M366180 五、新型說明： 【新型所屬之技術領域】 本創作為提供-種“式渡波結構，尤指—體成型之絕 緣座體内部_面上以導電端子形狀形成有外露之導電塾， ， 以該導電墊供S M D元件的濾波元件作連接。 . 【先前技術】 φ ^ ’隨著電子資訊產品走向精緻化，電子元件連結在印 刷電路板上的技術現今大多採取表面黏著式（smd)，其 中為以網路用之R;-4 5連接器為範例而言，在R J — 4 5連接器在進行訊號傳輸時，均會對週遭的電子元件或電路 產生電磁干擾’進而造成訊號傳輸發生錯誤，且上述電磁干 擾^再韓射到空氣中並干擾其它無線廣播接收機，進而影響 其它區域網路，是以便需在連接器内設置有濾、波模組，然而 • 此'慮波模組為設計成晶片型態，且可適用烊接於各式訊號傳 輸裝置的電路板或介面卡之線路板上（並非侷限R 了 5 ' 上使用）’且達到抑制電磁干擾及維持訊號的完整，如此， 即可將網路連接II職收之外部鱗紐進行舰動作，進 步4除不必要之雜訊，並保留實際有用的信號，以便將網 路L就傳駐外部蝴電路介面等雜狀資料傳輸介面， 且將此網路信號轉換為串列式資料傳輸信號，最後便可於資 料處理系統内進行處理。 、 5月同時參閲第五、六圖所示，係為習狀立體分解圖及 3 M366180 側視剖面圖’由圖中可清楚看出，此類訊號舰模組包括有 絕緣座體A、連接軒B、驗組件c及絕緣上蓋D所組成 ’其中連接&子B是通過模具射^成型鑲嵌結合（ I NS ERT MOLD ING)絕緣座體a二側壁a ;[上 ’且連接端子B由側壁aχ底部貫f至頂部，峨皮組件c 之導線C 1為纏繞於㈣a i頂部的連接端刊之纏線㈣ 2上再㈣焊接來連接，另於連接端刊底部彎折有與電 路板E之銅鈾面£：丄焊接的接腳B丄，此訊號遽波模組另一 側有對稱賴進行雜，最終魏峨連接魏，但其實際 加工作業時，為衍生下列缺失： (―)導線C1纏繞於連接端刊之纏線feB2上時非常費 時’必須將每根導線c i 一一捲繞於纏線柱6 2上進 仃焊接連接，造成製程成本增加及作業過程複雜且不 良率高之缺失。 (二）連接端子B之接腳B i無線柱B 2分別物立於侧 壁A 1上、下方’故其連接端刊必須設置高於絕緣 座體A高度之結構長度設置，進而造成連接端子时 料成本提高之問題。 〔三）纏線柱B 2與導線C1連接處為位於絕緣座體A之側 壁A 1上方’為滿足製程的需要其絕緣座體a上方必 須呈鏤空狀，是以即須增加絕緣上蓋D來保證訊號渡 波模組外觀及遽波組件c不裸露而造成電氣不良，進 M366180 a而增加絲絕緣上蓋叫製程及成本問題。 要如何設法解虹述習騎存在製程作業困難、 改善 =::加等糊題’即綱業她欲研究 . 【新型内容】 • 觀’有鑑於上㈣知裝財設計上均未_想，故， _人乃搜集相關資料’經由多方評估及考量，而以從事於 仃業累積之多年經驗，並本著精益求精之精神，秉持不斷 之研究改_新之财，針對上述不足之處再加以改良，乃 設計開發出本創作「晶片式遽波結構」。 本創作之主要目的乃在於設計—體纏之絕緣座體内部 内側面上以導電端子形狀形成有外露之導電墊，以該導電墊 供SMD元件⑽波n、電阻、電容）㈣波元件作連接， # 具有方㈣位烊接、加工製程簡便及自動化加工作業之功效 〇 _ 本創作之次要目的乃在於設計一體成型之絕緣座體内部 ' 二側壁底面上以導電端子形狀形成有外露之基部，且側壁底 部又形成理線槽’以該理線槽供線圈型式的渡波元件頭^定 點焊接在基部上作連接，具有方便對位焊接、加卫製程簡便 及自動化加工作業之功效。 【實施方式】 為達成上述目的及功效，本創作所採用之目的、構造技 5 M366180 術特徵以及其姐’断目就本創狀較佳實酬詳加說明 其特徵與功能如下，俾利完全瞭解。 。月參閱第一、二圖所示，係為本創作之立體外觀圖及立 體分解圖，可由圖巾清楚看出，本創作晶片式錢結構包括 有絕緣座體1、連接端子組2及複錢、波元件3所組構而成 故就本案之主要構件及其特徵詳述如后；其中： 該絕緣座體1巾央職有容置複數驗元件3定位之凹 槽10 ’且絕緣座體1在一體成型時，為在凹槽丄〇二側側 壁1 1上定位有連接端子組2，且凹槽1 q内娜成有内側 面101 ’又於二側側壁11的底面丄工1上凸設有複數間 隔且之間形成理線槽113之凸塊112。 該連接端子組2與絕緣座體1是通過模具射出成型鑲被 結合（INSERT MOLDING)，且連接端子組2 為於絕緣座體1凹槽i 〇二侧壁！i上—體成型有複數導電 端子21 ’而導電端子2丄於側壁丄丄底部外設有焊接端2 11，亚於凹槽1〇至少一側壁i丄上之導電端子2 ^在遠 離焊接端2 1 1另側設有外露於内麻！ Q丨上形成導電塾 之接觸端212。 該複數遽波元件3可為線圈、電阻、電容、遽波器或其 他被動元件所組成，滤波元件3為定位於絕緣座體1凹槽1 0内與導電墊之接觸端212連接。 上述說明凹槽1〇至少一側壁i i上之導電端子2上的 M366180 焊接端211與接觸端2工2之間設有位於側壁i i底面工 11上之基部213 ’而基部2!3側端為可向内凹設有過 線切口213 3，並配合該-側壁2丄上之導電端子2 " ，本創作連接端子組2為於凹槽丨〇 _面i i上一體成 ' 型有外露之導電片2 2 ’且此導電片2 2為相鄰導電端子2 . 1之接觸端212供遽波元件3連接；又於凹槽工〇另一側 壁11上之導電端子21為可由焊接端211延伸至側壁！ 1底部上設有基部2 1 3，縣部2 1 3底部設有露出於底 面111外之焊接面2131，並於基部2丄3向上斜伸有 相同-體成型於側壁i!内部之干涉塊213 2，使干涉塊 23 f可與儀11充分做，在摘m紐結構 在受到高溫等環賴素或拆分力因料，可確保複數導 料子2 1於儀1 1上竹發生滑齡離，又於複數導電 軒21之干涉塊2 i 3 2上可增設—切口或凸點，以可進 乂確保複數導電端子2 i於側壁丨丨上不會發生滑脫分離 的情形。 复。在上述;慮波7〇件3為SMD元件的濾波n 3 1型式時， 、可將;慮波器3 1元件直接焊接在凹射Q之内側面丄〇丄 並與對應料f端子2 i形成導電墊之躺端2丄2與 電片2 2電性連接，具迅速方便的悍接製程。 之-在上述;慮波^3為線圈3 2型式時，其細二端拉出 頌端為可穿過侧壁11底部理線槽113而定點焊接於基 M366180 部2 1 3之烊接面2 1 3 1上，而設計寬度大於雜端2 ! 1寬度之基部2 1 3在側端上為向舶設有可供線醜端繞 «又定位之過線切口 2 1 3 3，如此，可確保線圈頭端與焊接 面2131最大量的接觸以便於嬋接製程的簡易性。 在絕緣座體1凹槽1〇内為可同時設置滤波H31、線 圈3 2、電阻錢料其他被航絲制，#:而在遽波器 3 1技術的演進而具有、_3 2抗碰作用時，亦可只設置 遽波器31，而省略線圈3 2來設置於凹槽】〇内使用。 俾當上述本齡晶以魏結構雜斜，將複數遽波 兀件3依序擺設於絕緣座體i之凹槽工〇内，再將複數滤波 兀件3上線圈3 2 -側頭端賴於基部2 i 3之焊接面2 2 3 1上進行焊接，而另側頭端為定位於凹槽1 〇 _面i 〇 1精導電片22上進行焊接（如第三圖所示），如此，即 可7L成本創作晶片式濾波結構之整體組裝配置。 請參閱第四圖所示，係為本創作使用時之側視剖面圖， 將上述晶>{式濾波結構藉由連接端子組2複數導電端子2 i 之焊接端211來焊接於預定電路板4之接點41±，以此 化之組構設計，可節省加工的時間與流程，更可快速大 量的加工製造’並同時降低產品本身的瑕鱗，以適用各式 訊號傳Μ置的主機板或介面卡上的各式電路板上（並非侷 限R J 11或IU -4 5上）’並在外部訊號藉由預設線 路與電路板41電性連接時，其訊號㈣電路板4之接點& M366180 1=遞至複數導電端子21，再由導電端子21將訊號傳送 至硬數滤波元件3上，使外部訊號經複數濾波元件3進行遽 波動作’將不必要的雜訊齡並健實際有職號，之後便 可透過複數魏轉3之另—側的導電端子2丄將訊號傳送 ， 至預設電路板上輸出。 • 又，上述說明複數導電端子21之谭接面2131可與 ㈣111平行呈外露狀，且焊接面2131及底面111 可為共面切齊或不共面型式。M366180 V. New description: [New technical field] This creation provides a kind of "type wave structure, especially the inner surface of the insulator body formed on the body surface with an exposed conductive 形状 on the surface of the conductive terminal, to The conductive pad is connected to the filter element of the SMD component. [Prior Art] φ ^ 'With the advancement of electronic information products, the technology of electronic components connected to printed circuit boards is mostly surface-adhesive (smd), among which For the example of the R;-4 5 connector used in the network, when the RJ-4 5 connector is transmitting signals, it will cause electromagnetic interference to the surrounding electronic components or circuits, which may cause errors in signal transmission. And the above electromagnetic interference ^ is again incident on the air and interferes with other wireless broadcast receivers, thereby affecting other regional networks, so that filters and wave modules need to be installed in the connector, however, this 'wave module Designed into a wafer type, and can be applied to a circuit board or interface card of various signal transmission devices (not limited to R 5' use) The electromagnetic interference and the maintenance signal are complete. In this way, the external scales of the network connection II can be used for ship operations. Progress 4 eliminates unnecessary noise and retains the actual useful signal to make the network L The heterogeneous data transmission interface such as the external butterfly circuit interface is transmitted, and the network signal is converted into a serial data transmission signal, and finally processed in the data processing system. In May, the fifth and sixth figures are also referred to. As shown in the figure, it is a three-dimensional exploded view of the habit and a 3 M366180 side cross-sectional view. As can be clearly seen from the figure, such a signal ship module includes an insulating base A, a connecting ring B, an inspection component c and an insulating upper cover D. The composition 'where the connection & sub-B is through the mold injection molding (I NS ERT MOLD ING) insulation seat a two side wall a; [upper and the connection terminal B from the side wall a χ bottom through the f to the top, suede The wire C 1 of the component c is wound on the connection end of the top of the (a) a i (4) 2 and then (4) soldered to be connected, and the bottom of the connection end is bent with the copper uranium surface of the circuit board E: Pin B丄, this signal has a symmetric symmetry on the other side of the chopper module In the end, Wei Wei is connected to Wei, but in the actual processing operation, the following defects are derived: (―) The wire C1 is wound on the entangled line feB2 of the joint end, which is very time consuming. 