TWM245783U - Disposable protective garment - Google Patents

Disposable protective garment Download PDF

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Publication number
TWM245783U
TWM245783U TW92209171U TW92209171U TWM245783U TW M245783 U TWM245783 U TW M245783U TW 92209171 U TW92209171 U TW 92209171U TW 92209171 U TW92209171 U TW 92209171U TW M245783 U TWM245783 U TW M245783U
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Taiwan
Prior art keywords
clothing
item
protective clothing
reversible
patent application
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TW92209171U
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Chinese (zh)
Inventor
Joyce Ann Wessel
Mark Daniel Strickland
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Kimberly Clark Co
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Priority to TW92209171U priority Critical patent/TWM245783U/en
Publication of TWM245783U publication Critical patent/TWM245783U/en

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Description

、新型說明: 【新型所屬之技術領域】 本創作與保護性衣物有關。更特別地,本創作與具改良之舒適程度的保 護性衣物有關。 【先前技術】 已知非織材料適於生產許多種被限制使用或用後可棄之保護性衣物,諸 如:外科用袍、工業用工作衣、完全遮蓋物,以及製造如:用後可棄尿褲及 失禁用衣物之用後可棄個人衛生產品的外罩材料。這類衣物之有用性受舒適 度及防液等因素之影響。 景>響這類衣物之穿著者的舒適度之因子包含衣物材料之拉伸性質、柔軟 性以及呼錄。錄、可拉伸並且可呼吸之材料典型地較不具上述特徵材料 更加地具舒適性。可拉伸材料可被分類成二個寬大的範疇:、、可恢復拉伸" 之材料以丨不可恢復拉伸〃之材料。如果—材料被施加偏壓力時發生拉伸, 在该偏壓力終狀後其可錄,職觀可_為可驗拉伸的。在這種狀 況下’不可恢餘伸之㈣不收縮。在大多數的情況下,可恢復拉伸材料比 不可恢復㈣材料更值得地觀絲祕護性衣物,_是在篇之衣物容 易被撕破而降低制者賴性·機器捲人的情況下更是如此。 匕去可k復拉伸材料已藉崎性區段、#狀物且/或長條之仙而被併 衣物中如·Α_Β-Α嵌塊共聚物所製成的彈性不織布,聚尿烧的彈性材料, 聚醯月女的彈性材料,聚醋彈性材料以及乙婦與至少一種之乙稀單體(如··乙 烯-曰1¾ +飽和之難單紐及這鮮纖之脂)的雜共聚物。雖這類 D:Wendy/專利/新式嘯書細/新型說明書观⑻丨彻删侧4 了擠出舞性材料可提供高度之可拉伸性,但是它們在某些情财如果暴露 於某種液體且/或氣體下等經常存於工業與醫藥環境中,則它們會被分解, 並且^些材料相當地昂貴。此外,利用數種織物之結合而製造衣物的方法比 利用早織物來製成衣物的方法更加地複雜地且不具效率。複雜性及較低之 效率的製造過程-般會降低較便宜材料在價格上的優點。 θ上述之不利用彈性材料來製造可恢復拉伸性材料已被刪卿22所 Τ。根據該專利,在織物上施加—張力崎低其寬。這類被拉張之材料係 扣收縮’(necked)材料。該材料在收縮時被加熱與冷卻,因而其維持了收 縮狀况時H該記憶使養被施加非破壞雜力後可—般恢復其收縮時 的尺寸。例如,聰,965,122中揭示一可反轉的收縮材料,該材料可至少被 拉長的75%,並且在拉長75%時至少能恢復5〇%。 【新型内容】 保護性衣物應該能夠防水。例如:外科袍、披風、面罩、鞋罩等都必須 田也防水液體且/或由液體所攜帶之病菌並不希望被通過外科袍或病人 披風而與醫療人員―人接觸。我們通常很希望將病人與可能存在工作場所 以及身又地點上的有害物質隔離。為降低暴露的機會,工作人員可由穿著防 水但仍相當舒適科降低他們工佩率之倾衣物輕得好處。在個人保護 性產品的例子巾,如:尿褲與失禁用衣物,值得提供既舒適又能防止液體渗 漏的衣物。在所有這類產品中,·值得生產便宜而能夠在使用後即丢棄的 產品。 很值得地利用允許空氣與水蒸透過但仍相當地防水之材料來製造衣 6 D.Wendy/專利/新式申請書2003/新型說明書/pK001_0172_20030514 M245783 物。、、可呼吸〃之材料能夠增加衣物使用者的舒適感,特別是在必須於激烈 體能活動下’或長時間下的高熱指數狀況下來穿著衣物時。空氣流通的孔、 排氣孔且/或w可能相料具效率的,但是可證敎財之倾。此外, 具流通空氣之孔、排氣孔及翼狀衣物賴造過程—般會邮具上列特徵衣 物之製造過程更加地複雜。製造過㈣複雜及科鱗性降低了便宜材料所 提供的價格利益。 已經有許多之嚐試來提供可呼吸、相當地不透水、可恢復拉伸、便宜、 在使用-次便可丢棄等的倾性衣物。已經遭遇的_個問題為:便宜之材料 一般的防水性差、拉伸恢復性差且可呼吸性亦低。 已知有某種不貴的防液材料。其中一例為熟於本項技術者所知之e.工. 一 De N一公司所製之商標為Tyyek的軋光瞬時纺絲的聚乙烯紡黏 材料。賴Tyvek為轉、細,且防水的㈣,但其只具些微之呼吸能 力及拉張性。本項技射所熟知之其他材料關子為繼仙法非織造織 物。雖然㈣噴網法非織造織物不貴、可呼吸、可拉伸並且防水,但是其一 般為不可恢復㈣的。由於這_貴之材料所製成的衣物,通常需要其他的 材料、組件、祕理縣提供只由碎單獨合成時所缺乏之順應性、啤 吸性或可恢復拉伸性等的舒適特徵。 因此,對可提供順應性、啤吸性或可恢復拉伸等舒適特徵的材料、組件 或處理所製成的保護性衣物存在—需要。例如:對於_個由實質地或完全地 貝材料所、、且成之衣物有所需求,該衣物可防水且因便宜而在使用後可丢棄 之並同時具順應性、呼吸性且可恢復拉伸性。 7 D.’Wendy/專獅f式申請書厕/新型說明書輸㈣m2咖… M245783 缝 於此使用之字辭、、可恢復拉伸1 系指在材料施加偏壓力而拉伸的尺寸與 偏壓力終結時的拉伸尺寸二者間所存在的差異。可恢復拉伸的百分率可用下 式表示:〔(最大拉伸長一恢復後樣本長恢復後樣本長〕χ 1〇〇。例如·· 如果-個具有1·85射之拉伸錢伸長的材料收縮(亦即,恢復θ·85英时而 為1英吋長,則該材料被認為可恢復拉伸85〇/〇。 非可丨灰復拉伸係指一材料被施加偏拉力時被拉長,但是卻不會同上 述之可恢復拉伸〃所述者一樣地收縮。非可恢復拉伸可用下式來表示: 非可恢復拉伸=1 〇〇 一恢復率 (其中恢復率如下述之定義,並以百分率表示)。 恢復率〃射旨-材料被施加偏拉力崎長後,在偏拉力終科被拉伸材料 的收縮。例如:如果-撇鬆無偏拉時長度為2射的材料被拉長〇·5英忖 而為I.5英忖’則該材料被拉長5〇%,並且其具有腦之放鬆長度的被拉 伸長度。該材料在偏拉力被放鬆後,如果收縮(亦即恢復)至u英忖的長度, 則該材料恢復0.5射之減量的8〇%(α4射)。恢復百鲜町式表示: 〔(最大延長長度-最終樣本長度)/(最纽長長度—初始樣本長度)〕X 100 〇 6、織布’’係指具有以交織方式而非以相同之重複方式由個職維或長 絲叙成之結構的織物。在過去,不織布已由多種熟於本項技術者所知之方法 來形成’如]噴及麟方法,紡黏方法以及黏合粗梳織物的方法。 '纺黏織物’'係指自喷絲板中許多圓形之毛細管間擠壓炫化的熱塑性材 滕•專利/新式申請書麵新型說明書卿⑺彻侧 料而形成之長絲所製成的織物,其中藉著(例如)非喷射或喷射的流體拉伸或 其他已知之紡黏機制來迅速降被擠出長絲的直徑。紡黏織物之生產被說明於 Apple 等人之 USP4,340,463 ; D_hner 等人之 USP3,692 618 ; Kinney 之 USP3,338,992 與 3,341,394;Levy 之 USP3,502,538;Hartman 之 USP3,503,763;Description of the new type: [Technical field to which the new type belongs] This creation is related to protective clothing. More specifically, this creation is related to protective clothing with improved comfort. [Prior art] Non-woven materials are known to be suitable for the production of many types of protective clothing that are restricted or discarded, such as: surgical gowns, industrial work clothes, complete covers, and manufacturing such as: disposable Disposable cover material for personal hygiene products after use of diapers and incontinent clothing. The usefulness of this type of clothing is affected by factors such as comfort and liquid resistance. Scenery > The factors that comfort the wearer of this type of clothing include the stretch properties, softness, and voice recording of the clothing material. Recordable, stretchable, and breathable materials are typically more comfortable than materials that do not have the characteristics described above. Stretchable materials can be classified into two broad categories: materials that can be recovered and stretched, and materials that are not recoverable. If—the material is stretched when a biasing force is applied, it can be recorded after the biasing force is finished, and the job concept can be inspected and stretched. In this condition, the 'unrecoverable stretch' does not shrink. In most cases, the recoverable stretch material is more worthwhile than the non-recoverable puppet material. It is in the case that the clothing of the article is easily torn and the manufacturer's reliance is reduced. Even more so. The stretchable material that has been stretched and stretched has been made of non-woven fabrics, such as Α_Β-Α block copolymers, and is made of polyurethane. Elastic material, Polyurethane elastic material, Polyvinyl acetate elastic material, and hetero-copolymerization of Otome with at least one kind of ethylenic monomer (such as ethylene-1¾ + saturated singularity and this fresh fiber fat) Thing. Although this type of D: Wendy / patent / new Xiaoshushu / new instruction manual is completely deleted, the extruded dancing materials can provide a high degree of stretchability, but if they are exposed to certain circumstances, Liquids and / or gases are often found in industrial and medical environments, they are decomposed, and some materials are quite expensive. In addition, the method of making clothes using a combination of several fabrics is more complicated and inefficient than the method of making clothes using early fabrics. The complexity and lower efficiency of the manufacturing process generally reduces the price advantage of cheaper materials. θ The foregoing does not use elastic materials to make recoverable stretch materials have been deleted. According to this patent, tension is applied to the fabric to reduce its width. This type of stretched material is a necked material. The material is heated and cooled during the shrinkage, so it maintains the shrinkage state. This memory allows the nutrient to restore its normal size when it is contracted by applying non-destructive forces. For example, Satoshi, 965, 122 discloses a reversible shrinkable material that can be stretched at least 75% and that it can recover at least 50% when stretched 75%. [New content] Protective clothing should be waterproof. For example: surgical gowns, cloaks, face masks, shoe covers, etc. must all be waterproof and / or germs carried by the liquid do not want to be brought into contact with medical personnel—people