M376369, 五、新型說明： 【新型所屬之技術領域】 本創作有關一種金屬銅管的加熱焊接機器，特別是指 —種不需使用氧氣乙炔火焰或是瓦斯火焰來加熱銅管的焊 接機器。 【先前技術】 • 一般焊接技術廣泛地用在金屬元件的定位，如一般熔 料者是壓焊科紐術，所謂的轉是湘-產生熱源 的焊搶，將待焊接的兩金屬元件接觸介面加熱至熔化狀 態’待其冷卻之娜成—具有_之焊接賴金屬元件。 請參閱第1圖所示，習用焊搶10用於焊接金屬元件u 4 ’大多利用人力直接操作此一焊搶10，讓焊搶10的火焰 U端接觸並加熱兩金屬元件n的焊接介面13，將金屬元 件11加熱至800度後配合一銅磷焊條的焊接材料14來同 時垾接。 • 纟傳統焊接作業中，操作焊搶進行焊接完全是依賴使 ^者目視結果，來雜焊搶位置，此-方式往往讓使用者 =易疲勞且導致定位不精確，造成烊接。控制，同 時對使用者之視力也可能產生傷害，且在大量焊接時也無 法同步操作數個焊搶，造成焊接效率無法提昇。 <而且傳統焊搶大多是使用氧氣乙快火焰或是瓦斯火焰 來進神接’但由於焊接過程中需要瓦斯鋼桶、乙炔鋼桶 从及乳氣鋼桶，讓使用準備上實在是不方便，加上乙炔及 瓦斯都是屬於㈣炸的氣體，配合著焊接時所需的火焰及 3 乳氣，往往會讓缸場轉报大的風險，故傳統銲搶於安 全方面實有改良的必要。 此外’傳财式是用魄加熱融化後將确管接合在 「起二因傳,焊接方式為表面焊接無法深入細孔，故容易 造成氣漏或是賴，也由於傳統焊接对無法將已經焊接 過後的銅件綠卸除，錄在獅使时錢成了不必要 的浪費。 【新型内容】 本創作之主要目的，旨在提供一種無火焰銅管深層焊 接機，改善傳統火焰加熱方式，免除笨重的瓦斯鋼桶、乙 快鋼桶以及減以電加式進行焊接崎，消除 火焰加熱容易產生氣爆或:週遭物件的安全問題。 本創作之另-目的在於應用一獨特錫條來進行深層焊 2 ’讓嬋料渗人細孔之中，減少細孔漏氣或漏油所造成的 安全問題’同時免除二次加工所造成的謂浪費及不必要 ，破壞’此外’烊接完成的金屬材料可拆卸後重新鮮接， 藉以節省材料的耗費。 為達上揭目的’本創作無火焰銅管深廣焊接機應用電 加熱方式來進行金屬轉接，上述烊賤包含：—夹定上 述金屬銅的夹具，設有—轉為㈣端賴把部，另設有 一組作為妓端鱗能體，上賴把部及導之間各設 有一導電管，而上述導電管之間設有一彈性夾件；一組連 接於上述握把部賴的連縣，與上麵把勒的導電管 電性連接；以及-連接於上述連接線的控制主機，於外側 設有-控制面板及-電源插頭，另於内部設有一組與上述 控制面板及電源插頭連接的實體電路。 上述浮接機更包含-手動開關，上述手動開關設有一 具備啟動按鈕的開關件，上述開關件於端部位 斑 上控制主機電性連接的導接線，此外，上述控制面板财 -電源關、—時間旋紐、—切換職、複數個指示燈以 及對應上述連接線及導接線數量的插接槽。 上述實體電路設有-變壓器、一計時器、一繼電器以 及一跳電_，上賴壓器·連接於上述電源插頭及連 接線之間’進行二次變壓將輸出轉換為低電壓高電流傳 輸’上述计時杰配合上料間旋#來設定供電時間；上述 ’塵電二電性連接於上述切換開關及手動開關之間，供使用 者切換旋轉料或钱麵的加熱方式；上述跳電開關設 於上述電雜猶賴ϋ之間，防錢流超過負載。 …於-較佳實施财，上述導能體設有一配合上述導電 營的套接部以及-夾定上述金屬鋼的夾合部，上述夹合部 ;相對的夾口面中设有一夾定凹槽，而上述夾定凹槽設為 -配合上述金屬銅外型的對應凹槽；而上述彈性夾件設有 配口上述導電官套接固定的第一連接部及第二連接部， 而上述第連接部及第二連接部的對應内侧面設置一提供 上述導電管抵廢應力的彈簧。 上述焊接機於金屬銅加熱焊接的夾定介面上，進一步 配合-特殊焊料來炼融並且深入上述金屬銅接合處，讓上 述特殊焊料深人上述金屬銅的細孔溶焊固定，其中，上述 特殊焊料係為一具有少量銀成份的錫條。 本創作的特點在於透過夾具夹持金屬銅後，由控制主 機將電源供應轉換為低電壓高電流傳輸，讓導能體產生攝 氏約230度的溫度進行加熱焊接，藉此改善傳統火焰加熱 方式’免除笨重的瓦斯鋼桶、乙炔鋼桶以及氧氣鋼桶，同 時消除火焰加熱容易產生氣爆或引燃週遭物件的安全問 題。 此外，應用一獨特錫條來配合深層焊接，讓焊料滲入 細孔之中，減少細孔漏氣或漏油所造成的安全問題，同時 免除二次加工所造成的工時浪費及不必要的破壞，而且焊 接完成的金屬材料可拆卸分離後重新銲接，藉以節省材料 的耗費。 【實施方式】 茲為便於更進一步對本創作之構造、使用及其特徵有 更深-層明確、詳實的認識鱗解，絲出較佳實施例， 配合圖式詳細說明如下： 請參閱第2圖及第7圖所示，本創作無火焰銅管深層 焊接機是應用電加熱方式來進行金屬銅21的焊接，於圖示 -較佳實施财’上述焊接機20是由-纽3〇、一連接線 40、一控制主機50以及一手動開關6〇所構成。 請參閲第3圖所示’上述夾具3〇用以夾定上述金屬鋼 2卜設有-組作為按麗端的握把部3卜另於相對侧設有一 組導能體32來作為妓端，而±職把部31及導能體32 之間各設有一導電管33，此外’上述導電管％之間設有一 提供抵壓應力的彈性夾件34。 於一較佳實施例中，上述導能體32設有一配合上述導 電管33的套接部321以及一夾定上述金屬銅21的夾合部 322，上述夾合部322於相對的夾合面中設有一夾定凹槽 323，而上述夾定凹槽323設為一配合上述金屬銅21外型 的對應凹槽；上述彈性夾件34設有一配合上述導電管％ 套接固定的第一連接部341及第二連接部342,而上述第一 連接部341及第二連接部342的對應内側面設置一提供上 述導電管33抵壓應力的彈簧343。 上述連接線40設置於上述握把部3丨底端，並與上述 握把部31内的導電管33相對電性連接，於此一實施例中， 上述連接線40 —端係連接於上述套接部321内，用以供應 電流至上述導能體32的夾合部322加熱升溫。 上述控制主機50電性連接於上述連接線4〇的握把部 31相對、’於外側設有一控制面板51及一電源插頭^， 另於内部紗-組與上述控綱板51及電源插頭連接 的實體電路53。 請參閱第4圖所示，於一較佳實施例中，上述控制面 板51設有-電源開關51卜一時間旋紐512、一切換開關 513、複數個指示燈514以及對應上述連絲*及導接線 63數量的插接槽515。 請參閱第5圖所上述控制主機5〇内部的實體電路 53包3變壓器53卜一計時器532、一繼電器您以及一 跳電開關534，上述魏器531電性連接於上述電源插頭 及連接線40之間’進行二:欠麵將輸雌換為低電壓高 電流傳輸；上述計時器532帛以配合上述控制面板51的時 間旋紐512來設定供電時間，讓使用者只需要調整時間旋 鈕512即可進行大量烊接；上述繼電器533電性連接於上 述切換開關513及手_關⑼之間，供使用者城旋轉定 4或手動按壓的加熱方式；上述跳電關534設於上述電 源插頭52與變壓器531之間，防止使用者因疏忽造成長時 間加熱而導致電流超過負載，藉以保護被谭接的金屬銅^ 及深層焊接機20。 »月參閲第2圖所不’上述手動開關6〇設有一開關件 61 ’上述開關件61 -端具有一啟動按紐62，並於另一端位 置設有-與访制域5G雜魏的導接線63。 請參閱第7圖所示’上述焊接機2()於金屬銅21加赦 =接的夾定介面上’進—步配合—特殊烊料7G來縣並且 冰入上述金屬銅21接合處，讓上鱗殊轉7G深入上述 ，屬鋼2i的細孔溶焊固^，於—較佳實施例中，上述特殊 焊料70係為—具有少量銀成⑽錫條，其中，上述銀含量 為佔錫條重量百分比的3%。 