TWI790089B - Cooling water switching device and operation method thereof - Google Patents

Cooling water switching device and operation method thereof Download PDF

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TWI790089B
TWI790089B TW111100776A TW111100776A TWI790089B TW I790089 B TWI790089 B TW I790089B TW 111100776 A TW111100776 A TW 111100776A TW 111100776 A TW111100776 A TW 111100776A TW I790089 B TWI790089 B TW I790089B
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water
cooling
water source
pipe
source
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TW202328460A (en
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白東鑫
林于程
陳炫廷
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中國鋼鐵股份有限公司
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Abstract

A cooling water switching device and an operation method thereof are suitable for the cooling structure of a blast furnace soft water cooling system. A first water pipe group and a second water pipe group are respectively arranged on the cooling structure. The first water pipe group includes a water inlet pipe, a first water source inlet pipe, a first water source inlet valve, a first connecting pipe, a first water meter, a first shut-off valve, a second water source inlet pipe, and a second water source inlet valve, and The second water pipe group includes a water outlet pipe, a first water source outlet pipe, a first water source outlet valve, a second connecting pipe, a second water meter, a second shut-off valve, a second water source outlet pipe, a second water source outlet valve, and settings The pressure gauge on the second connecting pipe. Through this device, the cooling water source is quickly changed to determine the leakage point of the cooling structure. At the same time, by adjusting the pressure, the water leaking into the blast furnace is effectively reduced, and the influence on the heat of the blast furnace is slowed down.

Description

冷卻水切換接管裝置及其操作方法Cooling water switching pipe connection device and its operation method

本發明為一種冷卻水切換接管裝置及其操作方法,特別是有關於一種即時切換兩種不同冷卻水於高爐冷卻系統的冷卻水切換接管裝置及其操作方法。The invention relates to a cooling water switching connection device and its operating method, in particular to a cooling water switching connection device and its operating method for instantly switching two different cooling waters in a blast furnace cooling system.

高爐在操作時,必須考慮到冷卻壁可能會因為爐料磨耗熱面而有漏水的情況,因此會在每一組冷卻壁之出水管上設置壓力錶,利用關斷入水管上的手動閥與出水管之手動閥,觀察壓力錶是否有壓降情況。例如,當壓力錶之壓力降至接近爐內壓力時,表示該串冷卻壁水道可能至少一處已磨損漏水,以致與爐內相通,其壓力值才會與爐內壓力相近,按著,就必須持續注意軟水密閉循環系統中膨脹水箱之失水率,若失水率大於預設值時,則須停爐檢修該處冷卻壁水道,避免因漏水過多而影響爐熱。When the blast furnace is in operation, it must be considered that the stave may leak due to the wear of the furnace material on the hot surface. Therefore, a pressure gauge will be installed on the outlet pipe of each group of staves, and the manual valve on the inlet pipe and the outlet pipe will be shut off. For the manual valve of the water pipe, observe whether there is a pressure drop on the pressure gauge. For example, when the pressure of the pressure gauge drops to close to the pressure in the furnace, it means that at least one of the stave channels in the series may have been worn and leaked, so that it communicates with the furnace, and the pressure value will be close to the pressure in the furnace. Continuous attention must be paid to the water loss rate of the expansion tank in the soft water closed circulation system. If the water loss rate is greater than the preset value, the furnace must be shut down for maintenance of the stave water channel at this place to avoid affecting the furnace heat due to excessive water leakage.

而隨著爐內爐料持續下移,可能會造成原破漏處繼續磨耗而擴大,也有可能磨耗其他冷卻壁而產生新的破漏點。意即當軟水失水率進一步提高時,對現有的水系統而言,並無法判別是那種情況造成的。因此,必須再進行全面軟水系統的壓試,導致更多勞力的付出,並延誤停爐檢修時間,影響停爐的安全性。And as the charge in the furnace continues to move down, it may cause the original leak to continue to wear and expand, and it may also wear other staves to produce a new leak. That is to say, when the dehydration rate of soft water increases further, it is impossible to distinguish the cause of the existing water system. Therefore, the pressure test of the comprehensive soft water system must be carried out again, resulting in more labor and delaying the maintenance time of the boiler, which affects the safety of the boiler shutdown.

本發明的目的在於提供一種冷卻水切換接管裝置及其操作方法,透過兩組不同的冷卻水源切換,判斷冷卻結構的破漏點,同時藉由調節壓力,有效減少漏入高爐內的水,減緩對高爐爐熱的影響。The object of the present invention is to provide a cooling water switching connection device and its operation method. By switching between two groups of different cooling water sources, the leakage point of the cooling structure can be judged. Effect on blast furnace heat.