through surgical gowns or patient cloaks. We often want to isolate patients from harmful substances that may be present in the workplace, as well as in physical locations. To reduce the chance of exposure, staff members can benefit from wearing clothing that is water-resistant but still quite comfortable to reduce their work rate. In the case of personal protective products, towels, such as diapers and incontinence clothing, are worth providing clothing that is both comfortable and prevents liquid leakage. Of all these products, it is worthwhile to make a product that is cheap and can be discarded after use. It is worthwhile to make clothing from materials that allow air and water to vaporize but still be quite waterproof 6 D. Wendy / patent / new application 2003 / new specification / pK001_0172_20030514 M245783. Breathable materials can increase the comfort of clothing users, especially when they have to wear clothing under conditions of intense physical activity 'or high heat index for a long time. Air circulation holes, exhaust holes, and / or w may be more efficient, but they can prove to be rich. In addition, the manufacturing process of holes with air circulation, exhaust holes, and wing-like clothing-generally, the characteristic clothing listed on the mailer is more complicated. The complexity and scale of manufacturing have reduced the price benefits offered by cheaper materials. Numerous attempts have been made to provide breathable, relatively impervious, recoverable stretch, inexpensive, disposable disposable clothes, etc. The _ problems that have been encountered are: cheap materials generally have poor water resistance, poor stretch recovery and low breathability. Some inexpensive liquid repellent material is known. One example is a calendered instantaneously spun polyethylene spunbond material made by De. N. Company under the trade name Tyyek and known to those skilled in the art. Lai Tyvek is a round, thin, and water-resistant pimple, but it only has a slight breathing ability and stretchability. The other material known in this technique is the non-woven fabric of Jixian method. Although spunlaced nonwovens are inexpensive, breathable, stretchable, and waterproof, they are generally unrecoverable. Because of this expensive clothing, other materials, components, and other prefectures are usually required to provide comfort features such as lack of compliance, beer suction, or recoverable stretchability, which is lacking when synthesized from only the pieces. Therefore, there is a need for protective clothing made from materials, components, or treatments that provide comfort features such as compliance, beer suction, or restorable stretch. For example: there is a need for a garment made of substantially or completely ground shell material, which is waterproof and can be discarded after use because it is cheap and at the same time compliant, breathable and recoverable Stretchability. 7 D.'Wendy / special lion f-type application toilet / new instruction booklet to import m2 coffee ... M245783 The wording used here, recoverable stretch 1 refers to the size and bias pressure when the material is biased and stretched The difference between the stretched dimensions at the end. The percentage of recoverable stretch can be expressed by the following formula: [(maximum stretch length-sample length after recovery, sample length after recovery] x 100. For example ... if a material with a stretch of 1.85 shots is stretched Shrinkage (that is, when the recovery of θ · 85 inches is sometimes 1 inch, the material is considered to be able to recover to a stretch of 85/0. Non-recyclable stretch refers to a material that is stretched when biased. , But it will not shrink like the recoverable stretch described above. Non-recoverable stretch can be expressed by the following formula: Non-recoverable stretch = 100% recovery rate (where the recovery rate is as defined below , And expressed as a percentage). Recovery rate 〃 Shooting purpose-After the material is biased for a long time, the material shrinks in the final tensile force. For example: if-skim the material with a length of 2 shots without bias Elongated by 0.5 inches and 1.5 inches, the material is stretched by 50%, and it has a stretched length of the relaxed length of the brain. After the partial tension is relaxed, if the material shrinks ( (I.e. recovery) to the length of u 忖, the material recovers 80% of the reduction of 0.5 shots (α4 shots) Recovering Baixian-Chong expressions: [(Maximum extended length-final sample length) / (Maximum length-initial sample length)] X 100 〇6, weaving "means to have interweaving instead of repeating the same A fabric structured by individual dimensions or filaments. In the past, non-woven fabrics have been formed by a variety of methods known to those skilled in the art, such as spray and lin, spunbond, and bonded carded fabrics. "Spunbond fabric" refers to filaments formed by extruding a dazzling thermoplastic material between many circular capillaries in a spinneret. Patent / new type application written new specification. Fabrics made from fabrics in which the diameter of the extruded filaments is rapidly reduced by, for example, non-jetting or jetting fluid stretching or other known spunbond mechanisms. The production of spunbond fabrics is described in USP4 by Apple et al 340,463; USP 3,692,618 by D. Hner et al .; USP 3,338,992 and 3,341,394 by Kinney; USP 3,502,538 by Levy; USP 3,503,763 by Hartman;

Dobo等人之USP3,542,6〗5 ;以及Harmon之加拿大專利N〇 8〇3 714。 、'熔噴纖維〃係指將溶化之熱塑性材料擠壓過許多精製之(一般為圓形) 壓出板毛細管而成為高速氣流(如空氣)中的溶化線或長絲所形成之纖維,該 氣流可以薄化熔化的熱塑性材料長絲之直徑,該直徑可能為微纖維直徑。熔 噴纖維然後由高速氣流攜帶並在收集表面上沉澱而形成纖維隨意排列的織 物。熔喷方法已為人熟知並出現在許多專利或出版品中,如:V. A. Wendt,E. L. Boone,以及C· D· Fluharty等人在NRL報導汜64中的、、超級精製之有機 纖維的製造’ K. D. L awrence,R. T Lukas 及 J. A. Young 於 NRL 報導 5265 期中的、、用以形成超級精製熱塑性纖維的改良裝置/,,以丞1974年u月19 曰頒給Buntin等人之USP2,849,24卜 、、微纖維〃係指平均直徑不大於100微米,如:直徑介於〇·5至50微米, 更特殊地介於4至40微米之間的小直徑纖維。 用後可棄一辭不局限於單一使用或限制使用之物件,亦意謂著一些 不貴而於消費者使用一次或數次後會僵硬而被丟棄的物件。 衣物係指保護性的衣物且/或防護物,其中包括(例如,但不予以 限制):外科袍、病人袍、面罩、鞋罩、尿褲外罩、訓練用内褲、完全外罩、 工作服、圍裙等。 9 D:Wendy/專利/新式申請書2003/新型說明書/ΡΚ001_0172_20030514 M245783 、、防水〃係指在AATCM No.127-1977之標準水壓試驗下至少具25公分 靜壓頭的材料,但下述二點為该測试的例外·(1)樣本較通常者大,並且被疊 放在一個拉長的框架中而由夾嵌夾往其橫切機械方向之末端,因此樣本可在 多種拉伸條件下來測試(如:10%、20%、30%、40%之拉長時);(2)樣本由下 方之金屬線濾網來支撐以防止樣本因水柱之重量而下垂。 '"可拉伸地順應〃係指具有可測之柔軟度及可恢復拉伸的材料。一個可 拉伸順應的材料之柔軟度的特徵為其在至少一方向上低於2J5cm之垂懸硬 挺度。例如,一可順應材料可能在至少一方向上低於15而至2 75cm之間的 垂懸硬挺度。垂懸硬挺度係由購自Testing Machine公司(位於Amityville, Long Island,New York 11701)的硬挺度測試器所決定。測試結果依照astm 標準測試D1388-64使用A選項(懸臂式測試)所述的方法來獲得。一順應材 料可具有特徵為低於200g之杯壓(cup cmsh)測試結果的可測柔軟度。例如: -可順應材料之杯壓測試結果自低於15G而至克之間。杯壓測試藉由杯 形纖物由大約6.5cm直徑之圓筒所圍遶以支持該杯形織物之平均變型時,以 -4.5cm直徑的半球狀底座_)將9” χ 9”扎織物片壓成約直徑6 _, 高6.5cm的倒轉杯狀之織物所需之尖峰負荷而評估出織物的硬挺度。底座與 杯排列在-絲上⑽免域與底座的翻而轉尖峰貞荷。