TWM254445U

TWM254445U - Wire arranging and retrieving machine

Info

Publication number: TWM254445U
Application number: TW93200994U
Authority: TW
Inventors: Wen-Bai Lin; Jia-Wan Chen
Original assignee: Hu Yin Machinery Co Ltd
Priority date: 2004-01-19
Filing date: 2004-01-19
Publication date: 2005-01-01

Description

M254445 四、創作說明（1) 【創作所屬之技術領域】一種排收線機，用以提供適當的張力，係可使連續線材的捲收，達到均勻平整的效果，本創作尤指一種具有張力控制機構、排線機構以及收線機構的排收線機，藉由張力控制機構及排、收線機構的作動，可使線材捲收4 最好的效果。【先知技術】M254445 IV. Creation Instructions (1) [Technical Field of Creation] A type of take-up and rewinding machine is used to provide appropriate tension, which enables the continuous winding of the wire to achieve a uniform and even effect. This creation is particularly a tension The control mechanism, the wire routing mechanism and the wire winding and retracting machine can make the wire coil 4 with the best effect by the action of the tension control mechanism and the wire winding and retracting mechanism. [Prophetic Technology]

按，連續線材的收線一般係以捲收的方式進行，例如鋼線、，鉛線或其它合金的金屬線等，習用的捲收模組，償將抽製好的連續線材，經由數道的伸線輪進行伸線的過程，使抽製完成的連續線材得以在伸展且成型至適當外炉後，被捲收於收線輪，然後再成卷的出貨；又，ς = 時，連續線材可有效的捲收於適當外徑的收線輪=通展線的過程中，會再使連續線材通過伸線眼模，冑賴 :模作用丄使通過後的連續線材即能產生適當的‘度及韓住，以配合收線輪的外徑，通過伸線眼模後的連 :被捲收於收線輪，然而，此種習知的收線方式、，、仍存名著許多極待解決的問題·· 存名 (1) 習用的收線輪係呈Η字型，其捲收的使連續線材可於收線輪么座生左右的移動，以使連續線材產生 ί = ，然而此種習知的收線結果常會見又又重疊或排列凌亂的情況。 (2) H子型的收線輪的最左端及最右端，於收線時無法In general, the winding of continuous wire is generally carried out in the form of winding, such as steel wire, lead wire or other alloy metal wire, etc. The conventional winding module compensates the drawn continuous wire through several channels. The drawing process of the wire drawing wheel is performed, so that the drawn continuous wire can be drawn into the take-up wheel after being stretched and formed into an appropriate outer furnace, and then shipped out in a roll; The continuous wire can be effectively wound in the process of the take-up wheel with the appropriate outer diameter = the unwinding process, the continuous wire will be passed through the wire drawing eye mold, 胄 :: the role of the mold, so that the continuous wire after passing can produce appropriate In order to match the outer diameter of the take-up wheel, it is connected to the take-up wheel after being stretched through the eye pattern. However, many of this well-known conventional take-up methods are still well-known. Problems to be solved ... (1) The conventional take-up reel is in a zigzag shape, and its winding allows the continuous wire to move around the take-up reel, so that the continuous wire produces ί =, However, as a result of this kind of conventional winding, it is often seen that they are overlapping or disorderly. (2) The leftmost and rightmost ends of the H-type take-up wheel, which cannot