請參閱第6圖及第7圖所示，本創作於焊接加敎前， 於兩金屬銅21的接合處塗佈—種增加流動性的膏狀物71， 再把兩金屬銅21 _嫌纽30的導能體32妓於待焊 =合處’由手動開關60或是自動定時的時間旋紐512來控 制放電狀況，待金屬銅21達到加工溫度的攝氏23〇度時， 將含有銀的特殊焊料7〇細高溫金_ ^，使其熔融並且 深入金屬銅21的接合處，讓兩金屬銅21雜焊接接合， 以作為無火焰深層銲接的焊接工法。 综上所述，梢作較焰辨深層雜顧過央具夾 寺金屬銅後纟控制主機將電源供應轉換為低電屢高電流 雜，讓導能體產生攝氏约咖度的溫度進行加熱焊接， 猎此改善傳統火媳加熱方式，免除笨重的瓦斯鋼桶、乙块 鋼桶以及氧氣鋼桶，同時消除火焰加熱容易產生氣爆或引 燃週遭物件的安全問題。 此外，本創作無火焰銅管深層焊接機應用一獨特的含 銀錫條來配合深層焊接，讓焊料渗人細孔之中，減少細孔 漏氣或漏油所造成的安全問題，同時免除二次加工所造成 的工時浪費及不必要的破壞，而轉接完成的金屬材料亦 可拆卸分離後重新銲接’藉以節省材料的耗費。 以上所舉實施例，僅用為方便說明本創作並非加以限 制，在不離本創作精神範嘴，熟悉此-行業技藝人士依本 創作申請專利範圍及創作說明所作之錢㈣變形與修 飾，均仍應含括於以下申請專利範圍中。 【圖式簡單說明】 第1圖係習知應jf焊搶加熱焊接之示意圖； 第2圖係本創作一較佳實施例之示意圖； 第3圖係本創作控制主機内部之電路圖； 第4圖係本創作控制主機外側控制面板之放大圖； 第5圖係本創作失具—較佳實施例之放大圖； 第6圖係本創作於金屬鱗接塗抹膏狀物之示意圖； M376369 以及 第7圖係本創作配合特殊焊料夾定焊接之示意圖 【主要元件符號說明】M376369, V. New description: [New technical field] This is a heating and welding machine for metal copper pipes, especially a welding machine that does not require the use of oxygen acetylene flame or gas flame to heat the copper pipe. [Prior Art] • General welding technology is widely used in the positioning of metal components. For example, the general melter is the pressure welding technology. The so-called transfer is the welding source of the heat source, and the two metal components are to be soldered. Heating to the molten state 'to be cooled, it has a welded metal component. Please refer to Figure 1, the conventional welding grab 10 for welding metal components u 4 ' mostly use manpower to directly operate this welding grab 10, let the welding U grab the flame U end contact and heat the welding interface of the two metal components n 13 After the metal component 11 is heated to 800 degrees, the solder material 14 of a copper-phosphorus electrode is used to simultaneously splicing. • In traditional welding operations, the operation of welding and welding is completely dependent on the results of the visual inspection, to the position of miscellaneous welding, this way often makes the user = fatigue and lead to inaccurate positioning, resulting in splicing. Control, at the same time, may also cause damage to the user's vision, and in the case of a large number of welding, it is impossible to simultaneously operate several welding smashes, resulting in an inability to improve welding efficiency. <And traditional welding robes mostly use oxygen B flame or gas flame to enter the body's choice. However, due to the need for gas steel drums, acetylene steel drums and milk steel drums during the welding process, it is inconvenient to use. In addition, acetylene and gas are all (four) fried gas, combined with the flame and 3 milk gas required for welding, often cause the cylinder yard to report a large risk, so the traditional welding is necessary to improve the safety. . In addition, the 'funding type is used to heat the melt and then join the pipe in the second pass. The welding method is that the surface welding can not penetrate the pores, so it is easy to cause air leakage or reliance, and it is impossible to weld due to the traditional welding. After the removal of the copper pieces, the money was unnecessary