TWI784122B - pallet clip - Google Patents
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- TWI784122B TWI784122B TW108102244A TW108102244A TWI784122B TW I784122 B TWI784122 B TW I784122B TW 108102244 A TW108102244 A TW 108102244A TW 108102244 A TW108102244 A TW 108102244A TW I784122 B TWI784122 B TW I784122B
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Abstract
本發明主旨在於提供一種托板夾,係具有夾持承受部110及夾持部130。夾持承受部110具有形成有鋸齒之被抵接面111,夾持部130具有形成有鋸齒之抵接面132。夾持承受部110具有面向與鋸齒延伸方向垂直之方向的推壓面180及反推壓面181。施力手段150壓接夾持承受部110與夾持部130,抵接面132與被抵接面111緊密接觸,藉此朝著相反方向推壓推壓面180與反推壓面181。 The main purpose of the present invention is to provide a pallet clamp, which has a clamping receiving part 110 and a clamping part 130 . The clamping receiving portion 110 has an abutted surface 111 formed with serrations, and the clamping portion 130 has an abutting surface 132 formed with serrations. The clamping receiving portion 110 has a pressing surface 180 and a counter pressing surface 181 facing in a direction perpendicular to the extending direction of the sawtooth. The force applying means 150 presses the clamping receiving portion 110 and the clamping portion 130 , and the abutting surface 132 is in close contact with the abutted surface 111 , thereby pushing the pressing surface 180 and the counter pressing surface 181 in opposite directions.
Description
本發明所揭示之技術係關於一種托板夾(pallet clamp)。 The technology disclosed in the present invention relates to a pallet clamp.
將安裝有加工對象即工件的托板定位於加工機床之台面上,托板夾係於此狀態下對托板加以固定之裝置(機構)。專利文獻1及專利文獻2係揭示習知之托板夾。 A device (mechanism) that fixes the pallet with the processing object, that is, the workpiece, positioned on the table of the processing machine tool, and the pallet clamp is in this state. Patent Document 1 and Patent Document 2 disclose known pallet clamps.
專利文獻1中揭示一種托板夾,係透過將設於台面上的複數個定位銷***形成於托板之複數個定位孔內,加以定位。 Patent Document 1 discloses a pallet clamp, which is positioned by inserting a plurality of positioning pins arranged on the table into a plurality of positioning holes formed in the pallet.
專利文獻2中揭示一種托板夾,係用筒夾(collet)將托板拉至台面而加以固定。該托板夾中,於台面的複數位置處設有圓筒狀活塞銷,該活塞銷不僅收容筒夾,還在頂端部分具有漸縮之錐形面。於台面上與此等活塞銷中一一對應之複數位置處,設有拉桿螺栓及具有在其周圍延展之錐形承受面的支座。 Patent Document 2 discloses a pallet clamp, which uses a collet to pull the pallet to the table and fix it. In the pallet clamp, cylindrical piston pins are arranged at multiple positions on the table surface, and the piston pin not only accommodates the collet, but also has tapered tapered surfaces at the top end. At a plurality of positions corresponding to the piston pins on the table, tie rod bolts and supports with tapered bearing surfaces extending around them are provided.
托板夾夾持時,各錐形面與各錐形承受面嵌合,藉此將托板定位於台面。並且,透過筒夾夾住拉桿螺栓並向台面側拉動來將托板固定於台面。 When the pallet holder is clamped, each tapered surface fits with each tapered receiving surface, thereby positioning the pallet on the table. In addition, the tie rod bolt is clamped by the collet and pulled to the side of the table to fix the supporting plate on the table.
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Document]
專利文獻1:日本特開2003-170329號公報。 Patent Document 1: Japanese Unexamined Patent Publication No. 2003-170329.
專利文獻2:日本特開2005-81480號公報。 Patent Document 2: Japanese Unexamined Patent Publication No. 2005-81480.
於專利文獻1的托板夾之情形,雖然構造簡單,但定位孔與定位銷之間 必然存在嵌合間隙,因此定位精度存在問題。 In the case of the pallet clamp of Patent Document 1, although the structure is simple, there is a gap between the positioning hole and the positioning pin. There is bound to be a fitting gap, so there is a problem with positioning accuracy.
在該點上,專利文獻2的托板夾利用錐形面與錐形承受面之嵌合來定位,因此乍看之下定位精度似乎優於專利文獻1的托板夾。 In this regard, the pallet clamp of Patent Document 2 is positioned by fitting the tapered surface and the tapered receiving surface, so the positioning accuracy seems to be better than that of the pallet clamp of Patent Document 1 at first glance.
然而,因為專利文獻2的托板夾的錐形部分係滑動構造,所以滑動導向部分必然存在間隙。因此,專利文獻2的托板夾的定位精度也存在問題。 However, since the tapered portion of the pallet clamp of Patent Document 2 is a sliding structure, there must be a gap in the sliding guide portion. Therefore, the positioning accuracy of the pallet clamp of Patent Document 2 also has a problem.
而且,於專利文獻2的托板夾之情形,構造上需要確保台面與托板之間有較大空間。相對於此,因為台面上方為加工工件的作業區域,所以需要將托板佈置得較低來確保有較大的作業區域。因此,於專利文獻2的托板夾之情形,存在作業區域狹小之嚴重問題。 Moreover, in the case of the pallet clamp of Patent Document 2, it is necessary to ensure a large space between the table top and the pallet in structure. In contrast, since the work area above the table is the work area for processing workpieces, it is necessary to arrange the pallet lower to ensure a larger work area. Therefore, in the case of the pallet clamp of Patent Document 2, there is a serious problem that the working area is narrow.
