M346169 八、新型說明： ' 【新型所屬之技術領域】 本創作係有關於一種之排針結構(Pin Header)，且特別 是有關於一種可與自動插件機（AI; Auto-Inserter)/表面黏 著設備（SMT; Surface Mount Tech·)配合使用之排針結構及 其跳線裝置。 【先前技術】M346169 Eight, new description: ' 【New technology field】 This creation department has a pin header structure (Pin Header), and especially related to an automatic plug-in machine (AI; Auto-Inserter) / surface adhesion The device (SMT; Surface Mount Tech·) is used with the pin header structure and its jumper device. [Prior Art]
跳線器（Jumper)為變化設備上不同信號通路或斷路的一 種開關（switch)，亦為調整設備不向工作狀態的元件之一。 ，線器通常具有兩到三健腳，可將線路閉合成為短路狀 態，以便設定裝置的某些功能開啟或關。跳線器的種類包 含鍵帽式跳線、DIP(DUal In-Line Package)式跳線或、軟跳 線二種。在制設備巾，例如：主她、硬碟、光碟機及音 效卡等都存在著跳、_，其巾以域板最多，硬碟次之。主 機板的跳線更包含CPU設置跳線、CMOS清除跳線和娜羊止 複寫跳線等。 、电® W里个问的跳綠功能及目的，製造廠 商=為了 f應上述狀況’設計出不_主機板，並不符成本 ίι之’右單純為了達到某個功能或短路某個線路， 2只需修改主機板上的一條線路就可以達成，因此使用跳 線便是最簡便且符合轉效朗方法之一。 如圖1所示’習知的騎結構10包含絕緣 係分版絕緣她2中，供與電路板(圖 耦ϋ上述之排針結構10即為DIP式跳線器。 5 M346169 外為了增加電路的設計性及替代靈活性，排針結構l〇之 鈿=20上亦可設置迷你跳線器（Mini】咖敗r)3〇，供硬碟機 或光，機跳線使用。此迷你跳線器3〇即為上述第一代鍵帽式 跳線益，其内部具有導電片32供與端子20接觸，將兩線路 從短路狀態變更為通路狀態。 然而在第二代DIP式跳線器10中，絕緣本體12係分別 由具有二端子20為一#的排針結構連接構成，但由於每個 • ，接之平面面積較小_@_重量較重，十分不易與自動化機台進 # ^于、且裝加工作業。換έ之’即使以最小孔徑之吸嘴吸附而進 订自^化組裝作業，在帶動排針結構1〇的過程中，停頓或加 速度等均容易使排針結構1Q掉落/脫落。因此f知的排針結 構1G不祕自動化設備配合使用，造成生產成本及組裝工時 增加的情況。 【新型内容】A jumper is a switch that changes different signal paths or open circuits on a device, and is also one of the components that adjust the device to an inoperative state. The threader usually has two to three feet that can be closed to a short circuit to set certain functions of the device on or off. The types of jumpers include keycap jumpers, DIP (Dual In-Line Package) jumpers, and soft jumpers. In the equipment towel, for example, the main her, hard disk, CD player and audio card, there are jumps, _, the towel is the most in the domain board, followed by the hard disk. The jumper of the main board also includes the CPU setting jumper, CMOS clear jumper, and Na Yang stop write jumper. , 电 里 里 问 问 问 问 问 问 问 问 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里 里Simply modifying one of the lines on the motherboard is a good way to use jumpers, which is one of the easiest and most effective ways to go. As shown in Fig. 1, the conventional riding structure 10 includes an insulating system for insulating the insulator 2, which is supplied to the circuit board (the above-mentioned pin header structure 10 is a DIP type jumper. 5 M346169 Design and alternative flexibility, pin header structure 〇 钿 = 20 can also be set up mini jumper (Mini) coffee defeat r) 3 〇, for hard disk drive or light, machine jumper use. The wire 3 is the first generation of the key cap type jumper, and has a conductive piece 32 inside for contacting the terminal 20, and changing the two lines from the short circuit state to the path state. However, the second generation DIP type jumper In 10, the insulative housing 12 is respectively connected by a pin arrangement having two terminals 20 as a #, but because each of the covers is smaller in area _@_heavier weight, it is very difficult to be automated with the machine. ^In, and the processing operation. In the case of the replacement of the nozzle with the smallest aperture, the assembly operation is carried out, and in the process of driving the pin header structure, the pause or acceleration is easy to make the pin arrangement. 1Q drops/falls off. Therefore, the pin header structure 1G is not used in conjunction with automated equipment. Increased production costs and assembly man-hours. [New content]
