TWI785455B - A semi-automated device for inserting a liner cut piece into an outer covering and a semi-automated method for doing so - Google Patents
A semi-automated device for inserting a liner cut piece into an outer covering and a semi-automated method for doing so Download PDFInfo
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- TWI785455B TWI785455B TW110100511A TW110100511A TWI785455B TW I785455 B TWI785455 B TW I785455B TW 110100511 A TW110100511 A TW 110100511A TW 110100511 A TW110100511 A TW 110100511A TW I785455 B TWI785455 B TW I785455B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/003—Opening or distending bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/68—Uniting opposed surfaces or edges; Taping by stitching, stapling or riveting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2170/00—Construction of flexible containers
- B31B2170/20—Construction of flexible containers having multi-layered walls, e.g. laminated or lined
- B31B2170/202—Construction of flexible containers having multi-layered walls, e.g. laminated or lined having liners applied in already made bags, e.g. including turning the bags inside out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/92—Delivering
- B31B70/98—Delivering in stacks or bundles
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- Buffer Packaging (AREA)
- Making Paper Articles (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Automatic Assembly (AREA)
Abstract
Description
本發明係關於一種用於製造由管狀織物製成之儲存袋之半自動裝置,且特定言之係關於一種***一襯墊切片至一外部覆蓋物用於製造複合儲存袋之半自動襯墊***裝置(或設備)及其半自動方法,其中儲存袋具有***至其等之一襯墊。The present invention relates to a semi-automatic device for manufacturing storage bags made of tubular fabric, and in particular to a semi-automatic liner insertion device for inserting a liner slice into an outer covering for the manufacture of composite storage bags ( or equipment) and its semi-automatic method, wherein the storage bag has a liner inserted into one of them.
本文中在本描述中提及之複合儲存袋用於儲存吸濕性材料,該等材料可能吸收來自大氣之濕氣但無需受保護以免受來自大氣之濕氣之影響,其中襯墊充當一濕氣屏障。目前,藉由具有極低生產率、勞動密集型且完全取決於操作者之手動程序來製造具有襯墊之複合袋。在一些全自動程序中,將襯墊機械地***至外袋,但此等程序具有在使用此等程序生產之袋之下游摺邊期間效率較低的一缺點。為了摺邊程序中之較佳效率,必須預先敞開襯墊口,此在已知自動程序中係不可行的。Composite storage bags referred to herein in this description are used to store hygroscopic materials that may absorb moisture from the atmosphere but do not need to be protected from moisture from the atmosphere, wherein the liner acts as a moisture air barrier. Currently, composite bags with liners are manufactured by manual procedures with very low productivity, labor intensive and entirely dependent on the operator. In some fully automatic processes, the liner is mechanically inserted into the outer bag, but these processes have the disadvantage of being less efficient during the downstream hemming of bags produced using these processes. For better efficiency in the hemming procedure, the gasket opening must be opened beforehand, which is not possible in known automatic procedures.
因此,需要提供一種用於克服此等缺點之裝置及方法。特定言之,需要提供一種產生一複合袋之方法,該複合袋包括一外部覆蓋物及一襯墊***物使得其維持襯墊之完整性,藉此使其適用於特定儲存應用,包含易腐物品之儲存。亦需要提供一種程序,該程序允許連同縫合外部覆蓋物一起縫合襯墊***物或縫合外部覆蓋物而不連同其一起縫合襯墊***物之靈活性。Therefore, there is a need to provide an apparatus and method for overcoming these disadvantages. In particular, there is a need to provide a method of producing a composite bag comprising an outer cover and a liner insert such that it maintains the integrity of the liner, thereby making it suitable for specific storage applications, including perishable Item storage. There is also a need to provide a procedure that allows the flexibility of sewing the cushion insert together with the outer covering or sewing the outer covering without sewing the cushion insert along with it.
本發明之 目的 : 因此,本發明之主要目的係提供一種製造包括一外部覆蓋物及一襯墊***物之一複合袋之半自動方法。 OBJECT OF THE INVENTION : Therefore, the main object of the present invention is to provide a semi-automatic method of manufacturing a composite bag comprising an outer cover and a liner insert.
本發明之另一目的係提供一種用於製造複合袋使得在***程序期間不破壞襯墊之完整性的半自動方法。Another object of the present invention is to provide a semi-automatic method for manufacturing a composite bag such that the integrity of the liner is not compromised during the insertion procedure.
本發明之另一目的係提供一種用於***襯墊至複合袋之外部覆蓋物之自動裝置。Another object of the present invention is to provide an automatic device for inserting a liner into the outer covering of a composite bag.
本發明之又一目的係提供一種製造複合袋使得其允許一下游程序,藉此提供連同縫合外部覆蓋物一起縫合襯墊***物或縫合外部覆蓋物而不連同其一起縫合襯墊***物之靈活性的半自動方法。Yet another object of the present invention is to provide a method of making a composite bag such that it allows a downstream process whereby the flexibility of sewing the liner insert together with the outer cover or sewing the outer cover without sewing the liner insert together with it is provided. Sexual semi-automatic method.