為達成上述目的,本發明提供一種冷卻水切換接管裝置,適用於一高爐軟水冷卻系統,該高爐軟水冷卻系統具有複數個冷卻元件串接而成的一冷卻結構,該冷卻水切換接管裝置包括:一第一水管組,包括:一入水管,用以為該冷卻結構注入一冷卻水;一第一水源入水管,用以將一第一水源冷卻水注入該入水管;一第一水源入水閥,設置於該入水管與該第一水源入水管間,用以控制該第一水源冷卻水進入該入水管;一第一連接管,具有一第一水量計,用以取得一第二水源冷卻水入水量;一第一關斷閥,設置於該入水管與該第一連接管間;一第二水源入水管,用以將該第二水源冷卻水注入該入水管;一第二水源入水閥,設置於該入水管與該第二水源入水管間,用以控制該第二水源冷卻水進入該入水管;以及一第二水管組,包括:一出水管,用以為該冷卻結構排出該冷卻水;一第一水源出水管,用以將該第一水源冷卻水排出該出水管;一第一水源出水閥,設置於該出水管與該第一水源出水管間,用以避免該第二水源冷卻水進入該第一水源出水管;一第二連接管,具有一第二水量計,用以取得該第二水源冷卻水出水量;一第二關斷閥,設置於該出水管與該第二連接管間;一第二水源出水管,用以將該第二水源冷卻水排出;一第二水源出水閥,設置於該出水管與該第二水源出水管間,用以避免該第二水源冷卻水進入該第二水源出水管;以及一壓力錶,設置於該第二連接管,用以取得該冷卻結構間一壓力值。In order to achieve the above object, the present invention provides a cooling water switching connection device, which is suitable for a blast furnace soft water cooling system. The blast furnace soft water cooling system has a cooling structure formed by connecting a plurality of cooling elements in series. The cooling water switching connection device includes: A first water pipe group, including: a water inlet pipe for injecting cooling water into the cooling structure; a first water source inlet pipe for injecting a first water source cooling water into the water inlet pipe; a first water source inlet valve, Installed between the water inlet pipe and the first water source water inlet pipe to control the first water source cooling water entering the water inlet pipe; a first connecting pipe with a first water meter for obtaining a second water source cooling water Water intake; a first shut-off valve, arranged between the water inlet pipe and the first connecting pipe; a second water source inlet pipe, used to inject the second water source cooling water into the water inlet pipe; a second water source inlet valve , arranged between the water inlet pipe and the second water source inlet pipe, used to control the second water source cooling water to enter the water inlet pipe; and a second water pipe group, including: a water outlet pipe, used to discharge the cooling water for the cooling structure Water; a first water source outlet pipe, used to discharge the first water source cooling water out of the water outlet pipe; a first water source outlet valve, arranged between the water outlet pipe and the first water source outlet pipe, in order to avoid the second The cooling water of the water source enters the outlet pipe of the first water source; a second connecting pipe has a second water meter for obtaining the output of the cooling water of the second water source; a second shut-off valve is arranged between the outlet pipe and the Between the second connecting pipes; a second water source outlet pipe, used to discharge the second water source cooling water; a second water source outlet valve, arranged between the water outlet pipe and the second water source outlet pipe, in order to avoid the second water source outlet pipe The cooling water from the second water source enters the outlet pipe of the second water source; and a pressure gauge is arranged on the second connecting pipe to obtain a pressure value between the cooling structures.

在一些實施方案中,該冷卻結構為複數片冷卻壁(cooling stave)或冷卻板(cooling plate)串接而成。In some embodiments, the cooling structure is composed of a plurality of cooling staves or cooling plates connected in series.

在一些實施方案中,該冷卻壁或該冷卻板透過金屬軟管相互串接連通。In some embodiments, the cooling walls or the cooling plates communicate with each other in series through metal hoses.

在一些實施方案中,該第一水源冷卻水為一軟水密閉循環水(SW)。In some embodiments, the cooling water from the first water source is a soft water closed circulation water (SW).

在一些實施方案中,該第二水源冷卻水為但不限於一間接循環水(IW)。In some embodiments, the second cooling water source is but not limited to an indirect circulating water (IW).

在一些實施方案中,該第一水源冷卻水與該第二水源冷卻水相異。In some embodiments, the first source of cooling water is different from the second source of cooling water.

在一些實施例中,該第一水量計及該第二水量計為一機械式水錶、一電磁式水量計或一流量計其中之一。In some embodiments, the first water meter and the second water meter are one of a mechanical water meter, an electromagnetic water meter or a flow meter.

在一些實施例中,該第一水源入水閥、該第二水源入水閥、該第一水源出水閥以及該第二水源出水閥為一氣動閥、一電磁閥或一手動閥其中之一。In some embodiments, the first water source inlet valve, the second water source inlet valve, the first water source outlet valve and the second water source outlet valve are one of a pneumatic valve, a solenoid valve or a manual valve.

在一些實施例中,該第二水源出水管往外連接至大氣或集水槽。In some embodiments, the outlet pipe of the second water source is externally connected to the atmosphere or a sump.

本發明亦提出一種冷卻水切換接管裝置的操作方法,透過如請求項1的冷卻水切換接管裝置,其中包括:同時開啟一第一水管組的一第一水源入水閥以及一第二水管組的一第一水源出水閥,使一第一水源冷卻水經由一入水管注入一冷卻結構中後,由一出水管循環流通,並注滿該冷卻結構;當需要切換水源時,關閉該第一水源入水閥及該第一水源出水閥,使該第一水源冷卻水停止注入該冷卻結構中;通過將該第一水管組的一第二水源入水閥以及一第二水管組的一第二水源出水閥開啟,將一第二水源冷卻水注入該冷卻結構,完成水源切換;其中,依據該第一水管組的一壓力錶,調整該第二水源出水閥開度,用以改變該冷卻結構中壓力。The present invention also proposes an operation method of the cooling water switching connection device, through the cooling water switching connection device as claimed in claim 1, which includes: simultaneously opening a first water source inlet valve of a first water pipe group and a second water pipe group A first water source outlet valve, after a first water source cooling water is injected into a cooling structure through a water inlet pipe, it circulates through a water outlet pipe and fills the cooling structure; when the water source needs to be switched, the first water source is closed The water inlet valve and the first water source outlet valve stop the cooling water from the first water source from being injected into the cooling structure; The valve is opened, and a second water source cooling water is injected into the cooling structure to complete the water source switching; wherein, according to a pressure gauge of the first water pipe group, the opening of the second water source outlet valve is adjusted to change the pressure in the cooling structure .