本創作之目的在於提供一種可提高組裝速度之排針結構 及其跳線裝置。 本創作之另一目的在於提供一種導電端子(pIN)數可隨意 設計，且裁切容易的排針結構及其跳線裝置。 本創作在於提供-獅距可隨_整之排針結構及其跳 線裝置。 本創作之另一目的在於提供 針結構及其跳線裝置。 一種耐高溫且耐大電流的排 本創作係提供一種排針結構(Pin Header)包含至少一 端子及絕緣本體。導電端子兩端分別具有接觸端。絕緣本許 具有相對應的二侧壁、頂面、第二頂面及至少一穿孔。穿孔 M346169 係貫穿二側壁之壁面，並供導電端子橫向***。頂面與其中 之一側壁鄰接。頂面係與第二頂面連接，且頂面係高於第二 頂面。 在幸父佳實施例中，更包含至少一間隙及至少一凹槽。間隙 係設於侧壁之壁面上，並切割第二頂面。換言之，間隙係縱向 切割某一侧壁之一壁面並等距地佈設於上述導電端子之間。凹 槽則亦設於侧壁之壁面上，並縱貫間隙。然而在其它不同的實 施例中，更包含一凹槽，每一凹槽係分別縱貫每一侧壁之壁 面。此外，頂面之橫向寬度係大於第二頂面之橫向寬度。因&此 形成較大平面的頂面，使本創作之排針結構較易被吸嘴吸附， 以利提高組裝速度並適合大量生產。 、 本創作更提供一種跳線裝置，包含電路板及排針結構。電 路板，具有複數個訊號接腳。排針結構包含至少一導電端子及 絕緣^體。導電軒_分別具有接_，供與上述訊號接腳 電性藕合。林實施财，每賴雜觸之轉較佳係與導 _子之接觸端間之間距相等，而可直接進行焊接作業。然而 導電端子之尺寸與接觸端間之間距隨訊號接腳之間距離不同 而變更。 【實施方式】 本創作係-種與電路板之訊號接腳電性藕合的排針結構及 其跳線裝置。細在其它不同的實施财，本解亦可作為其 它用途使㈣電氣連接n ’例如：訊號傳遞或電流傳輸等功 能。在此所述之電性藕合錄偏表面轉(smt)加工。然而 在其它不_實關巾，電性藕合亦可為插人式(Th·助 Hole Technology; THT)封钱插件加卫（_ μ— 7 M346169The purpose of this creation is to provide a pin header structure and a jumper device that can increase the assembly speed. Another object of the present invention is to provide a pin header structure and a jumper device which can be designed with a small number of conductive terminals (pIN) and which are easy to cut. The creation is based on the provision of a lion-to-needle pin-up structure and its jumper device. Another object of the creation is to provide a needle structure and a jumper device. A high temperature resistant and high current resistant layout provides a pin header comprising at least one terminal and an insulative body. The two ends of the conductive terminal respectively have contact ends. The insulation has two corresponding side walls, a top surface, a second top surface and at least one perforation. Perforation M346169 extends through the wall of the two side walls and allows the conductive terminals to be inserted laterally. The top surface is adjacent to one of the side walls. The top surface is joined to the second top surface and the top surface is higher than the second top surface. In the preferred embodiment, at least one gap and at least one groove are further included. The gap is disposed on the wall surface of the side wall and cuts the second top surface. In other words, the gap longitudinally cuts one of the wall faces of one of the side walls and is equidistantly disposed between the above-mentioned conductive terminals. The recess is also provided on the wall of the side wall and extends through the gap. In other various embodiments, however, a recess is included, each recess extending through the wall of each of the side walls. Furthermore, the lateral width of the top surface is greater than the lateral width of the second top surface. Because of this, a large flat top surface is formed, so that the pin arrangement of the present invention is more easily absorbed by the nozzle, so as to improve the assembly speed and be suitable for mass production. This creation also provides a jumper device, including a circuit board and a pin header structure. The circuit board has a plurality of signal pins. The pin header structure includes at least one conductive terminal and an insulating body. The conductive __ has a connection _ for electrical connection with the above signal pins. The forest implements the wealth, and the distance between the contact between the preferred and the contact ends is equal, and the welding operation can be directly performed. However, the size of the conductive terminals and the distance between the contact terminals vary depending on the distance between the signal pins. [Embodiment] This creative system is a pin header structure and a jumper device which are electrically coupled with a signal pin of a circuit board. In other different implementations, this solution can also be used for other purposes such as (4) electrical connection n ’ such as signal transmission or current transmission. The electrical coupling described herein is a surface smt process. However, in other non-solid wipes, the electrical fit can also be inserted into the plug (Th · Help Hole Technology; THT) sealed money plug-in (_ μ-7 M346169