半自動襯墊***裝置包括以下關鍵零件: 一高度可調整框架(10),襯墊***平台(1)安裝於其上。框架(10)亦包括一對軌道(3),連接至襯墊***平台(1)之一橫向部件(cross member) (2)可移動至該對軌道(3)上。 一自動氣動系統,藉由其使用一氣動缸(8)來促進襯墊***平台(1)在其自身之平面中之向前移動(MF )及向後移動(MB )。 一堆疊平台(7),其用於接納包括外部覆蓋物及一襯墊***物之複合未縫合複合敞開袋(6)。堆疊平台(7)實質上放置於襯墊***平台(1)之延伸位置下面。The semi-automatic liner insertion device includes the following key parts: A height adjustable frame (10) on which the liner insertion platform (1) is mounted. The frame (10) also includes a pair of rails (3) onto which a cross member (2) connected to the pad insertion platform (1) is movable. An automatic pneumatic system by which it uses a pneumatic cylinder (8) to facilitate the forward (M F ) and backward (M B ) movement of the liner insertion platform (1 ) in its own plane. A stacking platform (7) for receiving a composite unstitched composite open bag (6) comprising an outer cover and a liner insert. The stacking platform (7) is placed substantially below the extended position of the liner insertion platform (1).
本發明之半自動裝置促進一襯墊切片(4)手動放置至其上之襯墊***平台(1)之一自動移動,其後接著將一外部覆蓋件(5)放置於襯墊切片(4)上。The semi-automatic device of the present invention facilitates the automatic movement of the liner insertion platform (1) onto which a liner slice (4) is manually placed, followed by subsequent placement of an outer cover (5) on the liner slice (4) superior.
詳細描述中揭示包括本發明之裝置之全部其他零件之細節。Details of all other parts of the device including the invention are disclosed in the detailed description.
本發明亦揭示一種***一襯墊切片(4)至一外部覆蓋物(5)之方法。該方法使用本發明之裝置且包括以下主要步驟: 使氣動缸(8)保持於一縮回位置中, 將襯墊切片(4)之口***於襯墊***平台(1)上方,且按壓腳墊(9)使得氣動缸(8)以一向前移動(MF )移動至延伸位置,且襯墊***物(4)被放置於襯墊***平台(1)上方。 將一外部覆蓋物切片(5)手動地***於襯墊切片(4)上方且釋放來自腳墊(9)之壓力,使得氣動缸之向後移動(MB )達到其縮回位置。The invention also discloses a method for inserting a gasket slice (4) into an outer covering (5). The method uses the device of the invention and comprises the following main steps: - keeping the pneumatic cylinder (8) in a retracted position, - inserting the mouth of the gasket slice (4) above the gasket insertion platform (1), and Pressing the foot pad (9) causes the pneumatic cylinder (8) to move with a forward movement (M F ) to the extended position and the cushion insert (4) is placed over the cushion insertion platform (1). - Manually inserting an outer cover slice (5) over the cushion slice (4) and releasing the pressure from the foot pad (9) causes the rearward movement (M B ) of the pneumatic cylinder to its retracted position.
詳細描述中揭示本發明之裝置之全部其他操作步驟之細節。Details of all other operating steps of the device of the invention are disclosed in the detailed description.
本發明揭示一種用於***襯墊切片(4)或襯墊袋至外部覆蓋物切片(5)或外袋之半自動(semi-automatic/semi-automated)裝置。用於儲存需要受保護以免受濕氣影響之材料的枕形儲存袋通常具備由不透濕氣之材料製成之一襯墊。本發明提供一種半自動裝置,該裝置具有一襯墊切片(4)手動放置至其上之一襯墊***平台(1)之一半自動移動,其後接著將一外部覆蓋件(5)放置於襯墊切片(4)上。現提供***一外部覆蓋件(5)至一襯墊切片(4)上之裝置及其操作以及其方法之細節。The present invention discloses a semi-automatic/semi-automated device for inserting a liner slice (4) or liner bag into an outer covering slice (5) or outer bag. Pillow storage bags used to store materials that need to be protected from moisture typically have a liner made of moisture impermeable material. The invention provides a semi-automatic device with semi-automatic movement of a liner insertion platform (1) onto which a liner slice (4) is manually placed, followed by subsequent placement of an outer cover (5) on the liner Pad slice (4). Details of the device for inserting an outer cover (5) onto a gasket slice (4) and its operation as well as its method are now provided.
本發明之半自動裝置揭示一較佳半自動C形襯墊***平台(1),其能夠在平行於平台之平面之方向上移動。如圖1中所展示,藉由使用由結構鋼組成之板結構製造且連接至襯墊***平台(1)的一橫向部件(2),襯墊***平台(1)之水平移動成為可能。橫向部件(2)在形成高度可調整框架(10)之一部分之一對軌道(3)上移動。橫向部件(2)具備熟習此項技術者已知之一滑動或滾動機構(2A),而允許其在軌道(3)上方滾動或滑動。在橫向部件(2)被氣動缸(8)推動或拉動時,滾動或滑動機構(2A)在軌道(3)上方滾動或滑動,氣動缸(8)在一個端處連接至所述襯墊***平台(1)且在另一端處連接至用於控制所述向前移動(MF )及向後移動(MB )之一致動裝置或一啟動裝置(15)。用於控制向前移動(MF )及向後移動(MB )之啟動裝置(15)按照兩個替代原理操作: a.啟動裝置(15)由藉由將氣動壓力供應至所述氣動缸(8)之一基於彈簧之腳墊(9)操作之一氣動閥(12)組成。替代地, b.啟動裝置(15)由藉由自電或電子操作之一近接感測器(16)產生之一電信號致動之一電磁閥(13)組成,電磁閥(13)將氣動壓力供應至所述氣動缸(8),且其中所述感測器(16)能夠感測操作者之手且向電磁閥(13)給予一信號以進行其致動。The semi-automatic device of the present invention discloses a preferred semi-automatic C-shaped liner insertion platform (1), which can move in a direction parallel to the plane of the platform. As shown in Figure 1, the horizontal movement of the liner insertion platform (1) is made possible by using a transverse member (2) manufactured from a plate structure consisting of structural steel and connected to the liner insertion platform (1). The transverse member (2) moves on a pair of rails (3) forming part of a height-adjustable frame (10). The transverse member (2) is provided with a sliding or rolling mechanism (2A) known to those skilled in the art, allowing it to roll or slide over the track (3). The rolling or sliding mechanism (2A) rolls or slides over the track (3) as the transverse member (2) is pushed or pulled by the pneumatic cylinder (8), which is connected at one end to said pad insert The platform ( 1 ) is also connected at the other end to an actuating device or a starting device ( 15 ) for controlling said forward movement ( MF ) and backward movement ( MB ). The activation device (15) for controlling forward movement (M F ) and backward movement (M B ) operates according to two alternative principles: a. The activation device (15) is activated by supplying pneumatic pressure to said pneumatic cylinder ( 8) consists of a pneumatic valve (12) operated by a spring-based foot pad (9). Alternatively, b. the activation means (15) consists of actuating a solenoid valve (13) by means of an electrical signal generated from an electrically or electronically operated proximity sensor (16), the solenoid valve (13) being pneumatically actuated Pressure is supplied to the pneumatic cylinder (8) and wherein the sensor (16) is able to sense the operator's hand and give a signal to the solenoid valve (13) for its actuation.