本發明的冷卻水切換接管裝置及其操作方法至少具有下列特點:當冷卻結構發生破漏時,透過即時的冷卻水源切換,將已破漏的冷卻元件中由軟水封閉循環系統切換至間接循環水系統,透過對冷卻元件中的壓力值,正確判斷是否還有新的破漏點發生,另外,同時藉由調整的第二水源出水閥的水量進行壓力調節,有效減少漏入高爐內的冷卻水,減緩對高爐爐熱的影響。The cooling water switching connection device and its operation method of the present invention have at least the following characteristics: when the cooling structure leaks, through the instant switching of the cooling water source, the leaked cooling element is switched from the soft water closed circulation system to the indirect circulating water The system, through the pressure value in the cooling element, correctly judges whether there is a new leak point, and at the same time adjusts the pressure by adjusting the water volume of the second water source outlet valve, effectively reducing the cooling water leakage into the blast furnace , to slow down the impact on the heat of the blast furnace.

茲配合圖式將本發明實施例詳細說明如下,其所附圖式主要為簡化之示意圖,僅以示意方式說明本發明之基本結構,因此在該等圖式中僅標示與本發明有關之元件,且所顯示之元件並非以實施時之數目、形狀、尺寸比例等加以繪製,其實際實施時之規格尺寸實為一種選擇性之設計,且其元件佈局形態有可能更為複雜。The embodiments of the present invention are described in detail below in conjunction with the drawings. The attached drawings are mainly simplified schematic diagrams, which only schematically illustrate the basic structure of the present invention. Therefore, only components related to the present invention are marked in these drawings. , and the displayed components are not drawn according to the number, shape, size ratio, etc. of the actual implementation. The actual size of the actual implementation is a selective design, and the layout of the components may be more complicated.

以下各實施例的說明是參考附加的圖式,用以例示本發明可據以實施的特定實施例。本發明所提到的方向用語,例如「上」、「下」、「前」、「後」、「左」、「右」、「內」、「外」、「側面」等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本申請,而非用以限制本申請。另外,在說明書中,除非明確地描述為相反的,否則詞語“包括”將被理解為意指包括所述元件,但是不排除任何其它元件。The following descriptions of the various embodiments refer to the accompanying drawings to illustrate specific embodiments in which the present invention may be practiced. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "side", etc., are for reference only The orientation of the attached schema. Therefore, the directional terms used are used to illustrate and understand the application, but not to limit the application. Also, in the specification, unless it is clearly described to the contrary, the word "comprising" will be understood as meaning including the stated elements, but not excluding any other elements.

圖1為先前技術之高爐冷卻水密閉循環系統示意圖。請參照圖1所示,高爐冷卻水密閉循環系統設置於一冷卻結構1上,在冷卻結構1最下方的冷卻壁11設置有一入水管12及手動閥121,而最上方的冷卻壁11設有一出水管13及手動閥131。在中間的冷卻壁11則是以金屬軟管14的方式相互串接連通。由於高爐的下部的熱負荷較高,籍由如此的設計讓軟水(SW)由下而上流動,有效地降低高熱負荷區冷卻壁的溫度。Fig. 1 is a schematic diagram of a closed circulation system of blast furnace cooling water in the prior art. Please refer to shown in Figure 1, the blast furnace cooling water closed circulation system is arranged on a cooling structure 1, a water inlet pipe 12 and a manual valve 121 are arranged on the stave 11 at the bottom of the cooling structure 1, and a stave 11 at the top is provided with a Outlet pipe 13 and manual valve 131. The staves 11 in the middle are connected in series with each other in the form of metal hoses 14 . Due to the high heat load in the lower part of the blast furnace, this design allows soft water (SW) to flow from bottom to top, effectively reducing the temperature of the cooling wall in the high heat load area.

高爐在操作時,必須考慮到冷卻壁11可能會因為爐料磨耗熱面而有漏水的情況,因此會在每一組冷卻壁11之出水管13上設置一壓力錶132,利用關斷入水管12上的手動閥121與出水管13之手動閥131,觀察壓力錶132是否有壓降情況。例如,當壓力錶132之壓力降至接近爐內壓力時,表示該串冷卻壁11水道可能至少一處已磨損漏水,以致與爐內相通,其壓力值才會與爐內壓力相近。When the blast furnace is in operation, it must be taken into account that the stave 11 may leak due to the wear of the furnace charge on the hot surface. Therefore, a pressure gauge 132 will be installed on the water outlet pipe 13 of each group of staves 11. By shutting off the water inlet pipe 12 Check the manual valve 121 on the top and the manual valve 131 of the outlet pipe 13 to see if there is a pressure drop on the pressure gauge 132. For example, when the pressure of the pressure gauge 132 drops close to the pressure in the furnace, it means that at least one of the water channels of the series of staves 11 may be worn and leaked, so that it communicates with the furnace, and its pressure value will be close to the pressure in the furnace.

