TWI811619B - Saturated Ultra-Low Liquor Ratio Conveyor Belt Low Temperature Cloth Dyeing Machine - Google Patents
Saturated Ultra-Low Liquor Ratio Conveyor Belt Low Temperature Cloth Dyeing Machine Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 103
- 238000004043 dyeing Methods 0.000 title claims abstract description 61
- 229920006395 saturated elastomer Polymers 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000007921 spray Substances 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 230000009977 dual effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
一種飽和式超低浴比輸送帶式低溫布匹染色機,因低溫布匹染色機染缸內不承受高溫高壓的環境,因此可將機體的外部與內部空間的橫向斷面設計為矩形狀,因機體有效使用空間變大使該機體染缸容布量變多,可配置運用的空間也較大,因而讓機體內部的相關組件設計與配置較方便且適當,使布匹染色機性能與結構最佳化,更方便工作人員進入機體內部進行維修保養作業;該機體上方的染色管的前、後兩端分別設置一第一噴嘴與第二噴嘴,可選擇使用單一噴嘴或雙噴嘴同時使用,該染色管的後端機體內還設置可以左右調整擺動角度與幅度的擺布裝置及布匹導布裝置,以最佳化擺動布匹及引導布匹落至輸送帶裝置,可使布匹運行更為順暢;再者,配置在機體內部空間的輸送帶裝置可沿著機體長度與寬度配置,輸送帶裝置與機體呈平行設置,其前端或後端或兩者亦可設計為可調整為往上傾斜的角度,以配合不同布匹的特性進行染布輸送循環;機體內部上、下方暨適當位置處則設有灑水裝置,該灑水裝置可噴灑水或染液以清洗機體內部染缸及濕潤受染布匹;此外,機體底部設一蓄水槽,其內部設置有內建式熱交換器與過濾網,利用泵浦將染液抽取經過濾網後再由熱交換器加熱後輸送至噴嘴以推動布匹在染色管中循環與染色。 A saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine. Because the dye vat of the low-temperature cloth dyeing machine does not withstand the environment of high temperature and high pressure, the transverse cross-section of the external and internal spaces of the machine can be designed into a rectangular shape. Because the machine is effective The enlarged use space makes the dye vat of the machine have more fabric capacity, and the space that can be configured and used is also larger. This makes the design and configuration of relevant components inside the machine more convenient and appropriate, optimizing the performance and structure of the cloth dyeing machine and making it more convenient to work. Personnel enter the interior of the machine body to perform maintenance operations; a first nozzle and a second nozzle are respectively provided at the front and rear ends of the dyeing tube above the machine body. You can choose to use a single nozzle or dual nozzles at the same time. The rear end of the dyeing tube is on the machine body. It is also equipped with a swing device and a cloth guide device that can adjust the swing angle and amplitude left and right to optimize the swing of the cloth and guide the cloth to fall to the conveyor belt device, which can make the cloth run more smoothly; furthermore, it is configured in the internal space of the machine body The conveyor belt device can be arranged along the length and width of the machine body. The conveyor belt device is arranged parallel to the machine body. Its front end or rear end or both can also be designed to be adjusted to an upward tilt angle to match the characteristics of different fabrics. Dyeing cloth conveying cycle; there are sprinkler devices on the upper and lower parts of the machine body and at appropriate positions. The sprinkler device can spray water or dye liquid to clean the dye vat inside the machine body and moisten the dyed cloth; in addition, there is a water storage tank at the bottom of the machine body. , which is equipped with a built-in heat exchanger and filter. A pump is used to extract the dye liquid through the filter, and then heated by the heat exchanger and transported to the nozzle to promote the circulation and dyeing of the cloth in the dyeing tube.
Description
本發明涉及一種對布匹進行染色的飽和式超低浴比輸送帶式低溫布匹染色機,特別是一種由機械力(輸送帶裝置)取代傳統水浮力帶動布匹循環,進行低溫染布及具有矩形或非圓形機體空間的布匹染色機。 The invention relates to a saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine for dyeing cloth. In particular, a machine that uses mechanical force (conveyor belt device) instead of traditional water buoyancy to drive cloth circulation for low-temperature dyeing of cloth with rectangular or rectangular or Cloth dyeing machine with non-circular body space.