第5頁 M254445 四、創作說明（2) 排線整齊，故捲收時，往往會造成連續線材的累積，因而造成凸起凹陷。 ' (3 )捲收的過程中，收線輪上連續線材的累積，會告成線材張力不斷的變化，若張力無法隨時調^ 乂則張力變小時，會造成線材的捲收鬆散，張= 大時’又可能因蹦緊而斷線，尤其在捲收線徑極為纖細的線材時，此一缺失最可能產生。【新型内容】有鑑於上述種種問題，本創作者針對問究及Π，其主要的目的在於提供-種可因應線：捲Π 化；本創作的另一目的在於提供一種可將捲收；排列的收線輪，以使線材的捲收效果達到最佳化。正為了 =善上述的種種缺點，本創作採用的方法如下. ⑴構中的排線滾珠螺桿的作動獨達分開，排線滾珠螺桿單獨利 :首=月達來控制，並可依伸線的速度、線材以可::二2線的速度計算出相互間的關係式，並以 Μ 式控制器PLC (programable Logic 並配合，服馬達的速度就能相互計成兩邊具有斜度’並控制 M254445 、創作說明（3) (3)將伸線、排線、收線相關之參數輸入至可程式控制器PLC (Programable Logic Controller)，使其能配合各種不同的線材、線徑、收排線速度之使用。本創作排收線機，其包括一伸線機構、一張力控制機構、一排線機構、以及一組收線機構所構成，該收線機構並裝°又有收線輪’用以捲收伸線後的線材；本創作排收Page 5 M254445 4. Creation Instructions (2) The wires are neatly arranged, so when winding up, it will often cause the accumulation of continuous wires, which will cause bumps and depressions. '(3) During the winding process, the accumulation of continuous wire on the take-up wheel will cause the tension of the wire to change continuously. If the tension cannot be adjusted at any time ^ 乂, the tension becomes small, which will cause the winding of the wire to become loose, Zhang = large Time 'may also be broken due to bouncing tightly, especially when winding up a very thin wire, this deficiency is most likely to occur. [New content] In view of the above-mentioned problems, the author's main purpose for inquiry and Π is to provide-a kind of response line: scroll Π; another purpose of this creation is to provide a foldable; arrange Take-up wheel to optimize the winding effect of the wire. In order to = improve the above-mentioned shortcomings, the method used in this creation is as follows. The action of the line ball screw in the structure is separated separately, and the line ball screw is individually beneficial: the first = Yueda to control, and can be based on the extension The speed and the wire can be calculated with the speed of 2: 2 and the speed of the two wires, and with the M-type controller PLC (programable Logic and cooperation, the speed of the service motor can be calculated as a slope on both sides' and control M254445 3. Creation instructions (3) (3) Input the parameters related to the extension, wiring, and take-up to the programmable controller (Programable Logic Controller), so that it can cooperate with various wire materials, wire diameters, and take-up and delivery speeds. This creative line-rewinding machine is composed of a line-drawing mechanism, a force control mechanism, a line-rewinding mechanism, and a group of line-rewinding mechanisms. The wire after winding the stretch line;

線1 ’主要係可於伸線的過程中，提供適當的張力調整及補侦’使線材於捲收前的伸線過程，可受到適當的張力控制’以使收線機構捲收時，不會因張力不斷的變化，而產生捲收過鬆或過緊的情況；又，收線輪的設計，係可使連續線材的捲收，達到均勻平整的效果。為讓本創作之上述和其他目的、特徵、和優點能更明顯易懂，下文特舉一較佳實施例，並配合所附圖式，作詳細說明如下。【實施方式】Thread 1 is mainly used to provide proper tension adjustment and supplementary detection during the process of drawing the wire, so that the process of drawing the wire before winding can be controlled by appropriate tension. Due to the constant change of tension, the winding is too loose or too tight; the design of the take-up wheel enables the continuous winding of the wire to achieve a uniform and even effect. In order to make the above and other objects, features, and advantages of this creation more comprehensible, a preferred embodiment is given below, and described in detail with the accompanying drawings. [Embodiment]

敬明參閱「第1圖」，圖中所示係為本創作排收線機中的伸線機構1 〇 1，其主要係由複數個伸線塔輪及複數個伸線眼模所組成，如圖中所示，其係包括有第一伸線塔輪 ion、第二伸線塔輪1012、第三伸線塔輪1〇13、第四伸線塔輪1014、第五伸線塔輪1〇15、第一伸線眼模1〇16、第二伸線眼模1 0 1 7以及第三伸線眼模丨〇丨8所組成，其中，第一伸線眼模1 0 1 6係裝置於第一伸線塔輪1 〇 11以及第二伸線塔輪1012之間；第二伸線眼模1〇13係裝置於第三伸線塔輪Please refer to "Figure 1". The picture shows the drawing mechanism 1 010 in the creative draw-winding machine, which is mainly composed of multiple drawing tower wheels and drawing eyes. As shown in the figure, the system includes a first wire drawing tower ion, a second wire drawing tower 1012, a third wire drawing tower 1013, a fourth wire drawing tower 1014, and a fifth wire drawing tower 1 〇15, the first stretch eye pattern 1016, the second stretch eye pattern 1 0 1 7 and the third stretch eye pattern 丨〇丨 8, wherein the first stretch eye pattern 1 0 1 6 series It is installed between the first wire drawing tower wheel 1011 and the second wire drawing tower wheel 1012; the second wire drawing eye mold 1013 is installed in the third wire drawing tower wheel

