TWI805479B - Waterproof wiring structure and manufacturing method thereof - Google Patents

Waterproof wiring structure and manufacturing method thereof Download PDF

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TWI805479B
TWI805479B TW111134126A TW111134126A TWI805479B TW I805479 B TWI805479 B TW I805479B TW 111134126 A TW111134126 A TW 111134126A TW 111134126 A TW111134126 A TW 111134126A TW I805479 B TWI805479 B TW I805479B
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hollow cylinder
electric wire
wire
bridge
core wire
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TW202412022A (en
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李鎮寰
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大安電業股份有限公司
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Abstract

本發明提出一種防水配線結構及其製造方法,係應用於水底運行機具以有效阻絕水氣沿電控導線之內部芯線滲入機具內部,其中該方法包含:提供至少一導電端子、第一電線、第二電線、封膠與熱縮套管以進行製程。又該導電端子具有第一中空圓筒、第二中空圓筒與架橋,且該第一中空圓筒與該第二中空圓筒分別連接於該架橋兩端。進一步地,將該第一電線之芯線對應置入該第一中空圓筒,及將該第二電線之芯線對應置入該第二中空圓筒。後續再針對該第一中空圓筒及該第二中空圓筒開口處點填封膠,最後再利用熱縮套管完全套設於該導電端子、部分該第一電線與部分該第二電線外表面即完成該防水配線結構。The present invention proposes a waterproof wiring structure and its manufacturing method, which is applied to underwater operating equipment to effectively prevent water vapor from penetrating into the equipment along the inner core wire of the electric control wire. The method includes: providing at least one conductive terminal, a first electric wire, a second electric wire Two wires, sealant and heat-shrinkable sleeve for the process. In addition, the conductive terminal has a first hollow cylinder, a second hollow cylinder and a bridge, and the first hollow cylinder and the second hollow cylinder are respectively connected to two ends of the bridge. Further, the core wire of the first electric wire is correspondingly inserted into the first hollow cylinder, and the core wire of the second electric wire is correspondingly inserted into the second hollow cylinder. Then apply sealing glue to the openings of the first hollow cylinder and the second hollow cylinder, and finally use heat-shrinkable sleeves to completely cover the conductive terminal, part of the first electric wire and part of the second electric wire The waterproof wiring structure is completed on the surface.

Description

防水配線結構及其製造方法Waterproof wiring structure and manufacturing method thereof

本發明係與電機配線之安裝及維護領域有關,特別是關於一種可供一水底運行機具有效阻絕因電控導線破損進而導引外部水氣沿芯線滲入機具影響壽命之防水配線結構,以及提供更為簡易且快速製程工序以實現前述防水配線結構之製造方法。 The present invention is related to the field of installation and maintenance of motor wiring, in particular to a waterproof wiring structure that can effectively block the damage of the electric control wire and guide the external water vapor to infiltrate the machine along the core wire to affect the life of the machine, and provide more It is a simple and fast manufacturing process to realize the manufacturing method of the aforementioned waterproof wiring structure.

針對水底運行機具例如泵之電控需求,自然存有對外電控導線之連接設置。然無可避免地,該電控導線長時間使用下,其外包覆塑膠表皮時有破損龜裂造成芯線外露情形,進而衍生水氣將可能順該芯線導引流入機具內部造成損壞。基此,針對避免水氣由芯線滲入機具內部之其一防滲路徑,習知技術係將電纜以特定機器進行外剝工程後,再針對電纜內部之數條電控導線進行中剝工程以露出內部芯線,後續為使各芯線間得有效形成阻絕水氣之隔離材,作業上僅得透過人力將芯線為扭線工段使之完全展開,再大量點膠於各芯線間縫隙並待其固化即完成大致作業,據此當外部水氣經該區段時將可阻斷外部水氣順延流入機具內部。如台灣公開號TW201044733A1/可使與機具連接之電線電纜具有防水斷漏之方法及結構;以及台灣公告號M555551/電線電纜封中氣密結構,針對水氣透過芯線導引之防滲路徑,皆係透過大量之防水膠固化後將外剝電纜與中剝電控導線後露出之芯線予以包覆,然該作法誠如前述缺失,在使芯線露出供以填膠過程中,不免有作業時不甚割斷或扯裂芯線之風險,且在封膠過程中因使用大量之固化防水 膠,以至於等待時間略顯過長,以上對於製程效率而言皆存有負面影響。另外,習知技術亦有使用熱縮套管、防水膠固化芯線等加強阻隔水氣之作法,如台灣公開號200529518/防水型導線、製造防水型導線之方法及用於製造防水型導線之夾具;台灣公開號200836219/防水配線之製造方法、配線用防水劑及防水配線;及台灣公開號200903928/配線用防水裝置及防水配線之製造方法,然該些作法仍無法避免前述關於製程時間較長,以及過程中需避免芯線斷裂等缺失。 For the electronic control requirements of underwater operating equipment such as pumps, there are naturally connection settings for external electronic control wires. However, it is unavoidable that when the electronic control wire is used for a long time, the outer covering of the plastic skin will be damaged and cracked, causing the core wire to be exposed, and then the derived moisture may flow into the interior of the device along the core wire and cause damage. Based on this, in order to prevent water vapor from infiltrating into the inside of the machine from the core wire, the conventional technology is to strip the cable with a specific machine, and then carry out the middle stripping process for several electric control wires inside the cable to expose For the inner core wire, in order to effectively form a moisture-proof isolation material between the core wires, the core wire must be fully unfolded by manpower in the twisting section, and then a large amount of glue is applied to the gap between the core wires and it is cured. After completing the general operation, when the external water vapor passes through the section, the external water vapor can be blocked from flowing into the inside of the machine. For example, Taiwan Publication No. TW201044733A1/method and structure for making wires and cables connected to machines and tools waterproof and leak-proof; and Taiwan Publication No. M555551/airtight structure in wire and cable seals, for the anti-seepage path guided by water vapor through the core wire. After a large amount of waterproof glue is cured, the exposed core wires of the outer stripped cables and the middle stripped electric control wires are covered. However, this method is just like the above-mentioned lack. In the process of exposing the core wires for glue filling, it is inevitable that there will be unavoidable operations. Even the risk of cutting or tearing the core wire, and due to the use of a large amount of cured waterproof during the sealing process Glue, so that the waiting time is a little too long, all of which have a negative impact on process efficiency. In addition, the known technology also uses heat-shrinkable sleeves, waterproof glue to solidify the core wire, etc. to strengthen the barrier against water vapor, such as Taiwan Publication No. 200529518/Waterproof Conductor, Method for Manufacturing Waterproof Conductor and Fixture for Manufacturing Waterproof Conductor ; Taiwan Publication No. 200836219/Manufacturing Method of Waterproof Wiring, Waterproofing Agent for Wiring and Waterproof Wiring; and Taiwan Publication No. 200903928/Manufacturing Method of Waterproof Device for Wiring and Waterproof Wiring. , and it is necessary to avoid core wire breakage and other defects during the process.