習知之高溫輸送帶式染色機的機體屬於壓力容器,為了因應高壓及高溫的機體內部環境,通常必須將機體設計為圓桶型,從而機體內部亦對應地形成為圓桶型。然而,圓桶型的內部空間由於在配置其週邊相關設備、組件或裝置時容易受到機體空間的限制而無法最佳化,且所能容納布匹的有效空間較小,染布量較少,並且相關工作人員在進行維修保養時也較不易施工,因此,習知的圓桶型布匹染色機機體存在先天性的缺點。 The body of the conventional high-temperature conveyor belt dyeing machine is a pressure vessel. In order to cope with the high-pressure and high-temperature internal environment of the machine, the body must usually be designed into a cylindrical shape, so the inside of the machine is also correspondingly shaped into a cylindrical shape. However, the internal space of the cylindrical type cannot be optimized because it is easily limited by the body space when configuring its surrounding related equipment, components or devices, and the effective space that can accommodate the cloth is small, and the amount of dyeing cloth is small, and It is also difficult for relevant staff to carry out maintenance and repair. Therefore, the conventional barrel-type cloth dyeing machine body has inherent shortcomings.
此外,習知布匹染色機中用來排列布匹的擺布裝置因缸體形狀所限無法最佳化調整擺動角度與幅度,以及用來引導布匹的導布裝置亦無法最佳化調整引導角度,以致於功能受到限制。 In addition, the swinging device used to arrange the cloth in the conventional cloth dyeing machine cannot optimally adjust the swing angle and amplitude due to the shape of the cylinder, and the cloth guide device used to guide the cloth cannot optimally adjust the guiding angle, so that Functions are limited.
另一方面,習知布匹染色機設置在機體內部的輸送帶裝置是與機體染缸呈水平的狀態配置,當欲調整成傾斜角度時,機體染缸本體亦同時要傾斜,因染缸內部相關組件之相對位置沒有變動,因此機體染缸之性能無法因布種不同而最佳化。 On the other hand, in conventional fabric dyeing machines, the conveyor belt device installed inside the body is arranged horizontally with the dye vat of the machine. When it is to be adjusted to an inclination angle, the body of the dye vat must also be tilted at the same time. Due to the relative position of the relevant components inside the dye vat, There is no change in position, so the performance of the machine's dye vat cannot be optimized for different types of fabric.
本發明的主要目的,在於提供一種可以充分利用染色機矩形機體內部空間,使染缸本體暨其內部結構設計最佳化,以提升染色機之性能, 並使機體染缸容布量變多,並且更方便工作人員進行維修保養作業。 The main purpose of the present invention is to provide a dyeing machine that can fully utilize the internal space of the rectangular body of the dyeing machine and optimize the design of the dyeing vat body and its internal structure to improve the performance of the dyeing machine. It also increases the fabric capacity of the machine's dye vat, making it easier for staff to carry out maintenance operations.
本發明的再一目的,在於提供一種可依輸送的布匹之種類、組織與布量多寡而選擇單噴嘴或雙噴嘴在染色管中噴染布匹並帶動布匹運行之布匹染色機。 Another object of the present invention is to provide a cloth dyeing machine that can select a single nozzle or a double nozzle to spray dye the cloth in the dyeing tube and drive the cloth to run according to the type, structure and quantity of the cloth being transported.
本發明的另一目的,在於提供一種可以調整擺布裝置的擺動角度與幅度,以及可以調整導布裝置的引導布匹角度的布匹染色機。 Another object of the present invention is to provide a cloth dyeing machine that can adjust the swing angle and amplitude of the cloth guide device and the cloth guide angle of the cloth guide device.
本發明的另一目的,在於提供一種可以調整機體內部輸送帶裝置其前端或後端或兩者的傾斜角度之布匹染色機。 Another object of the present invention is to provide a cloth dyeing machine that can adjust the inclination angle of the front end or the rear end or both of the conveyor belt device inside the machine body.
