TWM414027U - Linear motor Coil Package configuration - Google Patents

Linear motor Coil Package configuration Download PDF

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Publication number
TWM414027U
TWM414027U TW100209912U TW100209912U TWM414027U TW M414027 U TWM414027 U TW M414027U TW 100209912 U TW100209912 U TW 100209912U TW 100209912 U TW100209912 U TW 100209912U TW M414027 U TWM414027 U TW M414027U
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TW
Taiwan
Prior art keywords
linear motor
motor coil
layer
package configuration
coil
Prior art date
Application number
TW100209912U
Other languages
Chinese (zh)
Inventor
Chao-Qin Deng
shun-xing Xiao
Xiang-Ru Wang
Original Assignee
Hiwin Mikrosystem Corp
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Publication date
Application filed by Hiwin Mikrosystem Corp filed Critical Hiwin Mikrosystem Corp
Priority to TW100209912U priority Critical patent/TWM414027U/en
Publication of TWM414027U publication Critical patent/TWM414027U/en

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Description

M414027 五、新型說明: 【新型所屬之技術領域】 本創作係與馬達有關,特別是關於一種線性馬達線圈之封裝構型。 【先前技術】 線性馬達(Linear Motors)是將一般旋轉型馬達的轉子(邮0「)、定子 (Stator)與氣隙(Air Gap)作趙的展開’利用電能直接轉換為直線動能 的推力發生裝置’由於其具有直接驅動負載產生直線運動之效能,是以 • 並不需如一般旋轉馬達般,需透過如凸輪、皮帶、導螺桿、齒輪、齒條 等之轉換機構轉換力之作用方向,而可省去轉換機構之間的磨耗現象, 提高轉換效率與可靠性。 雖然’線性馬達相較於旋轉馬達具有較高之轉換效率,但於節能之 觀點而言,其仍然有必要在能源之利用效率上再為提高,俾符合節能應 用之目的,而提高馬達效率之技術手段固有多途,諸如透過材料之選擇 ^兹/貝失’加長鐵芯以降低磁通密度、增加散熱能力、減少 磁化與_失,提高冷卻效率_達溫升,縮小氣繼俾降低磁 化電流而提高馬達功麵素並降低負《料,均麵有效提高馬達功 率之具體技術内容。 …⑷、祕寬度固係為提高馬達功率之有效手段,惟於過小 札隙見度下’馬達運作後之、_即有因熱膨脹所造成之體積增加,侵入 氣隙中而產生定子與動子間之干㈣題,造成馬辆作上之阻礙,容有 加以改進之必要。 3 【新型内容】 麼’里俜可ΙΓΓ之主要目的即係在提供一種線性馬達線圏之封裝構 間之干涉嶋軸㈣親,糊奴子與動子 彖疋為達成上相的,本創作所提供線性馬達線圈之封裝構型, 乃係包含了有—戦,具有—板_,_,係彼此制距地分別 自卿上_面向上突伸财之高度,錢槽,係分別介於相鄰二齒圖 二Γ顧,分職設於―對紅虹,《容胁峨設齒旁側之 :槽内’-物,_咖_予咕輸讀外界隔絕;而 j徵職在於該域層之11端面細«紅綱_具有至少0.5 又差且使麵裝層之頂端面低於所㈣紅頂端面。 【實施方式】 圖式作進一步之說 以下,兹即舉以本創作一較佳實施例並配合 明,其中: 第-圖係本創作—難實施例之讀外觀圖。 =肩糸本創作—較佳實施例沿第—圖2_2割線之剖視圖。 弟一圖係本創作—較佳實施例沿第-圖3-3割線之剖視圖。 請參閱各圖所示,在土备 -鐵芯(30)、多數線圈(4〇)以 在本創作-I德實施财所提供雜馬達線圏之 封裝構型⑽乃係包含了有-基座(20)、 及一封裝層(50)。 該基座(20)係具有_適當厚度之座體⑼一 凹室(22)凹設於該座 體(21)之頂側座面上。 賴芯(30)具有-板狀顯部(31),係以下側板面嵌置固設於該基座 (20)之凹至(22)中’多數板片狀齒(32)係彼此平行且等間距地分別自該 •5員部(31)之上側板面往上延伸相同之高度,多數槽(33)係分別位相鄰之 二齒(32)間。 各該線圈(40)係分別藉由一絕緣套件(41)繞設於一對應齒(32)上, 並被容納於所繞設齒(32)旁側之兩對應槽(33)中。 鋪裝層(50)乃係以環氧樹脂為材料,裹塗於各該線圈(4〇)外側並 經硬化成型’用以使各該線圈(40)受聰裝而與外界隔絕,且為便於封 裝作業之進行’該封裝層(5〇)係被成型為足以包覆各該鐵芯與線圈 (30)(40)之大範圍尺寸。 至此,關於上述各該構成元件彼此結合之具體技術而言,乃係與習 知技術所已揭露者相同’而就本創作之技術特徵來說,則係進—步使該 封裝層(50)之頂端面與具彼此間相等高度之各該齒㈤之頂端面間,具 有-介於0.5公肢1公爱尺寸之高度差⑹,且使該封裝層⑽之頂端 面係低於各鋪(32)之輯面,據此,當各絲圈(4Q)於運作後因熱膨 脹而產生之體碰化,引致該封裝層(5嗔之產生體積之增加時,藉由 該焉度差(d)之存在’係可魏鱗難變化所造狀位置變化,避免 該封裝層(5G)之頂端面突出於各該齒(32)之頂端面,以確保氣隙空間之 存在,藉以解決習知技術錢職小氣隙尺寸制提高馬達功率之技術 上所存在之干涉問題。 並且,藉由縮小氣隙提高馬達功率之技術手段,透過本創作所提供 M414027 . Γ 之技術内容,财朗峰朴技術更小錢隙設种,硫能確保定 子”動子間不生干涉之問題,使馬達功率之提昇得讀習知麟具有更 佳之效果,顯然地,本創作 乍所k供之技術内容確具有突出之技術特徵與 顯著之進步功效。 【圖式簡單說明】 第一圖係摘作—較佳實細之立體外觀圖。 第二圖係本創作—較佳實施例沿第-圖2-2割線之剖視圖。 第®系本創作一較佳實施例沿第一圖3-3割線之剖視圖。 【主要元件符號說明】 線性馬達線圈之封裳構型(1〇) 基座(20) 座體(21) 凹室(22) 鐵芯(30) 顎部(31) 齒(32) 槽(33) 線圈(40) 絕緣套件(41) 封裝層(50) 6M414027 V. New description: [New technical field] This creation is related to motors, especially regarding the packaging configuration of a linear motor coil. [Prior Art] Linear Motors is the expansion of the rotor (mail 0", stator (Stator) and air gap (Air Gap) of a general rotary motor. The thrust generated by direct conversion of electric energy into linear kinetic energy The device's ability to generate linear motion by directly driving the load is such that it does not need to be converted by a switching mechanism such as a cam, a belt, a lead screw, a gear, a rack, etc., as in a general rotating motor. It can eliminate the wear phenomenon between the conversion mechanism and improve the conversion efficiency and reliability. Although the linear motor has higher conversion efficiency than the rotary motor, it is still necessary in the energy saving point of view. The utilization efficiency is further improved, and it is in line with the purpose of energy-saving application, and the technical means of improving the motor efficiency are inherently multi-way, such as the selection of materials through the selection of the core to reduce the magnetic flux density, increase the heat dissipation capacity, and reduce Magnetization and _ loss, improve cooling efficiency _ up temperature rise, reduce gas sputum to reduce magnetizing current and improve motor power and reduce negative "material, even surface effective The specific technical content of high motor power. (4), the secret width is an effective means to improve the power of the