第7頁 M254445 四、創作說明（4) 1 0 1 3以及第四伸線塔輪1 0 1 4之間；第三伸線眼模丨〇丨8則裝置於第四伸線i合輪1 〇 14及第五伸線塔輪之間；又，伸線眼模為一種鑽石眼模（Diamond Drawing Dies)，適用於伸拉金屬條及金屬線材，其係可使通過的線材產生一定的外徑。敬请參閱「第2圖」，圖中所示係為本創作排收線機 1 0中的張力控制機構1 〇 2、排線機構1 〇 3及收線機構1 〇 4 ; 如圖所示，張力控制機構1〇2(請參照「第3圖」主要係包括一偏心輪1021、一搖桿1 022、第一導線輪1〇23、配重塊 1 024、第二導線輪1〇25、第三導線輪1〇26及一磁性線性進階控制器1 027，其中，搖桿1 022的一端係與偏心輪1〇21相互活動框設’配動塊丨024則裝置於搖桿1〇22的另一端，又，磁性線性進階控制器1 027則裝置於相近於偏心輪1〇21 的適當距離處；請參閱圖中所示的排線機構丨〇3，复係由排線滾珠螺桿1〇31及排線導輪1 032組成，排線滾珠螺桿 1031係可由伺服馬達1 033帶動，當排線滾珠螺桿““轉時’可連動排線導輪1 032產生往復式的位移，用以控制線材20於被捲放時的排列；請參閱圖中所示的收線機構、、 104 ’其主要係由—驅動馬達（圖中未示）軸1041，此收線轉軸1041可供梦机,± 深轉Page 7 M254445 IV. Creation instructions (4) 1 0 1 3 and the fourth stretch line tower wheel 1 0 1 4; the third stretch line eye mold 丨〇丨 8 is installed in the fourth stretch line i wheel 1 〇14 and the fifth wire drawing tower wheel; and the wire drawing eye mold is a diamond drawing die (Diamond Drawing Dies), which is suitable for drawing metal bars and metal wires, which can make the passing wire produce a certain external path. Please refer to "Figure 2", the picture shows the tension control mechanism 10, the thread winding mechanism 1 〇3, and the thread winding mechanism 10 in the creative thread retractor 10; as shown in the figure The tension control mechanism 102 (refer to "Figure 3") mainly includes an eccentric wheel 1021, a rocker 1 022, a first wire wheel 1023, a weight block 1 024, and a second wire wheel 1025. 3rd wire wheel 1026 and a magnetic linear advanced controller 1 027, wherein one end of the rocker 1 022 and the eccentric wheel 1021 are movable with each other to frame a 'matching block' 024, which is installed on the rocker 1 The other end of 〇22, and the magnetic linear advanced controller 1 027 is installed at an appropriate distance close to the eccentric wheel 1021. Please refer to the wiring mechanism shown in the figure. The ball screw 1031 and the cable guide wheel 1 032 are composed. The cable ball screw 1031 can be driven by a servo motor 1 033. When the cable ball screw "turns", it can be connected with the cable guide wheel 1 032 to produce a reciprocating displacement. , Used to control the arrangement of the wire 20 when it is unrolled; please refer to the take-up mechanism shown in the figure, 104 ′, which is mainly driven by—the drive motor Not shown) the shaft 1041, the shaft 1041 for receiving line dream machine, turn deep ±

產生轉動，以達到收線的目的。、J :第4圖」’圖中所示係為本創作排收線機力栌制‘構二V列其係為各機構連結後的作動情況，張力控制機構1G2#對應裝置於伸線機構1G1的後端排^Generate rotation to achieve the purpose of closing the line. ", J: Figure 4" The picture shown in the figure is for the creation of the thread collection mechanism. The second row of the column is the operation of the agencies after the connection. The tension control mechanism 1G2 # is installed in the thread drawing mechanism. 1G1 rear row ^

M254445 四、創作說明（5)M254445 Fourth, creation instructions (5)

