TWM365565U - Partially electroplated terminal structure - Google Patents

Partially electroplated terminal structure Download PDF

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Publication number
TWM365565U
TWM365565U TW98207098U TW98207098U TWM365565U TW M365565 U TWM365565 U TW M365565U TW 98207098 U TW98207098 U TW 98207098U TW 98207098 U TW98207098 U TW 98207098U TW M365565 U TWM365565 U TW M365565U
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Taiwan
Prior art keywords
protrusion
layer
gold
terminal
terminal structure
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TW98207098U
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Chinese (zh)
Inventor
Zhen-Yun Liu
Zhi-Lin Cai
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Comein Electronics Co Ltd
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Priority to TW98207098U priority Critical patent/TWM365565U/en
Publication of TWM365565U publication Critical patent/TWM365565U/en

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Description

M365565 , 五、新型說明: 【新型所屬之技術領域】 本創作尤指一種利用線材裁切所製成而可供電器間相互 連結之導電端子的改良結構。 【先前技術】 • 按,—般的電器產品,通常乃是選用銅當作傳遞電子訊號 的端子50 (如第6圖所示)’除導電較一般金屬佳外,其物料 φ 取得容易,價格也便宜,因此廣為電子業所運用,但銅因長期 裸露而被氧化,故會有阻抗過高或EMI干擾的異常現象發生, 且消費性電子產品趨於迷你,對於魏_及抗氧化的需求足 見昇高,為增加電關的導電性及導電端子的抗氧化性,通常 f設於f連接器裡的導電端子表面鑛有鎳鍍層,然後再於導電 立而子的接觸區鑛上金鑛層,如美國專利第53()762號『刪^ Pot Markmg Contact』、美國專利第6451449號『如論^ • MatenalAndT_na1』....,以上專利皆有揭露在端子基材的 ,表社先鐘有一層錄,因錄的還原電位小於銅,因此鎳比銅容 •易破氧化,喊氧化鎳’倾底銅不被氧化,並可依額者或產 品上的需求在錄朗的表面场上導電性更高的金。 、見7 ‘㈣子的製造方式大致可分為:銅板沖壓及線材 裁切_,·銅板沖壓,乃是以整片銅板(或其他金屬、合金) 利,具’、而沖製出含有料帶6〇的端子(如第7圖),優 ’·、。品或陡鍍至,減少金的使用,缺點是製程繁瑣,但因減 M365565 少古金的耗損,其整體成本競爭祿於線材裁切職成 有一定的優勢。 線村裁切’則是以歸銅峨其他金屬、合金)直接利用 裁製並f折呈—^長度的端子,其優點是製程簡 早”減少模糊_打序,缺點是若是轉鑛金時,需 於正捲線材表面皆鑛上,無法區域性錢金,但電器間導電端子 二連結,常常僅有一面的接觸,若將端子1〇 — 周絲陳吻物《(如第請麻),對於現今 原物料印張、能源耗損曰益嚴重的社會顯有浪費資源之虞。 且現仃的端子其剖面結構通常為四面狀的方形結構,而金 鑛層· ’其材質較軟,但通常接觸的那面會因長脑拔使用 而磨損’故而有影響訊號傳輸的隱憂,有鑒於今時金價高昂及 環保概念逐躺_钱,且地球上_源植,如能在設計 =製程簡單’且經久耐用的導電端子,將可獲致如下之積極 Ιττ^ * 一、 有效節省材料耗費,達到省_保。 二、 延長產品壽命。 三、 確保供訊號導通之端子間的訊號確實傳遞。 是以’設計—款結構簡單,,且符合市場需求之端子,為 本創作所欲解決之課題。 … 【新型内容】 轰是,本創作之主要目的,達到環保省能及兼具降低材料 M365565 耗費之功效。 本創作之另—目的,確健減導通之解_訊號確實 _ 傳遞,並經久耐用。 為達上述目的,本創作的端子乃利用線材裁切所製成,於 呈線材狀的基材表面上錢有鎳鍍層,而用以供電器間相互連结 .接觸的該側,向外延伸設置呈突起狀的突部,其中,於咳突部 . 區域上的鎳鑛層外鍍有-定厚度的金鍵詹。 人 ►嫉端何於局部區域鍍上—轉度的麵層,而立他區 域則可依焊騎f的不同續上㈣的錢層,以供焊接之 用,相較於習知利用線材裁切所製成的端子,四周皆錢上等厚 的金鍍層,其自然是降低了製作成本,進而達到環保省能之功 .效’而突部的設置,可確保端子經常多次插祓後,縱使位於突 ^:頂端:金鍍層磨損,仍可保留大面積的金錄層 枓,以確保傳輸品質。 【實施方式】 > 至於本創作之坪細結構、使用功效、應理 列附圖及卿之酬,柯得到完全的認知:… 昭复#久θ為本1卿—祕具體實施例之剖面示意圖,並參 製成可較知道’本創作的端子乃是利用線材裁切所 11,复中Γ面略王方形的基材10之一側面向外突設一突部 部電;;本實施例該突部11形狀為圓弧型突起狀,用以供外 …70件40相互接觸之用’而該端子1的基材10主要係由 M365565 的材質所沖製而成,或是為其他的合金所構成,為減少 端子1的接觸阻抗,並強化其财插拔性及滑動性,於端子】的 基材1〇製作完錢,在基材1_表_上-層顧層20, 因鎳比銅更容射錢化,因此可於基材表面形親化錄,保護 底部的基材H)不被氧化,且義硬度較硬,可耐插拔、抗磨 損,然後於突部11表面上的鎳鍍層20外,依客戶之使用需求, 再鑛上-層10x W射至6〇χ 1G_6英时厚度不等的金鑛層 3〇,藉由金鱗電錄,具咖魏傳輪舰,以用於現今 高數位資訊傳輸的電子產品,另外於非突部u區域依焊接材 質的不同而鑛上如〇·6英对至9嫌6英时之間,厚度較薄的 金艘層,以達良好的焊接導電之用。 第2圖為本創作端子的電鑛流程圖,為了給端子電鑛至少 需要以下步驟: 步驟A,放料,乃是將基材1準備好; 步驟B,脫脂,對基材清洗以除基材上的污垢; 步驟C,水洗及酸洗,清除基材上的氧化層; 步驟D,鍍鎳,在整個基材表面鍍上鍍鎳層; 步驟E,回收,將基材收回至定點; 步驟F,水洗,清洗基材; 步驟G ’敎’儀治具定位碰將部份區域锻上鑛金層 步驟Η,回收’將基材收回至定點; 步驟I ’水洗,清洗基材; M365565 ·- 步驟J ’烘乾,除去基材上多餘水分; 步驟κ ’收料’將基材收回並予以檢驗、包裝。 • 於使用時,因端子1經常與外部電子元件40相互接觸、 '多次插拔後,使位於突部n頂端的材質較軟的金鑛層3〇磨 -損’由於本創作的端子i上突部U的設置,可使磨損至 U上的鎳鍍層如時,_的材質較硬,故可抗磨損,因而有 效保護突部11頂端以下其餘的金鑛層2G摩損殆盡(如第3圖 • 所不)’進而可保留大面積的金錢層2〇供傳遞電訊資料,以確 保傳輸品質。 第4圖為摘作第二較佳碰實施例之剖面示意圖,本實 施例該突部11形狀呈梯形突起狀,用以供外部電子树4〇 = 互接觸之用,至於其他·流程皆與第一實施例相同,故不再 贅陳述之。 第5圖為糊料三較佳具體實_之剖时賴,本實 Φ 施例該突部11形狀為錐形突起狀,用以供外部電子元件4〇相 .互接觸之用’至於其他電錢流程皆與第一實施例相同,故不再 贅陳述之。 本創作藉助上揭技術手段,其所完成導電端子,其製程簡 單,可於端子與外部電子接觸的該區域,鍍價格昂貴且具一定 厚度的鍍金層,不僅節省成本外,更具環保省能的功效,且端 子大部的設計更可確保多次插拔後的傳輸穩定。 