motor, but in the case of too small a gap, after the motor is operated, the volume is increased due to thermal expansion, and the gas is invaded. In the gap, the problem between the stator and the mover (4) is caused, which causes the horse to be hindered, and it is necessary to improve it. 3 [New content] The main purpose of the ' 俜 俜 is to provide a linear motor The interference between the encapsulation of the coils (4) pro, the paste slaves and the movers to achieve the upper phase, the package structure of the linear motor coil provided by the creation, including the -戦, with - board _, _, the system is separated from each other by the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _峨 旁 旁 : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : The top surface is lower than the (four) red top surface. [Embodiment] In the following, a preferred embodiment of the present invention is provided with the following, wherein: the first drawing is a creation of the hard-to-implement example. The shoulder-shoulder creation - the preferred embodiment is cut along the first - 2_2 A cross-sectional view of the present invention is a cross-sectional view of the preferred embodiment along the secant line of Fig. 3-3. Please refer to the figure, in the soil-iron core (30), the majority coil (4 〇) The package structure (10) of the present invention is provided with a pedestal (20) and an encapsulation layer (50). The pedestal (20) has an appropriate thickness. The recess (22) of the base body (9) is recessed on the top surface of the base body (21). The core (30) has a plate-like display portion (31), and the lower side plate surface is embedded and fixed on the base plate The pedestal (20) is recessed to (22) in which a plurality of plate-like teeth (32) are parallel to each other and equally spaced from the upper side surface of the five-member portion (31) to the same height, most of which are The slots (33) are located between the adjacent two teeth (32). Each of the coils (40) is wound around a corresponding tooth (32) by an insulating sleeve (41) and received in two corresponding slots (33) on the side of the wound tooth (32). The paving layer (50) is made of epoxy resin, coated on the outside of each coil (4〇) and hardened to make each coil (40) be insulated from the outside, and is It is convenient for the packaging operation to proceed 'the encapsulation layer (5 〇) is formed to cover a wide range of sizes of the core and the coil (30) (40). Heretofore, the specific techniques for combining the above-described constituent elements with each other are the same as those disclosed in the prior art, and in terms of the technical features of the present invention, the encapsulating layer (50) is further advanced. The top surface of each of the teeth (5) having the same height as each other has a height difference (6) of 0.5 male limbs 1 and the top surface of the encapsulating layer (10) is lower than the respective paving ( 32) The album surface, according to which, when the respective wire loops (4Q) are subjected to thermal expansion due to the body collision, resulting in the encapsulation layer (the increase in volume of the 5 嗔 is caused by the difference in the enthalpy (d) The existence of the 'the size of the scaly is difficult to change, avoiding the top surface of the encapsulation layer (5G) protruding from the top surface of each of the teeth (32) to ensure the existence of the air gap space, thereby solving the conventional knowledge Technical technology, small air gap size system to improve the motor power of the interference problem. And, by reducing the air gap to improve the power of the motor technology, through the creation of the M414027. 技术 technical content, Cai Lang Fengpu technology Smaller money gaps are set up, and sulfur can ensure that the stator is not between the movers. The problem of interference makes the improvement of motor power better than that of Xizhilin. Obviously, the technical content of this creation has outstanding technical features and significant advancement effects. [Simplified illustration] The second drawing is a cross-sectional view of the preferred embodiment along the secant line of Fig. 2-2. The second embodiment of the present invention is along the first embodiment. -3 Sectional view of the secant line. [Explanation of main component symbols] Linear motor coil sealing configuration (1〇) Base (20) Seat (21) Alcove (22) Core (30) Crotch (31) Teeth (32) Slot (33) Coil (40) Insulation Kit (41) Encapsulation Layer (50) 6