構1 0 3係對應裝置於張力控制機機構1 〇 2後方，收線機構 1 0 4則對應裝置於排線機構1 〇 3的後端，收線機構1 〇 4並裝設有一收線輪1 0 4 2，用以捲收伸線後的線材2 〇 ;如圖所示，連續的線材20依序經過各伸線塔輪及伸線眼模後，會到達最後一道伸線眼模（本實施例為第三伸線眼模1〇18)以使線材20的線徑縮小至所需要的尺寸及產生適當的外徑，再經由張力控制機構1 〇 2提供適當的張力控制，使線材2 〇到達排線機構1 0 3，接著再藉由排線機構丨〇 3的排線導輪 1 0 3 2的位移作動，使線材2 〇能被平整被捲收於收線機構 1 0 4中收線輪1 〇 4 2。The structure 103 is corresponding to the device behind the tension control mechanism 10, and the thread take-up mechanism 104 is corresponding to the rear end of the cable take-up mechanism 103. The take-up mechanism 104 is equipped with a take-up wheel. 1 0 4 2 is used to wind up the stretched wire 2 0; as shown in the figure, the continuous wire 20 passes through the stretched tower wheels and the stretched eye molds in order, and will reach the last stretched eye mold ( This embodiment is the third stretching eye mold (1018) to reduce the wire diameter of the wire 20 to the required size and produce an appropriate outer diameter, and then provide appropriate tension control through the tension control mechanism 102 to make the wire 2 〇 arrives at the threading mechanism 1 0 3, and then moves by the displacement of the threading guide wheel 1 0 3 2 of the threading mechanism 3, so that the wire 2 can be flattened and wound up in the thread winding mechanism 1 0 4 In the winding line 1 042.

如圖中所示’張力控制機構丨〇 2係安裝在最後一道伸線眼模（實施例為第三伸線眼模丨〇丨8 )的後面，即將伸線完成後的線材20通過張力控制機構丨02，其張力控制的方法是在線材20上施加一定的重力，使線材2〇因重力的關係而產生下垂，利用下垂距離的深度來調整收線輪1〇42的轉速’避免收線時的速度，與伸線機構丨〇1傳過來的線材2〇的速度不一致；例如，收線的速度太慢會造成線材2〇太鬆，而產生排線的凌亂，收線的速度太快會使線材2 〇太緊，而造成線材20被拉斷；另，張力控制機構1〇2施加的重力大小’舄在線材2 〇所能承受的降伏應力以内，避免線材2 〇党到張力後產生塑性變形。當線材20受到張力控制機構1〇2的重力後會往下垂一疋的深度，假设此一深度為y，將此深度設定為允許的最大下垂/米度，則可計算出搖桿1 〇 2 2的最大旋轉角度；搖桿As shown in the figure, 'tension control mechanism 丨〇2 is installed behind the last stretch eyelet (in the embodiment, the third stretch eyelet 丨〇丨 8), and the wire 20 after the completion of the stretch is controlled by tension. Mechanism 丨 02, the method of controlling tension is to apply a certain gravity on the wire 20 to cause the wire 20 to sag due to the relationship of gravity, and use the depth of the sag distance to adjust the rotation speed of the take-up wheel 1042 to avoid winding. The speed at this time is not consistent with the speed of the wire 20 transmitted from the wire drawing mechanism 〇〇1; for example, if the speed of taking up the wire is too slow, it will cause the wire 20 to be too loose, and the wiring will be disordered and the speed of taking up the wire too fast The wire 20 will be too tight, and the wire 20 will be pulled off. In addition, the amount of gravity applied by the tension control mechanism 102 will be within the undulating stress that the wire 2 can withstand, so as to avoid the wire 20 to reach the tension. Produce plastic deformation. When the wire 20 receives the gravity of the tension control mechanism 102, it will sag a depth, assuming this depth is y, and setting this depth to the maximum allowable sag / meter, the rocker 1 〇 2 2 can be calculated Maximum rotation angle; joystick