綜上所述,本創作所揭示之構造,為昔所無,且確能達到 M365565 預期之功效,並具可供產業利用性,完全符合新型專利要件, 祈請貴審查委員核賜專利,以勵創新,無任德感。 惟,上述所揭露之圖示、說明,僅為本創作之較佳實例, 大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變 化,仍應包括在本案申請專利範圍内。 M365565 【圖式簡單說明】 第1圖為本創作第—較佳具體實施例之獅示意圖。 第2圖為本創作第—較佳具體實施例之使用示意圖。 第3圖為本創作端子的電鐘流程圖。 第4圖為本創作第二健具體實施例之剖面示意圖。 第5圖為本創作第三触具體實酬之剖面示意圖。 第6圖為f知端子獅的使用示意圖。 第7圖為習知含有料帶的端子結構示意圖。 第8圖為習知端子之剖面示意圖。 【主要元件符號說明】 10基材 2〇鎳鍍層 40外部電子元件 60料帶 1 端子 π突部 3〇金鑛層 A〜1C步驟 端子M365565, V. New description: [New technical field] This creation refers to an improved structure of conductive terminals made of wire cutting and which can be connected to each other. [Prior Art] • Press, for general electrical products, usually use copper as the terminal 50 for transmitting electronic signals (as shown in Figure 6). In addition to the better conductivity than ordinary metals, the material φ is easy to obtain. It is also cheap, so it is widely used in the electronics industry, but copper is oxidized due to long-term exposure, so there will be an abnormal phenomenon of excessive impedance or EMI interference, and consumer electronic products tend to be mini, for Wei and anti-oxidation. The demand is increased. In order to increase the electrical conductivity of the electrical switch and the oxidation resistance of the conductive terminal, the surface of the conductive terminal provided in the f connector is usually plated with nickel plating, and then the gold is contacted in the contact zone of the conductive vertical. The mineral layer, such as the United States Patent No. 53 () 762 "deleted Pot Markmg Contact", the United States Patent No. 6451449 "such as ^ MatenalAndT_na1" ...., the above patents are disclosed in the terminal substrate, There is a layer recorded in the first clock, because the reduction potential is less than copper, so nickel is more oxidized than copper, easy to break, and nickel oxide is not oxidized, and can be used on the surface of the record according to the demand or product. Higher conductivity gold on the field . See 7' (four) sub-manufacturing methods can be roughly divided into: copper plate stamping and wire cutting _, · copper plate stamping, is the whole piece of copper plate (or other metals, alloys), with the ', and the production of materials With 6 〇 terminals (as shown in Figure 7), excellent '·,. The product or steep plating to reduce the use of gold, the disadvantage is that the process is cumbersome, but due to the loss of M365565 less ancient gold, the overall cost of competition is limited to the wire cutting job has certain advantages. Line village cutting 'is to use copper, other metals, alloys, directly use the cutting and f-folding -^ length of the terminal, the advantage is that the process is simple and early" reduce the blur _ order, the disadvantage is that if the transfer of gold It needs to be on the surface of the coiled wire. It is not possible to use regional gold. However, the conductive terminals between the electrical appliances are connected. There is often only one side of contact. If the terminal is 1〇 - Zhousi Chen kisses (such as the first request) For the society where the original material sheets are printed and the energy consumption is seriously depleted, there is a waste of resources. The current terminal structure is usually a four-sided square structure, while the gold deposit layer is 'softer, but usually The side that comes into contact with it will wear out due to long brain use. Therefore, there is a concern about the transmission of the