在替代方案a之基礎上說明裝置之操作之下一部分之大部分。Most of the next part of the operation of the device is described on the basis of alternative a.
軌道(3)係實心或中空桿,較佳地由具有鍍硬鉻之高碳鋼製成以避免磨損。藉由與同襯墊***平台(1)連接之氣動缸(8)連結之氣動腳墊(9)控制襯墊***平台(1)之移動。The track (3) is a solid or hollow rod, preferably made of high carbon steel with hard chrome plating to avoid wear. The movement of the liner insertion platform (1) is controlled by the pneumatic feet (9) connected with the pneumatic cylinder (8) connected with the liner insertion platform (1).
在製造一襯墊(4)***至其之一外部覆蓋物(5)之一結合體(combine) (6)之操作開始時,使襯墊***平台(1)保持於縮回位置中(參見圖1及圖2) (亦稱為零位置或起始位置)。此時,將在一個端處密封之切割襯墊片(4)之前端(4A)手動固持於襯墊平台(1)之前端(1E)前面(參見圖2)。大部分襯墊切片(4)因其自重而保持懸垂於一下垂位置。接著,從兩側手動固持襯墊切片(4) (參見圖3),此後藉由按壓腳墊(9)而致動氣動缸(8)。按壓腳墊啟動氣動迴路(15),此最終使加壓空氣能夠行進至氣動缸(8)以開始其向前移動(MF ),該向前移動(MF )繼而引起襯墊***平台(1)開始其自身之向前移動(MF )。At the beginning of the operation of making a combination (6) of a liner (4) inserted into one of its outer coverings (5), the liner insertion platform (1) is kept in the retracted position (see Figure 1 and Figure 2) (also known as zero position or initial position). At this point, the front end (4A) of the cut gasket sheet (4) sealed at one end is manually held in front of the front end (1E) of the gasket platform (1 ) (see Figure 2). Most of the pad slices (4) remain suspended in a drooping position due to their own weight. Next, the liner slice (4) is held manually from both sides (see Figure 3), after which the pneumatic cylinder (8) is actuated by pressing the foot pad (9). Pressing the foot pads activates the pneumatic circuit (15), which ultimately enables pressurized air to travel to the pneumatic cylinder (8) to initiate its forward movement ( M F ), which in turn causes the pad to insert into the platform ( 1) Starts its own forward movement (M F ).
為了促進將襯墊切片(4)***於半自動襯墊***平台(1)上方之操作簡便,在襯墊切片(4)之兩側處從其下垂位置手動提升襯墊切片(4)以使其實質上在移動襯墊***平台(1)之平面中。現視情況使襯墊***平台(1)按一較大速度向前移動一預定距離,該預定距離係基於襯墊之切片(4)之總長度判定。明確言之,襯墊***平台(1)行進之總距離實質上與襯墊切片(4)之長度相同。在襯墊***平台(1)之向前移動(MF
)結束時,裝置視情況發送一信號(諸如一音訊警報)使得裝置之操作者知曉向前移動(MF
)之停止。此時,襯墊***物或襯墊切片(4)完全(即,針對其整個長度)放置於襯墊***平台(1)上方(參見圖3)。操作者確保襯墊切片(4)之密封端(後端4B)抵靠襯墊***平台(1)之前端(1A)固定。To facilitate the ease of inserting the liner slice (4) above the semi-automatic liner insertion platform (1), the liner slice (4) is manually lifted from its drooping position at both sides of the liner slice (4) so that it Essentially in the plane of the mobile pad insertion platform (1). Now depending on the situation, the liner insertion platform (1) is moved forward at a relatively high speed for a predetermined distance, and the predetermined distance is determined based on the total length of the slices (4) of the liner. In particular, the total distance traveled by the pad insertion platform (1) is substantially the same as the length of the pad slice (4). At the end of the forward movement (M F ) of the liner insertion platform ( 1 ), the device optionally sends a signal, such as an audible alarm, so that the operator of the device is aware of the cessation of the forward movement (M F ). At this point, the liner insert or liner slice (4) is placed completely (ie for its entire length) over the liner insertion platform (1 ) (see Figure 3). The operator ensures that the sealed end (
接著,如圖4中所展示,藉由操作者從一外部覆蓋件堆疊(未展示)拾取在其一個端(後端5A)處密封之一外部覆蓋件(5),且針對其整個長度將其從其開端(前端5B)***於已***於襯墊***平台(1)上方之襯墊切片(4)上方。操作者確保外部覆蓋件(5)亦延伸至最大可能距離(即,其之整個長度)使得其在***程序期間無法進一步移動。在此階段,形成包括襯墊切片(4)***至其之外部覆蓋物(5)之一複合敞開袋(6) (或一結合體)。換言之,複合敞開袋(6) (或結合體)***於襯墊***平台(1)上方。Next, as shown in FIG. 4, an outer cover (5) sealed at one end thereof (