第9頁 M254445 四、創作說明（6) 1022兩端的第一導線輪1〇23及配重塊1024會隨著搖桿1〇22 的偏轉產生上、下對應的偏轉角度，又，當線材2〇的張力改變時，搖桿1 022會驅使偏心輪1〇 21偏轉，此時，利用偏心輪1 〇 2 1與磁性線性進階控制器1 〇 2 7之間距離的改變，將線材2 0的張力大小，轉換成可控制收線機構丨〇 4的驅動馬達之轉速’利用驅動馬達的轉速來控制線材2 〇的張力。再凊參照「第4圖」中所示，排線機構1 〇 3包含伺服馬達 1 0 3 3、排線滾珠螺桿1 〇 3 1及排線導輪1 3 0 2 ;排線機構1 〇 3Page 9 M254445 IV. Creation Instructions (6) The first wire wheel 1023 and counterweight 1024 at both ends of 1022 will generate the corresponding deflection angles up and down with the deflection of the joystick 1022. Also, when the wire 2 When the tension of 〇 changes, the rocker 1 022 will drive the eccentric wheel 1021 to deflect. At this time, the change of the distance between the eccentric wheel 1 021 and the magnetic linear advanced controller 1 〇 2 7 will be used to change the wire 2 0 The amount of tension is converted into a controllable speed of the drive motor of the take-up mechanism. The speed of the drive motor is used to control the tension of the wire. Referring again to the "Fig. 4", the cable routing mechanism 103 includes a servo motor 103, the cable rolling ball screw 1 03, and the cable guide wheel 1302; the cable routing mechanism 103

是將由張力控制機構1 〇2傳來的線材20掛在排線導輪丨〇32 上，而排線導輪1 〇 3 2係可依循著排線滾珠螺桿丨〇 3丨的轉動而產生左、右的位移，又，排線滾珠螺桿丨〇 3丨係由伺服馬達1 0 3 3 7驅動，亦即利用排線滾珠螺桿丨〇 3丨來達到控制線材20往復依序排列的目的；又，其位移的位置係可應用一 2限開關及程式（圖中未示）來控制其位移的極限位置。請參照「第4圖」中所示，收線機構丨〇4，其主要包括收線轉軸1041_及收線輪1〇42，其中收線轉軸1〇41由驅動馬達 (圖中未示）帶動；收線時，收線的速度係配合伸線的速度，同時利用張力控制機構1〇2的作動調整張力；又，排線的速度，係配合收線轉軸1〇41旋轉一圈、移動一個線徑的距離，如此可將伸線完成的線材整齊的捲收於收線輪 + πI二閱「第5圖」，圖中所示係為本創作排收線機1 0 的收線輪1〇42，其側緣上設置有一夾線用的夾線，以供線頭夾置使用，如圖中所示，此收線輪兩 M254445 曰、創作說明（7) 邊係形成適當的斜廣， ^ ( f ^ ^ ^ ^ ^ ^ ^ ^ ± ^ ^ 斷線材）。形成直角，易因磨擦而拉再明參照「第6圖广「胃8 _ H # 作排收線機於收線作業時的參數言"方圖中所，係為本創供參考。為使收線作業能夠；線；：以揭露以 -些已知的參數作為計算的依據，==式必需配合 (1)收線輪1042尺寸的輪人古、+ ., 作輸入，利用可程式控制器 ^要的參數分別為N1、Ν2、⑽及以。The wire 20 transmitted from the tension control mechanism 102 is hung on the wire guide roller 丨〇32, and the wire guide roller 〇3 2 can generate the left according to the rotation of the wire ball screw 丨〇3 丨The displacement of the right and the right, and the line ball screw 丨〇3 丨 is driven by a servo motor 1 0 3 37, that is, the use of the line ball screw 丨〇3 丨 to achieve the purpose of controlling the wire 20 reciprocating and sequential arrangement; The position of its displacement can be controlled by a 2 limit switch and a program (not shown) to control the limit position of its displacement. Please refer to the "Figure 4", the take-up mechanism 丨〇4, which mainly includes the take-up shaft 1041_ and take-up wheel 1042, of which the take-up shaft 1041 by the drive motor (not shown) Driven; when the thread is taken up, the speed of the take-up is matched with the speed of the thread extension, and the tension is adjusted by the operation of the tension control mechanism 102; and the speed of the thread is coordinated with the take-up shaft 1041 to rotate once and move A distance of wire diameter, so that the finished wire can be neatly rolled up on the take-up reel + πI. See the "figure 5". The picture shows the take-up reel of the creative line take-up reel 1 0 1042, the side edge is provided with a thread clamp for thread clamping, as shown in the figure, the two take-up wheels M254445, the creation instructions (7) the side system forms an appropriate bevel Canton, ^ (f ^ ^ ^ ^ ^ ^ ^ ^ ± ^ ^ broken wire). It forms a right angle, and is easy to pull due to friction. Refer to "Figure 6" "Stomach 8 _ H # The parameter description of the line drawing and closing machine when taking up the line" is shown in the square chart for reference. Enabling the take-up operation; Line ;: Based on the disclosure of some known parameters as the basis for calculation, the == formula must cooperate with (1) the take-up wheel 1042 size of the wheel man ancient, +., As an input, using a programmable The parameters required by the controller are N1, N2, ⑽, and.