Package; DIP)。在較佳實施例中，排針結構係由4〇plN的長 條狀結構’分別裁切成所需PIN數的排針結構，例如：ipiN、 2PIN、3PIN或以上的排針結構。然而在其它不同的實施例中， 亦可由更多或成倍數的PIN數的排針結構，再裁切成所需piN 數的排針結構。以下即配合所附圖式，進一步說明本創作之各 具體實施例及步驟：Package; DIP). In the preferred embodiment, the pin header structure is cut from a strip structure of 4 〇 plN into a pin header structure of the desired number of PINs, for example, a pin header structure of ipiN, 2PIN, 3PIN or more. However, in other different embodiments, the pin arrangement of more or multiples of the PIN number can be cut into the pin arrangement of the desired piN number. The specific embodiments and steps of the present invention are further described below in conjunction with the accompanying drawings:
如圖2及圖3所示，本創作之排針結構包含至少一導電端 子100及絕緣本體200。導電端子1〇〇兩端分別具有接觸端 110。在如圖3所示之實施例中’接觸端11〇係從導電端子1〇〇 兩端向下彎折成形。此外，導電端子11〇材質較佳包含金屬 或其合金等耐大電流之導電材料，且較佳係符合歐規腦3標 準之無鉛環保材料。絕緣本體200具有相對應的二侧壁21〇、 頂面220、第二頂面230及至少-穿孔咖。穿孔25()係分別 貫穿二侧壁210之壁面，並供導電端子議橫向***。然而 在其它不同的實施例中，穿孔250亦可為盲孔，利用高壓空 氣將導電端子1〇〇***穿孔250中。 頂面220與其中之一侧壁鄰接，且較佳與侧壁210間 夾90度角。頂面220另一端則與第二頂面23〇連接且第二 頂面230係低於頂面22〇。此外，在本實施例中，更包‘ 31〇。倒角310係分別設於絕緣本體2〇〇之 針結構，裁切成如圖2所示之每靠為；= =針結構時，相鄰接之_角之間可作為裁切之對準部 位，以利於刀具對位切割。 在如圖2及圖3所示之實施例中，頂面挪之橫向寬 面。230之橫向寬度’使頂面220形成較大ίΐ 面舨而吕，頂Φ 220之橫向長度較佳係界於L 5cm〜2. 5cm。 M346169 • 目此當排針結構應用於自動化組裝設備（圖未綠示）時，較大平 • 面的頂面220較易被吸嘴/吸盤吸附而帶動，以利提高組裝速 度並適合大量生產。此外，絕緣本體2〇〇的材質較佳係符^美 國安規UL94之耐高溫且環保的絕緣材料，例如：塑膠、橡膠 或矽膠等。 / ^ 請同時參考圖4所示，本創作絕緣本體2〇〇更包含至少一 間隙300及至少一凹槽棚。間隙3〇〇係設於侧壁21〇之壁面 上，並切割第二頂面230。換言之，間障:3〇〇係徑向切割侧壁 • 210之壁面並等距地佈設於上述導電端子100。凹;jf棚亦設 於侧壁210之壁面上，並垂直縱貫間隙3〇〇。凹槽棚的深 度較佳係與間隙深度300同深。然而在其它不同的實施例中， 凹槽棚深度亦可深於或淺於間陽:3〇〇深度。在本實施例中， 經凹槽棚縱切之間隙300，間隙_在側㈣〇上下端處較 佳係呈5角形，以利於刀具裁切對位之用。然而在其它不同的 實施例中，在_ MO上下端處之_ 3θθ形狀，亦可為矩形 或其它不同形狀。 • 如® 5a所不，導電端子100彎折後的兩接觸端110長度， 較佳係等於或大於舰250魏緣本體200底面之長度。換言 之，，接觸端110必須長於或等於絕緣本體2〇〇到穿孔25〇 間之局度，以便進行SMT或其它組裝作業 '然而在如圖北所 不之員施例中，導電端子1〇〇的尺寸、長度或種類，可視與其 配合之電路板（圖树示）佈局（Lay〇ut)或功能而變更。換言 之，當電路板線路雜較遠且需達到短路或通路之目的時，導 _子100的長度即可设計成與電路板、線路距離相似，以便進 行加工作業。此外，在本實施例中，進一步包含二凹槽棚， 每一凹槽400係分別呈凹狀地設於侧壁21〇上。 9 M346169 本創作更提供一種跳線裝置，如圖6及圖7所示。跳線裝 置，s電路板700及排針結構2〇〇。在此所述之電路板7〇〇包 3單面板、雙面板、多層板或其它積體電路板等。電路板· 具有複數個訊號接腳_。排針結構則包含至少一導電端子 100及絕緣本體200。導電端子⑽兩端分別具有接觸端11〇， 接觸端110分別與訊號接㈣〇〇相對應設置，供與訊號接腳 600電性藕合。排針結構之其它結構請參如前所述，在此 贅述。 在如圖6及圖7所示之實施例中，若需達成跳線目的之電 路板700為2對線路，即可對應使用2piN的排針結構與其配 合γ顯而易見地，電路板7〇〇之每兩訊號接腳6〇〇間之距離較 佳係與導電端子1GG之接觸端11()間之間距相似。藉由吸附較 大面積之頂面220至電路板·上，並使每-接觸端11 〇與每 -訊號接腳_轉應設置，即可直接進行焊触裝作業。然 而在如圖8所示之實施例中，若電路板7〇〇僅有丨對線路且需 跳線時，即可使用·之排針結構。反之，若有3對線路的 電路板需跳線時，即可使用3PIN的排針結構，以此類推。需 強調的是，導電端子100之尺寸與接觸端11〇間之間距 接腳600之間距離不同而變更。 儿 此外，若排針結構頂面220之面積足以被吸嘴吸附，並利 於進行自動化組裝作業時，則可不需設置第二頂面。如圖8 所示，絕緣本體200之頂面220即為一平整表面，藉由具平整 表面之頂面220，配合相對應孔徑大小之吸嘴，得以提升速产 的進行自動化焊接作業。 、 以上說明僅為本創作之較佳實施例，並非用以限定本創作 M346169 之實質技術内容的規範，若任何他人所完成之技術實體或元件 與下述之申請專利範圍所定義相似，或為一種等效之變更，均 為被視為涵盡於此專利範圍中。 【圖式簡單說明】 圖1為習知排針結構之示意圖； 圖2為本創作排針結構之分解圖； 圖3為本創作絕緣本體之另一角度示意圖； 圖4為本創作排針結構之組合圖； 圖5a為本創作排針結構之側視圖； 圖5b為圖5a之另一實施例圖； 圖6為本創作排針結構組裝電路板之分解圖； 圖7為圖6之組合圖；及 圖8為本創作跳線裝置之另一實施例圖。 