尖峰負荷在底 座以0.2涵ec(15i—in)之速率下降時由購自〜泡公·US Patent No. 3,542,6 to Dobo et al .; and Canadian Patent No. 308,714 to Harmon. "'Meltblown fiber' refers to fibers formed by melting molten thermoplastic material through many refined (generally round) extruded plate capillaries to become melt lines or filaments in a high-speed air stream (such as air). The air stream can thin the diameter of the molten thermoplastic filaments, which may be the diameter of microfibers. Meltblown fibers are then carried by a high velocity air stream and settle on the collection surface to form a randomly arranged fabric of fibers. Meltblown methods are well known and appear in many patents or publications, such as: VA Wendt, EL Boone, and C.D.Fharharty et al. In NRL report 汜 64, the manufacture of super refined organic fibers' KD Lawrence, R. T Lukas, and JA Young in NRL Report No. 5265, an improved device for forming super-refined thermoplastic fibers /, issued USP 2,849 to Buntin et al. 24. Microfiber 〃 refers to a small diameter fiber with an average diameter of not more than 100 microns, such as a diameter between 0.5 and 50 microns, and more specifically between 4 and 40 microns. The term "disposable after use" is not limited to single-use or restricted-use items, but also means something that is not expensive and will be stiff and discarded after the consumer has used it once or several times. Clothing means protective clothing and / or protective clothing, including (for example, but not limited to): surgical gowns, patient gowns, face shields, shoe covers, diaper covers, training panties, full covers, work clothes, apron Wait. 9 D: Wendy / patent / new application 2003 / new specification / PGK001_0172_20030514 M245783 、, Waterproof 〃 refers to a material with a static head of at least 25 cm under the standard hydraulic pressure test of AATCM No.127-1977, but the following two The points are exceptions to this test. (1) The sample is larger than the usual one, and is stacked in an elongated frame and clamped to the end in the cross-machine direction by the clamp, so the sample can be used in a variety of stretching conditions. Down test (such as: 10%, 20%, 30%, 40% when stretched); (2) The sample is supported by a wire filter below to prevent the sample from sagging due to the weight of the water column. '" Stretchably compliant means a material that has a measurable softness and can recover stretch. The softness of a stretch-compliant material is characterized by its hanging stiffness below 2J5cm in at least one direction. For example, a compliant material may have a hanging stiffness between 15 and 2 75 cm in at least one direction. The hanging stiffness is determined by a stiffness tester purchased from Testing Machine (Amityville, Long Island, New York 11701). The test results were obtained according to the ASTM standard test D1388-64 using the method described in Option A (Cantilever Test). A compliant material may have a measurable softness that is characterized by a cup cmsh test result below 200 g. For example:-Compliance with cup pressure test results of materials from below 15G to between grams. Cup pressure test: When the cup-shaped fiber is surrounded by a cylinder with a diameter of about 6.5 cm to support the average deformation of the cup-shaped fabric, a 9 "x 9" fabric is tied with a hemispherical base with a diameter of -4.5 cm. The sheet was pressed into an inverted cup with a diameter of 6 mm and a height of 6.5 cm, which required the peak load to evaluate the stiffness of the fabric. The base and the cup are arranged on the silk. When the peak load decreases at a rate of 0.2 ec (15i-in) at the base, it is purchased from ~ Public.

New Tersey)型遽FTD-G_5〇〇的測力儀(範圍5〇〇克)所測得。 可呼吸係指弗雷澤透氣度(Frazier p〇r〇sity)至少約為每平方平叹每分 25立方酬25efWft2)的材料。例如:—可呼吸之材料的弗雷澤透氣度可自 10 D:Wendy/專利/新式申請書2003/新麵明書/pK〇〇1 -0172-20030514 M245783 %而高過45efWft2。弗雷澤透氣度係㈣自弗雷澤精準伽公司㈣士 P_〇nlnstmment c〇mpamy)的弗雷澤空氣透過力測試器所決定的。弗雷澤 透亂度依聯邦測試法545〇,標準編號191A所述來測量(但樣本尺寸由7” X 7” 改成 8” X 8”)。 、、收縮材料"係指藉由處理(如:拉伸處理)而至少在—方向上是已收綱 : 任何材料。 - 可收縮材料〃係指可以被收縮的任何材料。 可逆轉收縮材料〃係指被處理而產生收縮記憶,因而施加_力將其減_春 收縮刖尺寸轉㈣力後,其將恢_收縮尺寸的收縮材料。可逆轉收縮材料 可能不止-層。例如:其可為多層的紡黏織物、多層的溶喷織物、多層的黏合 粗梳織物、或者任何合適者之結合以及上述者之混合。可逆轉收縮材料被說明 於(例如)Morm〇n 之 USP4,965,122 與 4,981,747 中。 拉伸方向係指可逆轉材料具有可恢復拉伸的方向(即拉長與恢復的方 向)。 收縮百分率’’係指測量可收縮材料之前收縮尺寸與收縮尺寸之間的差,$ 然後以前收縮尺寸除該差而得之百分比。 、、拉長百分率〃係指測量在施加拉力之狀況下可逆轉收縮材料之收縮尺寸 的改變,然後以施力前收縮尺寸來除該值而所獲的百分比。例如,拉伸百分率 · 可以下列公式表示:New Tersey) type FTD-G-5500 dynamometer (range 500 g). Respirable refers to materials that have a Frazier porosity of at least about 25 efWft2 per square metre. For example:-Frazier breathability of breathable materials can be higher than 45efWft2 from 10 D: Wendy / patent / new application 2003 / new face book / pK〇〇1-0172-20030514 M245783%. Frazier air permeability is determined by the Frazier Air Permeability Tester from Fraser Precision Gas Company (P_〇lnlnstmment c〇mpamy). Fraser permeability is measured as described in Federal Test Act No. 5540, Standard Number 191A (but the sample size was changed from 7 ”X 7” to 8 ”X 8”). ", Shrink material" means at least in the-direction by processing (such as: stretching treatment): Any material. -Shrinkable material means any material that can be shrunk. A reversible shrinkable material is a shrinkable material that has been processed to produce a shrinking memory. Therefore, when a force is applied to reduce the size of a shrinking material, it will recover the shrinking material. Reversible shrinkage materials may be more than one layer. For example, it may be a multi-layer spunbond fabric, a multi-layer melt-blown fabric, a multi-layer bonded carded fabric, or any suitable combination and combination thereof. Reversible shrinkage materials are described, for example, in USP 4,965,122 and 4,981,747 by Mormon. The direction of stretching refers to the direction in which the reversible material has the ability to recover (ie, the direction of elongation and recovery). Percentage shrinkage 'is the percentage of the difference between the shrinkage size and the shrinkage size of the shrinkable material before measurement, and then the previous shrinkage size divided by the difference. The percentage of elongation 获 refers to the percentage obtained by measuring the change in the shrinkable size of a reversible shrinkable material under the condition of applying a tensile force, and then dividing the value by the shrinkable size before applying force. For example, the stretch percentage can be expressed by the following formula:

拉伸%-〔(最拉伸尺寸一初始收縮尺寸)/初始收縮尺寸〕X 、、基本地由····組成〃一辭並不排除不會明顯地影體所想要之複合物或產 11 D:Wendy/專利/新式申請書2003/新型說明書/PK001-0172-20030514 寺徵之額外材料。例如(但非限制广染料、抗氧化劑、穩定劑、表面劑、蠛、 促流劑、微粒或可添加來增進複合物之可處理性的材料。 ΜάϊΜΜ, 藉由提供適合㈣而糖使穿者之人體的驗可棄衣物,本_敘述了上 述的而求。其中,該衣物係由不貴、可呼吸、防水、並可恢復拉伸的材料所組 成。 就-般而言,本創作之可拉伸順應之衣物至少由一個適於在至少一方向上 拉伸的可逆轉收縮材料所域。可逆轉收縮材料由拉伸被縮並被施加處理以 、收縮構制夺的5己憶。在本創作之一觀點中,可拉伸順應衣物由可逆轉收縮 材料所製成亥材料適於至少在一方向上拉伸至少約嶋,並至少恢復其原 收縮大小的_。例如,可逆轉收縮材料適於拉長約⑽並至少恢復其原收 广長的95/。#例巾’可逆轉收縮材料適於拉伸約齋。並恢復約其原收縮 長之85%。就-般而言,本州㈣可㈣順應衣物至少具有㈣可恢復拉伸。 例如·可拉伸順應衣物可以具有約1()至通或更多之可恢復拉伸。 本創作可逆轉職衣物的靜壓頭至少約❿扭,即使在可逆轉收縮材料被 拉長超過I5/。時也疋如此。爿如,當可逆轉收縮材料被拉長約篇時,本創 乍的可拉伸順應衣物之雜頭至少約施,另-例中,當可逆轉收縮材料被 拉長、力惠時’梢作的可拉伸順應補之靜壓稱35em至45咖之間。本 創作的可拉伸順應衣物是可呼吸的,其特徵為至少25_2的弗雷澤透氣度。 本創作之可拉伸職衣物的可测硬挺度係由小於約2·7^之鶴硬度挺 度以及小於2⑻克之杯_試結果來特的。例如··本創作之可拉伸順應衣 12 D:wendy/專利/新式申請書2003/新型說明書/ρΚ〇〇1_〇172 2〇〇3〇514 M245783 至2.75cm之間,其杯壓測試結果自小於约ι5〇 物的垂懸硬挺度自小於約1.5 至200g之間。 本創作之其他觀點中,可拉伸順應衣物是由一些一般成平面的節區藉縫接 線結合而組成的’其中至対—個平面節區為被拉伸而處理以產生收縮構形之 記憶的可拉伸收縮材料。縫接線可_之編舰,或者藉超音鱗接、溶劑 焊接、熱焊接等所提供的線。 】乍之實知例中,可拉伸順應衣物具—身體部分、袖子部份以及腿部 ⑽身體部份延伸出)。例如:順應衣物可為保護性的套裝,其中包括··⑴ 上區段,包括身體及袖子部份,下區段,包括腿部分。可逆轉收縮材料的 拉伸方向值得地與細分、袖子或腿部分幅―者或多者之運動方向互相平 仃本創作之其他觀點中,本發明的可順應衣物為具有身體部分及自身體部分 ㈣之袖娜梅。爾嶋嫩_爾細分或袖子 部份之一或多者的運動方向互相平行。 依照本創作,可逆概_料可能騎逆概職合粗觀物,_纖維 ^可逆轉收縮纖物’树纖維的可逆轉收縮織物以及至少—紡黏纖維與至少— 炼贺纖維織物的可逆轉收縮層壓物。 可逆轉收縮材料之纖維可由聚埽經、聚醋、聚醯胺來形成。如果由聚稀 垣來形成’則聚烯烴可為聚乙烯、聚丙稀、聚丁烯、剛聚物、丙稀共聚物、 丁烯共聚物中的一種或多種。 