signal. In view of the high price of gold and the concept of environmental protection, the money is on the earth, and if it can be designed in the process, the process is simple. Durable conductive terminals will achieve the following positive Ιττ^ * First, effectively save material costs, save the province _ guarantee. Second, extend product life. Third, ensure that the signal between the terminals for signal conduction is indeed transmitted. Design--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The other purpose of this creation is to make sure that the signal is _ transmitted and durable. For the above purposes, the terminal of this creation is made by wire cutting on the surface of the wire-like substrate. There is nickel plating on the money, and the side of the power supply is connected to each other. The side of the contact is extended to form a protruding protrusion, wherein the nickel ore layer on the cough portion is plated with a certain The thickness of the gold key Zhan. People ► 嫉 何 局部 局部 局部 局部 局部 局部 局部 局部 局部 局部 局部 局部 局部 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人It is customary to use the wire cut to make the terminal, and the gold plating on the periphery is thick, which naturally reduces the production cost, and thus achieves the energy-saving and energy-saving effect. The protrusion is set to ensure the terminal often. After multiple insertions, even if it is located ^: Top: The gold plating is worn out, and a large area of the gold layer can still be retained to ensure the transmission quality. [Embodiment] > As for the fine structure of the ping, the effect of use, the picture and the compensation Ke has a complete understanding: ... Zhao Fu #久θ is a cross-sectional diagram of a specific embodiment of the Qing dynasty, and can be made into a more familiar 'the terminal of the creation is the use of wire cutting 11 One of the sides of the base material 10 of the square-shaped square protrudes outwardly from a protruding portion; in the embodiment, the protrusion 11 is shaped like a circular arc-shaped protrusion for the external ... 70 pieces 40 to contact each other' The substrate 10 of the terminal 1 is mainly made of a material of M365565 or made of other alloys, in order to reduce the contact resistance of the terminal 1, and to enhance the plugging and slidability of the terminal, at the terminal 】The substrate 1〇 is made of money, in the substrate 1_表_上-层层20, because nickel is more porous than copper, it can be read on the surface of the substrate to protect the substrate at the bottom. H) is not oxidized, and has a hard hardness, is resistant to insertion and removal, and is resistant to abrasion, and then is plated on the surface of the protrusion 11 20, according to the customer's use needs, re-mineral layer 10x W shot to 6 〇χ 1G_6 inch thickness of gold ore layer 3 〇, with the gold scale electric record, with the coffee Wei transmission ship for use today The electronic products with high digital information transmission, in addition to the non-bumping u area, depending on the welding material, the mine is between 6 inches to 9 inches and 6 inches, and the thickness of the thin gold layer is good. Soldering for electrical conduction. The second figure is the electric ore flow chart of the creation terminal. In order to supply the terminal to the electric ore, at least the following steps are required: Step A, discharging, is to prepare the substrate 1; Step B, degreasing, cleaning the substrate to remove the base The dirt on the