【主要元件符號說明】 100導電端子 110接觸端 200絕緣本體 210侧壁 220頂面 230第一頂面 250穿孔 300間隙 310倒角 11 M346169 400凹槽 600訊號接腳 700電路板As shown in FIG. 2 and FIG. 3, the pin header structure of the present invention includes at least one conductive terminal 100 and an insulative housing 200. The two ends of the conductive terminal 1 have a contact end 110, respectively. In the embodiment shown in Fig. 3, the contact end 11 is bent downward from both ends of the conductive terminal 1?. Further, the conductive terminal 11 〇 material preferably contains a conductive material resistant to a large current such as a metal or an alloy thereof, and is preferably a lead-free environmentally-friendly material conforming to the Euro 3 standard. The insulative housing 200 has two corresponding side walls 21, a top surface 220, a second top surface 230, and at least a perforated coffee. The perforations 25 () are respectively penetrated through the wall surfaces of the two side walls 210, and the conductive terminals are inserted laterally. However, in other various embodiments, the perforations 250 can also be blind holes, and the conductive terminals 1〇〇 are inserted into the perforations 250 using high pressure air. The top surface 220 abuts one of the side walls and preferably has a 90 degree angle with the side wall 210. The other end of the top surface 220 is coupled to the second top surface 23 and the second top surface 230 is lower than the top surface 22A. Further, in the present embodiment, it is further included '31. The chamfers 310 are respectively disposed on the needle structure of the insulating body 2, and are cut into the same as shown in FIG. 2; when the needle structure is used, the adjacent corners can be used as the alignment of the cutting. The part is to facilitate the cutting of the tool. In the embodiment shown in Figures 2 and 3, the top surface is offset laterally. 5厘米。 The lateral width of the slabs of the slabs of the slabs of the slabs. M346169 • When the pin header structure is applied to an automated assembly device (not shown in green), the larger flat top surface 220 is more easily attracted by the nozzle/suction cup to increase assembly speed and be suitable for mass production. In addition, the material of the insulating body 2〇〇 is preferably a high-temperature and environmentally-friendly insulating material such as plastic, rubber or silicone rubber. / ^ Please also refer to FIG. 4, the insulative housing 2 further includes at least one gap 300 and at least one groove shed. The gap 3 is provided on the wall surface of the side wall 21, and the second top surface 230 is cut. In other words, the barrier: 3 径向 radial cutting sidewalls • 210 wall faces are equally spaced from the conductive terminals 100 described above. The recessed; jf shed is also disposed on the wall surface of the side wall 210 and vertically extends through the gap 3 〇〇. The depth of the recessed shed is preferably as deep as the depth of the gap 300. However, in other different embodiments, the depth of the shed can also be deeper or shallower than the yang: 3 〇〇 depth. In the present embodiment, the clearance 300 is longitudinally cut by the groove shed, and the gap _ is preferably five-corner at the upper and lower ends of the side (four) , to facilitate the cutting of the cutter. However, in other different embodiments, the _ 3θ θ shape at the upper and lower ends of the _ MO may also be rectangular or other different shapes. • As shown in ® 5a, the length of the two contact ends 110 after the conductive terminals 100 are bent is preferably equal to or greater than the length of the bottom surface of the ship 250 edge body 200. In other words, the contact end 110 must be longer than or equal to the degree of the insulation body 2 to the perforation 25 , for SMT or other assembly operations. However, in the example of the figure, the conductive terminal 1〇〇 The size, length or type can be changed depending on the layout (Lay〇ut) or function of the board (the diagram). In other words, when the circuit board is far away and needs to be short-circuited or path-oriented, the length of the guide 100 can be designed to be similar to the circuit board and the line for processing. In addition, in the embodiment, the two recessed sheds are further included, and each of the recesses 400 is respectively disposed on the side wall 21〇 in a concave shape. 