另外,關於電線防水議題,技術上亦有考量關於電線本身設置防止水氣滲入電線內部之作法,然該防水意識與前述防止水氣透過芯線順延進入機具之面向完全不同,一者係單純針對電線本身進行防水設置,另一則係當水氣滲入芯線後如何有效阻隔水氣引流至機具內部之防滲議題。經驗上,關於電線本體之防水,通常係指面對二個電線端子在電性連接後如何有效阻絕水氣滲入連接端處之作法。常見地,係透過一防水套筒將連接端處予以包覆,如台灣公告號M492519/斷路器防水盒之止水端子結構改良;及台灣公開號200934003/防水連接器及其製作方法。惟,該些作法充其量即如同前述習知技術使用熱縮套管將電線予以包覆,至於內部之芯線作業則無額外之水氣阻絕工程施作。由於在固有思維下,加強一不可截斷之完整導線的內部芯線之阻絕水氣功能,與將二個導線予以電性連接後針對連接處套設防水結構係屬二事,且二者本質上係充斥有導線是否可截斷之思維衝突,因而無互為組合或置換之必要及可能性。 In addition, with regard to the issue of wire waterproofing, there are also technical considerations about the installation of the wire itself to prevent water vapor from penetrating into the wire. However, this waterproof awareness is completely different from the aforementioned aspect of preventing water vapor from entering the machine through the core wire. One is purely for wires. The waterproof setting is done by itself, and the other is how to effectively block the drainage of water vapor to the inside of the machine after the water vapor penetrates into the core wire. According to experience, regarding the waterproofing of the wire body, it usually refers to how to effectively prevent water vapor from penetrating into the connection end after the two wire terminals are electrically connected. Commonly, the connecting end is covered by a waterproof sleeve, such as Taiwan Publication No. M492519/Structure Improvement of Waterproof Terminal of Circuit Breaker Waterproof Box; and Taiwan Publication No. 200934003/Waterproof Connector and Its Manufacturing Method. However, these methods are at best to cover the wires with heat-shrinkable sleeves as in the aforementioned conventional technology, and there is no additional water vapor barrier engineering for the internal core wire operation. Due to the inherent thinking, strengthening the moisture barrier function of the inner core wire of an unbreakable complete wire is two different things from electrically connecting the two wires and then setting up a waterproof structure for the joint, and the two are essentially the same. It is full of thinking conflicts about whether the wires can be cut off, so there is no necessity and possibility for mutual combination or replacement.

對此,本發明人係集結多年於該行業之豐富技術與經驗,構思並提出一種全新之防水滲入機具內部之配線結構,以及該結構所對應之快速製造方法,希冀得改善過去製程時間過長效率較差之缺失,同時利用本發明之防水配線結構亦可有效達到阻斷水氣滲入機具內部之較佳防水效果。 In this regard, the inventor has gathered years of rich technology and experience in this industry, conceived and proposed a brand-new wiring structure for waterproof penetration into the interior of the machine tool, and a rapid manufacturing method corresponding to this structure, hoping to improve the past. In the absence of poor efficiency, the use of the waterproof wiring structure of the present invention can also effectively achieve a better waterproof effect of blocking water vapor from penetrating into the interior of the machine.

本發明之一目的,旨在提供一種可有效阻絕水底運行機具因電控導線設置進而導引外部水氣滲入機具內而影響壽命之防水配線結構;以及提供更為簡易且快速的製程工序以實現前述防水配線結構之製造方法。藉此,以大幅提升總體製程效率並達到極高之防滲品質良率。 One purpose of the present invention is to provide a waterproof wiring structure that can effectively prevent the life of the underwater operating equipment from being affected by the installation of electronically controlled wires to guide external water vapor into the equipment; and to provide a simpler and faster manufacturing process to realize The manufacturing method of the aforementioned waterproof wiring structure. In this way, the overall process efficiency can be greatly improved and a very high anti-seepage quality yield can be achieved.

為達上述目的,本發明進一步地揭露該防水配線結構之製造方法,供針對一水底運行機具之電控導線進行防水製程,以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部,其步驟包含:提供至少一導電端子,該導電端子具有一第一中空圓筒、一第二中空圓筒與一架橋,該第一中空圓筒、該第二中空圓筒為無縫圓筒結構並與該架橋為相同導電材質,且該第一中空圓筒與該第二中空圓筒分別連接於該架橋兩端;提供至少一第一電線,該第一電線一端供與該水底運行機具電性連接,並將另一端對應該第一中空圓筒長度去除該第一電線之包覆材而使該第一電線之部分芯線露出,再將該第一電線露出之芯線穿設置於該第一中空圓筒內;提供至少一第二電線,並將該第二電線一端對應該第二中空圓筒長度去除該第二電線之包覆材而使該第二電線之部分芯線露出,再將該第二電線露出之芯線穿設置於該第二中空圓筒內;分別點設一封膠於該第一中空圓筒與該第二中空圓筒靠近該架橋端之開口,而使該第一電線之芯線完全封閉於該第一中空圓筒內,及使該第二電線之芯線完全封閉於該第二中空圓筒內;及提供長度大於該導電端子之一熱縮套管,並將該熱縮套管完全套設於於該導電端子、部分該第一電線與部分該第二電線外表面後加熱緊覆。據此,利用該防水配線結構可有效阻絕水氣滲入水底機具內部,且該防水配線結構製程簡易且快速,而完全無習知技術需小心作業避免芯線斷裂以及大量填膠導致固化時間較長之缺失,同時更 能事先加工為半成品態樣以待命備用,待實際欲電機接線時即可快速媒合於水底運行機具,進而有效節省總體製造時間,大幅提升加工便捷性。 In order to achieve the above purpose, the present invention further discloses the manufacturing method of the waterproof wiring structure, which is used for waterproofing the electric control wires of an underwater operating device, so as to prevent water vapor from penetrating into the underwater operating device along the inner core wire of the electronic control wire. The steps include: providing at least one conductive terminal, the conductive terminal has a first hollow cylinder, a second hollow cylinder and a bridge, the first hollow cylinder and the second hollow cylinder are seamless cylindrical structures and the bridge is made of the same conductive material, and the first hollow cylinder and the second hollow cylinder are respectively connected to the two ends of the bridge; at least one first electric wire is provided, and one end of the first electric wire is supplied to the underwater running machine. Sexual connection, and remove the covering material of the first electric wire at the other end corresponding to the length of the first hollow cylinder to expose part of the core wire of the first electric wire, and then pass the exposed core wire of the first electric wire through the first In the hollow cylinder; at least one second electric wire is provided, and the covering material of the second electric wire is removed from one end of the second electric wire corresponding to the length of the second hollow cylinder so that part of the core wire of the second electric wire is exposed, and then the The exposed core wire of the second electric wire is set in the second hollow cylinder; glue is respectively applied to the opening of the first hollow cylinder and the second hollow cylinder near the bridging end, so that the first electric wire The core wire of the electric wire is completely enclosed in the first hollow cylinder, and the core wire of the second electric wire is completely enclosed in the second hollow cylinder; and a heat shrinkable sleeve having a length longer than the conductive terminal is provided, and the thermal The shrink sleeve is completely sleeved on the conductive terminal, a part of the first electric wire and a part of the outer surface of the second electric wire, and then heated and tightly covered. Accordingly, the use of the waterproof wiring structure can effectively prevent water vapor from penetrating into the underwater equipment, and the waterproof wiring structure has a simple and fast manufacturing process, and there is no conventional technology that requires careful work to avoid core wire breakage and a long curing time due to a large amount of glue filling. missing, and more It can be processed into a semi-finished product in advance for standby. When the motor is actually connected, it can be quickly matched with the underwater running machine, thereby effectively saving the overall manufacturing time and greatly improving the convenience of processing.