【實施方式】 參考圖表’其中相同之參考數字為相同之元件,圖中顯示s_滾筒設備的, 13 嫌―專利/新式申請書2003/新型說明書⑽〇1鲁2〇〇3〇514 M245783 U。可逆轉收 δ亥專利在此併入以參 及相關於本創作之其相 該設備用來製成符合本發明可位伸順應衣物之可逆轉收縮材料 縮材料的範例及其製造方法被揭示於USP4,965,122中, 考。因此’下列的討論將提供可逆轉收縮材料之觀點以 關製造的方法。 可收縮初始材料Μ自供給滾筒上被解纏。當供給滾筒W依所附之箭 頭之方向旋轉時,可收縮初始材料14依所附之箭頭方向移動。可收縮材㈣ 然後通過由堆疊滾筒22與24形成之s_滾筒裝置20的乾棍18。或者,可藉由 已知的擠出方法來形成可收縮材料14,如:紡黏及炫嘴方法,之後直麵過 軋輥18而無需先儲於供給滾筒上。 可收縮材料14以相反之S形路徑,如堆疊滾筒22與24所附之箭頭方向, 來通過s滾筒裝置2〇之軋棍1S。從S滾筒裝置2〇,可收縮材料Μ通過由一 對驅動滾筒3〇與32所形成之驅動滾筒裝置28的她%由於S滾筒震置% 之堆疊滾筒22與24的外圍線速度被控制而小於驅紐筒裝置的驅動滾筒之外 圍線速度,所以可收縮材料14在s滾筒裝置以及驅動滾筒裝置28之輕26之 間被拉張。藉著調整滾筒間速度之差異,可收縮材料16被拉長而可收縮一所 要之量並且當無繞械魏筒34均可轉辆收縮狀態。 或者,可使可收縮材料14被拉伸於8滾筒裝置2G與驅動纏繞滾筒間的狀 況下來使用驅動纏繞滾筒(未顯示),其中拉伸係藉由將s滾筒裝置20之滾筒 22與24的外圍線速度控制到低於驅動纏結滾筒之相線速度所產生。在其他 實施例中,侧具姆吨供嶋伽,來代㈣筒裝置。 亦可使用其他拉張可收縮材料14之方法,例如,可雜或拉伸可收縮材 14 D:Wei ;1%/專利/新式申請書2003/新型說明書/pK〇| '01-0172-20030514 料14而形成可拉伸、 防水讀料12(如下述)之張布_«乡種橫切 機械方向的拉張轉置 订進一步瞭解到可以在超過-個方向上產生可拉 伸性質的方式下錄張材料。 雖然我們可瞭解無需使用熱便可使材料產生收縮構形的記憶,但是為了這 ^的我們還是值得地來使用熱。參考第二圖,其中顯示一系列的蒸氣罐. 7收縮材料38自供給滾筒4()被聰。自—對驅動滾筒*與48雜成之驅動 滚筒裝置44的軋棍42通過的可收縮材%接著經過二個空轉餘㈣與α 可收縮材料36通過驅動滾筒裝置44之軋糙42以及空轉輪5〇與Μ後, 系、列相反的S ί辰中的-系列蒸氣罐36。由於驅動滾筒46與48的外 、、友速度被控制而小於減罐30的外圍線速度,所以可收縮材料在蒸氣罐% 與_滾筒46與48間被拉張。_其輯—所要的量,並且在通過蒸氣罐時 仍維持這類陳縮條件。離開最後—個統罐之後,可收縮材料在收縮狀況下 被冷部。空轉輪滾筒56之外圍線速度被維持在同於蒸氣罐%之速度,因此可 收縮材料在到達雜滾筒%的路途上,是以收縮狀態下被冷卻的。可逆轉收 縮材料12完全被形成後具可逆轉的拉伸性。上述被可逆轉收縮的材料,其強 度與抗撕裂度與初始材料相較下均降低,但是可逆轉收縮材料一般仍具足夠之 強度及抗撕裂性而可適用在保護性衣物中。 本創作提供一個適於被拉伸而順應使用者身體的用後可棄保護性衣物。該 衣物係由可呼吸、防水、且具可恢復拉伸性之順應性材料12所形成,材料12 係由上述可產生拉伸與恢復性質並同時保留材料之防水、可呼吸、防水與順應 性的方法來形成。一般而言,衣物可由實質地或完全地可逆轉收縮材料來組 15 D:Wendy/專利/新式申請書2003/新型說明書/ΡΚ001-0172-20030514 成。具可恢復拉伸之本創作可拉伸順應衣物很特別地適用於保護性衣物中, 卜科袍王履蓋及尿褲。本發明之實施例中,單向拉伸的可逆轉收縮材 料(I又在;$Γ向上具可拉伸與恢復的能力)特別地適用於這類的運用中,因為 由這類材料製成之衣物具有容㈣敦尺寸穩紐並同時提供增加使用者舒 適感的可恢復拉伸。此外,可逆轉收__錄_順應性使賴性衣物緊 密地貼身,_在行_由於小獅寬鬆度及撐職(尤其是被制—段過長 時間後)只產生些微的噪音。 在大部份的施行中,具超過1〇%之可恢復拉伸性的材料即適用。例如: 可恢復拉伸性約13至20%的材料能夠被製成完全履蓋物的袍子。在某些實行 中,值得地使用拉伸程度大於15%的可逆轉收縮材料,例如先前所述之 USP4,965,122中可拉伸75%或更多之可逆轉收縮材料。本創作的衣物亦思考 到在各節區、翼片、部分間具不同可恢復拉伸的可逆轉收縮材料。例如,可拉 伸順應衣物可包含可恢復拉伸為15%之可逆轉收縮材料的身體部份,並包括 一個被附著上去之可恢復㈣大於15°· 50%錢多)之可逆轉收縮材料的 袖子部分。亦思及在袖子部分或其他部分(如:腿部分、肩部分或背部分)可以 包含具大量可恢復拉伸之可逆轉收縮材料以便在肘、膝、肩、胯及其他想要之 區域提供更大的順應性。 本創作之一觀點中,可逆轉收縮材料的可恢復拉長不是平均的。此種不平 均丨生疋有思造成或因處理設備之限制所造成。例如:可逆轉收縮材料的某部分 可比其他部分多拉長5至15%且/或少恢復5至15%。 可用來製造本創作之可拉伸順應衣物的可收縮材料14中的一種為非織層 16 D:wendy/專利/新式申請書2003/新型說明書/ρΚοο1_〇172·2〇〇3〇514 M245783 壓織物’該織物係藉著紡黏連續長絲織物與炫噴纖維(包括微纖維減物等層物 之黏合«成的,並且歸壓物中也可吨含黏合粗顯物或其他非織造織 物此材料的生物,中間層為溶喷織物,且第二外層為纺黏織物的一個三層織 物之例子可縮寫為產費科高’因此騎料被認為是帛後可棄的材料。第一外 層為紡黏織“SMS”心類織物中的纖維且/或長絲可為聚稀烴、聚醋與 聚醯胺。如果聚烯烴被使用來製造纖維且/或長絲,則聚烯經包含:聚乙稀、 聚丙烯、聚丁稀、乙埽共聚物、聚丙稀共聚物、谓共聚物以及上述者之混合 物及共聚物。料錄簡鱗3wt%之料敎㈣的舰嵌塊共聚 物。纖維v或長絲可由含有多㈣料、添加劑、麵劑、促進解的混合物 來形成。這類的織物被敘述在仍料风规;4,374,888 ;七风祕之中,上 述專利在此併入以供參考。 可收縮材料的總基重約0.75至6.0osy(每平方碼盎斯)例如··可收縮材料的 總基重約1.0至2.0osy。該材料很值得為每層物基重的〇 25至2 〇〇sy之間的 紡黏-炼喷-紡黏(SMS)材料。例如,每一層的基重約Q 3至1(bsy。另一例 中,每-層的基重約〇·4至〇.8osy。為改良防水性及降低靜結集性(—e % buildup),該材料亦可被施以複合物處理,如··可以購自E j如p〇nt De Nem〇ws 的Zepel(商標)與Zelec(商標)K-C。 例子 ' 生產一基重為1.48osy的可收縮SMS材料。做成紡黏部分的聚合物為 Exxon 9355(具3wt%之乙烯的聚丙烯與乙烯之無規共聚物),做成熔噴部分的 為Exxon 3495聚丙烯,些二材料具可購自美國德州體斯頓的Εχχ〇η公司。此 17 D:Wendy/專利/新式申請書2003/新型說明書/ρΚ001·0172_2〇〇3〇514 M245783 外,材料14含有約3%的Ti〇2(二氧化鈦),其係以50%濃度之小球由擠出器來 添加的。 初始材料被切成41英吋的長條,然後一般依先前所述之USP4,965,122, 用習用之裝置來施以可逆轉收縮。加熱與拉伸在設備的被加熱節區中被完成’ 在該區中材料繞位6個滾筒,而其總長度為50英呎。織物被加熱到3〇〇°F左 右,然後被拉伸而具有約23、27、32與37英吋的寬,這類的織物更進一步被 描述於表1。 表1 寬(英吋) 收縮百分比 放鬆時基重(〇sy) 41 0 1.48 37 9.8 1.71 32 22.0 1.65 27 34.0 1.90 23 43.9 2.46 _靜壓頭_ 靜壓頭測試係用來決定可逆轉收縮材料在放鬆與非放鬆狀態下的抗液性。 靜壓頭的測試結果如表2 : 表2 靜壓頭值*(cm) 0%拉長 10%拉 長 20%拉 長 30%拉 長 40%拉 長 初始SMS 可逆轉收縮SMS 56 48 33 氺氺 氺氺 9.8%之收縮 61 62 55 42 31 34.0%之收縮 64 53 54 44 30 43.9%之收縮 67 62 58 54 46 76 68 62 43 43 氺5個樣本之均數 18 D:Wendy/專利/新式申請書2⑻3/新型說明書/ΡΚ001·017240030514 M245783 木木不拉伸(破裂) 恢復 可逆轉收縮樣本亦可在機械方向被拉長30%(約17英忖)然後再放鬆以測試材 料的恢復能力。恢復測試的結果被呈現在表3。 表3 可逆轉收縮材料 初始尺寸 恢復後尺寸 尺寸之改變 收縮百分率 9.8%之收縮 22.0%之收縮 34.0之收縮 43.9之收縮 1 MD 9,, 9,, 9,, 9,, 2 X CD 13” 13” 13” 13” MD 9,, 9,, 9,, 9,, X CD 13 3/8” 13 3/8” 13 3/8” 13 3/8” MD X CD °% 2.9% °% 2.9% °% 2.9% °% 2.9% 1表示在機械方向上進行的測量。 2表示在橫切機械方向上進行的測量 前述中提供了-些適於使用來結構可拉伸順應保護性衣物(特別地需呼 吸I4生時)的材料。例如:可結構出又順應人體且防止血液與其他液體之渗漏的 外科袍及π罩。同樣地也可結構出令人行動自由,麟身地順應人體並防止血 液及其他液流過物件的整體履蓋物、頭巾、罩袍等。 第二圖表示本創作之用後可棄外科袍8〇的範例,該例適於拉伸而順應使 用者身體’並且該例是由可逆轉收縮材料所製成的。這類袍子之製造可由已知 之自動、半自動或手工總成法來完成。_已讓與本發明之受讓人之例子如頒給 Wmters之USP3,507,012 ’該專利在此併入以供參考。如圖所示,袍子8。包含: 袖子82、頸86、重疊的背翼片、扣住袍子的皮帶9〇 ;袖口 %包含封合裝置 沾。袖子82的定錢可逆轉收縮材料之拉長方向可以平行或橫切袖子82之活 19 D’Wendy/專利/新式串請書2〇〇3/新型說明書細他⑴?2 -20030514 M245783 動的方向上。修:如果袖子的拉伸爾定位物__額上(如徑 向)’則袖子之尺寸安定性特別地適於貼身的著裝過程。 上述之材料適用於構成個人衛生產品,如:適於可拉伸順應使用者人體 之用後可棄尿褲及用後可棄失_衣物。該材料特观適合來做朗後可棄尿 褲之令人舒!§、職而使尿褲中㈣不外漏的外層。 第四圖表示1後可棄尿褲或失糾產品%,該物件包含襯裡94、吸收 中’I物96以及背層材料98。背層材料98值得地為上述之可逆轉收縮材料, 且背層材料是於順應使用者身體的。用後可棄尿褲的範例如述於 USP3’520,303、4,701,m、4,747,846、4,756 7〇9 者等,這些專利已讓與本發 明之受讓人且均併入以供參考。 第五圖表示本創作之用後可棄完全遮蓋物1〇〇的範例,該例適於可拉伸順 應使用身體。完全遮蓋物⑽含左翼片觀,左翼1〇2包含左體部分1〇4與左 腿部分106。完全遮蓋物的左翼片102以縫接線110結合一左袖部分1〇8。完 全遮蓋物亦含有右翼片112,右翼片II2含有右體部分114及右腿部分116。 元全覆蓋物的右翼片112以及縫接線12〇結合一右袖部分118。左翼片與右翼 片以拉鍵122及縫122及縫接線124組合。領子135以及縫接線128來附著。 左翼片102與右翼片112很值得地被結構成可使縫接線130將上半部132與下 半部134接連在一起。上半部132中可逆轉收縮材料的拉伸方向如所附箭頭所 才曰之方向。下半部134中可逆轉收縮材料的拉伸方向如所附箭頭所指之方向。 相同地,袖子部分108與118的拉構之多種縫接線及翼片亦未顯示。完全覆蓋 物的—範例被述於USP4,670,913中,該專利已讓予本發明之受讓人並在此併 20 D:Wendy/專利/新式申請書2003/新型說明書/PK001-0172-20030514 ^vxz4^783 作以供參考。 前述與本創作適於拉伸以順應使者身體之用後可棄保護性衣物的實施例 有關但林關後述之巾料娜目麟㈣可製絲乡之修飾與改裝。 【圖式簡單說明】 第一圖為製造可逆轉收縮材料之方法的例子的部分圖示。 第二圖為製造可逆轉收縮材料之方法的例子的部分圖示。 第三圖表示-瓣合補狀用後可麵舰衣物的範例。 第四圖表示-崎合本_之職可餘舰衣物的範例。 第五圖表示-_合本_之顺可棄倾性補的範例。 【圖式元件符號簡單說明】 14 可收縮材料 -- Neckable material 16 供給滾筒 -- SuddIv roll 18 軋輥___^ '' TSJir% 20 iNlp S-roll arrangement 22 堆疊滾筒 一- Stack roller 24 堆疊滾筒 ^ ~— Stack roller 26 軋輥 ~' -- Nip 28 驅動滾筒裝置 一-- Drive roller airaiiereTnent 30 驅動滾筒 jl^x x y w x v/xxv^x c^ji x vux^^v/xjiJLwxxl· Drive roller 32 驅動滾筒 -- Drive roller 36 蒸氣罐 -- Steam cans 38 可收縮材料 ~~" Neckable material 40 供給滾筒 ~ — Supply roll 42 軋輥 —- Nip 44 驅動滾筒裝置 一- Drive roller arrangement 46 驅動滾筒 ~一^- Drive roller 48 驅動滾筒 —~-—- Drive roller 50 空轉輪 ~ - Idler roller 52 空轉輪 ~ … Idler roller 21 D:Wendy/專利/新式申請書2003/新型說明書/ΡΚ001-0Π2-20030514 M245783 56 空轉輪滾筒 Idler roller 58 纏繞滾筒 Wind-up roll 80 外科袍子 A surgical gown 82 袖子 Sleeves 84 袖口 Cuffs 86 頸 Neck opening 88 封合裝置 Closure means 90 皮帶 Belt 92 失禁用產品 Incontinence product 94 襯裡 Liner 96 吸收中介物 Absorbent medium 98 背層材料 Backing material 100 完全遮蓋物 Coverall 102 左翼片 Left panel 104 左體部分 Left body portion 106 左腿部分 Left leg portion 108 左袖部分 Left sleeve portion 110 縫接線 Seam 112 右翼片 Right panel 114 右體部分 Right body portion 116 右腿部分 Right leg portion 118 右袖部分 Right sleeve portion 120 縫接線 Seam 122 拉鏈 Zipper closure 124 缝接線 Seam 128 縫接線 Seam 130 缝接線 Seam 132 上半部 Upper half 134 下半部 Lower half 22 D:Wendy/專利/新式申請書2003/新型說明書/PK001-0172-20030514Elongation%-[(most stretched size-initial shrinkage size) / initial shrinkage size] X, is basically composed of ... the word 并不 does not preclude the complex or the compound that is not apparently desired Product 11 D: Wendy / patent / new application 2003 / new specification / PK001-0172-20030514 additional material for temple sign. For example, (but not limited to) wide dyes, antioxidants, stabilizers, surfactants, tinctures, glidants, particulates, or materials that can be added to improve the handleability of the compound. ΜάϊΜΜ, sugar make the wearer by providing suitable The human body can be discarded, this article describes the above requirements. Among them, the clothing is composed of inexpensive, breathable, waterproof, and stretchable materials. As a general matter, this creative The stretchable and compliant clothing is composed