is, Sub-flow S202. The sub-flow will be described in detail below. First, a plastic feed (step pil) and inspection may be performed, wherein the plastic may be PC resin, naphthalene resin or pps resin, etc. Then, drying is performed (step (4) 2) Then, the first under-human injection process is performed (step P13), and the plastic or plastic is shot out of the metal casing processed by the sub-flow S200. More specifically, the plastic is directly injected into the bonding surface of the metal casing. For example, the metal casing may be a mobile phone casing or a battery back cover, and the injection molded knee-shaped machine member may be a signal connection hole, an assembly structure, and/or a structural reinforcement structure. Shot The molding process is well known in the art and will not be described again. Thereafter, the deburring step is performed (step P14). Then, the second buried incident process (step p15) is continued, and the clock blank on the metal casing is marked. The regions are formed by molding the optical plastic component, and at the same time forming a light guiding pattern structure on the inner side of the optical plastic component, wherein the optical plastic component may be made of optical grade polycarbonate (PC) resin or polymethyl methacrylate acrylic. Finally, the shaping (step P16) and the subsequent quality control step (step pl7) are completed, and the sub-flow S202 is completed. The above description is only a preferred embodiment of the present invention, and 12 M43 is made according to the scope of the patent application. The equal change and modification of 〇l27 should be covered by this creation [Simple description of the drawings] This manual contains the drawings and constitutes a part of this manual in the text, so that the reading creation examples have a step-by-step understanding. The illustrations are based on the present invention. This is a description of the principle and the description together with the description herein. In the drawings: Figure 1 is a carbon fiber fortification disclosed in Japanese Laid-Open Patent Publication No. 2011-73191. Schematic diagram of the strong adhesion of the rubber alloy. The prepreg and the metal are shown in Fig. 2 as a schematic diagram of the metal composite of the Japanese Patent Publication No. 2〇1〇_2746〇〇. The third figure of the hardened resin is JP-A-2011- 11505 discloses a schematic diagram of a lipid compound. No.

第4圖為曰本特開2011-73314公開 型樹脂之方法之示意圖。 號之一種與透明埋入材料射出成 第5圖例示本創作金屬殼體具有轉機構之複合件之側視圖。 第6圖為第5圖之金屬殼體具有轉機構之複合件,沿著切線处 之剖面示意圖。 13Fig. 4 is a schematic view showing the method of the disclosed resin of the Japanese Patent Publication No. 2011-73314. One of the numbers is ejected from the transparent embedding material. Fig. 5 is a side view showing a composite member having a rotating mechanism of the present metal casing. Fig. 6 is a cross-sectional view of the composite member having the rotating mechanism of the metal casing of Fig. 5 taken along a tangential line. 13

第6A 圖為第6圖中圓圈處之放大示意 圖 輯刪私娜具有 塑膠 圖 製作金屬殼體具有塑 :==::::實_所_ 說明說月:中的所有圖示皆為圖例性質。為了清楚與方便圖示 i ® 7F中的各部件在尺寸與關上可能會麟大或縮小地 圖巾相同的參考魏—般而言會聽標示修改後或不同實施 例中對應或類似的特徵。 【主要元件符號說明】 1金屬殼财有轉_之複合件 10金屬殼體 10a商品標誌、區域 12塑膠機構件 12a訊號接孔 12b組裝結構 12c結構補強結構 14光學塑膠件 14a外側面 M430127 101 I應丨 101年3月12日修正替換頁 14b内側面 22光源 24電路板 101裝抑層 112接著層 114導光圖案結構 S0外側面 S1内側面 SB .貼合面 S100子流程 S102子流程 S200子流程 S202子流程 M01金屬素材進料 M02沖壓成型 M03銑削加工 M04去毛邊 M05貼合面表面處理 M06清潔 M07彼覆接著劑 MQ8烘烤Figure 6A is an enlarged view of the circle at the sixth figure. The deletion of the self has a plastic figure to make a metal shell with plastic: ==:::: real _ _ description said: all the illustrations in the month are legendary . For the sake of clarity and convenience, the components in the i ® 7F may be the same or similar in size and closure. The same reference will be made to the corresponding or similar features in the modified or different embodiments. [Main component symbol description] 1 metal shell wealth conversion _ composite component 10 metal shell 10a commodity mark, area 12 plastic machine component 12a signal hole 12b assembly structure 12c structure reinforcement structure 14 optical plastic part 14a outer side M430127 101 I Correction Replacement Page 14b Inner Side 22 Light Source 24 Circuit Board 101 Suppression Layer 112 Next Layer 114 Light Guide Pattern Structure S0 Outer Side S1 Inner Side SB. Fit Surface S100 Subflow S102 Subflow S200 Subsidiary Process S202 sub-process M01 metal material feeding M02 stamping forming M03 milling processing M04 deburring M05 bonding surface treatment M06 cleaning M07 bonding adhesive MQ8 baking