進一步地,本發明更揭露一種利用前述製造方法所製成之防水配線結構,供連接於一水底運行機具,以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部,包含:至少一導電端子,具有一第一中空圓筒、一第二中空圓筒與一架橋,該第一中空圓筒、該第二中空圓筒為無縫圓筒結構並與該架橋為相同導電材質,且該第一中空圓筒與該第二中空圓筒分別連接於該架橋兩端;至少一第一電線,一端供與該水底運行機具電性連接,另一端對應該第一中空圓筒長度去除該第一電線之包覆材而使該第一電線之部分芯線露出;其中,該第一電線露出之芯線穿設置於該第一中空圓筒內;至少一第二電線,於一端對應該第二中空圓筒長度去除該第二電線之包覆材而使該第二電線之部分芯線露出;其中,該第二電線露出之芯線穿設置於該第二中空圓筒內;至少一封膠,分別點設於該第一中空圓筒與該第二中空圓筒靠近該架橋端之開口,而使該第一電線之芯線完全封閉於該第一中空圓筒內,及使該第二電線之芯線完全封閉於該第二中空圓筒內;及至少一熱縮套管,其長度大於該導電端子,而完全套設於該導電端子、部分該第一電線與部分該第二電線外表面。 Further, the present invention further discloses a waterproof wiring structure made by the above-mentioned manufacturing method, which is used to connect to an underwater operating device, so as to prevent water vapor from penetrating into the underwater operating device along the inner core wire of the electric control wire, including: at least one The conductive terminal has a first hollow cylinder, a second hollow cylinder and a bridge, the first hollow cylinder and the second hollow cylinder are seamless cylindrical structures and are made of the same conductive material as the bridge, and The first hollow cylinder and the second hollow cylinder are respectively connected to the two ends of the bridging bridge; at least one first electric wire, one end is for electrical connection with the underwater operating equipment, and the other end is corresponding to the length of the first hollow cylinder to remove the The covering material of the first electric wire exposes part of the core wire of the first electric wire; wherein, the exposed core wire of the first electric wire passes through the first hollow cylinder; at least one second electric wire corresponds to the second electric wire at one end The length of the hollow cylinder removes the covering material of the second electric wire to expose part of the core wire of the second electric wire; wherein, the exposed core wire of the second electric wire is installed in the second hollow cylinder; at least one sealant, respectively Points are set at the opening of the first hollow cylinder and the second hollow cylinder near the bridging end, so that the core wire of the first electric wire is completely enclosed in the first hollow cylinder, and the core wire of the second electric wire completely enclosed in the second hollow cylinder; and at least one heat-shrinkable sleeve, whose length is longer than the conductive terminal, and is completely sheathed on the outer surface of the conductive terminal, part of the first electric wire and part of the second electric wire.

較佳地,針對前述之裝置其方法,為加強防水配線之防滲效果,其中,該熱縮套管之內面係覆設有一防水膠。藉此,透過該防水膠壓縮後可形變特性,使其得完全貼覆於不規則之凹凸結構型體外表面進而有效填補空缺處。 Preferably, the method for the aforementioned device is to enhance the anti-seepage effect of the waterproof wiring, wherein, the inner surface of the heat-shrinkable sleeve is covered with a waterproof glue. Thereby, through the deformable property of the waterproof glue after compression, it can be completely pasted on the outer surface of the irregular concave-convex structure to effectively fill the gap.

較佳地,針對前述之裝置其方法,為了後續製程便利性及結構穩固性,該導電端子之該第一中空圓筒、該第二中空圓筒與該架橋為一體成型,且該架橋為弧型片體而與該第一中空圓筒及該第二中空圓筒之厚度與成型直徑相同。 另,若欲更加強化該導電端子結構剛性,其中該架橋之中間位置更可設有對應設置之二補強肋而據以實現該目的。 Preferably, for the aforementioned device and its method, for the convenience of subsequent manufacturing process and structural stability, the first hollow cylinder, the second hollow cylinder and the bridging bridge of the conductive terminal are integrally formed, and the bridging is an arc The thickness and the forming diameter of the first hollow cylinder and the second hollow cylinder are the same. In addition, if it is desired to further strengthen the structural rigidity of the conductive terminal, the middle position of the bridging bridge can be provided with two corresponding reinforcing ribs to achieve this purpose.

較佳地,基於本發明防水配線結構及其製造方法之特殊性,其中該封膠可選用快乾膠實施。據此,利用該快乾膠快速固化特性,且僅須小量地填補於該導電端子開口之作法,明顯地可有效簡化製造工序及提升製程效率。 Preferably, based on the particularity of the waterproof wiring structure and its manufacturing method of the present invention, the sealant can be implemented with quick-drying glue. Accordingly, using the fast-curing property of the quick-drying adhesive and only needing to fill the opening of the conductive terminal in a small amount, the manufacturing process can be effectively simplified and the process efficiency can be improved obviously.

綜上所述,本發明防水配線結構之製造方法及防水配線結構,係有別於過去不可將導線截斷之前提思維進行防水工程的既有作法,反其道而行地採取將導線截斷一分為二,或選擇二個獨立導線,再透過本發明之特殊導電端子結構予以電性連接,而使得二導線之間形成物理上之明顯中斷效果,進一步在該導電端子包覆有芯線之二開口處選用可快速固化之封膠進行簡易快速之封閉充填作業,更可阻絕水氣由較上位置芯線順流而下滲入較下位置芯線流入機具內部,同時輔以使用熱縮套管可避免各電線彼此間接觸短路,並選用內面附設防水膠之熱縮套管更可提高水氣滲入之阻斷效果。製程上,由於本發明有別於習知反向採用將電線截斷設計與特殊導電端子,故無先前技術在進行電纜外剝工程,以及接續針對電纜內部電控導線執行較為繁瑣之中剝與人工扭線工序過程中,皆須小心不可將芯線扯斷或割裂等繁瑣工段缺失。再者,本發明僅需於導電端子開口端封閉充填小量之封膠即可完成防水滲入作業,係可大幅提升製程效率,且本發明選用將二個電線予以連接之作法,可預先將部分防水配線結構先行製成待用,而當需進行整體配線作業時,即可快速媒合至水底運行機具端之電控導線,進而大幅降低總體配置時間。 To sum up, the manufacturing method of the waterproof wiring structure and the waterproof wiring structure of the present invention are different from the existing method of carrying out waterproofing works in advance of thinking that the wires cannot be cut off in the past. For two, or choose two independent wires, and then electrically connect them through the special conductive terminal structure of the present invention, so that a physically obvious interruption effect is formed between the two wires, and the conductive terminal is further covered with two openings of the core wire The fast-curing sealant is used for simple and fast sealing and filling operations, and it can also prevent moisture from infiltrating from the upper position of the core wire down to the lower position of the core wire into the interior of the machine. They are short-circuited in contact with each other, and the heat-shrinkable sleeve with waterproof glue on the inner surface can be used to improve the blocking effect of water vapor infiltration. In terms of manufacturing process, since the present invention is different from the conventional reverse use of wire cutoff design and special conductive terminals, there is no previous technology in the cable stripping project, and the connection is relatively cumbersome and manual for the internal electric control wires of the cable. During the twisting process, care must be taken not to break or cut the core wire and other tedious work sections. Furthermore, the present invention only needs to seal and fill a small amount of sealant on the open end of the conductive terminal to complete the waterproof infiltration operation, which can greatly improve the process efficiency, and the present invention uses the method of connecting two electric wires, which can be partly sealed in advance. The waterproof wiring structure is made before use, and when the overall wiring operation is required, it can be quickly matched to the electric control wires at the end of the underwater operating equipment, thereby greatly reducing the overall configuration time.

1:導電端子 1: Conductive terminal

11:第一中空圓筒 11: The first hollow cylinder

12:第二中空圓筒 12: The second hollow cylinder

13:架橋 13: Bridge

131:補強肋 131: Reinforcing rib

2:第一電線 2: First wire

3:第二電線 3: Second wire

4:封膠 4: Sealant

5:熱縮套管 5: heat shrinkable sleeve

50:防水膠 50: waterproof glue

9:防水配線結構 9: Waterproof wiring structure

S01~S05:步驟 S01~S05: Steps

第1圖,為本發明較佳實施例之防水配線製造方法步驟流程圖。 Figure 1 is a flow chart of the steps of the waterproof wiring manufacturing method of the preferred embodiment of the present invention.