of at least one reversible shrinkable material suitable for stretching in at least one direction. The reversible shrinkable material is contracted by stretching and applied with a contractive structure to capture the five memories. In one of the ideas of this creation, stretchable compliant clothing made of reversible shrinkable materials is suitable for stretching at least about 嶋 in at least one direction and at least recovering its original shrinkage. For example, reversible shrinkable materials Suitable for elongation of at least about 95% of the original length. # 例 巾 'Reversible shrinkable material is suitable for stretching about about. And restore about 85% of its original shrinkage. In general, Honshu does not conform to clothing at least: Recovery stretch. For example, stretchable compliant clothing can have a recoverable stretch of about 1 () to 2,000 or more. The static pressure head of this creative reversible clothing is at least about twisted, even when the reversible shrinkage material is It is also true when the length is longer than I5 /. For example, when the reversible shrinkable material is stretched for about a length of time, at least the stretchable and compliant garments of this invention can be applied at least, and in other cases, when The shrinkable material is stretched and stretched and conformed to the strength of the Hui Huisi. The static pressure is between 35em and 45 coffee. The stretchable conformable clothing created by this creation is breathable, and is characterized by at least 25_2 Frei Permeability. The measurable stiffness of the stretchable work clothes of this creation is based on the crane stiffness stiffness of less than about 2 · 7 ^ and the cup of less than 2⑻g_test results. For example ... Stretch suit 12 D: wendy / patent / new application 2003 / new specification / ρΚ〇〇1_〇172 2〇3〇514 M245783 to 2.75cm, the cup pressure test results from less than about The hanging stiffness is from less than about 1.5 to 200g. In other aspects of this creation, stretchable and compliant clothing is Some generally planar joints are formed by the combination of seams and wires. Among them, one of the plane joints is a stretchable shrinkable material that is stretched and processed to produce a memory of the shrinking configuration. , Or by the line provided by ultrasonic scale welding, solvent welding, heat welding, etc.] In the first known examples, the clothing can be stretched to conform to the body part, the sleeve part and the leg part and the body part.) . For example: compliant clothing can be a protective suit, which includes ... upper part including body and sleeve parts, lower part including leg parts. The stretching direction of the reversible shrinkable material is worthy of being balanced with the direction of movement of the subdivision, sleeves, or legs. In other aspects of this creation, the conformable clothing of the present invention has a body part and a body part. Namei of the sleeve of ㈣.尔 嶋 恩 _ 尔 Subdivision or sleeve The movement direction of one or more of the parts is parallel to each other. According to this creation, the reversible profile is likely to be a rough overview of the reversible profile, _fiber ^ reversible shrinkable fiber 'tree fiber's reversible shrinkable fabric and at least-spunbond fiber and at least-reversible fiber fabric Shrink the laminate. The fiber of the reversible shrinkage material can be formed from polyacrylamide, polyacetate, polyamidamine. If formed from a polystyrene, the polyolefin may be one or more of polyethylene, polypropylene, polybutene, rigid polymer, propylene copolymer, and butene copolymer. [Embodiment] Refer to the chart 'where the same reference numerals are the same elements, and the figure shows the s_roller equipment, 13 patents-patent / new application 2003 / new specification ⑽〇1 鲁 2〇03〇514 M245783 U . The patent of reversibly receivable delta helium is hereby incorporated by reference to other aspects related to this creation. An example of the equipment used to make a reversible shrinkable material shrinkable material conforming to the invention and its manufacturing method is disclosed in Examined in USP 4,965,122. So 'the following discussion will provide the point of view of reversible shrinkable materials with regard to manufacturing methods. The shrinkable starting material M is unwound from the supply drum. When the supply roller W rotates in the direction of the attached arrow, the retractable initial material 14 moves in the direction of the attached arrow. The collapsible material ㈣ then passes through the stem 18 of the s-roller device 20 formed by stacking rollers 22 and 24. Alternatively, the shrinkable material 14 may be formed by a known extrusion method, such as a spunbond and a spout method, and then directly face the roll 18 without storing it on the supply roller first. The shrinkable material 14 passes the rolling rod 1S of the s roller device 20 in an opposite S-shaped path, such as the direction of the arrow attached to the stacking rollers 22 and 24. From the S roller device 20, the shrinkable material M passes through the driving roller device 28 formed by a pair of driving rollers 30 and 32, and the peripheral linear speed of the stacked rollers 22 and 24 is controlled due to the S roller vibration%. It is smaller than the peripheral linear speed of the driving roller of the driving roller device, so the shrinkable material 14 is stretched between the s roller device and the light roller 26 of the driving roller device 28. By adjusting the difference in speed between the rollers, the shrinkable material 16 is stretched to shrink a desired amount and can be turned into a contracted state when the non-reeling drum 34 is turned. Alternatively, the shrinkable material 14 may be stretched between the 8-roller device 2G and the drive-winding roller to use a drive-winding roller (not shown), in which the stretching is performed by rolling the rollers 22 and 24 of the s-roller device 20 The peripheral linear speed is controlled to be lower than the phase linear speed for driving the entanglement drum. In other embodiments, the side is provided with a ton of gallon for replacing the cylinder device. Other methods of stretching the shrinkable material 14 can also be used, for example, the shrinkable material 14 can be mixed or stretched. D: Wei; 1% / patent / new application 2003 / new specification / pK〇 | '01 -0172-20030514 Material 14 to form a stretchable, waterproof reading material 12 (as described below). _ "Traditional cross-cut mechanical direction of tensioning and transposition. Learn more about the ways in which stretchable properties can be produced in more than one direction. Record the material. Although we can understand that the material can produce a shrinking configuration memory without using heat, it is still worthwhile to use heat for this purpose. Reference is made to the second figure, which shows a series of steam canisters. 