'Every wire ci must be wound one by one. The welding connection is made on the entanglement column 6 2, which causes the process cost to increase and the operation process is complicated and the defect rate is high. (2) The pin B of the connection terminal B i the wireless column B 2 respectively stands on the side wall A 1 Upper and lower 'therefore, the connection end must be set higher than the height of the insulation seat A, which leads to the problem of increasing the material cost when connecting the terminals. [3) The connection between the tangled column B 2 and the wire C1 is in insulation. Above the side wall A 1 of the seat A, the upper part of the insulating seat a must be hollowed out to meet the requirements of the process. Therefore, the insulating cover D must be added to ensure that the appearance of the signal wave wave module and the chopper component c are not exposed. Bad, enter the M366180 a and increase the silk insulation cover called the process and cost. How to find out how to solve the problem of the operation of the Xi-Xi Xia, the improvement of the process: improvement: =: Adding the paste problem, that is, the project industry, she wants to study. [New content] • Views in view of the (four) knowledge of the design of the financial design are not _ thought, therefore, _People are collecting relevant information's through multi-party assessment and consideration, and with years of experience in the accumulation of industry, and in the spirit of excellence, and continue to research and reform _ new wealth, to improve the above deficiencies, The design and development of this creation "wafer-type chopper structure". The main purpose of the present invention is to design an inner insulating surface of the body-wound insulating body with an exposed conductive pad formed in the shape of a conductive terminal, and the conductive pad is used for connecting the SMD component (10) wave n, resistance, capacitance) # 有方(四)位接接, easy processing and automatic processing operation 〇 _ The second purpose of this creation is to design the interior of the integrally formed insulating body. The exposed side of the bottom surface of the two sidewalls is formed by the shape of the conductive terminal. And the bottom of the side wall is formed with a cable trunking groove. The wire-fluiding element head of the coil type is fixedly welded on the base for connection, which has the advantages of convenient alignment welding, simple process and automatic processing operation. [Embodiment] In order to achieve the above objectives and effects, the purpose of this creation, the structure of the technique, and the characteristics of the structure of the M366180, as well as its sister's refinement, are better described in terms of its characteristics and functions. To understanding. . See the first and second figures of the month, which is the three-dimensional appearance and three-dimensional exploded view of the creation. It can be clearly seen from the towel. The chip-type money structure of this creation includes the insulating seat body 1, the connection terminal group 2 and the recovery money. The main components of the present invention and the characteristics thereof are detailed as follows; wherein: the insulating seat body 1 has a recess 10' for positioning the plurality of components 3 and the insulating seat 1 In the integral