針對此等問題,本申請發明人著眼於使用狀態完全相異的夾盤(一邊高速旋轉一邊固定待加工之工件的裝置)。並且,經過反覆深入研究,發現透過將可提高夾盤的頂爪的安裝再現精度之技術應用於托板夾,便可解決此等問題,從而實現了一種優異的托板夾。 To solve these problems, the inventors of the present application focused their attention on chucks (devices that fix workpieces to be processed while rotating at high speeds) that are used in completely different states. In addition, after repeated in-depth research, it was found that by applying the technology that can improve the accuracy of installation and reproduction of the top jaw of the chuck to the pallet clamp, these problems can be solved, thereby realizing an excellent pallet clamp.
亦即,本發明所揭示之技術的目的在於,提供一種托板夾,不僅係可將托板佈置得較低之簡單、緊湊構造,而且可實現高精度定位及牢固固定。 That is, the object of the technique disclosed in the present invention is to provide a pallet clamp which not only has a simple and compact structure in which the pallet can be arranged lower, but also can realize high-precision positioning and firm fixing.
本發明所揭示之技術係關於一種托板夾,係以將托板定位於台面之狀態固定該托板。 The technology disclosed in the present invention relates to a pallet clamp, which fixes the pallet in a state where the pallet is positioned on the table.
前述托板夾係具有:夾持承受部,係設在前述托板的背面;夾持部,係以與前述夾持承受部相向之方式設於前述台面的設置面;以及壓接部位,係由施力手段沿與前述設置面垂直之方向壓接前述夾持承受部與前述夾持部;前述夾持承受部在該壓接部位具有形成有鋸齒的被抵接面,前述夾持部在該壓接部位具有與前述被抵接面緊密接觸且形成有鋸齒的抵接面,前述夾持承受部及前述夾持部中的一者具有面向鋸齒凹凸之排列方向 及鋸齒凹凸之延伸方向的推壓面及反推壓面,或者,前述夾持承受部及前述夾持部各自具有前述推壓面及前述反推壓面,由施力手段壓接前述夾持承受部與前述夾持部,前述抵接面與前述被抵接面緊密接觸,藉此前述推壓面及前述反推壓面被朝著彼此相反的方向推壓。 The aforementioned pallet clamping system has: a clamping receiving part, which is arranged on the back side of the aforementioned pallet; The aforementioned clamping receiving part and the aforementioned clamping part are crimped by means of force in a direction perpendicular to the aforementioned setting surface; the aforementioned clamping receiving part has an abutted surface formed with serrations at the crimping part, and the aforementioned clamping part is The crimping portion has an abutting surface that is in close contact with the abutted surface and is formed with serrations, and one of the aforementioned clamping receiving portion and the aforementioned clamping portion has an arrangement direction facing the serrated concave-convex and the pushing surface and the reverse pushing surface in the extending direction of the sawtooth concave-convex, or the aforementioned clamping receiving portion and the aforementioned clamping portion each have the aforementioned pushing surface and the aforementioned reverse pushing surface, and the aforementioned clamping surface is crimped by means of force. The receiving portion is in close contact with the clamping portion, the abutting surface and the abutted surface, whereby the pressing surface and the counter pressing surface are pushed in opposite directions.
較佳為:還具有存在於前述夾持承受部與前述夾持部之間的鍵部件,前述夾持承受部具有鍵槽,前述鍵槽以橫向截斷鋸齒之方式形成於前述被抵接面,前述夾持部具有與前述鍵槽相向的支承槽,前述支承槽以橫向截斷鋸齒之方式形成於前述抵接面,前述鍵部件具有與前述鍵槽嵌合的鍵部及與前述支承槽嵌合的支承部,前述支承部以無法脫出之狀態與前述支承槽嵌合,並且,前述鍵部以存在間隙之狀態與前述鍵槽嵌合,透過前述抵接面與前述被抵接面緊密接觸,前述鍵部推壓前述推壓面與前述反推壓面。 Preferably, there is also a key member between the clamping receiving part and the clamping part, the clamping receiving part has a key groove, and the key groove is formed on the abutted surface in the manner of transversely cutting sawtooth, and the clamp The holding part has a supporting groove facing the aforementioned key groove, and the aforementioned supporting groove is formed on the aforementioned abutting surface in a manner of transversely cutting sawtooth, and the aforementioned key member has a key portion fitted into the aforementioned key groove and a supporting portion fitted into the aforementioned supporting groove The aforementioned supporting portion is fitted into the aforementioned supporting groove in a state that cannot be disengaged, and the aforementioned key portion is fitted into the aforementioned key groove in a state where there is a gap, and the aforementioned abutting surface is in close contact with the aforementioned abutted surface, and the aforementioned key portion pushes Press the aforementioned pushing surface and the aforementioned counter pushing surface.
較佳為:於前述鍵部以未壓接之狀態與前述鍵槽嵌合之情形,前述鍵槽相對於前述鍵部傾斜。 Preferably, when the key portion is fitted into the key groove in an unpressed state, the key groove is inclined relative to the key portion.
較佳為:對一個前述托板夾使用兩個前述鍵部件,一個前述鍵部件推壓前述推壓面,另一個前述鍵部件推壓前述反推壓面。 Preferably, two aforementioned key members are used for one pallet holder, one of the aforementioned key members presses the aforementioned pressing surface, and the other aforementioned key member presses the aforementioned reverse pressing surface.