7 Shrink material 38 self-feeding roller 4 () is Satoshi. Self-pairing drive roller * and 48% of the shrinkable material passed by the rolling rod 42 of the driving roller device 44 are then passed through two idlers and the α-shrinkable material 36 passes through the rolling 42 and idling of the driving roller device 44 After round 50 and M, the series-tank steam tank 36 in the opposite direction is in series. Since the outer and outer speeds of the driving rollers 46 and 48 are controlled to be smaller than the peripheral linear speed of the reduction tank 30, the shrinkable material is stretched between the steam tank% and the rollers 46 and 48. _ Its series-the required amount, and still maintain such aging conditions when passing through the steam tank. After leaving the last tank, the shrinkable material is cold in a contracted condition. The peripheral linear speed of the idler drum 56 is maintained at the same speed as the steam tank%, so the shrinkable material is cooled in a contracted state on the way to the miscellaneous drum%. The reversible shrinkable material 12 has reversible stretchability after it is completely formed. The reversibly shrinkable materials described above have reduced strength and tear resistance compared to the original materials, but the reversibly shrinkable materials generally still have sufficient strength and tear resistance to be suitable for use in protective clothing. This creation provides a disposable protective garment suitable for being stretched to conform to the user's body. The garment is formed of a breathable, waterproof, and compliant material 12 with recoverable stretchability. The material 12 is made of the above-mentioned materials that can produce stretch and recovery properties while retaining the material's waterproofness, breathability, water resistance and compliance. Method to form. Generally speaking, clothing can be composed of substantially or completely reversible shrinkable materials. 15 D: Wendy / patent / new application 2003 / new specification / PK1-0172-20030514. The original stretchable compliant garment with resumable stretch is particularly suitable for protective clothing, the buko robe king cap and diaper. In the embodiment of the present invention, the unidirectionally stretchable reversible shrinkable material (I is in; the $ Γ has the ability to stretch and recover upwards) is particularly suitable for such applications, because it is made of such materials The garments have a dimensionally stable capacity and at the same time provide restorable stretch for increased user comfort. In addition, the reversible __Record_compliance makes Lai's clothes tightly fit, _in the line _ due to the looseness and support of the lion (especially after being controlled for a long time), only a little noise is generated. In most applications, materials with recoverable stretchability in excess of 10% are suitable. For example: Materials that can recover stretchability of about 13 to 20% can be made into robes that are fully covered. In some implementations, it is worthwhile to use a reversible shrinkable material with a degree of stretch greater than 15%, such as the previously described USP 4,965,122 reversible shrinkable material that can stretch 75% or more. The clothes in this creation also consider the different reversible shrinkable materials with different recoverable stretches between the various sections, wings and parts. For example, a stretchable compliant garment may include a body part that is reversibly stretchable to 15% reversibly shrinkable material, and includes a reversible shrinkable material that is attached to it (recoverable (greater than 15 °, 50% more)). Sleeve part. It is also contemplated that sleeves or other parts (e.g., leg, shoulder, or back) may contain a large amount of reversible contraction material with recoverable stretch to provide on the elbows, knees, shoulders, hips and other desired areas Greater compliance. In one point of this creation, the recoverable elongation of reversible shrinkage materials is not average. Such inconsistencies are caused by thought or due to restrictions on processing equipment. For example: some parts of the reversible shrinkable material can be 5 to 15% longer and / or 5 to 15% less recoverable than others. One of the shrinkable materials 14 that can be used to make stretchable and compliant clothing for this creation is a non-woven layer 16 D: wendy / patent / new application 2003 / new specification / ρΚοο 1_〇172 · 2〇〇〇〇〇514 M245783 Compression fabric 'This fabric is formed by the spunbond continuous filament fabric and dazzling fibers (including microfiber subtractions and other layers), and the pressured material can also contain tons of bonded coarse materials or other nonwovens. An example of a three-layer fabric in which the middle layer is a solution-sprayed fabric and the second outer layer is a spunbond fabric can be abbreviated as Fabco's, so the riding material is considered a disposable material. An outer layer is a fiber in a spunbond "SMS" heart fabric and / or the filaments can be polyolefins, polyesters and polyamides. If polyolefins are used to make the fibers and / or filaments, then polyolefins It contains: polyethylene, polypropylene, polybutylene, ethylene copolymer, polypropylene copolymer, so-called copolymer, and mixtures and copolymers of the above. Records 3% by weight of the ship's block Copolymers. Fibers or filaments can be made from materials containing additives, This type of fabric is described in the still wind gauge; 4,374,888; Seven Wind Secrets, the above patents are incorporated herein by reference. The total basis weight of the shrinkable material is about 0.75 to 6.0osy (per Square yard ounces) For example ... The total basis weight of the shrinkable material is about 1.0 to 2.0 osy. This material is well worth the spunbond-smelt-spunbond-spunbond for each layer basis weight of 0.25 to 200 sy (SMS) material. For example, the basis weight of each layer is about Q 3 to 1 (bsy. In another example, the basis weight of each layer is about 0.4 to 0.8 osy. In order to improve water resistance and reduce static aggregation (- e% buildup), the material can also be treated with a compound, such as Zepel (trademark) and Zelec (trademark) KC, which can be purchased from Ej such as Pont De Nemows. Example 'Production of a basis weight It is a shrinkable SMS material of 1.48osy. The polymer made of the spunbond part is Exxon 9355 (polypropylene with 3wt% ethylene and random copolymer of ethylene), and the meltblown part is Exxon 3495 polypropylene. These two materials are available from Εχχ〇η Company, Tiston, Texas, USA. This 17 D: Wendy / patent / new application 2003 / new specification / ρΚ001 · 0172_2〇 In addition to 35041 M245783, the material 14 contains about 3% of Ti02 (titanium dioxide), which is added by an extruder in 50% concentration pellets. The initial material is cut into 41-inch strips, and then Reversible shrinkage is generally applied using conventional devices, as previously described in USP 4,965,122. Heating and stretching are done in the heated section of the equipment 'in which the material is orbited by 6 rollers, and Its total length is 50 feet. The fabric is heated to about 300 ° F and then stretched to have a width of about 23, 27, 32, and 37 inches. Such fabrics are further described in Table 1. Table 1 Width (inches) Shrinkage percentage Basis weight when relaxed (0sy) 41 0 1.48 37 9.8 1.71 32 22.0 1.65 27 34.0 1.90 23 43.9 2.46 _Hydraulic head tester is used to determine the reversible shrinkage of the