隨著爐內爐料持續下移,可能會造成原破漏處繼續磨耗而擴大,也有可能磨耗其他冷卻壁而產生新的破漏點。意即當SW失水率進一步提高時,對現有的水系統而言,並無法判別是那種情況造成的。因此,必須再進行全面SW水系統的壓試,導致更多勞力的付出,並延誤停爐檢修時間,影響停爐的安全性。As the charge in the furnace continues to move down, it may cause the original leak to continue to wear and expand, and it may also wear other staves to produce a new leak. That is to say, when the SW water loss rate increases further, for the existing water system, it is impossible to distinguish the cause. Therefore, the pressure test of the comprehensive SW water system must be carried out again, resulting in more labor and delaying the maintenance time of the boiler, which affects the safety of the boiler shutdown.

圖2為本發明一實施例之冷卻水切換接管裝置的方塊圖。請參照圖2所示,適用於高爐軟水冷卻系統,並由複數個冷卻元件串接而成的一冷卻結構300,該冷卻水切換接管裝置於冷卻結構300上分別設置有第一水管組210與第二水管組220。第一水管組210包括入水管211、第一水源入水管212、設置於該入水管211與該第一水源入水管212間的第一水源入水閥213、第一連接管214、設置在該第一連接管214上的第一水量計215、設置於該入水管211與該第一連接管214間的第一關斷閥216、第二水源入水管217、以及設置於該入水管211與該第二水源入水管217間的第二水源入水閥218。Fig. 2 is a block diagram of a cooling water switching connection device according to an embodiment of the present invention. Please refer to Fig. 2, which is suitable for blast furnace soft water cooling system and is composed of a plurality of cooling elements connected in series to form a cooling structure 300. The cooling water switching connection device is respectively provided with a first water pipe group 210 and The second water pipe group 220 . The first water pipe group 210 includes a water inlet pipe 211, a first water source inlet pipe 212, a first water source inlet valve 213 arranged between the water inlet pipe 211 and the first water source inlet pipe 212, a first connecting pipe 214, A first water meter 215 on a connecting pipe 214, a first shut-off valve 216 arranged between the water inlet pipe 211 and the first connecting pipe 214, a second water source inlet pipe 217, and a water inlet pipe 211 arranged between the water inlet pipe 211 and the first connecting pipe 214. The second water source enters the water valve 218 between the second water source inlet pipes 217 .

第二水管組220包括出水管221、第一水源出水管222、設置於該出水管221與該第一水源出水管222間的第一水源出水閥223、第二連接管224、設置在該第二連接管224上的第二水量計225、設置於該出水管221與該第二連接管224間的第二關斷閥226、第二水源出水管227、設置於該出水管221與該第二水源出水管227間的第二水源出水閥228、以及設置於該第二連接管224上的壓力錶229。The second water pipe group 220 includes a water outlet pipe 221, a first water source outlet pipe 222, a first water source outlet valve 223 arranged between the water outlet pipe 221 and the first water source outlet pipe 222, a second connecting pipe 224, The second water meter 225 on the second connecting pipe 224, the second shut-off valve 226 arranged between the water outlet pipe 221 and the second connecting pipe 224, the second water source outlet pipe 227, the second water outlet pipe 221 arranged between the water outlet pipe 221 and the second connecting pipe 224. The second water source outlet valve 228 between the two water source outlet pipes 227 and the pressure gauge 229 arranged on the second connection pipe 224 .

圖3為本發明一實施例之冷卻水切換接管裝置的裝置示意圖。請參照圖3所示,一種冷卻水切換接管裝置,適用於一高爐軟水冷卻系統,該高爐軟水冷卻系統具有複數個冷卻元件串接而成的一冷卻結構300,該冷卻水切換接管裝置包括:一第一水管組210,包括:一入水管211,用以為該冷卻結構300注入一冷卻水;一第一水源入水管212,用以將一第一水源冷卻水注入該入水管211;一第一水源入水閥213,設置於該入水管211與該第一水源入水管212間,用以控制該第一水源冷卻水進入該入水管211;一第一連接管214,具有一第一水量計215,用以取得一第二水源冷卻水入水量;一第一關斷閥216,設置於該入水管211與該第一連接管214間;一第二水源入水管217,用以將該第二水源冷卻水注入該入水管211;一第二水源入水閥218,設置於該入水管211與該第二水源入水管217間,用以控制該第二水源冷卻水進入該入水管211;以及一第二水管組220,包括:一出水管221,用以為該冷卻結構300排出該冷卻水;一第一水源出水管222,用以將該第一水源冷卻水排出該出水管221;一第一水源出水閥223,設置於該出水管221與該第一水源出水管222間,用以避免該第二水源冷卻水進入該第一水源出水管222;一第二連接管224,具有一第二水量計225,用以取得該第二水源冷卻水出水量;一第二關斷閥226,設置於該出水管221與該第二連接管224間;一第二水源出水管227,用以將該第二水源冷卻水排出;一第二水源出水閥228,設置於該出水管221與該第二水源出水管227間,用以避免該第二水源冷卻水進入該第二水源出水管227;以及一壓力錶229,設置於該第二連接管224,用以取得該冷卻結構300間一壓力值。Fig. 3 is a device schematic diagram of a cooling water switching connection device according to an embodiment of the present invention. Please refer to FIG. 3, a cooling water switching connection device is suitable for a blast furnace soft water cooling system. The blast furnace soft water cooling system has a cooling structure 300 formed by connecting a plurality of cooling elements in series. The cooling water switching connection device includes: A first water pipe group 210 includes: a water inlet pipe 211 for injecting cooling water into the cooling structure 300; a first water source inlet pipe 212 for injecting a first water source cooling water into the water inlet pipe 211; A water source inlet valve 213 is arranged between the water inlet pipe 211 and the first water source inlet pipe 212 to control the first water source cooling water to enter the water inlet pipe 211; a first connecting pipe 214 has a first water meter 215, used to obtain a cooling water inlet of a second water source; a first shut-off valve 216, arranged between the water inlet pipe 211 and the first connecting pipe 214; a second water source inlet pipe 217, used for the first water inlet pipe 217 Two cooling water sources are injected into the water inlet pipe 211; a second water source inlet valve 218 is arranged between the water inlet pipe 211 and the second water source inlet pipe 217 to control the second water source cooling water entering the water inlet pipe 211; and A second water pipe group 220, comprising: a water outlet pipe 221, used to discharge the cooling water for the cooling structure 300; a first water source outlet pipe 222, used to discharge the first water source cooling water out of the water outlet pipe 221; A water source outlet valve 223 is arranged between the water outlet pipe 221 and the first water source outlet pipe 222 to prevent the cooling water from the second water source from entering the first water source outlet pipe 222; a second connecting pipe 224 has a first Two water meters 225 are used to obtain the cooling water output of the second water source; a second shut-off valve 226 is arranged between the water outlet pipe 221 and the second connecting pipe 224; a second water source outlet pipe 227 is used for The second water source cooling water is discharged; a second water source outlet valve 228 is arranged between the water outlet pipe 221 and the second water source outlet pipe 227 to prevent the second water source cooling water from entering the second water source outlet pipe 227 and a pressure gauge 229 disposed on the second connecting pipe 224 for obtaining a pressure value between the cooling structure 300 .