較佳為:於前述夾持承受部及前述夾持部中的一者,沿鋸齒凹凸之排列方向且保持有距離地形成有一對限制部,該一對限制部各自具有前述推壓面及前述反推壓面,透過前述抵接面與前述被抵接面緊密接觸,前述夾持承受部與前述夾持部相對傾斜,前述夾持承受部及前述夾持部中的另一者推壓前述推壓面及前述反推壓面。 Preferably, on one of the clamping receiving portion and the clamping portion, a pair of restricting portions are formed at a distance along the arrangement direction of the concavo-convex teeth, and each of the pair of restricting portions has the aforementioned pressing surface and the aforementioned The anti-pressing surface is in close contact with the abutted surface through the abutting surface, the clamping receiving part is relatively inclined to the clamping part, and the other one of the clamping receiving part and the clamping part pushes the The pushing surface and the aforementioned anti-pushing surface.
較佳為:於前述被抵接面及前述抵接面中的一者係形成有:壓接軸,係於側部具有傾斜的配合面;以及銷孔,係位於遠離前述壓接軸的位置;於前述被抵接面及前述抵接面中的另一者係形成有:軸孔,係與前述壓接軸相向;以及限制銷,係與前述銷孔相向;於前述軸孔中,突端部分與前 述配合面配合的拉入軸能夠從旁側向前述軸孔突出,前述限制銷***前述銷孔內,前述壓接軸***前述軸孔內,並且,在前述抵接面與前述被抵接面接觸之狀態下,使前述拉入軸向前述軸孔突出,藉此前述壓接軸被拉入前述軸孔內,前述抵接面與前述被抵接面緊密接觸,並且,前述壓接軸推壓前述軸孔的壁面,前述限制銷朝著與前述壓接軸相反的方向推壓前述銷孔的壁面。 Preferably, one of the abutted surface and the abutting surface is formed with: a crimping shaft having an inclined mating surface at the side; and a pin hole located at a position away from the crimping shaft. ; The other one of the abutted surface and the abutting surface is formed with: a shaft hole facing the aforementioned crimping shaft; and a limiting pin facing the aforementioned pin hole; in the aforementioned shaft hole, the protruding end part with front The pull-in shaft matched with the mating surface can protrude from the side to the aforementioned shaft hole, the aforementioned restricting pin is inserted into the aforementioned pin hole, the aforementioned crimping shaft is inserted into the aforementioned shaft hole, and the abutting surface and the aforementioned abutted surface In the state of contact, the aforementioned pull-in shaft protrudes from the aforementioned shaft hole, whereby the aforementioned crimping shaft is pulled into the aforementioned shaft hole, the aforementioned abutting surface is in close contact with the aforementioned abutted surface, and the aforementioned crimping shaft pushes Pressing the wall surface of the shaft hole, the restriction pin pushes the wall surface of the pin hole in a direction opposite to the crimping shaft.
依據應用了本發明所揭示之技術的托板夾,可實現托板的高精度定位及牢固固定,並可增大工件的加工區域。 According to the pallet clamp applying the technology disclosed by the present invention, high-precision positioning and firm fixing of the pallet can be realized, and the processing area of the workpiece can be enlarged.
100A至100E‧‧‧托板夾 100A to 100E‧‧‧Pallet Clamp
110‧‧‧夾持承受部 110‧‧‧Clamping receiving part
110a、130a‧‧‧安裝面 110a, 130a‧‧‧mounting surface
111‧‧‧被抵接面 111‧‧‧Abutted surface
111a、132a‧‧‧鋸齒 111a, 132a‧‧‧Sawtooth
112‧‧‧鍵槽 112‧‧‧Keyway
113‧‧‧螺栓孔 113‧‧‧Bolt hole
130‧‧‧夾持部 130‧‧‧Clamping part
131‧‧‧螺栓 131‧‧‧Bolts
132‧‧‧抵接面 132‧‧‧contact surface
133‧‧‧支承槽 133‧‧‧Support groove
133a‧‧‧窄幅部 133a‧‧‧Narrow section
133b‧‧‧寬幅部 133b‧‧‧wide part
134‧‧‧緊固孔 134‧‧‧fastening hole
134A‧‧‧第二緊固孔 134A‧‧‧Second fastening hole
134B‧‧‧第三緊固孔 134B‧‧‧The third fastening hole
135‧‧‧橫螺紋孔 135‧‧‧Horizontal threaded hole
136‧‧‧鍵止動螺栓 136‧‧‧Key stop bolt
137‧‧‧限制部 137‧‧‧Restricted Department
150‧‧‧施力手段 150‧‧‧force means
151‧‧‧緊固螺栓 151‧‧‧Fastening bolts
153A‧‧‧第二橫螺紋孔 153A‧‧‧Second horizontal threaded hole
153a‧‧‧基軸部 153a‧‧‧base shaft
153b‧‧‧軸本體 153b‧‧‧Shaft body
153c‧‧‧軸頭部 153c‧‧‧Shaft head
153d‧‧‧配合面 153d‧‧‧Mating surface
154‧‧‧銷孔 154‧‧‧Pin hole
155‧‧‧軸孔 155‧‧‧shaft hole
156‧‧‧限制銷 156‧‧‧Restricted pin
157‧‧‧拉入軸 157‧‧‧Pull in shaft
170‧‧‧鍵部件 170‧‧‧key components
170a‧‧‧防脫出部 170a‧‧‧Anti-extrusion part
170b‧‧‧中段部 170b‧‧‧middle section
171‧‧‧鍵部 171‧‧‧key part
172‧‧‧支承部 172‧‧‧support part
173‧‧‧通孔 173‧‧‧through hole
174‧‧‧作用部 174‧‧‧Action Department
175‧‧‧圓錐狀凹部 175‧‧‧Conical recess
176‧‧‧非作用部 176‧‧‧non-active part
180‧‧‧推壓面 180‧‧‧Pushing surface
181‧‧‧反推壓面 181‧‧‧Reverse push surface
200‧‧‧加工機床 200‧‧‧processing machine tools
201‧‧‧台面 201‧‧‧Mesa
201a‧‧‧設置面 201a‧‧‧Setting surface
300‧‧‧托板 300‧‧‧Pallet
W‧‧‧工件 W‧‧‧workpiece
W1‧‧‧鍵部之各端部的寬度 W1‧‧‧The width of each end of the key
W1a‧‧‧鍵部的寬度 W1a‧‧‧Key width
W1b‧‧‧中段部的寬度 W1b‧‧‧The width of the middle section
W2、W4‧‧‧鍵槽的寬度 W2, W4‧‧‧Keyway width
W3‧‧‧鍵部的最大寬度 W3‧‧‧The maximum width of the key
W5‧‧‧限制部的寬度 W5‧‧‧Restricted part width
W6‧‧‧夾持承受部的寬度 W6‧‧‧Width of clamping receiving part
W7、W8‧‧‧距離 W7, W8‧‧‧distance
圖1係顯示隨行具(第一實施形態)的使用狀態的一例之立體簡圖。 Fig. 1 is a schematic perspective view showing an example of a state of use of an accompanying tool (first embodiment).