第2圖,為本發明較佳實施例之防水配線製造過程示意圖(一)。 Figure 2 is a schematic diagram (1) of the waterproof wiring manufacturing process of the preferred embodiment of the present invention.

第3圖,為本發明較佳實施例之防水配線製造過程示意圖(二)。 Figure 3 is a schematic diagram (2) of the waterproof wiring manufacturing process of the preferred embodiment of the present invention.

第4圖,為本發明較佳實施例之防水配線結構立體示意圖。 Fig. 4 is a three-dimensional schematic diagram of a waterproof wiring structure in a preferred embodiment of the present invention.

第5圖,為本發明較佳實施例之防水配線結構剖面示意圖。 Fig. 5 is a schematic cross-sectional view of a waterproof wiring structure in a preferred embodiment of the present invention.

為使本領域具有通常知識者能清楚了解本發明之內容,謹以下列說明搭配圖式,敬請參閱。首先請參閱第1至4圖,其係為本發明較佳實施例之防水配線製造方法步驟流程圖、防水配線製造過程圖(一)、防水配線製造過程圖(二)及防水配線結構立體示意圖。以下係先針對本發明所揭露之一種防水配線製造方法進行說明,該防水配線製造方法供針對一水底運行機具(圖中未示)之電控導線進行防水製程,以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部。 In order to enable those skilled in the art to clearly understand the content of the present invention, the following descriptions are provided together with the drawings for your reference. First, please refer to Figures 1 to 4, which are the flow chart of the steps of the waterproof wiring manufacturing method of the preferred embodiment of the present invention, the waterproof wiring manufacturing process diagram (1), the waterproof wiring manufacturing process diagram (2) and the three-dimensional schematic diagram of the waterproof wiring structure . The following is a description of a waterproof wiring manufacturing method disclosed in the present invention. The waterproof wiring manufacturing method is used for waterproofing the electric control wires of an underwater operating tool (not shown in the figure), so as to prevent water vapor along the electric control wires. The internal core wire penetrates into the interior of the underwater running implement.

該防水配線製造方法之步驟包含,步驟S01:提供至少一導電端子1,該導電端子1具有一第一中空圓筒11、一第二中空圓筒12與一架橋13,該第一中空圓筒11、該第二中空圓筒12為無縫圓筒結構並與該架橋13為相同導電材質,且該第一中空圓筒11與該第二中空圓筒12分別連接於該架橋13兩端。於此可同步搭配參閱第2圖所示,由圖中可見該導電端子1之該第一中空圓筒11、該第二中空圓筒12及該架橋13之連接關係,其中該第一中空圓筒11及該第二中空圓筒12分別為無縫圓筒結構係可加強整體結構完整性,而對於防水效能有顯著提升,有效避免如沖壓製成而具有接縫之結構導致滲水機率提高之缺失。 The steps of the waterproof wiring manufacturing method include, step S01: providing at least one conductive terminal 1, the conductive terminal 1 has a first hollow cylinder 11, a second hollow cylinder 12 and a bridge 13, the first hollow cylinder 11. The second hollow cylinder 12 has a seamless cylindrical structure and is made of the same conductive material as the bridge 13 , and the first hollow cylinder 11 and the second hollow cylinder 12 are respectively connected to two ends of the bridge 13 . Here it can be synchronously matched as shown in Figure 2. From the figure, it can be seen that the connection relationship between the first hollow cylinder 11, the second hollow cylinder 12 and the bridging bridge 13 of the conductive terminal 1, wherein the first hollow cylinder The cylinder 11 and the second hollow cylinder 12 are seamless cylinder structures, which can strengthen the integrity of the overall structure, and significantly improve the waterproof performance, effectively avoiding the increase in the probability of water seepage caused by the structure with seams such as stamping. missing.

步驟S02:提供至少一第一電線2,該第一電線2一端供與該水底運行機具電性連接,並將另一端對應該第一中空圓筒11長度去除該第一電線2之包覆 材而使該第一電線2之部分芯線露出,再將該第一電線2露出之芯線穿設置於該第一中空圓筒11內,可參閱第2及3圖所示。其中,該第一電線2去除包覆材後所外露之芯線,其長度係約略接近該第一中空圓筒11之長度為佳,如此可使該第一電線之芯線端穿設置於該第一中空圓筒11後,芯線不會由該第一中空圓筒11遠離該架橋13端之開口露出。 Step S02: Provide at least one first electric wire 2, one end of the first electric wire 2 is electrically connected to the underwater vehicle, and the other end is corresponding to the length of the first hollow cylinder 11 to remove the covering of the first electric wire 2 Part of the core wire of the first electric wire 2 is exposed, and then the exposed core wire of the first electric wire 2 is threaded into the first hollow cylinder 11, as shown in Figures 2 and 3. Wherein, the length of the exposed core wire of the first electric wire 2 after removing the cladding material is preferably slightly close to the length of the first hollow cylinder 11, so that the core wire end of the first electric wire can be installed on the first hollow cylinder 11. Behind the hollow cylinder 11, the core wire will not be exposed from the opening of the first hollow cylinder 11 away from the bridge 13 end.

步驟S03:提供至少一第二電線3,並將該第二電線3一端對應該第二中空圓筒12長度去除該第二電線3之包覆材而使該第二電線3之部分芯線露出,再將該第二電線3露出之芯線穿設置於該第二中空圓筒12內,可參閱第2及3圖所示。該第二電線3則是作為要與該第一電線2對接之部分,亦需先對應該第二中空圓筒12長度去除包覆材而形成可穿設置於該第二中空圓筒12內的芯線端。同樣地,為增進防水效能,該第二電線3去除包覆材後所外露之芯線,亦約略等於該第二中空圓筒12長度為佳,以使芯線端穿入該第二中空圓筒12後不會外露於該第二中空圓筒12相對該架橋13端之開口。附帶一提的是,該導電端子1之該第一中空圓筒11與該第二中空圓筒12因為無縫圓筒結構,因此係可更為提升相對芯線之固定效能,並增進穿設芯線時的便利性。 Step S03: providing at least one second electric wire 3, and removing the covering material of the second electric wire 3 from one end of the second electric wire 3 corresponding to the length of the second hollow cylinder 12 to expose part of the core wire of the second electric wire 3, Then the exposed core wire of the second electric wire 3 is passed through the second hollow cylinder 12, as shown in Figures 2 and 3. The second electric wire 3 is used as the part to be connected with the first electric wire 2, and the covering material needs to be removed corresponding to the length of the second hollow cylinder 12 to form a wire that can be worn in the second hollow cylinder 12. Core end. Similarly, in order to improve the waterproof performance, the exposed core wire of the second electric wire 3 after removing the cladding material is preferably approximately equal to the length of the second hollow cylinder 12, so that the core wire end passes through the second hollow cylinder 12 It will not be exposed at the opening of the second hollow cylinder 12 opposite to the bridging 13 end. Incidentally, the first hollow cylinder 11 and the second hollow cylinder 12 of the conductive terminal 1 have a seamless cylindrical structure, so the fixing performance of the relative core wire can be further improved, and the threading of the core wire can be improved. convenience at the time.