9 M346169 This creation also provides a jumper device, as shown in Figure 6 and Figure 7. Jumper device, s circuit board 700 and pin header structure 2〇〇. The circuit board 7 described herein is a single panel, a double panel, a multilayer board or other integrated circuit board. The board has multiple signal pins _. The pin header structure includes at least one conductive terminal 100 and an insulative housing 200. The two ends of the conductive terminal (10) respectively have a contact end 11 〇, and the contact end 110 is respectively disposed corresponding to the signal connection (four) , for electrically coupling with the signal pin 600. The other structure of the pin header structure is as described above and will be described here. In the embodiment shown in FIG. 6 and FIG. 7, if the circuit board 700 that needs to achieve the jumper purpose is two pairs of lines, it can be correspondingly used with the 2piN pin header structure and the γ is matched, and the circuit board 7 The distance between each of the two signal pins 6 is preferably similar to the distance between the contact terminals 11 () of the conductive terminals 1GG. By attaching the top surface 220 of the larger area to the circuit board, and making each contact end 11 〇 and each signal pin _ responsive, the soldering operation can be directly performed. However, in the embodiment shown in Fig. 8, if the circuit board 7 is only connected to the line and a jumper is required, the pin arrangement can be used. Conversely, if there are 3 pairs of circuit boards that need to be jumpered, you can use the 3PIN pin header structure, and so on. It should be emphasized that the size of the conductive terminal 100 is changed from the distance between the contact terminals 11 and the distance between the pins 600. In addition, if the area of the top surface 220 of the pin header structure is sufficient for adsorption by the nozzle and facilitates automated assembly operations, the second top surface may not be provided. As shown in Fig. 8, the top surface 220 of the insulative housing 200 is a flat surface, and the top surface 220 having a flat surface is matched with the nozzle of the corresponding aperture size to improve the speed of automatic welding. The above description is only a preferred embodiment of the present invention and is not intended to limit the technical content of the original M346169. If any technical entity or component completed by another person is similar to the scope of the following patent application, or An equivalent change is considered to be within the scope of this patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a conventional pin header structure; FIG. 2 is an exploded view of the pin header structure of the present invention; FIG. 3 is a schematic view of another perspective of the insulative body; FIG. Figure 5a is a side view of the arrangement of the pin arrangement; Figure 5b is a view of another embodiment of Figure 5a; Figure 6 is an exploded view of the assembled circuit board of the arrangement of the pin arrangement; Figure 7 is a combination of Figure 6 FIG. 8 is a diagram showing another embodiment of the creation jumper device. [Main component symbol description] 100 conductive terminal 110 contact end 200 insulating body 210 side wall 220 top surface 230 first top surface 250 perforation 300 gap 310 chamfer 11 M346169 400 groove 600 signal pin 700 circuit board