外部切片(5)較佳地在其一個端(後端5A)處預先縫合或密封,因此允許襯墊切片(4)鬆散地放置於其內部。存在製袋機(bag maker)可偏好使襯墊切片(4)在兩端處保持敞開,且一旦襯墊(4)放置於外部覆蓋物(5)內部便將其與外部覆蓋物(5)縫合在一起的情形。因此,視情況,襯墊切片(4)或外部覆蓋件(5)之任一者或其等兩者可使兩端敞開使得稍後可將襯墊(4)與外部覆蓋物(5)縫合在一起以製造一堅固複合袋。The outer slice (5) is preferably pre-stitched or sealed at one end thereof (
一旦外部覆蓋物(5)完全放置於襯墊***切片(4)上,襯墊***平台(1)之向後移動(MB )便藉由從腳墊(9)移除壓力且藉此使與襯墊***平台(1)連接之氣動缸(8)縮回而開始。視情況,在向前移動(MF )結束與向後移動(MB )開始之間提供一第一時間間隙。Once the outer cover (5) is fully placed on the liner insert slice (4), the rearward movement (M B ) of the liner insertion platform (1) is achieved by removing pressure from the foot pad (9) The liner insertion platform (1) is connected to the retraction of the pneumatic cylinder (8) to start. Optionally, a first time gap is provided between the end of forward movement ( MF ) and the beginning of backward movement ( MB ).
取決於襯墊***切片(4)之實際內部大小及襯墊***平台(1)之整體尺寸,結合體(6)可稍微緊密地放置於襯墊***平台(1)上方。在向後移動(MB )期間,此可引起結合體(6)被卡在或黏著至襯墊***平台(1)且連同其一起移動。為確保此不會發生,藉由一操作者(未展示)固持結合體(6)使得其不會連同襯墊***平台(1)一起向後移動。為達成此,操作者必須確保牢固地固持結合體(6)之兩個組件(即外部覆蓋物(5)及襯墊***物(4))。隨著襯墊***平台(1)之向後移動(MB )繼續,因此從襯墊***平台(1)移除組合敞開袋(6)。可視情況藉由操作者在向前移動方向(MF )上積極地拉動複合敞開袋(6)而輔助從襯墊***平台(1)移除複合敞開袋(6)之程序。Depending on the actual internal size of the liner-inserted slice (4) and the overall size of the liner-inserted platform (1 ), the combination (6) may be placed slightly tighter above the liner-inserted platform (1). During the backward movement (M B ), this may cause the combination ( 6 ) to become stuck or stuck to the liner insertion platform ( 1 ) and move along with it. To ensure that this does not happen, the combination (6) is held by an operator (not shown) so that it does not move backwards together with the liner insertion platform (1). To achieve this, the operator must ensure that the two components of the combination (6), ie the outer cover (5) and the cushion insert (4), are firmly held. As the rearward movement (MB) of the liner insertion platform ( 1 ) continues, the combined open bag (6) is thus removed from the liner insertion platform (1). The procedure of removing the composite open bag (6) from the liner insertion platform (1) can optionally be assisted by the operator actively pulling the composite open bag (6) in the forward movement direction (M F ).
一旦複合敞開袋(6)完全離開襯墊***平台(1),操作者便釋放其且其自行下落至經提供以使結合體(6)堆疊之一堆疊平台(7)上。視情況,操作者可將下落結合體(6)導引至堆疊平台(7)上。Once the composite open bag ( 6 ) has completely cleared the liner insertion platform ( 1 ), the operator releases it and it falls by itself onto a stacking platform ( 7 ) provided for stacking the combination ( 6 ). Optionally, the operator can guide the falling combination (6) onto the stacking platform (7).
一旦複合敞開袋(6)經堆疊,或在使得可形成另一複合敞開袋(6)之任何適合時間,襯墊***平台(1)便開始其之下一向前移動(MF )。視情況在***平台(1)之向後移動(MB )完成時與下一循環之向前移動(MF )開始之間提供一第二時間間隙。該時間間隙可僅為幾分之一秒至幾秒。此係因為需要在向後移動期間藉由固持複合袋(6)而從***平台(1)完全移除複合袋(6)且確保其適當地堆疊於堆疊平台上,僅在此之後才可開始襯墊***之新循環。可藉由操作者調整時間間隙。Once the composite open bag ( 6 ) is stacked, or at any suitable time so that another composite open bag ( 6 ) can be formed, the liner insertion platform ( 1 ) begins its next forward movement ( MF ). A second time gap is optionally provided between the completion of the backward movement ( MB ) of the insertion platform ( 1 ) and the beginning of the forward movement ( MF ) of the next cycle. This time gap may be only a fraction of a second to a few seconds. This is due to the need to completely remove the composite bag (6) from the insertion platform (1) by holding the composite bag (6) during the backward movement and ensure that it is properly stacked on the stacking platform, only after that the lining can start New cycle of pad insertion. The time gap can be adjusted by the operator.