步驟S04:分別點設一封膠4於該第一中空圓筒11與該第二中空圓筒12靠近該架橋13端之開口,而使該第一電線2之芯線完全封閉於該第一中空圓筒11內,及使該第二電線3之芯線完全封閉於該第二中空圓筒12內,如第3圖所示。當該第一電線2、該第二電線3去除包覆材之芯線端,分別穿入該第一中空圓筒11及該第二中空圓筒12後,即可對該第一中空圓筒11及該第二中空圓筒12靠近該架橋13端之開口處進行點膠,使該封膠4固定於該處並將該第一電線2及該第二電線3之芯線完全封閉於內,如此以達到優異的阻絕效能。 Step S04: Apply sealing glue 4 to the openings of the first hollow cylinder 11 and the second hollow cylinder 12 near the end of the bridging bridge 13, so that the core wire of the first electric wire 2 is completely enclosed in the first hollow In the cylinder 11, the core wire of the second electric wire 3 is completely enclosed in the second hollow cylinder 12, as shown in FIG. 3 . When the first electric wire 2 and the second electric wire 3 remove the core wire end of the cladding material and penetrate the first hollow cylinder 11 and the second hollow cylinder 12 respectively, the first hollow cylinder 11 can be And the second hollow cylinder 12 is dispensing glue near the opening of the bridge 13 end, so that the sealing glue 4 is fixed there and the core wires of the first electric wire 2 and the second electric wire 3 are completely enclosed inside, so In order to achieve excellent blocking performance.

步驟S05:提供長度大於該導電端子之一熱縮套管5,並將該熱縮套管5完全套設於該導電端子1、部分該第一電線2與部分該第二電線3外表面後加熱緊覆,如第4圖所示。透過點設該封膠4使該第一電線2及該第二電線3之芯線分別被封閉於該第一中空圓筒11及該第二中空圓筒12後,再套設該熱縮套管5於外並加熱,使該熱縮套管5因應加熱而縮合並緊密包覆於該導電端子1、部分該第一電線2與部分該第二電線3外表面,如此以進一步達到增強整體結構穩固性、保護力與防止短路等功效。 Step S05: Provide a heat-shrinkable sleeve 5 longer than the conductive terminal, and completely sleeve the heat-shrinkable sleeve 5 behind the outer surface of the conductive terminal 1, part of the first electric wire 2 and part of the second electric wire 3 Heat the tight cover as shown in Figure 4. The core wires of the first electric wire 2 and the second electric wire 3 are respectively sealed in the first hollow cylinder 11 and the second hollow cylinder 12 by dispensing the sealing glue 4, and then the heat-shrinkable sleeve is sheathed 5 outside and heated, so that the heat-shrinkable sleeve 5 is condensed and tightly covered on the outer surface of the conductive terminal 1, part of the first electric wire 2 and part of the second electric wire 3 in response to the heating, so as to further enhance the overall structure Stability, protection and short-circuit prevention.

如上所述之該防水配線製造方法步驟,並非表示實際應用上僅能依此順序執行或切割工序,而係為基於作業上的合理性進行動作分段表現描述,故應不得就上述順序予以限制該防水配線製造方法之技術內涵。舉例來說,提供該導電端子1、該第一電線2與該第二電線3並不限於上述順序,也可以是先提供第一電線2,再提供該導電端子1及該第二電線3等,任意調換順序皆不脫提供該些步驟之實質技術意涵。而點設該封膠4之步驟,其目的係在於使該第一電線2及該第二電線3之芯線被封閉在該第一中空圓筒11及該第二中空圓筒12內,因此當然可於該第一電線2穿設置於該第一中空圓筒11後即先進行點設該封膠4之動作,而後當該第二電線3穿設置於該第二中空圓筒12後再進行一次點設該封膠4之動作,上述之該第一電線2與該第二電線3之次序也可相互對調,皆可達到相同技術動作與功效結果,故亦不脫該防水配線製造方法之實質技術內容。 The above-mentioned steps of the waterproof wiring manufacturing method do not mean that the actual application can only be performed or cut in this order, but are based on the rationality of the operation to describe the action segmented performance, so the above order should not be limited The technical connotation of the waterproof wiring manufacturing method. For example, the order of providing the conductive terminal 1, the first electric wire 2 and the second electric wire 3 is not limited to the above, and the first electric wire 2 may be provided first, and then the conductive terminal 1 and the second electric wire 3 are provided, etc. , any order of exchange will not escape the essential technical meaning of providing these steps. And the step of setting the sealant 4, its purpose is to make the core wires of the first electric wire 2 and the second electric wire 3 be enclosed in the first hollow cylinder 11 and the second hollow cylinder 12, so of course After the first electric wire 2 is passed through the first hollow cylinder 11, the action of dispensing the sealant 4 can be performed first, and then after the second electric wire 3 is passed through the second hollow cylinder 12. The action of setting the sealant 4 once, the order of the above-mentioned first electric wire 2 and the second electric wire 3 can also be reversed, and the same technical action and effect can be achieved, so it is not out of the waterproof wiring manufacturing method. Substantial technical content.

該防水配線製造方法係提出一嶄新的電控導線防水工程技術與概念,以物理上為分離狀態之截斷導線或是兩個獨立導線,透過特殊之導電端子1予以形成電性連接之方式製成相通之線路,再以點設該封膠4方式達成封閉充填目的,最後以該熱縮套管5將整體封閉包覆,而增進防水、保護與防止短路之效能, 據此,即可有效解決水氣沿著芯線滲入該水底運行機具之問題,且藉此有別於傳統作法之方式,亦可排除須避免芯線斷裂之缺失。同時,基於選用物理上分離之該第一電線2與該第二電線3搭配該導電端子1以相互連通之製程方案,也能達到先完成部分作業之待用功效。例如先大量地將該第一電線2穿設置於該第一中空圓筒11後,再點設該封膠4將該第一電線2之芯線封閉於該第一中空圓筒11後,即可等待後續欲正式出貨或是和該水底運行機具進行組裝時再執行該第二電線3穿設置該第二中空圓筒12並點設該封膠4,以及套設並加熱該熱縮套管5之步驟,以降低配置時間。特別一提的是,本發明之該防水配線製造方法係針對電控導線進行防水製程,換言之,該防水配線製造方法之施作對象係為內有芯線,外有包覆件之電控導線。該水底運行機具之電控導線係存在於電纜內部,且單一電纜內可能會同時具有多條電控導線,而該防水配線製造方法係可針對每一條電控導線實施上述各步驟作業,以加工形成可阻絕水氣沿芯線滲入該水底運行機具之配線結構。當電纜內之各電控導線皆經由該防水配線製造方法進行防水製程時,該熱縮套管5亦可作為各電控導線之間的絕緣組件,以防止短路情況發生。 The waterproof wiring manufacturing method proposes a brand-new electrical control wire waterproof engineering technology and concept, which is made by physically separating a cut wire or two independent wires through a special conductive terminal 1 to form an electrical connection. The connected lines are then sealed and filled by pointing the sealing glue 4, and finally the heat shrinkable sleeve 5 is used to seal and cover the whole, so as to improve the performance of waterproofing, protection and short circuit prevention. According to this, the problem of water vapor infiltrating into the underwater operating equipment along the core wire can be effectively solved, and the method is different from the traditional method, and the problem of preventing the core wire from breaking can also be eliminated. At the same time, based on the process scheme of choosing the first electric wire 2 and the second electric wire 3 that are physically separated to be connected with each other with the conductive terminal 1 , the standby effect of completing part of the work first can also be achieved. For example, after a large number of first electric wires 2 are passed through the first hollow cylinder 11, and then the sealing glue 4 is applied to seal the core wires of the first electric wires 2 in the first hollow cylinder 11, then Waiting for the subsequent official shipment or assembly with the underwater operating equipment, the second wire 3 is threaded, the second hollow cylinder 12 is installed, the sealant 4 is applied, and the heat shrinkable sleeve is sleeved and heated. 5 steps to reduce configuration time. What is particularly mentioned is that the waterproof wiring manufacturing method of the present invention is a waterproofing process for electrical control wires. In other words, the waterproof wiring manufacturing method is applied to electrical control wires with a core wire inside and a coating outside. The electric control wires of the underwater operating equipment exist inside the cable, and there may be multiple electric control wires in a single cable at the same time, and the waterproof wiring manufacturing method can perform the above steps for each electric control wire to process Form a wiring structure that can prevent water vapor from penetrating into the underwater running equipment along the core wire. When each electric control wire in the cable is waterproofed through the waterproof wiring manufacturing method, the heat shrinkable sleeve 5 can also be used as an insulating component between each electric control wire to prevent short circuit from occurring.