圖2係顯示托板夾(第一實施形態)之立體簡圖。 Fig. 2 is a schematic perspective view showing the pallet clamp (first embodiment).
圖3係顯示托板夾(第一實施形態)的剖面(從圖2的箭頭X-X線看到的剖面)及鍵部件的外形之立體簡圖。 Fig. 3 is a schematic three-dimensional view showing the cross section (the cross section seen from the arrow X-X line of Fig. 2) of the pallet holder (the first embodiment) and the outer shape of the key member.
圖4係說明托板夾(第一實施形態)的定位及固定作用之圖。 Fig. 4 is a diagram illustrating the positioning and fixing functions of the pallet clamp (first embodiment).
圖5係顯示托板夾(第二實施形態)的剖面及鍵部件的外形之立體簡圖。 Fig. 5 is a schematic three-dimensional view showing the cross section of the pallet clamp (second embodiment) and the outline of the key member.
圖6係說明托板夾(第二實施形態)的定位及固定作用之圖。 Fig. 6 is a diagram illustrating the positioning and fixing functions of the pallet clamp (second embodiment).
圖7係顯示托板夾(第三實施形態)的剖面及鍵部件的外形之立體簡圖。 Fig. 7 is a schematic three-dimensional view showing the cross section of the pallet clamp (third embodiment) and the outline of the key member.
圖8係說明托板夾(第三實施形態)的定位及固定作用之圖。 Fig. 8 is a diagram illustrating the positioning and fixing functions of the pallet clamp (third embodiment).
圖9係將托板夾(第四實施形態)的一部分以剖面顯示之立體簡圖。 Fig. 9 is a schematic three-dimensional view showing a part of the pallet clamp (fourth embodiment) in section.
圖10係顯示托板夾(第五實施形態)之立體簡圖。 Fig. 10 is a schematic perspective view showing the pallet clamp (fifth embodiment).
圖11係將托板夾(第五實施形態)的一部分以剖面顯示之立體簡圖。 Fig. 11 is a schematic perspective view showing a part of the pallet clamp (fifth embodiment) in section.
以下根據圖式詳細說明本發明所揭示之技術的實施形態。不過,以下 說明僅為本質上的示例,並不對本發明、其應用對象或其用途做出限定。 Embodiments of the technology disclosed in the present invention will be described in detail below with reference to the drawings. However, the following The description is merely an example in nature and does not limit the invention, its object of application or its use.
(托板夾的整體構造) (The overall structure of the pallet clamp)
圖1係例示應用了本發明所揭示之技術的托板夾100A。托板夾100A係用於加工機床200(例如加工中心機(machining center))。
FIG. 1 illustrates a
加工機床200具有沿大致水平方向延伸的台面(table)201,其上方為進行機械加工的作業區域。進行機械加工之前,將安裝有工件W的板狀托板300佈置於台面201上。
The
為了以高精度定位之狀態將該托板300固定於台面201上,在托板300與台面201之間設有托板夾100A。托板夾100A的設置數量及佈置方式係能夠對應托板300的大小及形狀適當地選擇。例如,若托板300較小,則托板夾100A可為一個。本實施形態中,示例出四個托板夾100A設於台面201上保持有距離的四個位置處之情形。
In order to fix the
本發明所揭示之托板夾100A的構造較習知托板夾簡單、緊湊。因此,部件成本也較低。並且,可將托板300佈置得比習知技術中更低。而且,靠簡單的操作即能夠實現托板300的高精度定位及牢固固定。
The
具體而言,托板夾100A中應用了夾盤的定位機構常用之「鋸齒(鋸齒狀的嚙合構造)」。
Specifically, "sawtooth (serrated meshing structure)" which is commonly used as a chuck positioning mechanism is applied to the
(托板夾100A之構造)
(Structure of
(第一實施形態) (first embodiment)
圖2中係放大顯示一托板夾100A。圖3中係顯示該托板夾100A之剖視圖。
A
托板夾100A的基本構成係具有夾持承受部110、夾持部130以及施力手段150。夾持承受部110設在托板300的背面。夾持部130設在台面201的設置面201a。施力手段150沿垂直於設置面201a之方向壓接夾持承受部110與