molding, the connection terminal group 2 is positioned on the two side walls 1 1 of the groove, and the groove 1 q is formed with the inner side surface 101' and the bottom surface of the two side walls 11 is completed. A bump 112 having a plurality of spaced intervals and forming a cable slot 113 therebetween is provided. The connection terminal group 2 and the insulating base body 1 are INSERT MOLDING, and the connection terminal group 2 is a recessed side wall of the insulating base body 1! i is formed by a plurality of conductive terminals 21', and the conductive terminals 2 are provided with soldering ends 211 at the bottom of the side walls, and at least one of the side walls i of the recesses 1 2 1 1The other side is exposed to the inner hemp! A contact end 212 of conductive germanium is formed on the Q. The complex chopper element 3 can be composed of a coil, a resistor, a capacitor, a chopper or other passive components. The filter element 3 is positioned in the recess 10 of the insulating base 1 and connected to the contact end 212 of the conductive pad. Between the M366180 soldering end 211 and the contact end 2 of the conductive terminal 2 on the at least one side wall ii of the recess 1 设有, a base portion 213 ′ on the bottom surface 11 of the side wall ii is provided, and the side end of the base 2! 3 is The wire-cutting slits 213 3 may be provided inwardly, and the conductive terminals 2 " on the side wall 2 配合 are matched, and the connection terminal group 2 of the present invention is integrally formed on the groove 丨〇 _ ii The conductive sheet 2 2 ′ and the conductive strip 2 2 are the adjacent conductive terminals 2.1. The contact end 212 is connected to the chopper element 3; the conductive terminal 21 on the other side wall 11 of the recess process is the solderable end 211. Extend to the side wall! 1 is provided with a base portion 2 1 3 at the bottom, a bottom portion of the county portion 2 1 3 is provided with a welding surface 2131 exposed outside the bottom surface 111, and an interference block formed by the same body-shaped inner wall i! 213 2, the interference block 23 f can be fully made with the instrument 11, and the m-new structure is subjected to high temperature and the like, or the disintegration force is used to ensure that the plurality of guide materials 2 1 are slipped from the bamboo on the instrument 1 1 Further, a slit or a bump may be added to the interference block 2 i 3 2 of the plurality of conductive ridges 21 to ensure that the plurality of conductive terminals 2 i do not slip and separate on the side wall 丨丨. complex. In the above; when the filter 7 is a filtered n 3 1 type of the SMD component, the filter 3 1 component can be directly soldered to the inner side of the concave Q and the corresponding material f terminal 2 i The lying end 2丄2 of the conductive pad is electrically connected to the electric piece 2 2 , and has a quick and convenient splicing process. In the above-mentioned; when the wave 3 is a coil type 3 2, the thin end of the wire is pulled out through the bottom wire slot 113 of the side wall 11 and fixedly welded to the joint surface of the base M366180 2 1 3 2 1 3 1 , and the design width is greater than the width of the miscellaneous 2! 