material; Step C, washing and pickling, removing the oxide layer on the substrate; Step D, nickel plating, plating the entire surface of the substrate with a nickel plating layer; Step E, recycling, retracting the substrate to a fixed point; Step F, washing with water, cleaning the substrate; Step G '敎' of the fixture, positioning the part to forge the gold layer step, recycling 'retracting the substrate to the fixed point; Step I' washing, cleaning the substrate; M365565 ·- Step J 'dry, remove excess water on the substrate; Step κ 'Receive' to take back the substrate and inspect and package. • In use, the terminal 1 is often in contact with the external electronic component 40, and after multiple insertions and removals, the material of the gold ore layer 3 which is located at the top of the protrusion n is softened and damaged. The arrangement of the upper protrusion U can make the nickel plating layer worn on the U as long as the material of the _ is hard, so it can resist wear, thereby effectively protecting the remaining gold ore layer 2G from the top of the protrusion 11 (such as the first 3 Figure • No) 'In turn, a large area of money 2 can be reserved for the transmission of telecommunications data to ensure transmission quality. 4 is a schematic cross-sectional view of the second preferred embodiment. In this embodiment, the protrusion 11 has a trapezoidal shape for external electronic trees 4 〇 = mutual contact, and other processes are The first embodiment is the same and will not be described again. Fig. 5 is a cross-sectional view of the paste 3, which is a concrete example. The protrusion Φ is shaped like a tapered protrusion for the external electronic component 4 to be used for mutual contact. The money money flow is the same as the first embodiment, and therefore will not be stated. The present invention utilizes the above-mentioned technical means, and the completed conductive terminal has a simple manufacturing process, and can be plated with a gold plating layer which is expensive and has a certain thickness in the region where the terminal is in contact with external electrons, thereby saving cost and being more environmentally friendly and energy-saving. The effect, and the design of most of the terminals can ensure the stability of transmission after multiple insertions and removals. In summary, the structure revealed by this creation is unprecedented, and it can achieve the expected effect of M365565, and it can be used for industrial utilization. It fully complies with the new patent requirements, and asks the review committee to grant the patent. Encourage innovation, no sense of morality. However, the illustrations and descriptions disclosed above are only preferred examples of this creation. Those who are familiar with this art, the modifications or equivalent changes made in accordance with the spirit of the case should still be included in the scope of patent application in this case. M365565 [Simple description of the drawings] Fig. 1 is a schematic view of a lion according to a preferred embodiment of the present invention. Figure 2 is a schematic view showing the use of the preferred embodiment of the present invention. Figure 3 is a flow chart of the electric clock of the creation terminal. Figure 4 is a schematic cross-sectional view showing a second embodiment of the creation. Figure 5 is a schematic cross-sectional view of the third touch of the creation. Figure 6 is a schematic diagram of the use of the terminal lion. Figure 7 is a schematic view showing the structure of a terminal containing a tape. Figure 8 is a schematic cross-sectional view of a conventional terminal. [Main component symbol description] 10 base material 2 〇 nickel plating layer 40 external electronic components 60 material tape 1 terminal π protrusion 3 〇 gold ore layer A~1C step terminal