夾持部130。本實施形態之托板夾100A還具有鍵部件170。鍵部件170存在於夾持承受部110與夾持部130之間。
The
(夾持承受部110) (Clamp receiving part 110)
夾持承受部110由厚度較大的矩形板狀(長方體狀)金屬塊構成。夾持承受部110所具有的兩個板面中,一個板面(安裝面110a)一側固定於托板300的背面。藉此,夾持承受部110之面向托板300下方的另一個板面一側構成壓接於夾持部130的壓接部位。於該壓接部位形成有被抵接面111,於該被抵接面111形成有鋸齒111a。
The
具體而言,鋸齒111a係公知的鋸齒狀嚙合構造。鋸齒111a由一組線狀凸部及線狀凹部構成,該一組線狀凸部及線狀凹部係由橫截面形狀為近似三角形之凹凸連接起來而構成。此等構造的鋸齒111a以橫截面形狀沿被抵接面111的寬度方向(短邊側的方向)延伸之方式形成於被抵接面111上。以下,也將鋸齒沿寬度方向延伸的方向稱為「鋸齒延伸方向」。
Specifically, the sawtooth 111a is a known sawtooth meshing structure. The sawtooth 111a is composed of a set of linear protrusions and linear recesses, and the set of linear protrusions and linear recesses are formed by connecting concavities and protrusions whose cross-sectional shapes are approximately triangular. The
於被抵接面111的寬度方向的中央部位,以橫向截斷鋸齒111a之方式形成有鍵槽112。鍵槽112係橫截面為矩形的槽。鍵槽112沿被抵接面111的長度方向(長邊側的方向)延伸,並貫穿夾持承受部110的兩端。藉此被抵接面111被鍵槽112一分為二。於鍵槽112兩側形成有一對鋸齒111a的帶狀區域。
A
具體而言,鍵槽112形成為沿鋸齒111a凹凸之排列方向延伸。在鍵槽112的大致中央部位(夾持承受部110的大致中央部位)形成有貫穿安裝面110a的螺栓孔113。
Specifically, the
(夾持部130) (clamping part 130)
各夾持部130以與佈置於托板300各處的各夾持承受部110相向之方式佈置於台面201各處。
Each clamping
夾持部130也由厚度較大的矩形板狀金屬塊構成。夾持部130的兩個板
面中,一個板面(安裝面130a)側固定於台面201的設置面201a。具體而言,利用螺栓131(本實施形態中為兩個)將夾持部130緊固於台面201。夾持部130之面向台面201上方的另一個板面側構成壓接於夾持承受部110的壓接部位。於該壓接部位形成有抵接面132,該抵接面132上形成有鋸齒132a。
The clamping
具體而言,與被抵接面111緊密接觸的鋸齒132a以沿抵接面132的寬度方向(短邊側的方向)延伸之方式形成於抵接面132上。
Specifically, the
在抵接面132的寬度方向的中央部位,以橫向截斷鋸齒132a之方式形成有支承槽133。支承槽133係橫截面為矩形的槽。支承槽133沿抵接面132的長度方向(長邊側的方向)延伸,並貫穿夾持部130的兩端。藉此,抵接面132被支承槽133一分為二。於支承槽133的兩側形成有一對鋸齒132a的帶狀區域。
A
具體而言,與鍵槽112一樣,支承槽133也沿鋸齒132a凹凸之排列方向延伸。因此,支承槽133構成為:當抵接面132與被抵接面111緊密接觸時,支承槽133與鍵槽112相向且與鍵槽112重合。於支承槽133的大致中央部位,形成有貫穿安裝面130a的緊固孔134(具有內螺紋的孔,以下相同)。
Specifically, like the
如圖4所示,於夾持部130的各側面上,形成有貫穿支承槽133之側面的橫螺紋孔135。各橫螺紋孔135佈置在支承槽133各端部之保持有距離的位置處。頂端為圓錐狀的鍵止動螺栓136分別擰入此等橫螺紋孔135中。鍵止動螺栓136的頂端以向支承槽133突出之方式構成。
As shown in FIG. 4 , on each side of the clamping
(鍵部件170) (key part 170)
鍵部件170由一邊較長的金屬板狀部件構成。鍵部件170具有厚板狀的鍵部171及比鍵部171長的厚板狀支承部172。鍵部171以層疊於支承部172之長度方向大致中央部之方式與支承部172構成一體。鍵部171具有寬度小於鍵槽112的寬度的部分及寬度大於鍵槽112的寬度的部分。支承部172的寬
度略小於支承槽133的寬度。於鍵部件170的大致中央,形成有沿厚度方向貫穿鍵部171及支承部172的通孔173。
The
透過將鍵部171各側面的一部分削掉一定厚度而在各側面的對角位置形成有相對略突出的一對作用部174、174。
A pair of
亦即,如圖4所示,包括一個作用部174的鍵部171各端部的寬度W1形成為小於鍵槽112的寬度W2,包括一對作用部174的鍵部171的最大寬度W3形成為略大於鍵槽112的寬度W2(W1<W2<W3)。其結果,鍵部171雖然無法傾斜著***鍵槽112中,但若傾斜即為可***之狀態(由於係微小之傾斜故省略圖示)。
That is, as shown in FIG. 4, the width W1 of each end portion of the
於支承部172各側面的對角位置(與鍵部171的作用部174相同的對角位置),形成有供鍵止動螺栓136的頂端嵌合的一對圓錐狀凹部175、175。
A pair of
如圖4所示,支承部172利用一對鍵止動螺栓136、136以無法脫出之狀態與支承槽133嵌合。於此狀態下,通孔173與緊固孔134重合。
As shown in FIG. 4 , the
(托板夾100A的安裝)
(Installation of
以下說明利用此等托板夾100A將托板300安裝到台面201上的安裝作業。首先,放置托板300,保證各夾持承受部110重疊在被佈置於台面201上的各夾持部130。
Next, an installation operation of attaching the