為促進操作者抓持複合敞開袋(6)用於將其從襯墊***平台(1)移除,襯墊***平台(1)可沿著其之三個可接取側之至少任一者具備一凹部(1B):此等可接取側係左側臂及右側臂(1C及1D)以及前側(1E)。較佳地,凹部(1B)提供於前側(1E)之中心附近(參見圖6)。從前側(1E)之中心附近抓持結合體(6)具有以下優點:在外部覆蓋物(5)與襯墊***物(4)之間發生最小相對運動,使得外部覆蓋物(5)及襯墊***物(4)之相對對準存在最小干擾量。雖然可在結合體(6)之兩個隅角之一者處抓持結合體(6),但其係不太可取的,此係因為存在可取決於操作者之技能而干擾襯墊***物及外部覆蓋物(4及5)之對準的機會。此外,在結合體(6)之兩個隅角處抓持結合體(6)可提供一令人滿意的結果,然而,其要求操作者使用兩隻手,此係不太可取的。To facilitate the operator's gripping of the composite open bag (6) for removal from the liner insertion platform (1), the liner insertion platform (1) may be along at least any one of its three accessible sides There is a recess (1B): the accessible sides are the left and right arms (1C and 1D) and the front side (1E). Preferably, the recess (1B) is provided near the center of the front side (1E) (see Figure 6). Gripping the combination (6) from near the center of the front side (1E) has the advantage that minimal relative movement occurs between the outer cover (5) and the liner insert (4), allowing the outer cover (5) and liner insert There is a minimal amount of disturbance to the relative alignment of the pad inserts (4). While it is possible to grip the combination (6) at one of the two corners of the combination (6), it is less advisable because there is a gasket insert that may interfere with the skill of the operator. and opportunities for alignment of external coverings (4 and 5). Furthermore, gripping the combination (6) at both corners of the combination (6) provides a satisfactory result, however, it requires the operator to use two hands, which is less desirable.
在本發明之另一態樣中,根據操作用於控制向前移動(MF )及向後移動(MB )之致動裝置之替代原理b,致動裝置由藉由自電或電子操作之一近接感測器(16)產生之一電信號致動之一電磁閥(13)組成,電磁閥(13)將氣動壓力供應至所述氣動缸(8),且其中所述感測器(16)能夠感測操作者之手且向電磁閥(13)給予一信號以進行其致動。感測器(16)可放置於在操作者可達範圍內之基座框架(10)上。In another aspect of the invention, according to an alternative principle b of operating the actuating means for controlling the forward movement (M F ) and the backward movement (M B ), the actuating means are formed by self-electrically or electronically operated An electrical signal generated by a proximity sensor (16) actuates a solenoid valve (13), which supplies pneumatic pressure to the pneumatic cylinder (8), and wherein the sensor ( 16) Can sense operator's hand and give a signal to solenoid valve (13) for its actuation. The sensor (16) can be placed on the base frame (10) within reach of the operator.
在本發明之一個態樣中,襯墊***平台(1)可在不同於軌道(3)之平面的一平面中。In one aspect of the invention, the pad insertion platform (1) may be in a plane different from the plane of the track (3).
在本發明之另一態樣中,可使用***平台(1)安裝於其上之高度可調整框架(10)來調整***平台(1)距地面之高度。此具有以下優點:可調整襯墊***平台(1)之高度(level/height)以使操作者舒適。In another aspect of the invention, the height of the insertion platform (1) from the ground can be adjusted using a height-adjustable frame (10) on which the insertion platform (1) is mounted. This has the advantage that the level/height of the pad insertion platform (1) can be adjusted for operator comfort.
因此,襯墊***方法包括以下主要循序步驟: -提供出於襯墊***之目的而製造之一裝置, -使襯墊***平台(1)保持於一縮回位置中, -手動固持襯墊***物(4),其中其敞開前端(4A)在襯墊***平台(1)之前端(1E)前面, -使氣動缸(8)延伸以引起襯墊***平台(1)在一向前方向(MF )上移動,使得襯墊***平台(1)之前端(1E)進入襯墊***物(4)之前開端(4A),且一旦前端(1E)到達其所要延伸位置便停止襯墊***平台(1)之移動, -手動拾取外部覆蓋物(5)且將其放置於已定位於襯墊***平台(1)上方之襯墊***物(4)上方,藉此形成複合袋(6) (或結合體), -將結合體(6)之後端手動固持在一起,其後接著使襯墊***平台(1)以一向後移動(MB )縮回,該向後移動(MB )藉由從腳墊(9)移除壓力而開始, -允許將複合敞開袋(6) (即,具有放置於其內部之襯墊***物之外部覆蓋物)堆疊於堆疊托盤(7)上。Thus, the liner insertion method comprises the following main sequential steps: - providing a device manufactured for the purpose of liner insertion, - keeping the liner insertion platform (1) in a retracted position, - manually holding the liner insertion object (4), with its open front end (4A) in front of the front end (1E) of the liner insertion platform (1), - extending the pneumatic cylinder (8) to cause the liner insertion platform (1) in a forward direction (M F ) moves up so that the front end (1E) of the liner insertion platform (1) enters the front end (4A) of the liner insert (4) and stops the liner insertion platform once the front end (1E) reaches its desired extended position ( The movement of 1), - manually picking up the outer cover (5) and placing it over the liner insert (4) already positioned above the liner insertion platform (1), thereby forming a composite bag (6) (or Combination), - Manually holding the rear ends of the combination (6) together, followed by subsequent retraction of the liner insertion platform (1) with a backward movement (M B ) by The foot pads (9) start with the removal of pressure, - allow the stacking of the composite open bag (6) (ie the outer cover with the cushion insert placed inside it) on the stacking tray (7).