Claims (1)

M365565 六、申請專利範圍: 1。一種具局部電鍍之端子結構,係利用呈長條型線材狀的基材而 裁切製成,基材表面具有電鍍層,該電鍍層至少包含有一層鎳 - 鍍層,其特徵在於: '基材—側向外突伸呈—突部,於該突部區域上的鎳鍍層表面鍍 有厚度介於10謂_6射至60X10-6英时之間的金鏡層,以供電 器間相互連結。 • 2·如申請專利範圍第1項所述具局部電鑛之端子結構,其中,該 突部呈圓弧型突起狀。 3.如申請專利範圍第丄項所述具局部電鑛之端子結構,其中,該 突部呈梯形突起狀。 4.如申請專利細第丨項所述具局部電鑛之端子結構,其中,該 突部呈錐形突起狀。M365565 VI. Patent application scope: 1. A terminal structure with partial plating is formed by cutting a substrate having a long strip shape, and the surface of the substrate has a plating layer containing at least one layer of nickel-plated layer, which is characterized by: - the side outwardly protrudes into a protrusion, and the surface of the nickel plating layer on the protrusion area is plated with a gold mirror layer having a thickness between 10 and 6 to 60×10-6 inches, and the power supply is connected to each other. . • 2. The terminal structure having a partial electric ore as described in claim 1 wherein the protrusion has an arc-shaped protrusion shape. 3. The terminal structure having a partial electric ore as described in the scope of claim 2, wherein the protrusion has a trapezoidal shape. 4. The terminal structure having a partial electric ore as described in the application specification, wherein the protrusion has a tapered protrusion shape. 5.如申請專利範圍第1 金錢層的電鑛方式, 處鑛有金鍍層。 項所述具局部電鍍之端子結構,其中,該 乃疋以/口具疋位基材,而於基材特定位置 其厚度 =申請專利細第1項所述具局部驗之端子結構,其中,於 大部區域似卜的魏層表面财供焊接之_金锻層,、 "於1X10-6英吋至9X10-6英吋之間。 M365565 四、指定代表圖: (一) 本案指定代表圖為:第(1 )圖。 (二) 本代表圖之元件符號簡單說明: 10基材 20鎳鍍層 端子 突部 金鑛層 1 11 305. If the electric ore method of the first monetary layer of the patent application is applied, the mine has gold plating. The terminal structure having a partial plating, wherein the 疋 疋 口 基材 , , , 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定 特定In most areas, the surface of the Wei layer is welded with gold forging, and " between 1X10-6 inches and 9X10-6 inches. M365565 IV. Designated representative map: (1) The representative representative of the case is: (1). (2) The symbol of the symbol of this representative figure is simple: 10 substrate 20 nickel plating terminal protrusion gold deposit 1 11 30
TW98207098U 2009-04-28 2009-04-28 Partially electroplated terminal structure TWM365565U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI416810B (en) * 2011-12-23 2013-11-21 Hon Hai Prec Ind Co Ltd Electrical connector, shell of the electrical connector, and surface treatment method of the shell
TWI420753B (en) * 2009-12-31 2013-12-21 Hon Hai Prec Ind Co Ltd Electrical connector contact
TWI481135B (en) * 2011-11-09 2015-04-11 Riidea Inc The manufacturing method of the terminal

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI420753B (en) * 2009-12-31 2013-12-21 Hon Hai Prec Ind Co Ltd Electrical connector contact
TWI481135B (en) * 2011-11-09 2015-04-11 Riidea Inc The manufacturing method of the terminal
TWI416810B (en) * 2011-12-23 2013-11-21 Hon Hai Prec Ind Co Ltd Electrical connector, shell of the electrical connector, and surface treatment method of the shell
US8764484B2 (en) 2011-12-23 2014-07-01 Hon Hai Precision Industry Co., Ltd. Electrical connector with multilayer surface treatment and method for fabricating the same

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