1 base 2 1 3 on the side end is provided to the ship to provide the line ugly end of the line and the positioning of the line cut 2 1 3 3, so, The maximum amount of contact between the coil head end and the soldering surface 2131 can be ensured to facilitate the ease of the splicing process. In the recess 1〇 of the insulating base 1 , it is possible to simultaneously set the filter H31, the coil 3 2, the resistor money material is made by the air line, #: while the chopper 3 1 technology evolves, the _3 2 anti-collision effect In this case, only the chopper 31 may be provided, and the coil 3 2 may be omitted for use in the groove.俾When the above-mentioned age crystals are Wei-structured, the complex chopping elements 3 are sequentially placed in the grooved work of the insulating seat i, and then the complex filter element 3 is wound on the coil 3 2 - side head Welding is performed on the welding surface 2 2 3 1 of the base 2 i 3 , and the other side end is positioned on the groove 1 面 _ i i 〇 1 fine conductive sheet 22 for welding (as shown in the third figure), The overall assembly configuration of the wafer filter structure can be created at a cost of 7L. Referring to the fourth figure, which is a side cross-sectional view of the present invention, the above-mentioned crystal filter structure is soldered to a predetermined circuit board by connecting the soldering ends 211 of the plurality of conductive terminals 2 i of the terminal group 2 The contact of 4 is 41±, which can save the processing time and process, and can process and manufacture quickly and in large quantities, and at the same time reduce the scale of the product itself, so as to be suitable for the host of various signal transmission devices. On the various boards on the board or interface card (not limited to RJ 11 or IU - 4 5)' and when the external signal is electrically connected to the board 41 by a preset line, the signal (4) is connected to the board 4 Point & M366180 1 = handed over to the plurality of conductive terminals 21, and then the signal is transmitted from the conductive terminal 21 to the hard-numbered filter element 3, so that the external signal is chopped by the complex filter element 3 'unnecessary noise level There is a job number in the health, and then the signal can be transmitted through the other side of the conductive terminal 2 of the Wei Wei 3 to the output on the preset circuit board. • In addition, the tan junction 2131 of the plurality of conductive terminals 21 may be exposed in parallel with the (four) 111, and the soldering surface 2131 and the bottom surface 111 may be coplanar or non-coplanar.
而本創作之保護重點為針對於組裝複數濾、波元件3之絕 緣座體1可呈-晶#式遽波結構結構，且在絕緣座體1内凹 設之凹槽1〇内部的内側面i 0 i上形成有導 (PAD )，而供SMD元件（高壓電容、電阻）作連接，其導電墊 為由凹槽1Q至少-側壁1i上—體成型之複數導電端子2 Φ 的接觸端212形成，以使凹槽10内定位之遽波元件3方 便、迅速的焊接在凹槽！〇内侧面丄0工上與導電塾之接觸 端212連接，達到方便對位焊接、加工製程簡便及自動化 - 加工作業之功效’與習知技術之手工錫焊結構相比，本創作 可提向電器結合品質’更提供良好之信賴度及可靠度，作業 效率明顯增加，更明顯減少人力支出及節省組裝時間等優點 ’是以，凡運用本創作所採用之原理及等效結構變化，均應 同理包含於本創作之專利範圍内，合予陳明。 〜 綜上所述’本創作之晶片式渡波結構於使用時具有顯著 9 M366180 之功效微，轉合_ ，盼審委早日賜、鱼太安 ^要件’菱依法提出申請 鲜片 〆本案’以保障創作人之辛苦創作，倘若 示，創作人定當竭力配合’ 局有任何稽疑，請不吝來函指 實或德便。 M366180 【圖式簡單說明】 第一圖係為本創作之立體外觀圖。 第二圖係為本創作之立體分解圖。 