本發明提供的具有輸送帶帶動的低溫布匹染色機,係在一染色機機體的內部空間設有一輸送帶裝置,其中,機體的內部空間的橫向斷面形成為矩形狀或類似矩形狀,使該機體內部染缸容布量更大化;機體的上方設有連接該機體前、後兩端的染色管,該染色管的前端設置一第一噴嘴,該染色管的後端或適當位置設置一第二噴嘴,機體內染缸後端則設置一擺布裝置,對應該擺布裝置的位置的下方設置一導布裝置;該輸送帶裝置沿著機體的長度及寬度配置,並在其前端及後端或兩者的一長度設有可調整傾斜角度的一傾角調整段;該機體的內部適當位置設有灑水裝置,以供清洗機體內部及溼潤受染布匹;以及該機體底部設有一蓄水槽,其內部設置有內建式熱交換器與過濾網,該內建式熱交換器外桶以管路連接至泵浦,該泵浦以一第一暨第二連通管分別連接至第一噴嘴與第二噴嘴,以將從該染缸底部回收的染液輸送至該噴嘴。 The invention provides a low-temperature cloth dyeing machine driven by a conveyor belt. A conveyor belt device is provided in the internal space of a dyeing machine body. The transverse section of the internal space of the body is formed into a rectangular shape or a similar rectangular shape, so that the The dye vat inside the machine body has a larger cloth capacity; a dyeing pipe connecting the front and rear ends of the machine body is provided above the machine body. A first nozzle is provided at the front end of the dyeing pipe, and a second nozzle is provided at the rear end or appropriate position of the dyeing pipe. The nozzle and the rear end of the dye vat in the machine body are provided with a control device, and a cloth guide device is provided below the position of the control device; the conveyor belt device is arranged along the length and width of the machine body, and is located at its front end, rear end, or both. A length of the machine body is provided with an inclination angle adjustment section that can adjust the inclination angle; a sprinkler device is provided at an appropriate position inside the machine body for cleaning the interior of the machine body and moistening the dyed cloth; and a water storage tank is provided at the bottom of the machine body, and is provided with a water storage tank inside the machine body. There is a built-in heat exchanger and a filter. The outer barrel of the built-in heat exchanger is connected to the pump through a pipeline. The pump is connected to the first nozzle and the second nozzle respectively through a first and a second communication pipe. , to transport the dye liquor recovered from the bottom of the dye vat to the nozzle.
較佳地,該擺布裝置可以被調整左右擺動的角度與幅度,以因應不同的布匹,使其更有序的堆疊於輸送帶上,以增加染布量。 Preferably, the left and right swing angle and amplitude of the arrangement device can be adjusted to adapt to different pieces of cloth so that they can be stacked on the conveyor belt in a more orderly manner to increase the amount of dyed cloth.
較佳地,該導布裝置可以在前後方向移動位置暨調整角度以調整引導布匹的角度,以因應不同的布匹更順暢的進入輸送帶。 Preferably, the cloth guide device can move its position and adjust its angle in the front and rear directions to adjust the angle of the cloth guide so that different cloths can enter the conveyor belt more smoothly.
較佳地,該灑水裝置包含有一輸水管,該輸水管配置複數個噴灑孔;使得水從各個噴灑孔噴灑而出清洗機體內部及濕潤受染布匹。 Preferably, the sprinkler device includes a water pipe, and the water pipe is equipped with a plurality of spray holes so that water is sprayed out from each spray hole to clean the inside of the machine body and moisten the dyed cloth.
本發明藉由前述結構設計的飽和式超低浴比輸送帶式低溫布匹染色機,可以達到以下優點: The present invention can achieve the following advantages through the saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine designed with the aforementioned structure:
甲、可以使布匹在染色過程中,不需浸染於高液位的染液中,而只吸收飽和水量即可,因此相較於傳統浸染式染色機可以大幅降低用水量、用蒸氣量、用電量暨部分助劑使用量,更因此大量減少廢水與CO2的排放量,徹底解決環保問題。 A. During the dyeing process, the cloth does not need to be dipped in a high-level dye solution, but only absorbs saturated water. Therefore, compared with the traditional dip-dye dyeing machine, it can significantly reduce the amount of water, steam and energy required. The amount of electricity and some additives used can greatly reduce the emissions of waste water and CO2, completely solving environmental problems.
乙、可以充分有效的利用染色機機體內部空間,使染色機的性能與結構最佳化,該機體染缸容布量變多,並且更方便工作人員進行機體內部維修保養作業。 B. It can make full and effective use of the internal space of the dyeing machine body to optimize the performance and structure of the dyeing machine. The dyeing vat of the machine can hold more cloth, and it is more convenient for staff to perform internal maintenance operations.
丙、可依輸送的布匹特性或布匹厚薄而選擇單一噴嘴或雙噴嘴,在染色管中噴出染液染布並推動布匹移動,增進均染效果。 C. A single nozzle or dual nozzles can be selected according to the characteristics of the transported cloth or the thickness of the cloth. The dye solution is sprayed into the dyeing tube to dye the cloth and push the cloth to move to improve the leveling effect.
丁、其擺布裝置可以在左右方向上調整擺動角度與幅度,以及導布導出裝置可以在前後方向移動位置暨調整導布裝置角度以調整引導布匹的角度,從而可因應不同的布匹種類與布量有序的堆疊進入輸送帶,使運轉更順暢並增加染布量。 D. The swinging device can adjust the swing angle and amplitude in the left and right directions, and the cloth guide lead-out device can move the position in the front and rear directions and adjust the angle of the cloth guide device to adjust the angle of the cloth guide, thus adapting to different cloth types and volumes. Orderly stacking enters the conveyor belt, making the operation smoother and increasing the amount of dyed fabric.