以上係為該防水配線製造方法之說明,基於相同技術概念,本發明亦提出一種防水配線結構。請再復參閱第2至4圖,該防水配線結構9供連接於一水底運行機具(圖中未示),以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部。該防水配線結構包含至少一導電端子1、至少一第一電線2、至少一第二電線3、至少一封膠4及至少一熱縮套管5。 The above is the description of the waterproof wiring manufacturing method. Based on the same technical concept, the present invention also proposes a waterproof wiring structure. Please refer again to Figs. 2 to 4, the waterproof wiring structure 9 is for being connected to an underwater operating tool (not shown), so as to prevent water vapor from penetrating into the underwater operating tool along the inner core wire of the electric control wire. The waterproof wiring structure includes at least one conductive terminal 1 , at least one first electric wire 2 , at least one second electric wire 3 , at least one sealant 4 and at least one heat-shrinkable sleeve 5 .

該導電端子1具有一第一中空圓筒11、一第二中空圓筒12與一架橋13,該第一中空圓筒11、該第二中空圓筒12為無縫圓筒結構並與該架橋13為相同導電材質,且該第一中空圓筒11與該第二中空圓筒12分別連接於該架橋13兩端。 其中,該第一中空圓筒11及該第二中空圓筒12為無縫結構係可更為有效地達到阻絕水氣之效能,同時也能據此增進其相對該第一電線2與該第二電線3之固定強度。 The conductive terminal 1 has a first hollow cylinder 11, a second hollow cylinder 12 and a bridge 13. The first hollow cylinder 11 and the second hollow cylinder 12 are of a seamless cylindrical structure and are connected to the bridge. 13 is made of the same conductive material, and the first hollow cylinder 11 and the second hollow cylinder 12 are respectively connected to two ends of the bridge 13 . Wherein, the seamless structure of the first hollow cylinder 11 and the second hollow cylinder 12 can more effectively achieve the effect of blocking water vapor, and can also improve its relative to the first electric wire 2 and the second hollow cylinder accordingly. 2. Fixing strength of electric wire 3.

該第一電線2一端供與該水底運行機具連接,另一端對應該第一中空圓筒11長度去除該第一電線2之包覆材而使該第一電線2之部分芯線露出,其中該第一電線2露出之芯線穿設置於該第一中空圓筒11內。該第二電線3於一端對應該第二中空圓筒12長度去除該第二電線3之包覆材而使該第二電線3之部分芯線露出,其中,該第二電線3露出之芯線穿設置於該第二中空圓筒12內。該第一電線2及該第二電線3皆為外有包覆材內有多條芯線之電線結構,並於對應該第一中空圓筒11與該第二中空圓筒12去除包覆材而形成供以組設之芯線端,以分別穿設置於該第一中空圓筒11及該第二中空圓筒12內,其中為提升防水效能,該第一電線2及該第二電線3外露之芯線長度約略等於該第一中空圓筒11與該第二中空圓筒12之長度為佳,以避免芯線外露於該第一中空圓筒11及該第二中空圓筒12相對該架橋13之端。 One end of the first electric wire 2 is used to connect with the underwater operating equipment, and the other end is corresponding to the length of the first hollow cylinder 11. The covering material of the first electric wire 2 is removed to expose part of the core wire of the first electric wire 2, wherein the first electric wire 2 is exposed. An exposed core wire of an electric wire 2 is passed through the first hollow cylinder 11 . One end of the second electric wire 3 corresponding to the length of the second hollow cylinder 12 removes the covering material of the second electric wire 3 to expose part of the core wire of the second electric wire 3, wherein the exposed core wire of the second electric wire 3 is set through in the second hollow cylinder 12 . Both the first electric wire 2 and the second electric wire 3 have a wire structure with a plurality of core wires inside a cladding material, and the cladding material is removed corresponding to the first hollow cylinder 11 and the second hollow cylinder 12. The core wire ends for assembly are formed to respectively pass through the first hollow cylinder 11 and the second hollow cylinder 12. In order to improve the waterproof performance, the first electric wire 2 and the second electric wire 3 are exposed The length of the core wire is approximately equal to the length of the first hollow cylinder 11 and the second hollow cylinder 12, so as to prevent the core wire from being exposed at the ends of the first hollow cylinder 11 and the second hollow cylinder 12 opposite to the bridge 13 .

該封膠4分別點設於該第一中空圓筒11與該第二中空圓筒12靠近該架橋13端之開口,而使該第一電線2之芯線完全封閉於該第一中空圓筒11內,及使該第二電線3之芯線完全封閉於該第二中空圓筒12內。該封膠4係用以將該第一電線2及該第二電線3之芯線有效地封閉於該第一中空圓筒11與該第二中空圓筒12內,以藉此達到阻絕水氣沿芯線滲入之目的。 The sealant 4 is respectively placed on the openings of the first hollow cylinder 11 and the second hollow cylinder 12 near the end of the bridging bridge 13, so that the core wire of the first electric wire 2 is completely enclosed in the first hollow cylinder 11 and make the core wire of the second electric wire 3 completely enclosed in the second hollow cylinder 12. The sealant 4 is used to effectively seal the core wires of the first electric wire 2 and the second electric wire 3 in the first hollow cylinder 11 and the second hollow cylinder 12, so as to prevent water vapor from The purpose of core wire penetration.

該熱縮套管5之長度大於該導電端子1,而完全套設於該導電端子1、部分該第一電線2與部分該第二電線3外表面。透過該熱縮套管5係可加強該導電端子1與該第一電線2、該第二電線3之組裝穩固性,同時也能達到保護與防止短路效果。 The length of the heat-shrinkable sleeve 5 is longer than that of the conductive terminal 1 , and is completely sheathed on the outer surface of the conductive terminal 1 , part of the first electric wire 2 and part of the second electric wire 3 . The assembly stability of the conductive terminal 1 and the first wire 2 and the second wire 3 can be enhanced through the heat-shrinkable sleeve 5 , and the effect of protection and short-circuit prevention can also be achieved.

藉此,該防水配線結構9係為經由截斷形成或是本就為獨立存在之該第一電線2與該第二電線3,透過該導電端子1予以電性接通,而於物理上形成明顯中斷效果之結構,且於該第一中空圓筒11及該第二中空圓筒12靠近該架橋13端處設置該封膠4,進而達到優良的防水效果,並再以該熱縮套管5套設包覆於外之結構達到保護、提升組裝穩固性與防止短路之效能,且整體於製程上亦相對簡易且快速。其中,該防水配線結構9係為該水底運行機具之電控導線,其係可以複數導線形態存在,外部再透過塑膠表皮包覆而形成單一條電纜結構,是以,該防水配線結構9將可達到阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部之功效,其防水部份之技術特徵即如上所述之內容。 In this way, the waterproof wiring structure 9 is formed by truncation or the first electric wire 2 and the second electric wire 3 that exist independently, are electrically connected through the conductive terminal 1, and physically form a distinct The structure of the interruption effect, and the sealant 4 is provided at the end of the first hollow cylinder 11 and the second hollow cylinder 12 close to the bridge 13, thereby achieving excellent waterproof effect, and then the heat shrinkable sleeve 5 The wrapping structure achieves protection, improves assembly stability and prevents short-circuit performance, and the overall manufacturing process is relatively simple and fast. Wherein, the waterproof wiring structure 9 is the electric control wire of the underwater operating equipment, which can exist in the form of multiple wires, and the outside is covered with a plastic skin to form a single cable structure. Therefore, the waterproof wiring structure 9 will be able to To achieve the effect of preventing water vapor from penetrating into the interior of the underwater operating device along the inner core wire of the electric control wire, the technical characteristics of the waterproof part are as described above.