Mil金屬素材進料 M12貼合面表面處理 15 M430127 r3 1¾ * , , 枣月窃奸· V 101年3月12日修正替換頁 M13沖壓成型 Ml4銑削加工 M15去毛邊 M16清潔 M17表面裝飾處理 Ml8彼覆接著劑 M19烘烤 P01塑料進料 P02乾燥 P03第一次埋入射出 P04去毛邊 P05第二次埋入射出製程 P06表面裝飾處理 P07整形 P08後段品管步驟 P11塑料進料 P12乾燥 P13第一次埋入射出 P14去毛邊 P15第二次埋入射出製程 P16整形 P17後段品管步驟Mil metal material feeding M12 fitting surface surface treatment 15 M430127 r3 13⁄4 * , , Jujube thief · V 101 March 12 correction replacement page M13 stamping M1 milling M15 deburring M16 cleaning M17 surface decoration processing Ml8 Covering agent M19 baking P01 plastic feeding P02 drying P03 first buried incident P04 deburring P05 second buried incident process P06 surface decoration processing P07 shaping P08 rear stage quality control step P11 plastic feeding P12 drying P13 first Secondary buried P14 deburring P15 second buried incident process P16 shaping P17 rear stage quality control step

Claims (1)

'—--- 101年1月17日修正替換頁 、申請專利範圍:'---- January 17, 2010 revised replacement page, the scope of patent application: :種金屬姻具㈣賴構之複合件,包含有: 金屬成體’具有一内側面與一外侧面,以及至少一縷空區域; -貼合面區域’於該金屬殼體之該内側面; 一接著層,相對設置於繼合面上; 一塑膠機構件’成型於該接著層上;以及 —光學塑膠件,成型於該鏤空區域。 A如申π專利範圍第1項所述之—種金屬殼體具有娜機構之複 S件,其中δ亥接著層包含有一接著劑。 _•如申請專利範圍第1項所述之-種金屬殼體具有塑膠機構之複 S件,其中該金屬殼體包含有鎂合金、鋁合金或鎂鋁合金。 4·如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複合 件,.其中該金屬殼體包含有不銹鋼。 5.如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複 &件’其中該塑膠機構件包含有聚碳酸g旨(polycarbonate,PC)樹脂、 丙歸腈-本乙烯_丁二稀共聚物(acjyloniMle butadiene styrene,ABS)樹 月日或聚本硫趟(polyphenylene sulfide,PPS)樹脂。 6.如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複合 17 M430127 101年1月17日修正替換頁 件’其中該塑膠機構件為一訊^孔。 7. 如申請專利範圍第丨項所述之—種金屬殼體具有歸機構之複合 件,其中該塑膠機構件為一組裝結構。 8. 如申請專職®第丨_述之—種金屬紐具有歸機構之複合 件,其中該塑膠機構件為一結構補強結構。 9. 如申印專利fe圍第】至4項中任一項所述之一種金屬殼體具有塑 膠機構之複合件’另包含—裝飾層設置於該金屬殼體之該外側面。 10. 如申凊專利範圍第1項所述之—種金屬殼體具有娜機構之複 合件,其中該光學塑膠件包含有光學級聚碳酸g旨㈣ycarb_e,pc) 樹脂或聚T基丙酸甲自旨(p〇iymethyimethaeryiate,PMMA)壓克力。 11. 如申請專娜圍第丨項所述之—種金屬殼體具有娜機構之複 合件,其中該光學塑膠件之一外側面係與該金屬殼體的一外側面齊 平且實質上幾無縫隙。 12. 如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複 合件,其中在該光學塑膠件之一内侧面上,設有一導光圖案結構。 13. 如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複 " 18 M430127The composite member of the metal incorporation (4), comprising: the metal body 'having an inner side and an outer side, and at least one hollowed out area; - a fitting surface area ' on the inner side of the metal casing; An adhesive layer is disposed on the subsequent surface; a plastic machine member is formed on the adhesive layer; and an optical plastic member is formed in the hollow region. A metal casing according to the first aspect of the patent application of claim π has a composite member of the Na mechanism, wherein the δH layer comprises an adhesive. The metal casing described in the first aspect of the patent application has a plurality of plastic parts, wherein the metal casing comprises a magnesium alloy, an aluminum alloy or a magnesium alloy. 4. A metal casing according to claim 1, wherein the metal casing comprises a composite of plastic means. The metal casing comprises stainless steel. 5. A metal casing according to claim 1, wherein the plastic machine member comprises a polycarbonate (PC) resin, a acrylonitrile-benefene _ Acjyloni Mle butadiene styrene (ABS) tree or polyphenylene sulfide (PPS) resin. 6. A metal casing according to claim 1 of the patent application having a composite of a plastic mechanism. 17 M430127 Modified on January 17, 2010, wherein the plastic machine member is a hole. 7. The metal casing of claim 3, wherein the metal casing has a composite structure, wherein the plastic component is an assembled structure. 