為基準面至收線軸的第一個排線位置 Ν2為基準面至收線軸的最後的排線位置 Ν 3 為收線軸的角度 Ν 4 為收線軸的内徑 (2)輸入最後伸線完成的線徑dThe first line position N2 from the reference plane to the take-up shaft is the last line position N3 from the reference plane to the take-up shaft N 3 is the angle of the take-up shaft N 4 is the inner diameter of the take-up shaft (2) Wire diameter d

由於計算時，線徑是以理想狀況來推導，在使時伸線眼模會產生磨耗，而收線轉軸的驅動馬的轉速也可能會有誤差，排線時線材是在受張力的情況下’當張力消失時，線徑會增加，以上種種原因多會造成排線時的誤差，為改善這些誤差，因此在排線滾珠螺桿的伺服馬達的速度控制，增加一可作調整的輸入值，當排線不順時，可利用此值來調整排線速度，使之更加精確。 (3 )輸入最後一個眼模伸線後的伸線速度（ν ) (4)輸入排線間隔的距離N5Because the wire diameter is deduced from ideal conditions during calculation, the wire drawing mode will cause abrasion, and the rotation speed of the driving horse of the take-up reel may also have errors. The wire is under tension when wiring. 'When the tension disappears, the diameter of the wire will increase. Many of the above reasons will cause errors in the wiring. In order to improve these errors, an adjustable input value is added to the speed control of the servo motor of the wire ball screw. When the cable is not smooth, you can use this value to adjust the cable speed to make it more accurate. (3) Enter the stretching speed (ν) after the last eye mold stretch (4) Enter the distance N5