waste when recorded in the lion. [New content] The main purpose of this creation is to provide a flameless copper deep-layer welding machine to improve the traditional flame heating method. Heavy gas steel drums, B-speed steel drums and electric welding are used to weld the skin. Eliminating the flame heating is prone to gas explosion or the safety of surrounding objects. The other purpose of this creation is to apply a unique tin bar for deep layers. Welding 2 'Let the material infiltrate into the pores, reduce the safety problems caused by leaking or leaking oil in the pores' and eliminate the waste and unnecessary caused by the secondary processing, destroying the metal of the 'other' The material can be re-disassembled and then re-connected freshly, so as to save the cost of materials. In order to achieve the goal of 'the creation of flameless copper tube deep-wide welding machine, electric heating method is used for metal transfer, the above贱 贱 — — — — — — — — — — — 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹 夹An elastic clamping member is disposed between the conductive tubes; a group connected to the grip portion is electrically connected to the conductive tube of the upper portion; and a control host connected to the connecting line is disposed outside - a control panel and a power plug, and a set of physical circuits connected to the control panel and the power plug. The floating machine further includes a manual switch, and the manual switch is provided with a switch member having a start button, the switch The control wire for controlling the electrical connection of the host on the end spot, and the above-mentioned control panel, the power-off, the time knob, the switchover, the plurality of indicators, and the corresponding number of the connection wires and the number of the wires The above-mentioned physical circuit is provided with a transformer, a timer, a relay, and a jumper _, and an upper voltage regulator is connected between the power plug and the connecting line to perform a secondary voltage transformation to output Change to low voltage and high current transmission 'The above timing is matched with the feeding inter-turn # to set the power supply time; the above-mentioned 'dust electric two is electrically connected between the above-mentioned diverter switch and the manual switch for the user to switch the rotating material or the money surface The heating mode is set between the above-mentioned electric hybrids, and the anti-money flow exceeds the load. In the preferred embodiment, the energy guiding body is provided with a socket portion and a clip for the conductive camp. And a clamping portion of the metal steel; the clamping portion; a clamping groove is disposed in the opposite clamping surface, and the clamping groove is configured to match a corresponding groove of the metal copper outer shape; and the elastic The clip member is provided with a first connecting portion and a second connecting portion which are fixedly connected by the conductive member, and the corresponding inner side surfaces of the first connecting