較佳地,請再一併搭配參閱第4、5圖,其中第5圖係為本發明較佳實施例之防水配線結構剖面示意圖。為更提升電控導線之防滲強度,該防水配線製造方法及該防水配線結構9中的該熱縮套管5之內面係覆設有一防水膠50,以透過該防水膠50受熱壓縮後之可形變特性,而完全貼合包覆於該導電端子1、該第一電線2及該第二電線3所構成之不規則凹凸結構區域,填補其空隙以達密合防水滲入之功效。 Preferably, please refer to Figures 4 and 5 together, wherein Figure 5 is a cross-sectional schematic diagram of a waterproof wiring structure in a preferred embodiment of the present invention. In order to further improve the anti-seepage strength of the electric control wire, the inner surface of the heat-shrinkable sleeve 5 in the waterproof wiring manufacturing method and the waterproof wiring structure 9 is covered with a waterproof glue 50, so that after being heated and compressed through the waterproof glue 50 It can be deformed, and completely adhere to and cover the irregular concave-convex structure area formed by the conductive terminal 1, the first electric wire 2 and the second electric wire 3, and fill the gaps to achieve the effect of sealing and waterproofing.

關於該導電端子1,考量製程上的便利性與整體結構的穩固性,較佳地,該防水配線製造方法及該防水配線結構9之該導電端子1的該第一中空圓筒11、該第二中空圓筒12及該架橋13係為一體成型,且該架橋13為弧形片體而與該第一中空圓筒11及該第二中空圓筒12之厚度與成型直徑相同。該導電端子1之結構具有上述特徵時,在製程上除更為便利外,也可據此保持整體結構的完整性,進而增進結構強度。 Regarding the conductive terminal 1, considering the convenience of the manufacturing process and the stability of the overall structure, preferably, the first hollow cylinder 11, the second hollow cylinder 11 of the conductive terminal 1 of the waterproof wiring structure 9 and the waterproof wiring structure 9 The two hollow cylinders 12 and the bridging bridge 13 are integrally formed, and the bridging bridge 13 is an arc-shaped sheet with the same thickness and forming diameter as the first hollow cylinder 11 and the second hollow cylinder 12 . When the structure of the conductive terminal 1 has the above-mentioned features, in addition to being more convenient in the manufacturing process, the integrity of the overall structure can also be maintained accordingly, thereby improving the structural strength.

進一步地,該架橋13之中間位置更可設有對應設置之二補強肋131,以藉此加強該導電端子1之整體結構剛性,使之於組裝或應用上具有更好的強度表現。 Furthermore, two corresponding reinforcing ribs 131 can be provided in the middle of the bridging bridge 13, so as to strengthen the overall structural rigidity of the conductive terminal 1, so that it has better strength performance in assembly or application.

此外,鑒於該防水配線製造方法及該防水配線結構9之技術特殊性,該封膠4係可選擇使用快乾膠,而可搭配僅需於該第一中空圓筒11與該第二中空圓筒12開口處填充少量該封膠4之特點,結合快乾膠可快速固化之特性,有效加速製程進行以大幅提升整體效率。 In addition, in view of the technical particularity of the waterproof wiring manufacturing method and the waterproof wiring structure 9, the sealing glue 4 can choose to use quick-drying glue, and can be matched only between the first hollow cylinder 11 and the second hollow cylinder. The opening of the barrel 12 is filled with a small amount of the sealant 4, combined with the fast-curing characteristics of the quick-drying glue, which effectively accelerates the process and greatly improves the overall efficiency.

綜上所述,本發明防水配線結構之製造方法及防水配線結構,係有別於過去不可將導線截斷之前提思維進行防水工程的既有作法,反其道而行地採取將導線截斷一分為二,或選擇二個獨立導線,再透過本發明之特殊導電端子結構予以電性連接,而使得二導線之間形成物理上之明顯中斷效果,進一步在該導電端子包覆有芯線之二開口處選用可快速固化之封膠進行簡易快速之封閉充填作業,更可阻絕水氣由較上位置芯線順流而下滲入較下位置芯線流入機具內部,同時輔以使用熱縮套管可避免各電線彼此間接觸短路,並選用內面附設防水膠之熱縮套管更可提高水氣滲入之阻斷效果。製程上,由於本發明有別於習知反向採用將電線截斷設計與特殊導電端子,故無先前技術在進行電纜外剝工程,以及接續針對電纜內部電控導線執行較為繁瑣之中剝與人工扭線工序過程中,皆須小心不可將芯線扯斷或割裂等繁瑣工段缺失。再者,本發明僅需於導電端子開口端封閉充填小量之封膠即可完成防水滲入作業,係可大幅提升製程效率,且本發明選用將二個電線予以連接之作法,可預先將部分防水配線結構先行製成待用,而當需進行整體配線作業時,即可快速媒合至水底運行機具端之電控導線,進而大幅降低總體配置時間。 To sum up, the manufacturing method of the waterproof wiring structure and the waterproof wiring structure of the present invention are different from the existing method of carrying out waterproofing works in advance of thinking that the wires cannot be cut off in the past. For two, or choose two independent wires, and then electrically connect them through the special conductive terminal structure of the present invention, so that a physically obvious interruption effect is formed between the two wires, and the conductive terminal is further covered with two openings of the core wire The fast-curing sealant is used for simple and fast sealing and filling operations, and it can also prevent moisture from infiltrating from the upper position of the core wire down to the lower position of the core wire into the interior of the machine. They are short-circuited in contact with each other, and the heat-shrinkable sleeve with waterproof glue on the inner surface can be used to improve the blocking effect of water vapor infiltration. In terms of manufacturing process, since the present invention is different from the conventional reverse use of wire cutoff design and special conductive terminals, there is no previous technology in the cable stripping project, and the connection is relatively cumbersome and manual for the internal electric control wires of the cable. During the twisting process, care must be taken not to break or cut the core wire and other tedious work sections. Furthermore, the present invention only needs to seal and fill a small amount of sealant on the open end of the conductive terminal to complete the waterproof infiltration operation, which can greatly improve the process efficiency, and the present invention uses the method of connecting two electric wires, which can be partly sealed in advance. The waterproof wiring structure is made before use, and when the overall wiring operation is required, it can be quickly matched to the electric control wires at the end of the underwater operating equipment, thereby greatly reducing the overall configuration time.

以上所述者,僅為本發明申請專利範圍中之較佳實施例說明,而非得依此實施例內容據以限定本發明之權利範圍;故在不脫離本發明之均等範圍下所作之文義變化或修飾,仍皆應涵蓋於本發明之申請專利範圍內。 The above is only a description of the preferred embodiment in the patent scope of the present invention, but not to limit the scope of rights of the present invention based on the content of this embodiment; therefore, the textual changes made without departing from the equivalent scope of the present invention or modifications, should still be covered within the scope of the patent application of the present invention.