戊、機體內部之輸送帶裝置前端或後端或兩者可以被調整傾斜角度,從而可使布匹不同種類與布量運轉更順暢,並降低導布輪至輸送帶的距離以減少布匹張力。 E. The front end or rear end of the conveyor belt device inside the machine body or both can be adjusted to tilt angle, thereby allowing different types and volumes of cloth to run more smoothly, and reducing the distance between the cloth guide wheel and the conveyor belt to reduce cloth tension.
1:機體 1: Body
2:輸送帶裝置 2: Conveyor belt device
3:第一連通管 3: First connecting pipe
3A:第二連通管 3A: Second connecting pipe
4:導布輪 4: Cloth guide wheel
5:第一噴嘴 5:First nozzle
6:蓄水槽 6: water tank
6A:內建式熱交換器與過濾網 6A: Built-in heat exchanger and filter
7:泵浦 7:Pump
8:擺布裝置 8: Maneuvering device
9:導布裝置 9: Cloth guide device
10:灑水裝置 10:Sprinkler device
11:噴灑孔 11:Spray hole
12:染色管 12: Dyeing tube
13:第二噴嘴 13:Second nozzle
14:助劑桶 14:Auxiliary barrel
16:鏈輪(或其它機構元件) 16: Sprocket (or other mechanism components)
L:傾角調整段 L: tilt angle adjustment section
圖1為顯示本發明飽和式超低浴比輸送帶式低溫布匹染色機的整體結構之內部示意圖; Figure 1 is an internal schematic diagram showing the overall structure of the saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine of the present invention;
圖2為顯示本發明飽和式超低浴比輸送帶式低溫布匹染色機的機體結構之俯視示意圖; Figure 2 is a schematic top view showing the body structure of the saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine of the present invention;
圖3為顯示本發明飽和式超低浴比輸送帶式低溫布匹染色機的機體結 構之前視示意圖;以及 Figure 3 shows the structure of the saturated ultra-low liquor ratio conveyor belt type low-temperature cloth dyeing machine of the present invention. A schematic diagram of the front view of the structure; and
圖4為顯示本發明飽和式超低浴比輸送帶式低溫布匹染色機的機體結構之側視示意圖。 Figure 4 is a schematic side view showing the body structure of the saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine of the present invention.
以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The following is a more detailed description of the embodiments of the present invention with reference to drawings and component symbols, so that those skilled in the art can implement them after reading this specification.
如圖1至圖4所示,本發明所提供之飽和式超低浴比輸送帶式低溫布匹染色機,係在機體1的上方設有供布匹通過且呈水平或微傾狀態的染色管12,機體1前端更高的上方則設有導布輪4;染色管12的前端設置第一噴嘴5,染色管12的後端設置一第二噴嘴13與一擺布裝置8,該擺布裝置8可以在左右方向上被調整擺動角度與擺幅,使得布匹通過染色管12的後端落下的同時,經由擺布裝置8的擺動而交替地有序地落下至位於下方的導布裝置9,該導布裝置9具有弧形或傾斜的表面,並且可以在前後方向上調整位置暨角度,以因應從擺布裝置8落下的受染布匹導引至輸送帶裝置2上。
As shown in Figures 1 to 4, the saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine provided by the present invention has a
機體1染缸內設置一輸送帶裝置2,該輸送帶裝置2可沿著機體1的長度及寬度配置,並在其前端的一長度的位置配置一鏈輪16(或其它機構元件),該鏈輪16(或其它機構元件)與輸送帶裝置2的前端之間構成一可彎折的傾角調整段L,該傾角調整段L可以被調整傾斜角度;亦即,當傾角調整段L的傾斜角度愈大,則輸送帶裝置2的前端與導布輪4之間的距離愈小,可減少布匹所受的張力,且當布匹脫離輸送帶裝置2時可防止及改善後端布匹往前傾倒堆疊在前端布匹之上的缺點,較佳者後端的輸送帶裝置2亦可如前端設計,以使布匹經由擺布裝置8落入輸送帶裝置2時更順暢,防止或減少布匹往前傾倒往前堆疊,布匹由輸送帶裝置2運送至前端再由導布輪4拉起進入噴嘴構成循環運行。
A
機體1內側上方暨側面適當處設有一灑水裝置10,該灑水裝置10下端沿著其長度配置複數個噴灑孔11;該灑水裝置10可以直接連接至進水管或往泵浦出口端,當供應水時,或泵浦運轉中閥門啟動時,可以通過噴灑孔11往上或往下或四週噴灑出水或染液以清洗機體1內部及溼潤受染布匹。
A
本發明還可以在機體1底部設置一蓄水槽6,其內部設置內建式熱交換器與過濾網6A,該蓄水槽6以管路連接泵浦7,並且泵浦7以第一連通管3連接第一噴嘴5以第二連通管3A連接至第二噴嘴13,機體1內染液所含有的雜質會被過濾網濾掉,染液進入內建式熱交換器與過濾網6A進行熱交換來加熱與冷卻,經過熱交換及過濾後的染液則由泵浦7輸送至第一噴嘴5與第二噴嘴13噴出,以染色並推動染色管12中的布匹移動,如此循環地回收與輸送染液。