portion and the second connecting portion are provided with a spring for providing the conductive tube with the attenuating stress. The welding machine is further fused with a special solder to melt and penetrate the metal copper joint at the bonding interface of the metal copper heat welding, so that the special solder is fixed and fixed by the fine copper of the above metal copper, wherein The special solder is a tin bar with a small amount of silver. The characteristic of this creation is that after the metal copper is clamped through the fixture, the power supply is converted into a low voltage and high current transmission by the control host, and the energy guiding body generates a temperature of about 230 degrees Celsius for heating welding, thereby improving the traditional flame heating mode. Eliminate cumbersome gas steel drums, acetylene steel drums, and oxygen steel drums, while eliminating the risk of gas explosion or ignition of surrounding objects. In addition, a unique tin bar is used to match the deep soldering, so that the solder penetrates into the fine holes, reducing the safety problems caused by the leakage or leakage of the fine holes, and eliminating the waste of working hours and unnecessary damage caused by the secondary processing. And the welded metal material is detachable and re-welded, thereby saving material cost. [Embodiment] In order to further deepen the structure, use and characteristics of the creation, there is a deeper-layered and detailed understanding of the scale solution. The preferred embodiment is described below. The details are as follows: Please refer to Figure 2 and As shown in Fig. 7, the creation of the flameless copper tube deep-layer welding machine is to apply the electric heating method for the welding of the metal copper 21, and the above-mentioned welding machine 20 is connected by a new one. The line 40, a control unit 50 and a manual switch 6 are formed. Referring to Fig. 3, the above-mentioned jig 3 is used for arranging the above-mentioned metal steel 2b-set as a grip portion 3 on the opposite end, and a set of energy guides 32 is provided on the opposite side as a tip end. A conductive tube 33 is disposed between each of the handle portions 31 and the energy guiding body 32. Further, a resilient clip member 34 for providing a compressive stress is disposed between the conductive tubes. In a preferred embodiment, the energy guiding body 32 is provided with a socket portion 321 for engaging the conductive tube 33 and a clamping portion 322 for clamping the metal copper 21. The clamping portion 322 is opposite to the clamping surface. The clamping recess 323 is provided with a corresponding recess corresponding to the outer shape of the metal copper 21; the elastic clip 34 is provided with a first connection fixed to the conductive tube. The portion 341 and the second connecting portion 342 are provided with a spring 343 for providing a pressure against the conductive tube 33 on the corresponding inner side surface of the first connecting portion 341 and the second connecting portion 342. The connecting