本發明之方法之詳細步驟如下: a.提供如本文中所描述之一半自動裝置, b.使襯墊***平台(1)保持於一縮回位置中, c.手動固持襯墊***切片(4),其中其開端在襯墊***平台(1)之前端(1E)前面, d.藉由致動氣動缸(8)以引起橫桿(2)起始向前移動(MF )而開始所述襯墊***平台(1)之向前移動(MF ), e.確保襯墊***平台(1)之前端(1E)進入襯墊切片(4)之前端, f.繼續襯墊***平台(1)之向前移動(MF ), g.一旦向前移動(MF )完成一預定距離,便使移動襯墊***平台(1)自動停止, h.在向後移動(MB )開始之前提供一第一時間間隙, i.手動拾取外部覆蓋物(5)且將其放置於已定位於襯墊***平台(1)上方之襯墊***物(4)上方,使得形成外部覆蓋物(5)及襯墊切片(4)之一結合體(6), j.將結合體(6)之後端手動固持在一起, k.致動氣動缸(8)之反向移動以開始襯墊***平台(1)之向後移動(MB )而使其離開結合體(6), l.完成向後移動且在下一循環之向前移動(MF )開始之前允許一第二時間間隙, m.允許將結合體(6)堆疊於堆疊托盤(7)上。The detailed steps of the method of the present invention are as follows: a. Provide a semi-automatic device as described herein, b. Hold the liner insertion platform (1) in a retracted position, c. Manually hold the liner insertion slice (4 ), where its beginning is in front of the front end (1E) of the liner insertion platform (1), d. by actuating the pneumatic cylinder (8) to cause the crossbar (2) to start moving forward (M F ) Move forward (M F ) of the liner insertion platform (1), e. ensure that the front end (1E) of the liner insertion platform (1) enters the front end of the liner slice (4), f. continue the liner insertion platform ( 1) Forward movement (M F ), g. Once the forward movement (M F ) completes a predetermined distance, the mobile liner insertion platform (1) is automatically stopped, h. Before the backward movement (M B ) starts Provide a first time slot, i. Manually pick the outer cover (5) and place it over the liner insert (4) already positioned above the liner insertion platform (1) such that the outer cover (5) is formed ) and the combined body (6) of the liner slice (4), j. Manually hold the rear end of the combined body (6) together, k. Actuate the reverse movement of the pneumatic cylinder (8) to start the liner insertion platform The backward movement (M B ) of (1) leaves the combination (6), l. completes the backward movement and allows a second time gap before the forward movement (M F ) of the next cycle begins, m. allows the The combination (6) is stacked on the stacking tray (7).
在本發明之方法之一項實施例中,步驟d、e及f中之向前移動(MF )之速度相同。In one embodiment of the method of the invention, the speed of the forward movement (M F ) in steps d, e and f is the same.
在本發明之方法之另一實施例中,第一時間間隙及第二時間間隙係幾分之一秒。In another embodiment of the method of the present invention, the first time interval and the second time interval are fractions of a second.
在本發明之方法之又一實施例中,在所述步驟a之後,藉由操作者調整襯墊***平台之高度。In yet another embodiment of the method of the present invention, after the step a, the height of the pad insertion platform is adjusted by the operator.
在本發明之方法之另一實施例中,在所述襯墊***平台(1)之所述前端(1E)之中間附近實行將結合體(6)之後端手動固持在一起。In another embodiment of the method of the present invention, manual holding together of the rear ends of the combination ( 6 ) is carried out near the middle of said front end ( 1E ) of said liner insertion platform ( 1 ).
在本發明之方法之另一實施例中,在將所述襯墊切片(4)及/或所述外部覆蓋物(5)***於襯墊***平台(1)上方之前將其等密封。In another embodiment of the method of the invention, said gasket slice (4) and/or said outer covering (5) are sealed before inserting them over the gasket insertion platform (1).
在本發明之方法之另一實施例中,藉由經由用一基於彈簧之腳墊(9)操作之一氣動閥(12)將氣動壓力供應至所述氣動缸(8)而實現所述向前移動(MF )及向後移動(MB )。In another embodiment of the method of the present invention, said direction is achieved by supplying pneumatic pressure to said pneumatic cylinder (8) via a pneumatic valve (12) operated by a spring-based foot pad (9). Move forward (M F ) and move backward (M B ).
在本發明之方法之又實施例中,藉由經由用來電或電子操作之一近接感測器(16)產生之一電信號致動之一電磁閥(13)將氣動壓力供應至所述氣動缸而實現所述向前移動(MF )及向後移動(MB ),所述感測器(16)能夠感測操作者之手且向電磁閥(13)給予一信號以進行其致動。In a further embodiment of the method of the present invention, pneumatic pressure is supplied to the pneumatic valve (13) by actuating an electrical signal generated via a proximity sensor (16) electrically or electronically operated. cylinder to achieve said forward movement (M F ) and backward movement (M B ), said sensor (16) is capable of sensing the hand of the operator and giving a signal to the solenoid valve (13) for its actuation .
在本發明之方法之又一實施例中,在步驟g之後,所述裝置發送指示向前移動(MF )之停止之一音訊警報。In yet another embodiment of the method of the present invention, after step g, said device sends an audible alarm indicating the cessation of forward movement ( MF ).