S01~S05:步驟 S01~S05: Steps

Claims (10)

一種防水配線製造方法,供針對一水底運行機具之電控導線進行防水製程,以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部,其步驟包含: 提供至少一導電端子,該導電端子具有一第一中空圓筒、一第二中空圓筒與一架橋,該第一中空圓筒、該第二中空圓筒為無縫圓筒結構並與該架橋為相同導電材質,且該第一中空圓筒與該第二中空圓筒分別連接於該架橋兩端; 提供至少一第一電線,該第一電線一端供與該水底運行機具電性連接,並將另一端對應該第一中空圓筒長度去除該第一電線之包覆材而使該第一電線之部分芯線露出,再將該第一電線露出之芯線穿設置於該第一中空圓筒內; 提供至少一第二電線,並將該第二電線一端對應該第二中空圓筒長度去除該第二電線之包覆材而使該第二電線之部分芯線露出,再將該第二電線露出之芯線穿設置於該第二中空圓筒內; 分別點設一封膠於該第一中空圓筒與該第二中空圓筒靠近該架橋端之開口,而使該第一電線之芯線完全封閉於該第一中空圓筒內,及使該第二電線之芯線完全封閉於該第二中空圓筒內;及 提供長度大於該導電端子之一熱縮套管,並將該熱縮套管完全套設於於該導電端子、部分該第一電線與部分該第二電線外表面後加熱緊覆。 A waterproof wiring manufacturing method, which is used for waterproofing the electric control wires of an underwater operating device, so as to prevent water vapor from penetrating into the underwater operating device along the inner core wire of the electronic control wire. The steps include: At least one conductive terminal is provided, the conductive terminal has a first hollow cylinder, a second hollow cylinder and a bridge, the first hollow cylinder and the second hollow cylinder are seamless cylindrical structures and are connected to the bridge are made of the same conductive material, and the first hollow cylinder and the second hollow cylinder are respectively connected to both ends of the bridging bridge; At least one first electric wire is provided, one end of the first electric wire is electrically connected to the underwater running machine, and the other end is corresponding to the length of the first hollow cylinder to remove the covering material of the first electric wire to make the first electric wire Part of the core wire is exposed, and then the exposed core wire of the first electric wire is threaded into the first hollow cylinder; Provide at least one second electric wire, and remove the covering material of the second electric wire from one end of the second electric wire corresponding to the length of the second hollow cylinder to expose part of the core wire of the second electric wire, and then expose the second electric wire The core wire is threaded and arranged in the second hollow cylinder; Set up sealing glue on the openings of the first hollow cylinder and the second hollow cylinder close to the bridging end respectively, so that the core wire of the first electric wire is completely enclosed in the first hollow cylinder, and the second hollow cylinder is closed. The core wires of the two electric wires are completely enclosed in the second hollow cylinder; and A heat-shrinkable sleeve longer than the conductive terminal is provided, and the heat-shrinkable sleeve is completely sleeved on the conductive terminal, part of the first electric wire, and part of the outer surface of the second electric wire, and then heated and tightly covered. 如請求項1所述之防水配線製造方法,其中,該熱縮套管之內面係覆設有一防水膠。The waterproof wiring manufacturing method according to claim 1, wherein the inner surface of the heat-shrinkable sleeve is covered with a waterproof glue. 如請求項2所述之防水配線製造方法,其中,該第一中空圓筒、該第二中空圓筒與該架橋為一體成型,且該架橋為弧型片體而與該第一中空圓筒及該第二中空圓筒之厚度與成型直徑相同。The waterproof wiring manufacturing method according to claim 2, wherein, the first hollow cylinder, the second hollow cylinder and the bridge are integrally formed, and the bridge is an arc-shaped sheet body that is connected to the first hollow cylinder And the thickness of the second hollow cylinder is the same as the forming diameter. 如請求項3所述之防水配線製造方法,其中,該架橋之中間位置 具有對應設置之二補強肋。 The waterproof wiring manufacturing method as described in Claim 3, wherein, the middle position of the bridge There are two reinforcing ribs correspondingly arranged. 如請求項4所述之防水配線製造方法,其中,該封膠為快乾膠。The waterproof wiring manufacturing method according to claim 4, wherein the sealing glue is quick-drying glue. 一種防水配線結構,供連接於一水底運行機具,以阻絕水氣沿電控導線之內部芯線滲入該水底運行機具內部,包含: 至少一導電端子,具有一第一中空圓筒、一第二中空圓筒與一架橋,該第一中空圓筒、該第二中空圓筒為無縫圓筒結構並與該架橋為相同導電材質,且該第一中空圓筒與該第二中空圓筒分別連接於該架橋兩端; 至少一第一電線,一端供與該水底運行機具電性連接,另一端對應該第一中空圓筒長度去除該第一電線之包覆材而使該第一電線之部分芯線露出;其中,該第一電線露出之芯線穿設置於該第一中空圓筒內; 至少一第二電線,於一端對應該第二中空圓筒長度去除該第二電線之包覆材而使該第二電線之部分芯線露出;其中,該第二電線露出之芯線穿設置於該第二中空圓筒內; 至少一封膠,分別點設於該第一中空圓筒與該第二中空圓筒靠近該架橋端之開口,而使該第一電線之芯線完全封閉於該第一中空圓筒內,及使該第二電線之芯線完全封閉於該第二中空圓筒內;及 至少一熱縮套管,其長度大於該導電端子,而完全套設於該導電端子、部分該第一電線與部分該第二電線外表面。 A waterproof wiring structure for connecting to an underwater operating device to prevent water vapor from penetrating into the underwater operating device along the inner core wire of the electric control wire, comprising: At least one conductive terminal has a first hollow cylinder, a second hollow cylinder and a bridge, the first hollow cylinder and the second hollow cylinder are seamless cylindrical structures and are made of the same conductive material as the bridge , and the first hollow cylinder and the second hollow cylinder are respectively connected to the two ends of the bridging bridge; At least one first electric wire, one end is electrically connected to the underwater running machine, and the other end is corresponding to the length of the first hollow cylinder by removing the covering material of the first electric wire to expose part of the core wire of the first electric wire; wherein, the The exposed core wire of the first electric wire is passed through the first hollow cylinder; At least one second electric wire, at one end corresponding to the length of the second hollow cylinder, remove the covering material of the second electric wire to expose part of the core wire of the second electric wire; wherein, the exposed core wire of the second electric wire passes through the first Two hollow cylinders; At least one sealing glue is arranged on the opening of the first hollow cylinder and the second hollow cylinder near the bridging end, so that the core wire of the first electric wire is completely enclosed in the first hollow cylinder, and the the core wire of the second electric wire is completely enclosed in the second hollow cylinder; and At least one heat-shrinkable sleeve is longer than the conductive terminal, and is completely sheathed on the outer surface of the conductive terminal, part of the first electric wire and part of the second electric wire. 如請求項6所述之防水配線結構,其中,該熱縮套管之內面係覆設有一防水膠。The waterproof wiring structure according to claim 6, wherein the inner surface of the heat-shrinkable sleeve is covered with a waterproof glue. 如請求項7所述之防水配線結構,其中,該第一中空圓筒、該第二中空圓筒與該架橋為一體成型,且該架橋為弧型片體而與該第一中空圓筒及該第二中空圓筒之厚度與成型直徑相同。The waterproof wiring structure according to claim 7, wherein, the first hollow cylinder, the second hollow cylinder and the bridging bridge are integrally formed, and the bridging bridge is an arc-shaped sheet body and is connected with the first hollow cylinder and the bridging bridge. The thickness of the second hollow cylinder is the same as the forming diameter. 如請求項8所述之防水配線結構,其中,該架橋之中間位置具有對應設置之二補強肋。The waterproof wiring structure according to claim 8, wherein, the intermediate position of the bridging bridge has two reinforcing ribs arranged correspondingly. 如請求項9所述之防水配線結構,其中,該封膠為快乾膠。The waterproof wiring structure according to claim 9, wherein the sealing glue is quick-drying glue.
TW111134126A 2022-09-08 2022-09-08 Waterproof wiring structure and manufacturing method thereof TWI805479B (en)

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