wire 40 is disposed at the bottom end of the grip portion 3 and electrically connected to the conductive tube 33 in the grip portion 31. In this embodiment, the connecting wire 40 is connected to the sleeve. In the joint portion 321, a sandwiching portion 322 for supplying a current to the energy guiding body 32 is heated and heated. The control unit 50 is electrically connected to the grip portion 31 of the connecting wire 4 相对, and a control panel 51 and a power plug are disposed on the outer side, and the inner yarn group is connected to the control plate 51 and the power plug. Physical circuit 53. Referring to FIG. 4, in a preferred embodiment, the control panel 51 is provided with a power switch 51, a time knob 512, a switch 513, a plurality of indicator lights 514, and corresponding wires* and The number of the guide wires 63 is the insertion slot 515. Please refer to the above-mentioned control host 5 实体 internal physical circuit 53 package 3 transformer 53 a timer 532, a relay and a jump switch 534, the above-mentioned Wei 531 is electrically connected to the power plug and the connection line 40 between 'going two: the underside will change the female to low voltage and high current transmission; the above timer 532 帛 to match the time knob 512 of the above control panel 51 to set the power supply time, so that the user only needs to adjust the time knob 512 A plurality of splicing can be performed; the relay 533 is electrically connected between the switch 513 and the hand _off (9), and is heated by the user to rotate 4 or manually; the jumper 534 is disposed on the power plug. Between 52 and the transformer 531, the user is prevented from inadvertently heating for a long time, causing the current to exceed the load, thereby protecting the metal copper and the deep-layer welding machine 20 that are tanned. »Monday refer to Fig. 2, 'The above manual switch 6〇 is provided with a switch member 61'. The switch member 61-end has a start button 62, and is provided at the other end position - with the access domain 5G Wei Wei Guide wire 63. Please refer to Figure 7 for the above-mentioned welding machine 2 () in the metal copper 21 plus 赦 = connected clamping interface 'in step-fit cooperation - special material 7G to the county and ice into the above metal copper 21 joint, let In the preferred embodiment, the special solder 70 is a small amount of silver (10) tin bar, wherein the silver content is tin 3% by weight of the bar. Referring to Figures 6 and 7, the creation is applied to the joint of the two metal coppers 21 before the welding is twisted, and the paste 71 is added to increase the fluidity, and then the two metal coppers 21 The energy guiding body 32 of 30 is controlled by the manual switch 60 or the timed knob 512 of the automatic timing, and the silver metal is controlled when the metal copper 21 reaches the processing temperature of 23 degrees Celsius. The special solder 7 〇 fine high temperature gold _ ^, which melts and penetrates the joint of the metal copper 21, and the two metal copper 21 is welded and joined as a welding method for flameless