material. Liquid resistance in relaxed and non-relaxed states. The test results of the static head are shown in Table 2: Table 2 Static head value * (cm) 0% stretched 10% stretched 20% stretched 30% stretched 40% stretched Initial SMS reversible shrink SMS 56 48 33 氺氺 氺 氺 9.8% shrinkage 61 62 55 42 31 34.0% shrinkage 64 53 54 44 30 43.9% shrinkage 67 62 58 54 46 76 68 62 43 43 氺 5 samples mean 18 D: Wendy / patent / new style Application 2⑻3 / new instruction manual / ΡΚ001 · 017240030514 M245783 Wood does not stretch (break). Reversible shrinkage. The sample can also be stretched by 30% (about 17 inches) in the mechanical direction and then relaxed to test the material's recovery ability. The results of the recovery tests are presented in Table 3. Table 3 Reversible shrinkable materials. After the initial size of the material is restored, the size and size change shrinkage percentage 9.8% shrinkage 22.0% shrinkage 34.0 shrinkage 43.9 shrinkage 1 MD 9, 9, 9, 9, 9, 9, 2 X CD 13 ”13 ”13” 13 ”MD 9, 9, 9, 9, 9, 9, X CD 13 3/8” 13 3/8 ”13 3/8” 13 3/8 ”MD X CD °% 2.9% °% 2.9 % °% 2.9% °% 2.9% 1 indicates a measurement in the machine direction. 2 indicates a measurement in the transverse machine direction. The foregoing provides some materials suitable for use in the construction of stretchable, compliant protective clothing (particularly when inhaling I4). For example, surgical gowns and pi masks can be constructed that conform to the human body and prevent leakage of blood and other liquids. In the same way, it can also be structured as a whole body covering, headscarf, robe, etc. that conforms to the human body and prevents blood and other fluids from flowing through the object. The second figure shows an example of a disposable surgical gown 80 used in this creation. This example is suitable for stretching to conform to the user's body, and this example is made of a reversible contraction material. The manufacture of such gowns can be done by known automatic, semi-automatic or manual assembly methods. An example of the assignee of the present invention has been assigned, such as USP 3,507,012 to Wmters, which is incorporated herein by reference. As shown, the robe 8. Contains: Sleeve 82, Neck 86, overlapping back flaps, belt 90 which fastens the robe; cuff% contains sealing device. The sleeve 82 can be reversible. The stretch direction of the shrinkable material can be parallel or transverse to the sleeve 82. 19 D'Wendy / patent / new style string request 2003 / new specification fine 2 ~ 20030514 M245783 direction of movement on. Repair: If the sleeve is stretched and positioned on the forehead (such as in the radial direction), then the size stability of the sleeve is particularly suitable for the personal dressing process. The above materials are suitable for forming personal hygiene products, such as: suitable for stretchable and conformable to the user's body, disposable diapers and disposable clothing after use. This material is particularly suitable for making the diaper disposable diapers comfortable! §, the job so that the outer layer of diapers can not leak. The fourth figure shows the percentage of disposable diapers or dysfunction products after 1. The article includes a lining 94, an absorbent material I, and a backing material 98. The backing material 98 is worthy of the reversible shrinkage material described above, and the backing material is adapted to the user's body. Examples of disposable diapers after use are described in USP3'520,303, 4,701, m, 4,747,846, 4,756,709, etc. These patents have been assigned to the assignee of the present invention and are incorporated herein by reference. The fifth figure shows an example where the complete cover 100 can be discarded after the use of this creation. This example is suitable for stretchable and compliant use of the body. The complete cover contains a left wing view, and the left wing 102 includes a left body portion 104 and a left leg portion 106. The left flap 102 of the complete cover is combined with a left sleeve portion 108 by a seam line 110. The complete cover also includes a right flap 112, and a right flap II2 contains a right body portion 114 and a right leg portion 116. The right wing 112 and the seam line 120 of the element cover are combined with a right sleeve portion 118. The left and right wings are combined with a pull button 122 and a seam 122 and a seam line 124. A collar 135 and a seam line 128 are attached. The left and right flaps 102 and 112 are worthy of construction so that the seam line 130 connects the upper half 132 and the lower half 134 together. The stretching direction of the reversible shrinkable material in the upper half 132 is as indicated by the attached arrow. The stretching direction of the reversible shrinkable material in the lower half 134 is the direction indicated by the attached arrow. Similarly, the various stitching and flaps of the pull structure of the sleeve portions 108 and 118 are not shown. Fully Covered—An example is described in USP 4,670,913, the patent has been assigned to the assignee of the present invention and incorporated here 20 D: Wendy / Patent / New Application 2003 / New Specification / PK001-0172-20030514 ^ vxz4 ^ 783 for reference. The foregoing is related to the embodiment of the present invention which is suitable for stretching to conform to the messenger's body and the disposable protective clothing can be discarded, but Lin Guan, the towel material described later by Lin Guan, can modify and modify the silk township. [Brief Description of the Drawings] The first drawing is a partial illustration of an example of a method of manufacturing a reversible shrinkage material. The second figure is a partial illustration of an example of a method of manufacturing a reversible shrinkage material. The third figure shows an example of the nappy clothing that can be used on the ship. The fourth figure shows an example of the clothing of the ship that can be used as the post of -Saki Hopa. The fifth figure shows an example of the -_combined_shun reciprocity. [Simplified description of symbols of graphic elements] 14 Shrinkable material-Neckable material 16 Supply roller-SuddIv roll 18 Roller ___ ^ '' TSJir% 20 iNlp S-roll arrangement 22 Stack roller 1-Stack roller 24 Stack roller ^ ~ — Stack roller 26 Roller ~ '-Nip 28 Drive roller device 1-Drive roller airaiiereTnent 30 Drive roller jl ^ xxywxv / xxv ^ xc ^ ji x vux ^^ v / xjiJLwxxlDrive roller 32 Drive roller-Drive roller 36 Steam cans-Steam cans 38 Shrinkable material ~~ " Neckable material 40 Supply Roller ~-Supply roll 42 Roller--Nip 44 Drive Roller Unit 1-Drive roller arrangement 46 Drive Roller ~ 1 ^-Drive roller 48 Drive Roller — ~ -—- Drive roller 50 idler ~-Idler roller 52 idler ~… Idler roller 21 D: Wendy / patent / new application 2003 / new specification / ΡΚ001-0Π2-20030514 M245783 56 Idler roller 58 Wind-up roll 80 A surgical gown 82 Sleeves 84 Cuffs 86 Neck opening 88 Closing device Closure means 90 Belt 92 Incontinence product 94 Liner 96 Absorbent medium 98 Backing material 100 Coverall 102 Left panel Left panel 104 Left body portion 106 Left leg portion 108 Left sleeve portion 110 Seam seam 112 Right panel 114 Right body portion 116 Right leg portion 118 Right sleeve portion 120 Seam 122 Zipper closure 124 Seam 128 Seam 130 Seam 132 Upper half 134 Lower half 22 D: Wendy / patent / new application 2003 / new specification / PK001-0172-20030514