Claims (1)

料i4〇27 ☆、申請專利範圍: 1.-種線性馬達線圈之封裳構型,包含有: —鐵芯,具有一板狀顎部, 扣t 夕数齒’係彼此等間距地分別自顎部上側 饵面向上突伸預定之高度,多 夂,係分別介於相鄰二齒圖間; 多數線圈,分別繞設於 應槽内; ^之㈤上’並被容納於所繞設齒旁側之對 —封裝層’用以將各該線辭以包覆俾使之與外界隔絕, 其特徵在於: 该封裝層之頂端面與所相鄰齒之頂端 差,且_版她低蝴目·τ織。_ 2·依據申請專利範圍第1項所述線性馬達線圈之封褒構型,其中i _層與相鄰齒間之高度差係介於G_5公釐至1公^ Λ 3.依據申請專利範圍第1或2項所述線性馬達線圈之封裝構型,其中 該封裝層係以環氧樹脂裹塗於對應線圈並經硬化成型者。Material i4〇27 ☆, the scope of application for patents: 1.- A linear motor coil of the package configuration, including: - iron core, with a plate-shaped crotch, deduction t eve number of teeth are separated from each other equally The upper side of the upper part of the crotch protrudes upward from the predetermined height, which is between the adjacent two-toothed drawings; the majority of the coils are respectively arranged in the groove; ^(5) above and are accommodated in the wound teeth The pair of the side-package layer is used to wrap each of the lines to be insulated from the outside, and is characterized in that: the top surface of the encapsulation layer is inferior to the top end of the adjacent tooth, and the _ version is low.目・τ织. _ 2· According to the sealing structure of the linear motor coil according to the scope of claim 1, wherein the height difference between the i _ layer and the adjacent tooth is between G_5 mm and 1 metric Λ 3. According to the patent application scope The package configuration of the linear motor coil of item 1 or 2, wherein the encapsulating layer is coated with epoxy resin on the corresponding coil and hardened.
TW100209912U 2011-06-01 2011-06-01 Linear motor Coil Package configuration TWM414027U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI586985B (en) * 2011-03-18 2017-06-11 羅伯特博斯奇股份有限公司 Vorrichtung und verfahren zum messen von magnetfeldern
TWI612753B (en) * 2015-03-31 2018-01-21 日立金屬股份有限公司 Linear motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI586985B (en) * 2011-03-18 2017-06-11 羅伯特博斯奇股份有限公司 Vorrichtung und verfahren zum messen von magnetfeldern
TWI612753B (en) * 2015-03-31 2018-01-21 日立金屬股份有限公司 Linear motor

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