藉此,抵接面132之鋸齒111a與被抵接面111之鋸齒132a鬆嚙合,抵接面132與被抵接面111以該鬆嚙合狀態接觸,鍵部171進入鍵槽112內。此時,鍵部171與鍵槽112在寬度方向上留有間隙,鍵部171以此狀態嵌合在鍵槽112中。螺栓孔113與通孔173及緊固孔134重合。
Thereby, the
將緊固螺栓151***彼此重合的螺栓孔113及通孔173內,並將緊固螺栓151擰入緊固孔134。藉此沿垂直於設置面201a之方向將夾持承受部110與夾持部130壓接起來。亦即,該托板夾100A中,由緊固螺栓151構成施力手段
150。
The
若利用緊固螺栓151繼續壓接,則各鋸齒111a、132a會緊密嚙合,被抵接面111與抵接面132便會緊密接觸。如此,在鋸齒111a(132a)凹凸之排列方向(被抵接面111的長度方向)上,夾持承受部110高精度地定位於夾持部130且牢固地固定於夾持部130。
If the crimping is continued with the
並且,夾持承受部110與夾持部130平行,二者的寬度方向的中心線一致。此時,如上所述,鍵部171構成定位機構。因此,若抵接面132與被抵接面111緊密接觸,則如圖4的空心箭頭所示,鍵部171的一個作用部174與鍵槽112的一個側面接觸,鍵部171的另一個作用部174與鍵槽112的另一個側面接觸而進行推壓。
Moreover, the
亦即,鍵部171的一個作用部174向外推壓鍵槽112的一個側面,鍵部171的另一個作用部174向外推壓鍵槽112的另一個側面。利用經支承部172固定於夾持部130之鍵部171,夾持承受部110被從其內側經由鍵槽112的兩側面朝著彼此相反的方向推壓。因此,於鋸齒111a的延伸方向(被抵接面111的寬度方向),也能夠高精度定位且牢固固定。
That is, one
又,如後所述,該托板夾100A中,鍵槽112的一個側面相當於推壓面180,鍵槽112的另一個側面相當於反推壓面181。
In addition, as will be described later, in this
(第二實施形態) (Second Embodiment)
圖5係顯示本實施形態的托板夾100B之剖視圖。托板夾100B的基本構成與上述托板夾100A相同。因此,對於具有相同構造及功能的部件,用同一符號顯示而省略其說明,僅說明相異的內容(其他實施形態也同樣)。
FIG. 5 is a cross-sectional view showing the
該托板夾100B中,對一個托板夾100B使用兩個鍵部件170。且構成為:一個鍵部件170推壓推壓面180,另一個鍵部件170推壓反推壓面181。
In this
各鍵部件170由縱橫寬度與支承槽133的寬度大致相同的長方體狀相同
部件構成。該鍵部件170的鍵部171的一個側面(非作用部176)透過以一定厚度削掉該側面的一部分,而比另一個側面(作用部174)離鍵部171的寬度方向的中心側較近。藉此,構成為:嵌合於鍵槽112中以後,會在各鍵部件170與鍵槽112的側面之間形成間隙。
Each
在鍵部件170的大致中央,形成有沿厚度方向貫穿鍵部171及支承部172的螺栓孔113。在夾持部130的支承槽133之緊固孔134的兩側對稱地形成有第二緊固孔134A。各鍵部件170的作用部174及非作用部176各自以相對於鍵槽112的各側面方向彼此相反之狀態,利用螺栓131緊固至第二緊固孔134A內,藉此固定於夾持部130。
A
(托板夾100B的安裝)
(Installation of
與第一實施形態一樣,將緊固螺栓151擰入彼此重合的螺栓孔113及緊固孔134內。若利用緊固螺栓151繼續壓接,則被抵接面111與抵接面132便會緊密接觸。如此,在鋸齒111a凹凸之排列方向上,夾持承受部110高精度地定位於夾持部130且牢固地固定於夾持部130。
As in the first embodiment, the
除了有兩個鍵部件170這一點以外,其佈置及尺寸關係與鍵部171相同(參照圖6的W1、W2、W3)。因此,如圖6的空心箭頭所示,一個鍵部件170的作用部174與鍵槽112的一個側面接觸,另一個鍵部件170的作用部174與鍵槽112的另一個側面接觸而進行推壓。
Except for the fact that there are two
藉此,於鋸齒111a的延伸方向上也能夠高精度定位且牢固固定。與第一實施形態一樣,該托板夾100B中亦為:鍵槽112的一個側面相當於推壓面180,鍵槽112的另一個側面相當於反推壓面181。
Thereby, it can also be positioned with high precision and firmly fixed in the extending direction of the sawtooth 111a. Similar to the first embodiment, in this
於該托板夾100B之情形,因為能夠使鍵部件170較小且簡單,還能夠同時使用兩個該鍵部件170,所以能夠實現比第一實施形態更簡單、更廉價。此外,因為可使推壓面180與反推壓面181之間的距離比第一實施形態
中大,所以可以更高的精度定位且更牢固地固定。
In the case of the
(第三實施形態) (third embodiment)
圖7係顯示本實施形態的托板夾100C之剖視圖。在該托板夾100C中做了改進,透過將夾盤構造應用於第二實施形態的托板夾100B,來提高鍵部件170的佈置自由度。
Fig. 7 is a sectional view showing the
亦即,在夾持承受部110上,從鍵槽112到達安裝面110a的兩個螺栓孔113、113對稱地形成於鍵槽112的長度方向上保持有距離的位置處。並且,支承槽133由橫截面為近似倒T形的槽構成。具體而言,支承槽133具有口開在抵接面132上且寬度相對較窄的窄幅部133a及與窄幅部133a相連且寬度相對較寬的寬幅部133b。
That is, on the
各鍵部件170形成為橫截面近似T形。各鍵部件170具有以能夠相對於寬幅部133b滑動之狀態與寬幅部133b嵌合的防脫出部170a、以與窄幅部133a之間留有間隙的狀態與該窄幅部133a嵌合的中段部170b以及以與鍵槽112之間留有間隙的狀態與該鍵槽112嵌合的鍵部171。鍵部171的兩個側面中,一個側面(非作用部176)比另一個側面(作用部174)更靠近中心側,當與鍵槽112嵌合後,能夠在與鍵槽112的側面之間形成間隙,與第二實施形態相同。