deep layer welding. In summary, the tip of the flame is deeper than the flame. The control unit controls the power supply to low-voltage and high-current, so that the energy-conducting body produces a temperature of about kWh for heating and welding. Hunting to improve the traditional fire heating method, eliminating the cumbersome gas steel drum, B steel drum and oxygen steel barrel, while eliminating the safety problem that the flame heating is prone to gas explosion or ignition of surrounding objects. In addition, the creation of a flameless copper tube deep-layer welding machine uses a unique silver-containing tin strip to match the deep-layer welding, so that the solder penetrates into the pores, reducing the safety problems caused by leaking or leaking pores, and exempting two The waste of work and unnecessary damage caused by the secondary processing, and the metal material that has been transferred can also be disassembled and separated and re-welded 'to save material cost. The above embodiments are used for convenience only to illustrate that the creation is not limited, and the money (4) deformation and modification of the patent application scope and creation instructions of this industry-skilled person are still in the spirit of this creative spirit. It should be included in the scope of the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a conventional welding jF welding and welding; Fig. 2 is a schematic view of a preferred embodiment of the present invention; Fig. 3 is a circuit diagram of the interior of the creation control host; An enlarged view of the outer control panel of the host control unit; Fig. 5 is a magnified view of the preferred embodiment of the present invention; Fig. 6 is a schematic view of the metal scale smearing paste; M376369 and the seventh Diagram of this drawing with special solder clamp welding diagram [main component symbol description]
10—· --焊槍 50—-- —控制主機 11—- -金屬元件 51—— --控制面板 12--_ -火焰 511- -…電源開關 13—· -焊接介面 512- —日守間紅钮 14—- -焊接材料 513- -…切換開關 20-一 -焊接機 514- -…指示燈 21—- 一金屬銅 515- ---插接槽 30—- —夾具 52…· 電源插頭 31—- 握把部 53…· 實體電路 32-- --導能體 531- -一變壓器 321- -…套接部 532- ----a十時器 322- ----夾合部 533- -…繼電器 323- -…夾定凹槽 534- -…跳電開關 33—-- •-導電管 60—· —手動開關 34-- --彈性夾件 61—· 一開關件 341- -…第一連接部 62-- .-啟動按钮 342- -…第二連接部 63-- 導接線 343- …-彈簧 70—· 一特殊焊料 40—- 一連接線 71—— 一膏狀物10—· -- welding gun 50 —- — control main unit 11 --- metal element 51 -- -- control panel 12 --- - flame 511 - - ... power switch 13 - · - welding interface 512 - - day guard Red button 14—--welding material 513--...toggle switch 20-one-welding machine 514--...indicator 21--a metal copper 515---plug slot 30---clamp 52...· power plug 31—- Grip part 53...· Physical circuit 32---Energy-conducting body 531---Transformer 321--...Sleeve 532--a ten-timer 322--Clamping part 533--...Relay 323--...Clamping groove 534--...Jumping switch 33-----Conducting tube 60---Manual switch 34---elastic clip 61-- One switch piece 341- -...first connection portion 62----start button 342--...second connection portion 63--lead wire 343---spring 70--a special solder 40--a connection line 71- a paste