在一些實施例中,該第二水源出水管往外連接至大氣或集水槽400。In some embodiments, the outlet pipe of the second water source is externally connected to the atmosphere or the sump 400 .

在本發明的一些實施例中,該冷卻結構為複數片冷卻壁(cooling stave)或冷卻板(cooling plate)串接而成。In some embodiments of the present invention, the cooling structure is composed of a plurality of cooling staves or cooling plates connected in series.

在本發明的一些實施例中,該冷卻壁/該冷卻板301透過金屬軟管302相互串接連通。In some embodiments of the present invention, the cooling wall/the cooling plate 301 communicate with each other in series through the metal hose 302 .

其中,該第一水源冷卻水為一軟水密閉循環水(SW)。Wherein, the cooling water of the first water source is a soft water closed circulating water (SW).

其中,該第二水源冷卻水為但不限於一間接循環水(IW)。Wherein, the cooling water from the second water source is but not limited to an indirect circulating water (IW).

在本發明的一些實施例中,該第一水源冷卻水與該第二水源冷卻水相異。In some embodiments of the present invention, the first source of cooling water is different from the second source of cooling water.

在本發明的一些實施例中,該第一水量計及該第二水量計為一機械式水錶、一電磁式水量計或一流量計其中之一。In some embodiments of the present invention, the first water meter and the second water meter are one of a mechanical water meter, an electromagnetic water meter or a flow meter.

在一些實施例中,該第一水源入水閥、該第二水源入水閥、該第一水源出水閥以及該第二水源出水閥為一氣動閥、一電磁閥或一手動閥其中之一。In some embodiments, the first water source inlet valve, the second water source inlet valve, the first water source outlet valve and the second water source outlet valve are one of a pneumatic valve, a solenoid valve or a manual valve.

圖4為本發明一實施例之冷卻水切換接管操作方法的操作步驟流程圖,步驟流程如下:Fig. 4 is a flow chart of the operation steps of the cooling water switching pipe operation method according to an embodiment of the present invention, and the steps are as follows:

步驟S410: 同時開啟第一水管組的第一水源入水閥以及第二水管組的第一水源出水閥,使第一水源冷卻水經由入水管注入冷卻結構中後,由出水管循環流通,並注滿冷卻結構。Step S410: Simultaneously open the first water source inlet valve of the first water pipe group and the first water source outlet valve of the second water pipe group, so that the cooling water from the first water source is injected into the cooling structure through the water inlet pipe, circulated through the outlet pipe, and injected full cooling structure.

步驟S420: 當需要切換水源時,關閉第一水源入水閥及第一水源出水閥,使第一水源冷卻水停止注入冷卻結構中;通過將第一水管組的第二水源入水閥以及第二水管組的第二水源出水閥開啟,將第二水源冷卻水注入冷卻結構,完成水源切換。Step S420: When it is necessary to switch the water source, close the first water source inlet valve and the first water source outlet valve, so that the first water source cooling water stops injecting into the cooling structure; The outlet valve of the second water source of the group is opened, and the cooling water of the second water source is injected into the cooling structure to complete the switching of the water source.

在一些實施例中,依據該第一水管組的壓力錶,調整該第二水源出水閥開度,用以改變該冷卻結構中壓力。In some embodiments, according to the pressure gauge of the first water pipe group, the opening of the outlet valve of the second water source is adjusted to change the pressure in the cooling structure.

在一些實施例中,當壓力錶之壓力降至接近爐內壓力時,表示該串冷卻壁水道可能至少一處已磨損漏水,以致與爐內相通,其壓力值才會與爐內壓力相近。In some embodiments, when the pressure of the pressure gauge drops close to the pressure in the furnace, it means that at least one of the stave channels in the series may have been worn and leaked, so that it communicates with the furnace, and its pressure value will be close to the pressure in the furnace.