Each
於各鍵部件170的大致中央,形成有沿厚度方向貫穿鍵部171及支承部172的第三緊固孔134B。
A
(托板夾100C的安裝)
(Installation of
該托板夾100C中,各鍵部件170的作用部174及非作用部176各自以相對於鍵槽112的各側面方向彼此相反之狀態***支承槽133內。如此,各鍵部件170便被定位,夾持承受部110的兩個螺栓孔113與第三緊固孔134B彼此重合,將***各螺栓孔113的兩個緊固螺栓151分別擰入各第三緊固孔
134B中。
In this
若利用此等緊固螺栓151繼續壓接,則被抵接面111與抵接面132便會緊密接觸。如此,在鋸齒111a凹凸之排列方向上,夾持承受部110高精度地定位於夾持部130且牢固地固定於夾持部130。
If the crimping is continued with these
如圖7及圖8所示,該鍵部件170中,鍵槽112的寬度W4大於鍵部171的寬度W1a,中段部170b的寬度W1b略大於鍵槽112的寬度W4(W1a<W4<W1b)。因此,如圖8的空心箭頭所示,與第二實施形態一樣,一個鍵部件170的作用部174與鍵槽112的一個側面接觸,另一個鍵部件170的作用部174與鍵槽112的另一個側面接觸而進行推壓。藉此於鋸齒111a的延伸方向上也能夠高精度地定位且牢固地固定。
7 and 8, in the
於該托板夾100C之情形,與第二實施形態一樣,能夠使鍵部件170較小且簡單,而且兩個該鍵部件170還能夠同時使用。因為能夠對應於螺栓孔113的位置移動鍵部件170,所以鍵部件170的佈置自由度提高。
In the case of the
(第四實施形態) (Fourth Embodiment)
圖9係顯示本實施形態的托板夾100D之剖視圖。在該托板夾100D中做了改進,省略鍵部件170,而使部件數量減少。
Fig. 9 is a sectional view showing the
具體而言,夾持承受部110的被抵接面111之鍵槽112被省略,於被抵接面111之整個區域形成有鋸齒111a。鋸齒111a平行於夾持承受部110的短邊延伸。
Specifically, the
夾持部130的抵接面132之支承槽133也被省略,於抵接面132的整個區域形成有鋸齒132a。夾持部130的鋸齒132a平行於夾持部130的短邊延伸。並且,於夾持部130的該鋸齒132a凹凸之排列方向上保持有距離的對角位置處,設有一對限制部137、137。
The supporting
各限制部137由沿抵接面132的邊緣延伸的壁狀凸部構成。此等限制部
137構成為:當以不緊固之狀態將夾持承受部110安裝至夾持部130以後,此等限制部137使夾持承受部110相對於夾持部130略微傾斜。亦即,如圖9所示,夾持部130之不包括此等限制部137、137的寬度W5略小於夾持承受部110的寬度W6。
Each restricting
(托板夾100D的安裝)
(Installation of
該托板夾100D中,將***夾持承受部110的螺栓孔113內的緊固螺栓151擰入緊固孔134。若利用緊固螺栓151繼續壓接,則被抵接面111與抵接面132緊密接觸。如此,相對於夾持部130略微傾斜的夾持承受部110便與夾持部130平行,夾持承受部110之與一個限制部137相向的側面端部會推壓該限制部137的相向面(相當於推壓面180),夾持承受部110之與另一個限制部137相向的側面端部會推壓該限制部137的相向面(相當於反推壓面181)。
In this
藉此於該托板夾100D之情形,亦為:在鋸齒111a凹凸之排列方向及鋸齒111a凹凸之延伸方向這兩個方向上,夾持承受部110高精度地定位於夾持部130且牢固地固定於夾持部130。並且,於該托板夾100D之情形,具有構造極其簡單且部件數量極少之優點。又,亦可使限制部137等夾持部130的構造與夾持承受部110的構造相反。
Therefore, in the case of the
(第五實施形態) (fifth embodiment)
圖10係顯示本實施形態的托板夾100E的整體構造。此外,圖11係顯示托板夾100E的主要部分之剖視圖。在該托板夾100E中做了改進,透過將施力手段150安裝於托板夾100E,很容易實現自動化。
FIG. 10 shows the overall structure of the
具體而言,與第四實施形態一樣,夾持承受部110的被抵接面111之鍵槽112被省略,於被抵接面111的整個區域形成有鋸齒111a。於該托板夾100E之情形,夾持承受部110的鋸齒111a平行於夾持部130的短邊延伸。
Specifically, as in the fourth embodiment, the
並且,於被抵接面111係形成有壓接軸153及銷孔154。壓接軸153具有
固定於夾持承受部110之基軸部153a、固定於基軸部153a之小直徑軸本體153b以及設在軸本體153b的頂端之大直徑軸頭部153c,壓接軸153從被抵接面111的大致中央垂直地突出。在軸頭部153c的靠軸本體153b一側形成有傾斜為圓錐狀的配合面153d。
Furthermore, a crimping
銷孔154係由從被抵接面111垂直延伸的圓孔構成。銷孔154形成於鋸齒111a的凹凸排列方向且與壓接軸153保持有距離的位置處。
The
與第四實施形態一樣,夾持部130的抵接面132之支承槽133也被省略,於抵接面132的整個區域形成有鋸齒132a。夾持部130的鋸齒132a也平行於夾持部130的短邊延伸。並且,於該抵接面132上形成有與壓接軸153相向且供壓接軸153***的軸孔155及與銷孔154相向且供銷孔154***的限制銷156。
Similar to the fourth embodiment, the supporting
限制銷156具有鋸齒132a延伸方向上較長之近似菱形的橫截面。軸孔155與壓接軸153(軸頭部153c)之間及銷孔154與限制銷156(長徑側)之間皆存在微小間隙(嵌合間隙)。
The restricting
於夾持部130形成有從該夾持部130之側面通至軸孔155側面的第二橫螺紋孔153A。突端部分呈圓錐狀的拉入軸157擰入第二橫螺紋孔153A中。拉入軸157的突端部分以向軸孔155突出之方式構成。
