M275019 八、新型說明: 【新型所屬之技術領域】 本創作關於一種充填式洗務塔之創新結構,尤指一種在底部增設一斜 板以及一組自動控制清洗裝置之洗滌塔。 【先前技術】 當前對於工業製程中所排放之廢氣係以填充物式洗滌塔(Pack T〇wer _ Scrubber)為技術基礎而衍伸出有逆流式洗滌塔(COUNTER - CURRENT SCRUUBER)及交叉流式洗滌塔(CROSS FLOW SCRUBBER)兩類設計。 在第一圖中揭露了一種典型的直立洗滌塔結構示意圖,而第二圖中揭 露了一種典型的交叉流式洗滌塔結構示意圖。其中塔體9丄側壁上具有一 個廢氣風管入口9 2,以將廢氣導入充填物洗滌塔内;利用一個循環泵9 3在洗滌塔内造成循環水溶液,並以喷嘴在塔體内部均勻將水溶液喷灑於 洗滌i合内與填充物充分混合造成能快速與迅速的氣體與液體產生接觸,進 φ 而達到氣溶於水,而使酸鹼氣體被水霧吸收,使乾淨的氣體自塔體頂端的 氣體出口 9 4排出,而水自塔體底部的排出口 9 5排出。 針對獨之酸性紐性魏、或錢就,均可對叙㈣之中和性 或溶劑做吸附,如第二圖所示設有—個加藥泵9 3 i將藥液加入循環 水中’將乾淨之氣體與雜或祕、或有齡廢麟人藥液分離。 上述之填充物洗滌塔經長時間運轉,會產生反應之污泥沉積於填充拔 底部9 6,需每隔-段間必f停機令王作人員進人設備⑽做清理與去除 作這疋十分麻煩費時的工作,不利於生產,實有待改良此一傳統充 M275019 填式洗滌塔之缺點。 【新型内容】 本創作主要目的係在提供—種底部具有斜板之充填式洗祕,改善洗 務塔水槽底部污泥沉積_,達到減少污泥沉積量,並延長其絲塔内部 保養周期。 本創作主要在洗條塔底部設置一斜板,並加入沖洗水液循環果將沖洗 水液導入斜板較高處,以及_氣動隔縣抽出沈積於斜板較低處之污泥。 經此達到紐塔内全自動清洗裝置,清除洗祕底部沈積污泥。 本創作之再一目的係在提供一種底部具有斜板之充填式洗滌塔,其中 底部的斜板係為可抽取式,以方便以手動清洗。 以下,將依據圖面所示之實施例而詳加說明本發明之結構特徵及操作 功效。 【實施方式】 請參見第三圖所示,係為本發明應用於直立式洗滌塔之結構示意圖, 其中充填式洗滌塔基本結構與第一圖所示之傳統直立式洗滌塔相同,於塔 體1 1上設有廢氣風管入口12、製造循環水溶液之泵1 3、氣體出口1 4及排水孔15,以達到廢氣之淨化排出功能。 本發明主要是在直立式洗滌塔之塔體1 1底部上設有一斜板17,並 增設了一沖洗水液循環泵18可將沖洗水液自斜板17較高上側面打入塔 體11底部;另在排水孔15以一氣動隔膜泵19抽出沈積於斜板17較 M275019 低處之污泥。 其中斜板17、沖洗水液循環泵18及氣動隔膜泵19管線構成了全 自動清洗裝置。而沖洗水液循環泵18管線接入塔體1 1内可依需要設有 高壓導流喷嘴181。 請參見第四圖所示,係為本發明應用於臥式洗滌塔之結構示意圖,其 中臥式洗滌塔基本結構與第二圖所示之傳統直立式洗滌塔相同,於塔體2 1上設有廢氣風管入口 2 2、製造循環水溶液之泵2 3 '加藥泵2 31、 氣體出口 2 4及排水孔2 5,以達到廢氣之淨化排出功能。 在此應用貫例中,主要是在臥式洗滌塔之塔體21底部上設有一斜板 2 7,並增設了一沖洗水液循環泵2 8可將沖洗水液自斜板2 7較高上側 面打入塔體21底部;另在排水孔2 5以一氣動隔膜泵2 9抽出沈積於斜 板2 7較低處之污泥。 其中斜板2 7、沖洗水液循環泵2 8及氣動隔膜泵2 9管線構成了全 自動清洗裝置。而沖洗水液循環泵2 8管線接入塔體21内可依需要設有 高壓導流喷嘴2 81。 在洗滌塔底部加裝之斜板17或2 7,廢氣處理所產生的累積污泥, 因斜板上之擾流作用而不易發生污泥凝結現象,並因重力(或其他水壓) 影響’污泥會往斜板低處(㈣區)移動、沈積。經细氣動隔膜果工9 或2 9動作,以抽出沈積於斜板低處(收集區)之污泥,以達到去除之效 果。 、 進者,洗滌塔之硬體設計中,廢氣進口濃度、種類與產生之污泥量有 一定之_,故可依其污泥生錢率,來規舰動崎泵之運轉週期及斜 M275019 板局低差 下表顯示了依據斜板設計不同及是否加裝導流噴嘴,分為幾種型藥 型式 斜板種類 氣動隔膜泵 V形斜板 斜板為兩片式,以V 字形方式向中間集中 收集。 有 低點式斜板 斜板為一體成型,以收 集口為低點,往外側升 南之。 有 兩壓導流型 斜板為兩片式,以v字 形方式向中間集中收 集。加裝高壓噴嘴使汙 泥向低點集中收集。 有 向壓導流噴嘴 無 有 適用範圍 >般鬆散狀污泥 '般鬆散狀污泥 黏祠狀之污泥 _ 進者,本創作在洗務塔底部的斜板,係被設計為可抽取式,以方便以 手動清洗。而斜板抽出之方向係自較高處向塔體外抽出,以防止污泥掉落。 以上本創似直立式视式_洗滌魏明,叫判並不僅以此二 種為限’但於洗祕底部增設—斜板及就裝置者,”本創作專利範圍 本=斜板清洗μ之操作,僅妹原㈣plc及硬财面修改即 可,不^成成本的暴増,但卻功效優越;尤其本創作所 洗裝置流程為全自動化防呆控制裝置、雙PLC、雙動力、雙控制切換,$ 8 M275019 對於高科技產業要求不停機維修作業下運轉相當便利。 【圖式簡單說明】 第一圖代表一種典型的直立洗條塔結構示意圖, 第二圖代表一種典型的交叉流式洗滌塔結構示意圖, 第三圖代表本發明應用於直立洗滌塔結構示意圖, 第四圖代表本發明應用於臥式洗滌塔結構示意圖。M275019 8. Description of the new type: [Technical field to which the new type belongs] This creation is about an innovative structure of a filling washing tower, especially a washing tower with a sloping plate at the bottom and a set of automatic control washing devices. [Previous technology] Currently, the exhaust gas discharged in the industrial process is based on a packed scrubber (Pack T〇wer _ Scrubber) as a technical basis, and has a counter-flow scrubber (COUNTER-CURRENT SCRUUBER) and a cross-flow scrubber. Two designs of CROSS FLOW SCRUBBER. A first schematic diagram of the structure of a typical upright washing tower is disclosed in the first figure, while a second schematic diagram of the structure of a typical cross-flow washing tower is disclosed. An exhaust air duct inlet 9 2 is provided on the side wall of the tower 9 to introduce the exhaust gas into the filling washing tower; a circulating pump 9 3 is used to create a circulating aqueous solution in the washing tower, and a nozzle is used to uniformly distribute the aqueous solution inside the tower. Sprayed in the washing chamber to fully mix with the filling material, which can cause rapid and rapid gas and liquid contact, and enter φ to achieve gas dissolution in water, so that the acid-base gas is absorbed by the water mist, so that the clean gas from the tower body The gas outlet 9 4 at the top is discharged, and water is discharged from the outlet 9 5 at the bottom of the tower. For the unique acidic nature of Weiwei or Qianjiu, it is possible to adsorb the neutralization or solvent of the syrup. As shown in the second figure, a dosing pump 9 3 i is added to