在本發明之裝置之一項實施例中,襯墊***平台之移動平面可定向成與水平面成任何角度。在此實施例中,適當地提供側軌(3)之定向以促進襯墊***平台(1)之向後移動(MB )及向前移動(MF )。In one embodiment of the device of the present invention, the plane of movement of the liner insertion platform can be oriented at any angle to the horizontal. In this embodiment, the orientation of the side rails (3) is suitably provided to facilitate the rearward (M B ) and forward (M F ) movement of the cushion insertion platform (1 ).
與習知全手動襯墊***機器能夠生產之8至10個袋/分鐘相比,本發明之半自動襯墊***裝置具有生產13至15個袋/分鐘之能力。The semi-automatic liner insertion device of the present invention has the ability to produce 13 to 15 bags/minute compared to the 8 to 10 bags/minute that conventional fully manual liner insertion machines can produce.
在一個實例中,儲存袋係由大小為580 mm寬度及900 mm長度之聚丙烯材料之管狀織物製成,其中需要***由大小為600 mm寬度及1000 mm長度之聚乙烯材料製成之一襯墊。且特定言之對於用於製造複合儲存袋之一裝置或一設備及其方法,其中儲存袋具有***至其等之一襯墊。使用結構鋼之製造來製造襯墊***平台。在向前移動(MF )期間,使***平台按1 m/s之一速度移動。向前移動(MF )與向後移動(MB )之間之平台移動之停止持續時間係1.5秒。在向後移動(MB )期間,使***平台按0.9 m/s之一速度移動。兩個連續循環之間之停止持續時間係1秒。In one example, the storage bag is made of a tubular fabric of polypropylene material measuring 580 mm width and 900 mm length, in which it is necessary to insert a liner made of polyethylene material measuring 600 mm width and 1000 mm length pad. And in particular to an apparatus or an apparatus for manufacturing a composite storage bag having a liner inserted thereinto and a method thereof. Fabrication of the liner insert platform was made using structural steel fabrication. During the forward movement ( MF ), the insertion platform is moved at a speed of 1 m/s. The stop duration of platform movement between forward movement ( MF ) and backward movement ( MB ) is 1.5 seconds. During the backward movement (M B ), the insertion platform was moved at a speed of 0.9 m/s. The pause duration between two consecutive cycles is 1 second.
在另一實例中,儲存袋係由大小為600 mm寬度及960 mm長度之聚丙烯材料之管狀織物製成,其中需要***由大小為640 mm寬度及1060 mm長度之聚乙烯材料製成之一襯墊。且特定言之對於用於製造複合儲存袋之一裝置或一設備及其方法,其中儲存袋具有***至其等之一襯墊。使用結構鋼之製造來製造襯墊***平台。在向前移動(MF )期間,使***平台按1 m/s之一速度移動。向前移動(MF )與向後移動(MB )之間之平台移動之停止持續時間係2秒。在向後移動(MB )期間,使***平台按0.9 m/s之一速度移動。兩個連續循環之間之停止持續時間係1.5秒。In another example, the storage bag is made of tubular fabric of polypropylene material measuring 600 mm width and 960 mm length, in which one of polyethylene material measuring 640 mm width and 1060 mm length needs to be inserted. liner. And in particular to an apparatus or an apparatus for manufacturing a composite storage bag having a liner inserted thereinto and a method thereof. Fabrication of the liner insert platform was made using structural steel fabrication. During the forward movement ( MF ), the insertion platform is moved at a speed of 1 m/s. The stop duration of platform movement between forward movement (MF ) and backward movement ( M B ) is 2 seconds. During the backward movement (M B ), the insertion platform was moved at a speed of 0.9 m/s. The pause duration between two consecutive cycles was 1.5 seconds.
雖然上述描述含有許多特異性,但此等不應被解釋為本發明之範疇之限制,而是應解釋為其較佳實施例之一例示。必須認識到,在不脫離本發明之精神及範疇之情況下,基於上文給出之揭示內容之修改及變動係可行的。因此,本發明之範疇不應藉由所繪示之實施例判定,而是藉由隨附發明申請專利範圍及其等合法等效物判定。While the above description contains many specificities, these should not be construed as limitations on the scope of the invention, but as illustrations of preferred embodiments thereof. It must be recognized that modifications and variations are possible based on the disclosure given above without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should not be judged by the illustrated embodiments, but by the accompanying claims and their legal equivalents.