在一些實施例中,透過壓力錶取得壓力值,並調整該第二水管組之第二水源出水閥,使之略高於爐內壓力0.3~0.5kg/cm2,即可使爐內氣體(為含有一氧化碳有毒氣體)不會從冷卻結構之破漏點倒灌出來,因此將第二水源出水管延伸至開放式的集水槽中就不會有一氧化碳氣體排出,避免造成對人員的危害。In some embodiments, the pressure value is obtained through a pressure gauge, and the outlet valve of the second water source of the second water pipe group is adjusted to make it slightly higher than the pressure in the furnace by 0.3-0.5kg/cm2, so that the gas in the furnace (for Contains poisonous carbon monoxide gas) will not be poured out from the leak point of the cooling structure, so extending the outlet pipe of the second water source to the open sump will not discharge carbon monoxide gas, avoiding harm to personnel.

當現場壓試後找到有漏水的冷卻結構中的該串冷卻壁後,即可將接有破損漏水的冷卻結構中的該串冷卻壁的第一水源入水管與第一水源出水管,透過操作第一水源入水閥、第一水源出水閥關閉後,再將第二水源入水管與第二水源出水管開啟,將軟水封閉循環水切換為間接循環水,將冷卻結構中的該串冷卻壁獨立出來使用間接循環水。按著,只需要持續觀察軟水封閉循環水系統之膨脹水箱水位,若水位不再下降並且走平時,即代表軟水封閉循環水冷卻系統沒有新的破漏點。若膨脹水箱之水位仍然會下降,表示還有另外一處的漏水點,因此需要再進行水道壓試作業,找到破漏點之後再施以本發明之方法切換為間接循環水水源,隔離破漏的冷卻壁。After the on-site pressure test finds the series of staves in the cooling structure with water leakage, the first water source inlet pipe and the first water source outlet pipe of the series of staves in the cooling structure with damaged water leakage can be connected through the operation After the first water source inlet valve and the first water source outlet valve are closed, the second water source inlet pipe and the second water source outlet pipe are opened, and the soft water closed circulation water is switched to indirect circulation water, and the series of cooling walls in the cooling structure are independent Come out to use indirect circulating water. Press, you only need to continue to observe the water level of the expansion tank of the soft water closed circulating water system. If the water level does not drop and is flat, it means that there is no new leak point in the soft water closed circulating water cooling system. If the water level of the expansion tank still drops, it means there is another water leak point, so it is necessary to carry out the waterway pressure test operation, and then apply the method of the present invention to switch to the indirect circulating water source to isolate the leak. cooling wall.

且由於已經將破漏的冷卻壁隔離出來並獨立使用第二水源(間接循環水),藉由調整該第二水源出水管上的第二水源出水閥,讓間接循環水水壓略高於爐內壓力,因此,漏入爐內的水量可以有效地降低。例如,軟水封閉循環水水壓約為5kg/cm 2,破漏處的爐內壓力約為2.4kg/cm 2,切換成間接循環水後,經調整間接循環水回水之水壓至2.5kg/cm 2,經過該第一水量計、該第二水量計的流量值,可以計算得到漏水量,已從0.8M 3/H降至0.25M 3/H,有效降低漏水量。 And since the leaky cooling wall has been isolated and the second water source (indirect circulating water) is used independently, by adjusting the second water source outlet valve on the second water source outlet pipe, the indirect circulating water pressure is slightly higher than that of the furnace Internal pressure, therefore, the amount of water leaking into the furnace can be effectively reduced. For example, the hydraulic pressure of soft water closed circulating water is about 5kg/cm 2 , and the pressure in the furnace at the leak is about 2.4kg/cm 2 . After switching to indirect circulating water, adjust the pressure of the return water of indirect circulating water to 2.5kg /cm 2 , through the flow values of the first water meter and the second water meter, the amount of water leakage can be calculated, which has been reduced from 0.8M 3 /H to 0.25M 3 /H, effectively reducing the amount of water leakage.

綜上所述,本發明的冷卻水切換接管裝置及其操作方法至少具有下列特點:當冷卻結構發生破漏時,透過即時的冷卻水源切換,將已破漏的冷卻元件中由軟水封閉循環系統切換至間接循環水系統,透過對冷卻元件中的壓力值,正確判斷是否還有新的破漏點發生,另外,同時藉由調整的第二水源出水閥的水量進行壓力調節,有效減少漏入高爐內的冷卻水,減緩對高爐爐熱的影響。To sum up, the cooling water switching connection device and its operation method of the present invention have at least the following characteristics: when the cooling structure leaks, through the instant switching of the cooling water source, the leaked cooling element will be closed with soft water in the circulation system Switch to the indirect circulating water system. Through the pressure value in the cooling element, it can be correctly judged whether there is a new leak point. In addition, at the same time, the pressure is adjusted by adjusting the water volume of the second water source outlet valve to effectively reduce the leakage. The cooling water in the blast furnace slows down the impact on the heat of the blast furnace.

上述揭示的實施形態僅例示性說明本發明之原理、特點及其功效,並非用以限制本發明之可實施範疇,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施形態進行修飾與改變。任何運用本發明所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。The embodiments disclosed above are only illustrative of the principles, features and effects of the present invention, and are not intended to limit the scope of the present invention. Any person familiar with the art can, without departing from the spirit and scope of the present invention, Modifications and changes are made to the above-mentioned embodiments. Any equivalent change and modification accomplished by using the content disclosed in the present invention should still be covered by the scope of the following patent application.