the circulating water. The clean gas is separated from miscellaneous or secret or aged waste Lin human medicinal solution. After the above-mentioned packing washing tower is operated for a long time, the reaction sludge will be deposited on the bottom of the packing 9 6. It is necessary to stop the machine every-segment to make Wang Zuo personnel enter the equipment to do cleaning and removal. The troublesome and time-consuming work is not conducive to production, and the shortcomings of this traditional charging M275019 filling washing tower need to be improved. [New content] The main purpose of this creation is to provide a kind of filling washing secretion with inclined plate at the bottom, to improve the sludge deposition at the bottom of the washing tower sink, to reduce the amount of sludge deposition, and to extend the maintenance period of the interior of the silk tower. In this creation, a sloping plate is set at the bottom of the strip washing tower, and the flushing water liquid circulation fruit is added to introduce the flushing liquid to the higher part of the sloping plate, and the sludge deposited in the lower part of the sloping plate is extracted by pneumatic separation. After this, the automatic cleaning device in Newta is reached to remove the sludge deposited on the bottom of the washing secret. Another purpose of this creation is to provide a filling washing tower with a sloping plate at the bottom, where the sloping plate at the bottom is removable for easy manual cleaning. Hereinafter, the structural features and operating effects of the present invention will be described in detail based on the embodiments shown in the drawings. [Embodiment] Please refer to the third figure, which is a schematic diagram of the structure of the present invention applied to a vertical washing tower, wherein the basic structure of the filling type washing tower is the same as the traditional vertical washing tower shown in the first figure 11 is provided with an exhaust air pipe inlet 12, a pump 1 for manufacturing a circulating aqueous solution 1 3, a gas outlet 14 and a drainage hole 15 to achieve the purification and discharge function of the exhaust gas. The present invention is mainly provided with a sloping plate 17 on the bottom of the tower body 11 of the upright washing tower, and a flushing water liquid circulation pump 18 is added to flush the flushing water from the upper side of the sloping plate 17 into the tower body 11 At the bottom, a pneumatic diaphragm pump 19 is used at the drainage hole 15 to extract the sludge deposited on the inclined plate 17 lower than M275019. Among them, the sloping plate 17, the flushing water liquid circulation pump 18 and the pneumatic diaphragm pump 19 constitute a fully automatic cleaning device. Whereas, the pipeline of the flushing water-liquid circulation pump 18 is connected to the tower 11 and a high-pressure diversion nozzle 181 may be provided as required. Please refer to the fourth diagram, which is a schematic diagram of the structure of the present invention applied to a horizontal washing tower. The basic structure of the horizontal washing tower is the same as the traditional vertical washing tower shown in the second diagram. There is an exhaust pipe inlet 2 2. A pump for manufacturing a circulating aqueous solution 2 3 'dosing pump 2 31, a gas outlet 24 and a drainage hole 25 to achieve the purification and discharge function of the exhaust gas. In this application example, a swash plate 2 7 is mainly provided on the bottom of the tower body 21 of the horizontal washing tower, and a flushing water liquid circulation pump 2 8 is added to raise the flushing water liquid from the swash plate 2 7 to a higher level. The upper side is driven into the bottom of the tower body 21; in addition, a pneumatic diaphragm pump 2 9 is used at the drainage hole 25 to extract the sludge deposited on the lower part of