Claims (1)

M245783 玖、申請專利範圍: •一種用後可棄的保護性衣物,衣物包括至少至少在—方向上適於拉伸 的可逆轉收縮材料,可逆轉收縮材料藉拉長而收縮並被施以處理以產生其收 縮構形的記憶。 2、如中請專概圍第1獅賴保護性衣物 3、 如中請專利範㈣2項所述的保護性衣物 15%時該衣物具至少約3〇cm的靜壓頭。 4、 如申請專利範圍第1項所述的保護性衣物 5 、如申请專利範圍第4項所述的保護性衣物 約每英呎每分3〇立方英呎。 6如申明專利範圍第1項所述的保護性衣物 性袍子。 7如申叫專利範圍第1項所述的保護性衣物 性完全覆蓋物。 8 、如申請專利範圍第1項所述的保護性衣物 衛產品。 9 '如申請專利範圍第1項所述的保護性衣物 10、如申清專利範圍第1項所述的保護性衣物 η、如申請專利範圍第i項所述的保護性衣物 其中該衣物適於防水。 其中該衣物之材料被拉伸至少約M245783 范围 Application scope: • A kind of protective clothing that can be discarded after use. The clothing includes a reversible shrinkable material that is suitable for stretching at least in at least one direction. The reversible shrinkable material shrinks by elongation and is treated. To produce a memory of its contracted configuration. 2. Please enclose the 1st Lai Lai's protective clothing as described in 3. Please refer to the item 2 of the patented patent for the protective clothing. 15% of the clothing has a static head of at least about 30cm. 4. Protective clothing as described in item 1 of the scope of patent application 5. Protective clothing as described in item 4 of the scope of patent application Approximately 30 cubic feet per minute per minute. 6 Protective clothing as described in item 1 of the declared patent scope. 7 Protective clothing as described in item 1 of the patent claim. 8. Protective clothing and hygiene products as described in item 1 of the scope of patent application. 9 'Protective clothing as described in item 1 of the patent application scope 10, protective clothing as described in item 1 of the patent application scope η, protective clothing as described in item i of the patent application scope where the clothing is suitable For waterproofing. Wherein the material of the garment is stretched at least about 其中該衣物適於呼吸。 其中该衣物的弗雷澤透氣度至少 其中該衣物形式為用後可棄保護 其中該衣物形式為用後可棄保護 其中該衣物形式為用後可棄個人 其中該衣物形式為尿褲。 其中該衣物形式為失禁用產品。 其中該可逆轉收縮材料係選自於 由可轉物齡減嶋,可逆轉㈣之姆麟織物,可逆轉收縮之溶 23 D:Wendy/專利/新式申請書2003/新型說明書/PK001_0172携305】4 M245783 噴纖維織物,可逆轉縮之由至少_紡黏纖維織物與至少_溶噴纖維織物所組 成的層壓物及以上之混合物等所組成的族群。 12、如申請專利範圍第u項所述的保護性衣物,其中可逆轉收縮材料的纖維包 含選自於由聚烯烴、聚酯、與聚醯胺所組成的族群的聚合物。 B、如申請專利範圍第u項所述的保護性衣物,其中聚烯烴係擇自於包含一或 多種之聚乙稀、聚石烯、聚丁烯、乙烯共聚物、聚丙婦共聚物及丁婦共聚物 等所組成的族群。 14、 如申請專利範圍第丨項所述的倾性衣物,其巾可逆轉收縮材料的基重約㈣ 至 6osy 〇 15、 如申請專利範圍第14項所述的保護性衣物,其中可逆轉收縮材料的基重約 1.0 至 3.0osy〇 16、 一種用後可棄的保護性衣物,該衣物包括由縫接線來連接的_般為平面狀的 節區,至少有一該節區包含適於至少在一方向上被拉伸的可逆轉非織材料, 該逆轉收縮材料藉拉長而收縮並被施以處理以產生其收縮構形的記體。 17、 如申請專利範圍第16項所述的保護性衣物,其中該衣物為具有身體部分以 及自身體部分延伸之袖子部分與腿部分的保護性完全遮蓋物,並且其中該可 逆轉收縮材料的拉伸方向至少與該身體部分、袖子部分或腿部的一者之活動 方向平行。 1S、如中請專利範圍第I6項所義保護性衣物,其中該衣物為具有身體部分以 及自身體部分延伸之袖子部分,並减中該可逆概_料陳伸方向至少 與該身體部分或袖子部份的一者之活動方向平行。 24 D:Wendy^ M245783 19、 如申請專利範圍第16項所述的保護性衣物,其中該衣物為保護性套裝,該套 裝包括:一個包含身體部分及自身體部分延伸的袖子部分之頂節區,以及一 個包含腿部分之底節區。 20、 如申請專利範圍第19項所述的保護性衣物,其中該可逆轉收縮材料的拉伸 方向至少與該身體部分、袖子部分或腿部分中的一者的活動方向平行。 21、 如申請專利範圍第16項所述的保護性衣物,其中該衣物適於防水。 22、 如申請專利範圍第16項所述的保護性衣物,其中該衣物適於呼收。 23、 如巾請專利範圍帛16撕述的保護性衣物,其中可逆轉收縮材料的基重約 0.75 至 6osy。 24、 如申請專利範圍第23賴述的保護性衣物,其中可逆轉收縮材料的基重約 1·〇 至 3.0〇sy 〇 25 D:Wendy/專利/新式申請書2〇〇3/新型說明書/PK001-0172-20030514The clothing is suitable for breathing. Wherein the Fraser air permeability of the clothing is at least, wherein the clothing form is disposable protection after use, wherein the clothing form is disposable protection, where the clothing form is disposable personal, and the clothing form is diapers. The form of clothing is an incontinence product. The reversible shrinkable material is selected from the group consisting of a reversible shrinkable mullin fabric, a reversible shrinkable solution, and a reversible shrinkable solution. 23 D: Wendy / patent / new application 2003 / new specification / PK001_0172 # 305 4 M245783 Sprayed fiber fabrics, which can be reversed and reverted to a group consisting of a laminate of at least _spunbond fiber fabrics and at least _ soluble spray fiber fabrics, and mixtures thereof. 12. The protective clothing according to item u of the scope of patent application, wherein the fiber of the reversible shrinkable material comprises a polymer selected from the group consisting of polyolefin, polyester, and polyamide. B. The protective clothing as described in item u of the patent application, wherein the polyolefin is selected from the group consisting of one or more of polyethylene, polylithene, polybutene, ethylene copolymer, polypropylene copolymer and butyl Women's copolymers and other groups. 14. The tiltable clothing as described in item 丨 of the patent application, the basis weight of the towel can be reversibly shrunk to about 6osy 〇 15. The protective clothing as described in item 14 of the patent application, which can reverse the shrinkage The material has a basis weight of about 1.0 to 3.0 osy〇16, a kind of protective clothing that can be discarded after use. The clothing includes a generally flat section area connected by seam lines. At least one of the section areas is suitable for at least A reversible non-woven material stretched in one direction, the reversible shrinkable material shrinks by elongation and is treated to produce a body with its contracted configuration. 17. The protective clothing according to item 16 of the scope of patent application, wherein the clothing is a protective full covering with a body part and a sleeve part and a leg part extending from the body part, and wherein the reversible shrinkable material is pulled The extension direction is at least parallel to the movement direction of one of the body part, the sleeve part or the leg part. 1S. The protective clothing as defined in item I6 of the Chinese Patent Application, wherein the clothing is a sleeve portion with a body part and an extension of the body part, and the reversible profile is reduced. It is expected that the direction of Chen Chen is at least the body part or sleeve The movement direction of one of the parts is parallel. 24 D: Wendy ^ M245783 19. The protective clothing according to item 16 of the scope of patent application, wherein the clothing is a protective suit, the suit includes: a top section including a body part and a sleeve part extending from the body part , And a base section that contains the leg section. 20. The protective clothing according to item 19 in the scope of the patent application, wherein the stretching direction of the reversible shrinkable material is at least parallel to the movement direction of one of the body part, the sleeve part or the leg part. 21. The protective clothing according to item 16 of the scope of patent application, wherein the clothing is suitable for waterproofing. 22. The protective clothing according to item 16 of the scope of patent application, wherein the clothing is suitable for receiving. 23. For towels, please refer to the protective clothing described in patent range 帛 16, in which the basis weight of the reversible shrinkable material is about 0.75 to 6osy. 24. The protective clothing as described in the scope of application for patent 23, wherein the basis weight of the reversible shrinkable material is about 1.0 to 3.00 sy 25 D: Wendy / patent / new application 2000 / new specification / PK001-0172-20030514
TW92209171U 2003-05-20 2003-05-20 Disposable protective garment TWM245783U (en)

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