1:冷卻結構1: cooling structure

11:冷卻壁11: cooling wall

12:入水管12: water inlet pipe

121:手動閥121: manual valve

13:出水管13: Outlet pipe

131:手動閥131: manual valve

132:壓力錶132: pressure gauge

14:金屬軟管14: metal hose

210:第一水管組210: The first water pipe group

211:入水管211: water inlet pipe

212:第一水源入水管212: The first water source inlet pipe

213:第一水源入水閥213: The first water source inlet valve

214:第一連接管214: the first connecting pipe

215:第一水量計215: The first water meter

216:第一關斷閥216: The first shut-off valve

217:第二水源入水管217: Second water source inlet pipe

218:第二水源入水閥218: Second water source inlet valve

220:第二水管組220: The second water pipe group

221:出水管221: Outlet pipe

222:第一水源出水管222: The first water source outlet pipe

223:第一水源出水閥223: The first water source outlet valve

224:第二連接管224: the second connecting pipe

225:第二水量計225: Second water meter

226:第二關斷閥226: Second shut-off valve

227:第二水源出水管227: Second water source outlet pipe

228:第二水源出水閥228: Second water source outlet valve

229:壓力錶229: pressure gauge

300:冷卻結構300: cooling structure

301:冷卻壁/冷卻板301: cooling wall/cooling plate

302:金屬軟管302: metal hose

400:集水槽400: Sink

S410~S420:步驟流程S410~S420: step process

IW:間接循環水IW: indirect circulating water

SW:軟水密閉循環水SW: soft water closed circulation water

圖1為先前技術之高爐冷卻水密閉循環系統示意圖; 圖2為本發明一實施例之冷卻水切換接管裝置的方塊圖; 圖3為本發明一實施例之冷卻水切換接管裝置的裝置示意圖; 圖4為本發明一實施例之冷卻水切換接管操作方法的操作步驟流程圖。Fig. 1 is the schematic diagram of the blast furnace cooling water closed circulation system of prior art; Fig. 2 is a block diagram of a cooling water switching connection device according to an embodiment of the present invention; Fig. 3 is a device schematic diagram of a cooling water switching pipe device according to an embodiment of the present invention; FIG. 4 is a flow chart of the operation steps of the cooling water switching pipe operation method according to an embodiment of the present invention.

210:第一水管組 210: The first water pipe group

211:入水管 211: water inlet pipe

212:第一水源入水管 212: The first water source inlet pipe

213:第一水源入水閥 213: The first water source inlet valve

214:第一連接管 214: the first connecting pipe

215:第一水量計 215: The first water meter

216:第一關斷閥 216: The first shut-off valve

217:第二水源入水管 217: Second water source inlet pipe

218:第二水源入水閥 218: Second water source inlet valve

220:第二水管組 220: The second water pipe group

221:出水管 221: Outlet pipe

222:第一水源出水管 222: The first water source outlet pipe

223:第一水源出水閥 223: The first water source outlet valve

224:第二連接管 224: the second connecting pipe

225:第二水量計 225: Second water meter

226:第二關斷閥 226: Second shut-off valve

227:第二水源出水管 227: Second water source outlet pipe

228:第二水源出水閥 228: Second water source outlet valve

229:壓力錶 229: pressure gauge

300:冷卻結構 300: cooling structure

301:冷卻壁/冷卻板 301: cooling wall/cooling plate

302:金屬軟管 302: metal hose

400:集水槽 400: Sink

IW:間接循環水 IW: indirect circulating water

SW:軟水密閉循環水 SW: soft water closed circulation water

Claims (10)