The present invention can also provide a
泵浦7的入口端還以一連通管連接一助劑桶14,加藥時泵浦7在運轉的同時將儲存在助劑桶14內的助劑抽取並與循環中之染液混合,通過第一連通管3與第二連接管3A輸送至第一噴嘴5與第二噴嘴13,以帶動並混合染色管12中的染液對布匹進行染色。因應不同的布匹特性或布匹量,本發明可以選擇僅開啟第一噴嘴5噴出染液,或同時開啟第一噴嘴5與第二噴嘴13以噴出染液,以獲得最佳的布匹噴染效果。
The inlet end of the
本發明提供的飽和式超低浴比輸送帶式低溫布匹染色機,除了可以充分利用染色機機體內部空間,使得內部組件設計與配置較適當且方便,使染色機的性能與結構最佳化,並使該機體染缸容布量較多,並且更方便工作人員進行維修保養作業之外,還可依輸送的布匹特性而選擇單噴嘴或雙噴嘴在染色管中噴出染液以推動布匹運行與染色,提升均染效果與改善折痕的缺點;其擺布裝置可以在左右方向上調整擺動角度與擺幅,以及導布裝置可以在前後方向移動位置並調整引導布匹的角度,從而可因應不同的布匹順暢有序地進入輸送帶裝置;又機體內部之輸送帶裝置二端可 以被調整傾斜角度,從而可因應不同的受染布匹輸送循環,以防止或改善布匹傾倒,後布堆疊前布的缺點。因此,本發明為一甚具進步性的低溫布匹染色機。 The saturated ultra-low liquor ratio conveyor belt-type low-temperature cloth dyeing machine provided by the present invention can not only make full use of the internal space of the dyeing machine body, but also make the design and configuration of internal components more appropriate and convenient, and optimize the performance and structure of the dyeing machine. In addition to making the dye vat of the machine larger in capacity and making it easier for staff to carry out maintenance operations, single nozzles or double nozzles can be selected to spray dye liquid in the dyeing tube according to the characteristics of the cloth being transported to promote the movement and dyeing of the cloth. , improve the leveling effect and improve the shortcomings of creases; the swing device can adjust the swing angle and amplitude in the left and right directions, and the cloth guide device can move the position in the front and back directions and adjust the angle of the cloth guide, so as to adapt to different cloths Enter the conveyor belt device smoothly and orderly; and the two ends of the conveyor belt device inside the machine body can The inclination angle can be adjusted to adapt to different conveying cycles of dyed fabrics to prevent or improve the shortcomings of the fabric falling over and the rear fabric stacking the front fabric. Therefore, the present invention is a very progressive low-temperature cloth dyeing machine.
以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。 The above is only used to explain the preferred embodiments of the present invention, and is not intended to limit the present invention in any form. Therefore, any modifications or changes related to the present invention are made under the same creative spirit. , should still be included in the scope of protection intended by the present invention.
1:機體 1: Body
2:輸送帶裝置 2: Conveyor belt device
3:第一連通管 3: First connecting pipe
3A:第二連通管 3A: Second connecting pipe
4:導布輪 4: Cloth guide wheel
5:第一噴嘴 5:First nozzle
6:蓄水槽 6: water tank
6A:內建式熱交換器與過濾網 6A: Built-in heat exchanger and filter
7:泵浦 7:Pump
8:擺布裝置 8: Maneuvering device
9:導布裝置 9: Cloth guide device
10:灑水裝置 10:Sprinkler device
11:噴灑孔 11:Spray hole
12:染色管 12: Dyeing tube
13:第二噴嘴 13:Second nozzle
16:鏈輪(或其它機構元件) 16: Sprocket (or other mechanism components)
L:傾角調整段 L: tilt angle adjustment section
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