1:半自動襯墊***平台
1A:襯墊***平台之前端
1B:凹部
1C:襯墊***平台之側臂/左側臂
1D:襯墊***平台之側臂/右側臂
1E:襯墊***平台之前臂/前端/前側
2:橫向部件/橫桿
2A:滾動或滑動機構
3:軌道(即,導桿及線性軸承配置)/側軌
4:襯墊切片/襯墊***物/切割襯墊片/襯墊/襯墊***切片
4A:襯墊切片之前端/前開端
4B:襯墊切片之後端
5:外部覆蓋物切片/外部覆蓋件/外部覆蓋物/外部切片
5A:外部覆蓋件之後端
5B:外部覆蓋件之前端
6:複合敞開袋/結合體/複合袋
7:堆疊平台/堆疊托盤
8:氣動缸
9:氣動閥腳墊/氣動腳墊/基於彈簧之腳墊
10:高度可調整基座框架/高度可調整框架
11:加勁部件
12:基於彈簧腳墊操作氣動閥
13:電或電子操作電磁閥
14:空氣供應器
15:氣動迴路/啟動裝置
16:近接感測器
MB
:向後移動
MF
:向前移動/向前移動方向1: Semi-automatic
圖1展示出於襯墊***之目的而製造且安裝於一高度可調整框架上之裝置之一簡圖 圖2展示由此開始將襯墊***物放置於由一壓力腳墊致動之襯墊***平台上方之階段, 圖3展示由此在襯墊***平台完成其向前移動時將襯墊***物完全放置於襯墊***平台上方之階段 圖4展示具有外部覆蓋物手動(用手指示)放置於其上之襯墊之襯墊***平台之完全延伸位置 圖5及圖6展示圖1至圖4之縮回至其原始位置之襯墊***平台及正被裝盛(help)至堆疊平台上之複合未縫合袋。 圖7展示具有彈簧復位腳墊閥之氣動迴路/啟動裝置之一示意圖 圖8展示具有電或電子致動電磁閥之氣動迴路/啟動裝置之一示意圖Figure 1 shows a schematic diagram of the device manufactured for the purpose of pad insertion and mounted on a height-adjustable frame Figure 2 shows the stage from which the cushion insert is placed over the cushion insertion platform actuated by a pressure foot pad, Figure 3 shows the stage whereby the liner insert is fully placed over the liner insertion platform as the liner insertion platform completes its forward movement Figure 4 shows the fully extended position of the liner insertion platform with the liner on which the outer cover is manually (indicated by hand) placed Figures 5 and 6 show the liner insertion platform of Figures 1-4 retracted to its original position and the composite unsewn bag being helped onto the stacking platform. Figure 7 shows a schematic diagram of a pneumatic circuit/actuating device with a spring return foot pad valve Figure 8 shows a schematic diagram of a pneumatic circuit/actuating device with electrically or electronically actuated solenoid valves
1:半自動襯墊***平台 1: Semi-automatic liner insertion platform
1A:襯墊***平台之前端 1A: The front end of the pad inserted into the platform
1B:凹部 1B: Concave
1C:襯墊***平台之側臂/左側臂 1C: Pad Insertion Platform Side Arm/Left Arm
1D:襯墊***平台之側臂/右側臂 1D: Pad Insertion Platform Side Arm/Right Arm
1E:襯墊***平台之前臂/前端/前側 1E: Pad inserted into platform forearm/front/front side
2:橫向部件/橫桿 2: Lateral parts/bars
2A:滾動或滑動機構 2A: Rolling or sliding mechanism
3:軌道(即,導桿及線性軸承配置)/側軌 3: Track (ie, guide rod and linear bearing arrangement) / side rail
8:氣動缸 8: Pneumatic cylinder
9:氣動閥腳墊/氣動腳墊/基於彈簧之腳墊 9: Pneumatic valve foot pad/pneumatic foot pad/spring-based foot pad
10:高度可調整基座框架/高度可調整框架 10:Height Adjustable Base Frame/Height Adjustable Frame
11:加勁部件 11: Stiffening parts
MB:向後移動 M B : move backward
MF:向前移動/向前移動方向 M F : move forward / forward direction
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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IN202011000447 | 2020-01-06 | ||
IN202011000447 | 2020-01-06 |
Publications (2)
Publication Number | Publication Date |
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TW202138172A TW202138172A (en) | 2021-10-16 |
TWI785455B true TWI785455B (en) | 2022-12-01 |
Family
ID=76787788
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110100511A TWI785455B (en) | 2020-01-06 | 2021-01-06 | A semi-automated device for inserting a liner cut piece into an outer covering and a semi-automated method for doing so |
Country Status (2)
Country | Link |
---|---|
TW (1) | TWI785455B (en) |
WO (1) | WO2021140422A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4015515A (en) * | 1976-04-16 | 1977-04-05 | Bemis Company, Inc. | Apparatus for inserting liners in bags |
EP0140360A2 (en) * | 1983-11-03 | 1985-05-08 | Franz X. Huemer | Machine for automatically manufacturing double bags |
US5735786A (en) * | 1996-11-01 | 1998-04-07 | K & R Equipment, Inc. | Method and apparatus for automatically lining a container |
CN2352460Y (en) * | 1998-11-02 | 1999-12-08 | 冯新培 | Self-sealing composite packaging bag capable of being quickly sleeved and inserted for filling |
US20030114286A1 (en) * | 2001-12-17 | 2003-06-19 | R.A. Pearson Co. | Packaging container liner insertion and cuffing apparatus and methods |
CN103692695A (en) * | 2013-11-27 | 2014-04-02 | 温州振平机械有限公司 | Folding positioner for manufacturing machine of buffering packing bag with liner film |
-
2021
- 2021-01-02 WO PCT/IB2021/050003 patent/WO2021140422A1/en active Application Filing
- 2021-01-06 TW TW110100511A patent/TWI785455B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4015515A (en) * | 1976-04-16 | 1977-04-05 | Bemis Company, Inc. | Apparatus for inserting liners in bags |
EP0140360A2 (en) * | 1983-11-03 | 1985-05-08 | Franz X. Huemer | Machine for automatically manufacturing double bags |
US5735786A (en) * | 1996-11-01 | 1998-04-07 | K & R Equipment, Inc. | Method and apparatus for automatically lining a container |
CN2352460Y (en) * | 1998-11-02 | 1999-12-08 | 冯新培 | Self-sealing composite packaging bag capable of being quickly sleeved and inserted for filling |
US20030114286A1 (en) * | 2001-12-17 | 2003-06-19 | R.A. Pearson Co. | Packaging container liner insertion and cuffing apparatus and methods |
CN103692695A (en) * | 2013-11-27 | 2014-04-02 | 温州振平机械有限公司 | Folding positioner for manufacturing machine of buffering packing bag with liner film |
Also Published As
Publication number | Publication date |
---|---|
WO2021140422A1 (en) | 2021-07-15 |
TW202138172A (en) | 2021-10-16 |
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