一種冷卻水切換接管裝置,適用於一高爐軟水冷卻系統,該高爐軟水冷卻系統具有複數個冷卻元件串接而成的一冷卻結構,該冷卻水切換接管裝置包括: 一第一水管組,包括: 一入水管,用以為該冷卻結構注入一冷卻水; 一第一水源入水管,用以將一第一水源冷卻水注入該入水管; 一第一水源入水閥,設置於該入水管與該第一水源入水管間,用以控制該第一水源冷卻水進入該入水管; 一第一連接管,具有一第一水量計,用以取得一第二水源冷卻水入水量; 一第一關斷閥,設置於該入水管與該第一連接管間; 一第二水源入水管,用以將該第二水源冷卻水注入該入水管; 一第二水源入水閥,設置於該入水管與該第二水源入水管間,用以控制該第二水源冷卻水進入該入水管;以及 一第二水管組,包括: 一出水管,用以為該冷卻結構排出該冷卻水; 一第一水源出水管,用以將該第一水源冷卻水排出該出水管; 一第一水源出水閥,設置於該出水管與該第一水源出水管間,用以避免該第二水源冷卻水進入該第一水源出水管; 一第二連接管,具有一第二水量計,用以取得該第二水源冷卻水出水量; 一第二關斷閥,設置於該出水管與該第二連接管間; 一第二水源出水管,用以將該第二水源冷卻水排出; 一第二水源出水閥,設置於該出水管與該第二水源出水管間,用以避免該第二水源冷卻水進入該第二水源出水管;以及 一壓力錶,設置於該第二連接管,用以取得該冷卻結構間一壓力值。 A cooling water switching connection device is suitable for a blast furnace soft water cooling system. The blast furnace soft water cooling system has a cooling structure formed by connecting a plurality of cooling elements in series. The cooling water switching connection device includes: 1. The first water pipe group, including: a water inlet pipe for injecting cooling water into the cooling structure; A first water source inlet pipe for injecting a first water source cooling water into the water inlet pipe; A first water source inlet valve, arranged between the water inlet pipe and the first water source inlet pipe, for controlling the cooling water from the first water source to enter the water inlet pipe; A first connecting pipe with a first water meter for obtaining the cooling water intake of a second water source; a first shut-off valve, arranged between the water inlet pipe and the first connecting pipe; a second water source inlet pipe for injecting cooling water from the second water source into the water inlet pipe; a second water source inlet valve, arranged between the water inlet pipe and the second water source inlet pipe, for controlling the cooling water from the second water source to enter the water inlet pipe; and A second water pipe group, including: a water outlet pipe for discharging the cooling water for the cooling structure; A first water source outlet pipe, used to discharge the first water source cooling water out of the water outlet pipe; A first water source outlet valve, arranged between the water outlet pipe and the first water source outlet pipe, to prevent the cooling water from the second water source from entering the first water source outlet pipe; A second connecting pipe with a second water meter for obtaining the cooling water output of the second water source; a second shut-off valve, arranged between the water outlet pipe and the second connecting pipe; A second water source outlet pipe, used to discharge the cooling water from the second water source; A second water source outlet valve, arranged between the water outlet pipe and the second water source outlet pipe, to prevent the second water source cooling water from entering the second water source outlet pipe; and A pressure gauge is arranged on the second connecting pipe for obtaining a pressure value between the cooling structures. 如請求項1所述之冷卻水切換接管裝置,其中該冷卻結構為複數片冷卻壁(cooling stave)或冷卻板(cooling plate)串接而成。The cooling water switching pipe device as described in Claim 1, wherein the cooling structure is formed by connecting a plurality of cooling staves or cooling plates in series. 如請求項2所述之冷卻水切換接管裝置,其中該冷卻壁或該冷卻板透過金屬軟管相互串接連通。The cooling water switching connection device as described in Claim 2, wherein the cooling walls or the cooling plates are connected in series through metal hoses. 如請求項1所述之冷卻水切換接管裝置,其中該第一水源冷卻水為一軟水密閉循環水(SW)。The cooling water switching connection device as described in Claim 1, wherein the cooling water from the first water source is a soft water closed circulating water (SW). 如請求項1所述之冷卻水切換接管裝置,其中該第二水源冷卻水為但不限於一間接循環水(IW)。The cooling water switching connection device according to claim 1, wherein the cooling water from the second water source is but not limited to an indirect circulating water (IW). 如請求項1所述之冷卻水切換接管裝置,其中該第一水源冷卻水與該第二水源冷卻水相異。The cooling water switching connection device according to claim 1, wherein the cooling water from the first water source is different from the cooling water from the second water source. 如請求項1所述之冷卻水切換接管裝置,其中該第一水量計及該第二水量計為一機械式水錶、一電磁式水量計或一流量計其中之一。The cooling water switching connection device as described in Claim 1, wherein the first water meter and the second water meter are one of a mechanical water meter, an electromagnetic water meter or a flow meter. 如請求項1所述之冷卻水切換接管裝置,其中該第一水源入水閥、該第二水源入水閥、該第一水源出水閥以及該第二水源出水閥為一氣動閥、一電磁閥或一手動閥其中之一。The cooling water switching connection device as described in Claim 1, wherein the first water source inlet valve, the second water source inlet valve, the first water source outlet valve and the second water source outlet valve are a pneumatic valve, a solenoid valve or One of the manual valves. 如請求項1所述之冷卻水切換接管裝置,其中該第二水源出水管往外連接至大氣或集水槽。The cooling water switching connection device as described in Claim 1, wherein the outlet pipe of the second water source is connected to the atmosphere or a sump outside. 一種冷卻水切換接管裝置的操作方法,透過如請求項1的冷卻水切換接管裝置,其中包括: 同時開啟一第一水管組的一第一水源入水閥以及一第二水管組的一第一水源出水閥,使一第一水源冷卻水經由一入水管注入一冷卻結構中後,由一出水管循環流通,並注滿該冷卻結構; 當需要切換水源時,關閉該第一水源入水閥及該第一水源出水閥,使該第一水源冷卻水停止注入該冷卻結構中; 通過將該第一水管組的一第二水源入水閥以及一第二水管組的一第二水源出水閥開啟,將一第二水源冷卻水注入該冷卻結構,完成水源切換; 其中,依據該第一水管組的一壓力錶,調整該第二水源出水閥開度,用以改變該冷卻結構中壓力。 An operation method of a cooling water switching connection device, through the cooling water switching connection device as in claim 1, including: Simultaneously open a first water source inlet valve of a first water pipe group and a first water source outlet valve of a second water pipe group, so that after a first water source cooling water is injected into a cooling structure through a water inlet pipe, it is passed through a water outlet pipe circulate and fill the cooling structure; When it is necessary to switch the water source, close the water inlet valve of the first water source and the water outlet valve of the first water source, so that the cooling water of the first water source stops injecting into the cooling structure; By opening a second water source inlet valve of the first water pipe group and a second water source outlet valve of the second water pipe group, a second water source cooling water is injected into the cooling structure to complete the water source switching; Wherein, according to a pressure gauge of the first water pipe group, the opening of the outlet valve of the second water source is adjusted to change the pressure in the cooling structure.
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WO2011110027A1 (en) * 2010-03-10 2011-09-15 北京科技大学 Water-cooling and water-sealing transmission case for bell-less blast furnace top
WO2021189680A1 (en) * 2020-03-25 2021-09-30 郑州市瑞沃耐火材料有限公司 Water-cooled iron storage type molten iron trough structure and method for reducing temperature of side wall of molten iron trough
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