第11頁 M254445 創作說明（8) 若採用鬆排列則可依線材要求，自a 若採用緊密排列，則N5為收線2輪入線裎。眼模伸線後的直徑。 Ί彳！ ’即最後 (5 )排線在收線輪兩端：開始時，將線材繞在收線輪旁的定動時排線滾珠螺桿會將線材帶郤後，當啟材由左邊開始往右邊排列 ^位置，當線列)時，到達最終位置時，==往左邊排位移的增加量X可由既定的程序，因此每次 (6)收線輪的轉速與排線移動速度的關出來。 H後則可 I母一條線整齊的排列（即每一條ζ. 排列，其節距等於線徑），、、、' 緊接著 J線輪馬達每旋轉一圈排線移動由線徑與排線滾珠螺圈數每-條線以Λ 的朗距計算出來· 悚踝以—疋的距離Ν5排列收線輪馬達每旋轉— ，隔的距離和排線可由關係式計算出來。的卽距之間的 i i i.終點位置的控制 ;^列到終點時若移動的距離超過的伤罢必移動量大於線徑時，蔣教的位置移動到極限位置。字移動 2·，剩餘的移動量小於線徑移動量將其轉換成為角度後，再野角的第12頁 M254445 、創作說明（9) ί Ϊ :,線徑的位移量’作為極限位置，將由上所述可4位置移動到下一個極限位置。 . , i I排彳文、線設備係利用張力批在丨）田整伸線時的線材張力 j用張力控制結構调配合；又，其收線栌、* :、又及收線的速度能相互別驅動排線結構的‘複二二=式，係以兩個獨立的馬達分者之間；=收線結構的收線轉圈，排線滚珠螺桿則恰心材繞在收線輪上-被平整的捲收於收缘钤， j徑的距離，使線材可 :到作排收線機其據以實施後，至少可產生下列數項優 (ο 以可程式控制器PLC (Programabie L〇gic =ΐ ί 滾珠螺桿的伺服馬達的速度就月匕相互配合，使得排線能夠整齊。 ⑵=配合各種不同的線材、線徑、伸線速度及收線 (3)以張力控制機構作伸線及收線時線材張力的調整及補償，可確保捲收線材時的整齊，及防止斷線的發生。 (4 )收線輪的斜度設計，可防止線材被扯斷。綜合以上所述’本創作排收線機其據以實施後，確實達到提供-種可因應線材捲收時的張力變化作調整及補第13頁 M254445Page 11 M254445 Creative Instructions (8) If the loose arrangement is used, it can be based on the requirements of the wire. From a, if the tight arrangement is used, N5 is the take-up 2 rounds. Eye mold diameter after stretching. Huh! 'That is, the last (5) cable is wound at both ends of the take-up wheel: At the beginning, when the wire is wound next to the take-up wheel, the cable ball screw will bring the wire back, and when the starting material is arranged from the left to the right ^ Position, when the line array), when reaching the final position, == the increase in displacement to the left row X can be determined by the established program, so each time (6) the speed of the take-up wheel and the moving speed of the line are closed. After H, I can arrange a line neatly (ie each ζ. Arrangement, the pitch of which is equal to the wire diameter) ,,,, and ', followed by the J wire wheel motor each time the wire is moved by the wire diameter and wire The number of ball turns is calculated with a long distance of Λ per line. The ankle is arranged at a distance of 疋 5 for each rotation of the take-up wheel motor. The distance and the line can be calculated from the relationship. I. I. Control of the end position; if the distance moved by the column to the end point exceeds the injury, the movement amount is greater than the wire diameter, the position of Jiang Jiao moves to the extreme position. Word shift 2 ·, the remaining amount of movement is less than the wire diameter movement amount and converted it into an angle, then the wild angle page 12 M254445, creative instructions (9),: The displacement of the wire diameter 'as the limit position, will be from the above The 4 position can be moved to the next extreme position. ., i I line of text, line equipment is used in tension batches 丨) in the field to stretch the wire tension j with a tension control structure to adjust the coordination; and its take-up 栌, * :, and take-up speed can The “complex two = two” type that drives the cable structure separately, is between two independent motors; = the winding circle of the winding structure, and the winding ball screw is wound on the winding wheel exactly The flat coil is wound at the closing edge, the distance of the j diameter, so that the wire can be: After it is implemented as a wire-rewinding machine, it can produce at least the following several advantages (ο Programmie Controller PLC (Programabie L〇gic) = ΐ ί The speed of the ball screw's servo motors cooperate with each other to make the cable tidy. ⑵ = Cooperate with a variety of different wire materials, wire diameters, wire drawing speeds and take-up (3) The tension control mechanism is used for wire drawing and The adjustment and compensation of the tension of the wire during winding can ensure the neatness when winding the wire and prevent the occurrence of disconnection. (4) The slope design of the take-up wheel can prevent the wire from being torn. Based on the above-mentioned 'this After the creation and production of the wire reeling machine is implemented, it has indeed achieved the provision of a kind of wire coil Change of tension adjustment and complement Page 13 M254445

M254445 圖式簡單說明第1圖，係為本創作排第2圖，係為本創作排第3圖，係為本創作排第4圖，係為本創作排第5圖，係為收線輪之第6圖，係為收線輪之第7圖，係為收線輪之第8圖，係為收線輪之【圖式符號說明】 10 排線機 101 伸線機構 1011 第一一伸線塔輪 1012 第二伸線塔輪 1013 第二伸線塔輪 1014 第四伸線塔輪 1015 第五伸線塔輪 1016 第一一伸線眼模 1017 第伸線眼模 1018 第 -—· 伸線眼模 102 張力控制機構 1021 偏心輪 1022 搖桿 1023 第一導線輪 1024 配重塊M254445 Schematic description of the first picture, which is the second picture of the creative row, the third picture of the creative row, the fourth picture of the creative row, the fifth picture of the creative row, and the take-up wheel The 6th picture is the 7th picture of the take-up wheel, the 8th picture of the take-up wheel, and the [illustration of the symbol of the take-up wheel] Wire tower 1012 second wire tower 1013 second wire tower 1014 fourth wire tower 1015 fifth wire tower 1016 first wire eyelet 1017 first wire eyelet 1018 first --- Stretching eye mold 102 Tension control mechanism 1021 Eccentric wheel 1022 Rocker 1023 First wire wheel 1024 Counterweight