the inclined plate 27. Among them, the swash plate 27, the flushing water liquid circulation pump 28, and the pneumatic diaphragm pump 29 line form a fully automatic cleaning device. Whereas the flushing water-liquid circulation pump 28 and the pipeline are connected to the tower body 21, a high-pressure diversion nozzle 2 81 may be provided as required. The slant plate 17 or 27 is installed at the bottom of the washing tower. The accumulated sludge generated by the waste gas treatment is not prone to sludge condensation due to the turbulent effect of the slant plate and is affected by gravity (or other water pressure). The sludge will move to the lower part of the sloping plate (sloping area) and deposit. The fine pneumatic diaphragm fruit worker 9 or 2 9 moves to extract the sludge deposited in the lower part (collection area) of the inclined plate to achieve the effect of removal. In the design of the hardware of the washing tower, there is a certain amount of waste gas inlet concentration, type, and amount of sludge produced. Therefore, the operating cycle and slant M275019 of the ship moving pump can be regulated according to its sludge earning rate. Board low difference The following table shows the different design of the swash plate and whether or not a diversion nozzle is installed. There are several types of medicine. Swash plate type. Pneumatic diaphragm pump V-shaped swash plate The swash plate is a two-piece type. Collected in the middle. There are low-point sloping plates. The sloping plates are integrally formed, with the collecting port as the low point and rising southward. There are two pressure diversion type swash plates, which are two-piece type, and are collected centrally in a V shape. Install high-pressure nozzles to collect sludge to a low point. Is the pressure-directed diversion nozzle applicable? ≫ Normally loose sludge, 'like loose sludge, sticky temple-like sludge _ Jin Zhe, the sloping plate at the bottom of the washing tower is designed to be extractable. For easy manual cleaning. The sloping plate is drawn out from a higher position to the outside of the tower to prevent the sludge from falling. The above original creation looks like an upright visual _ washing Wei Ming, not only is it limited to these two types, but the addition of a sloping plate and a device at the bottom of the washing secret, "The scope of this patent for creation = swash plate cleaning μ The operation can be modified only by the original PLC and the hard money. It does not cause a cost rush, but it has superior efficiency. In particular, the process of the device washed by this creation is a fully automated foolproof control device, dual PLC, dual power, and dual control. Switch, $ 8 M275019 It is quite convenient for high-tech industries to require non-stop maintenance operations. [Schematic description] The first picture represents a typical vertical bar washing tower structure, and the second picture represents a typical cross-flow washing The schematic diagram of the structure of the tower, the third diagram represents the structure of the present invention applied to the vertical washing tower, the fourth diagram represents the structure of the present invention applied to the horizontal washing tower.
【主要元件符號說明】 1 1、2 1.........塔體 1 2、2 2.........廢氣風管入口 1 3、2 3.........水溶液循環泵 2 3 1.........加藥泵 1 4、2 4.........氣體出口 1 5、2 5.........排水孔 1 7、2 7··……斜板 18、2 8.........沖洗水液循環泵 1 8 1、2 8 1.........高壓導流喷嘴 1 9、2 9.........氣動隔膜泵[Description of Symbols of Main Components] 1 1, 2 1 ......... Tower body 1 2, 2 2 ......... Exhaust air duct inlet 1 3, 2 3 ..... .... Aqueous solution circulation pump 2 3 1 ......... Dosing pump 1 4, 2 4 ......... Gas outlet 1 5, 2 5 ....... ..Drain holes 1 7, 2 7 ......... Inclined plates 18, 2 8 ......... Flushing water liquid circulation pumps 1 8 1, 2 8 1 ......... High pressure Diversion Nozzle 1 9, 2 9 ......... Pneumatic diaphragm pump