8. If you apply for a full-time® 丨 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9. A composite member having a plastic body as described in any one of the above-mentioned claims, wherein the metal casing has a decorative layer disposed on the outer side of the metal casing. 10. The metal casing according to claim 1 of the patent scope has a composite member of a nano-mechanical component, wherein the optical plastic component comprises optical grade polycarbonate (c) ycarb_e, pc) resin or poly-T-propionic acid Self-purpose (p〇iymethyimethaeryiate, PMMA) acrylic. 11. The metal casing having the metal body has a composite member of the ana mechanism, wherein the outer side of the optical plastic member is flush with an outer side of the metal casing and substantially Seamless gap. 12. A metal casing according to claim 1, wherein the metal casing has a composite of a plastic mechanism, wherein a light guiding pattern structure is provided on an inner side of the optical plastic component. 13. A metal casing as described in claim 1 of the patent application has a complex of plastic bodies " 18 M430127 101年1月17日修正替換頁 合件,其中於該光學塑膠件之一側邊,設置有一光源。 14. 如申請專利範圍第13項所述之一種金屬殼體具有塑膠機構之複 合件,其中該光源包含一發光二極體。 15. 如申請專利範圍第13項所述之一種金屬殼體具有塑膠機構之複 合件,其中該光源係安裝在一電路板上。 16.如申請專利範圍第15項所述之一種金屬殼體具有塑膠機構之複 合件,其中該電路板包含軟性電路板或印刷電路板。 17.如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複 合件,其中該光學塑膠件為一相機鏡頭鏡片。 18.如申請專利範圍第1項所述之一種金屬殼體具有塑膠機構之複 • 合件,其中該光學塑膠件為一閃(補)光燈鏡片。 七、圖式· 19The replacement page was modified on January 17, 101, in which a light source was disposed on one side of the optical plastic member. 14. A metal casing according to claim 13 which has a composite of a plastic mechanism, wherein the light source comprises a light emitting diode. 15. A metal casing according to claim 13 which has a composite of a plastic mechanism, wherein the light source is mounted on a circuit board. 16. A metal casing according to claim 15 wherein the metal casing has a composite of a plastic body, wherein the circuit board comprises a flexible circuit board or a printed circuit board. 17. A metal casing according to claim 1 wherein the metal casing has a composite of a plastic body member, wherein the optical plastic member is a camera lens lens. 18. A metal casing according to claim 1 wherein the metal casing has a composite of a plastic mechanism, wherein the optical plastic component is a flash (fill) light lens. Seven, schema · 19
TW100218172U 2011-09-28 2011-09-28 Metal housing with plastic member of composite parts TWM430127U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103582329A (en) * 2012-07-24 2014-02-12 富泰华工业(深圳)有限公司 Shell and manufacturing method thereof

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TW201313484A (en) * 2011-09-27 2013-04-01 Ichia Tech Inc Metal housing with plastic member of composite parts
TW201313455A (en) * 2011-09-28 2013-04-01 Ichia Tech Inc Method for bonding plastic mold member onto metal housing
JP6275943B2 (en) * 2012-10-16 2018-02-07 京セラ株式会社 Portable electronic devices
CN108748860B (en) * 2018-07-26 2024-03-26 东莞万德电子制品有限公司 Metal and plastic bonding process and waterproof structure thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103582329A (en) * 2012-07-24 2014-02-12 富泰华工业(深圳)有限公司 Shell and manufacturing method thereof
CN103582329B (en) * 2012-07-24 2016-08-03 富泰华工业(深圳)有限公司 Housing and manufacture method thereof
TWI561148B (en) * 2012-07-24 2016-12-01 Hon Hai Prec Ind Co Ltd Housing and method for manufacturing the same

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