第15頁 M254445Page 15 M254445

第16頁圖式簡單說明 1025 第二導線輪 1026 第二導線輪 1027 磁性線性進階控制器 103 排線機構 1031 排線滾珠螺桿 1032 排線導輪 1033 饲服馬達 104 收線機構 1041 收線轉軸 1042 收線輪 20 線材 N1 為基準面至收線軸的第一個排線位置 N2 為基準面至收線軸的最後的排線位置 N3 為收線轴的角度 N4 為收線轴的内徑 N5 排線間隔的距離 d 收線後的線徑 X 位移的增加Simple illustration on page 16 1025 Second wire wheel 1026 Second wire wheel 1027 Magnetic linear advanced controller 103 Wire guide mechanism 1031 Wire guide ball screw 1032 Wire guide 1033 Feeding motor 104 Wire take-up mechanism 1041 Wire take-up shaft 1042 Take-up wheel 20 Wire N1 is the reference line to the first position of the take-up shaft N2 is the reference line to the last position of the take-up shaft N3 is the angle of the take-up shaft N4 is the inner diameter of the take-up shaft N5 The distance d of the line spacing, the increase of the diameter X displacement after the winding

Claims

M254445M254445

1 ·種排收線機，用以提供適當的張力，使一連續的線材可被捲收’其包括·· έ纟且排線機構’由複數個伸線塔輪及複數個伸線眼、所組成’可使該連續線材，經由該展線塔輪展線後， V引通過該伸線眼模； —組張力控制機構，對應裝置於該該排線機構的後各山 I 、’比一偏心導輪、一搖桿、複數個導線輪及一磁性線欧進，，制器所組成，該搖桿係偏心樞設於該偏心導輪4複數個導線輪係裝設於該搖桿的兩端，又該磁性1 · A type of wire rewinding machine for providing appropriate tension so that a continuous wire can be rolled up 'It includes · · and the wire routing mechanism' consists of a plurality of wire drawing tower wheels and a plurality of wire drawing eyes, The composition 'allows the continuous wire to pass through the wire-drawing eye mold after being stretched through the wire-extension tower wheel;-a group of tension control mechanisms corresponding to the I,' An eccentric guide wheel, a rocker, a plurality of wire wheels and a magnetic wire Oujin, a brake, the rocker is eccentrically pivoted on the eccentric guide wheel 4 a plurality of wire wheels are installed on the rocker Both ends of the magnet

線性進階控制器，係可控制該偏心導輪使其偏轉以產生適度的張力；一一排線機構，對應裝置於該張力控機的後端，由一伺服馬達、一排線滾珠螺及一排線導輪所組成，藉由伺服馬達的傳動，可使該排線滾珠螺桿作正、反向的轉動’並可連動該排線導輪作往復式的位移；以及山一組收線機構，對應裝置於該張力控制機構的後 ^ 由驅動馬達連帶動一收線轉軸，該收線轉軸可裝 a又一收線輪，用以捲收該伸線後的該連續線材。The linear advanced controller can control the eccentric guide wheel to deflect to generate a moderate tension; a line-by-line mechanism corresponding to the rear end of the tension controller is composed of a servo motor, a line of ball screws and A line of guide rollers, through the drive of the servo motor, can make the line ball screw rotate forward and backward, and can be linked to the line of guide wheels for reciprocating displacement; and a set of winding mechanism The corresponding device is installed at the rear of the tension control mechanism and a take-up reel is driven by a drive motor. The take-up reel can be equipped with a take-up reel for winding the continuous wire after the drawing.

2 ·如申請專利範圍第1項所述的排收線機，其中，該伸線眼模係裝設於兩個該展線塔輪之中間。 3·如申請專利範圍第1項所述的排收線機，其中該排收線機更裝設有一可程式控制器PLC (ProgramaMe L〇gic Control ler)，可將伸線、排線、收線相關之參數輸入’使其能配合各種不同的線材、線徑、收排線速度之2 · The line retracting machine according to item 1 of the scope of patent application, wherein the wire drawing die is installed in the middle of the two line extension tower wheels. 3. The wire collecting and retracting machine as described in item 1 of the scope of patent application, wherein the wire collecting and retracting machine is further equipped with a programmable controller PLC (ProgramaMe L0gic Control ler), which can extend the wire, Input of wire-related parameters to make it compatible with various wire materials, wire diameters, and winding speeds

VN1,VN1,

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