第三圖係為本創作組裝後另一視角之立體外觀圖。 第四圖係為本創作使用時之側視剖面圖。 第五圖係為習用之立體分解圖。 第六圖係為習用之侧視剖面圖。 【主要元件符號說明】 1、 絕緣座體 1 0、凹槽 1 0 1、内側面 1 1、側壁 2、 連接端子組 21、導電端子 211、 焊接端 212、 接觸端 213、 基部 111、 底面 112、 凸塊 113、 理線槽 2131、焊接面 213 2、干涉塊 213 3、過線切口 2 2、導電片 3、滤波元件 3 2、線圈 31、濾波器 11 M366180 4、電路板 4 1、接點 A、絕緣座體 A 1、側壁 B、 連接端子 B1、接腳 B 2、纏線柱 # C、 濾波組件 C 1、導線 D、 絕緣上蓋The protection focus of the present invention is that the insulating body 1 for assembling the complex filter and the wave element 3 can be a crystal-type chopper structure, and the inner side of the recess 1 凹 recessed in the insulating base 1 A conductive (PAD) is formed on i 0 i, and is connected to the SMD component (high-voltage capacitor, resistor), and the conductive pad is a contact end 212 of the plurality of conductive terminals 2 Φ formed by at least the sidewall 1i of the recess 1Q. Formed so that the chopper element 3 positioned within the recess 10 is conveniently and quickly welded to the recess! The inner side of the crucible is connected to the contact end 212 of the conductive crucible to achieve convenient alignment welding, and the processing process is simple and automated - the effect of the processing operation is compared with the manual soldering structure of the prior art. The combination of electrical quality and quality provides better reliability and reliability, significantly increases operational efficiency, and significantly reduces labor costs and saves assembly time. Therefore, all the principles and equivalent structural changes used in this creation should be The same reason is included in the scope of the patent of this creation, and is combined with Chen Ming. ~ In summary, the 'wafer-type wave structure of this creation has a significant effect on the 9 M366180 when it is used. Turning _, I hope that the trial committee will give you an early gift, and the fish will be asked for the case. Guarantee the arduous creation of the creator. If it is indicated, the creator will try his best to cooperate with the bureau. If there is any doubt, please do not hesitate to tell the truth or the virtue. M366180 [Simple description of the diagram] The first picture is a three-dimensional appearance of the creation. The second picture is a three-dimensional exploded view of the creation. The third figure is a three-dimensional appearance of another perspective after the assembly of the creation. The fourth figure is a side cross-sectional view of the original use. The fifth figure is a stereoscopic exploded view of the conventional one. The sixth drawing is a side cross-sectional view of the conventional use. [Description of main component symbols] 1. Insulating housing 10, recess 1 0 1 , inner side 1 1 , side wall 2, connecting terminal group 21, conductive terminal 211, soldering end 212, contact end 213, base 111, bottom surface 112 , bump 113, cable management slot 2131, welding surface 213 2, interference block 2133, over-line slit 2 2, conductive sheet 3, filter element 3 2, coil 31, filter 11 M366180 4, circuit board 4 1 Point A, insulating seat A 1, side wall B, connecting terminal B1, pin B 2, tangled column # C, filter component C 1, wire D, insulating cover
E、電路板 E1、銅銘面 12E, circuit board E1, copper inscription 12