A second horizontal threaded
限制銷156之位於拉入軸157側的側面構成發揮定位作用的作用部174。具體而言,如圖11的雙點虛線框內所示,夾持部130的限制銷156之位於拉入軸157側的側面與夾持部130的軸孔155之位於拉入軸157相反側的壁面之間的距離W7略大於夾持承受部110的銷孔154之位於拉入軸157側的壁面與夾持承受部110的壓接軸153之軸頭部153c之位於拉入軸157相反側的側面之間的距離W8。
The side surface of the
該托板夾100E中,係由壓接軸153、軸孔155以及拉入軸157等構成施
力手段150。
In this
(托板夾100E的安裝)
(Installation of
如圖10所示,該托板夾100E中,將限制銷156***銷孔154,將壓接軸153***軸孔155,並使抵接面132與被抵接面111接觸。於此狀態下,擰入拉入軸157,使其突端部分向軸孔155突出。如此,拉入軸157的突端部分便與配合面153d配合,透過基於此等傾斜的滑動作用,壓接軸153便被拉入軸孔155內。其結果,抵接面132與被抵接面111緊密接觸。
As shown in FIG. 10 , in this
同時,由於被拉入軸157推壓,因此軸頭部153c的側面會推壓軸孔155的位於拉入軸157相反側的壁面(相當於推壓面180)。隨之,夾持承受部110會沿鋸齒111a延伸方向偏移,但銷孔154的壁面會與限制銷156的位於拉入軸157一側的側面(作用部174)接觸,限制銷156的側面朝著與壓接軸153相反的方向推壓銷孔154的壁面(相當於反推壓面181)。
Simultaneously, since it is pushed by the pull-in
藉此,於該托板夾100E之情形,亦為:在鋸齒111a凹凸之排列方向及鋸齒111a凹凸之延伸方向這兩個方向上,夾持承受部110被高精度地定位於夾持部130且牢固地固定於夾持部130。因為施力手段150安裝於托板夾100E,所以作為托板夾的壓接手段能夠採用螺栓緊固以外的方法,很容易實現自動化。
Therefore, in the case of the
(其他實施形態) (Other implementation forms)
本發明所揭示之技術不限於上述實施形態,還包括除此之外的各種構成。例如,夾持部130及夾持承受部110等托板夾的形狀僅為一例。此等構成部件的形狀可對應規格適當地變更。上述實施形態中,顯示了手動夾持的托板夾,亦可變更緊固螺栓151及拉入軸157的構造,使托板夾自動夾持。
The technology disclosed in the present invention is not limited to the above-mentioned embodiments, but also includes various other configurations. For example, the shapes of pallet clamps such as the clamping
可使鍵槽及支承槽中的至少一者傾斜。關鍵在於,利用鋸齒的緊密接觸來產生朝著彼此相反之方向推壓的作用即可。 At least one of the keyway and the support groove may be inclined. The key is to use the close contact of the sawtooth to produce a pushing effect in opposite directions.
施力手段不限於螺栓緊固。例如有:以利用流體壓力的活塞驅動來拉入,或用凸輪桿使凸輪旋轉來推壓,或利用彈簧彈性來施力,或從上方用某種方法按住托板等手段。 The force applying means is not limited to bolt fastening. For example, there are: pulling in with a piston driven by fluid pressure, or pushing a cam by rotating a cam with a cam lever, applying force by using spring elasticity, or pressing the pallet by some method from above.
此外,當有複數個例如四個托板夾時,不需要在四個上都設置施力手段,有一個即可。而且,四個托板夾可皆無施力手段,可設置推壓四個托板夾的中央附近的其他施力手段。 In addition, when there are a plurality of, for example, four pallet clamps, it is not necessary to provide force applying means on all four, and only one is sufficient. Moreover, none of the four pallet clamps may have any means for applying force, and other force applying means for pushing the vicinity of the center of the four pallet clamps may be provided.
可對應規格適當地組合上述各實施形態的推壓面及反推壓面。例如,能夠想到將圖9中兩個137中之一個137替換為圖10的銷孔154(或壓接軸153)等。 The pressing surface and the counter pressing surface of each of the above embodiments can be appropriately combined according to the specifications. For example, it is conceivable to replace one 137 of the two 137 in FIG. 9 with the pin hole 154 (or crimping shaft 153 ) in FIG. 10 , or the like.
110‧‧‧夾持承受部 110‧‧‧Clamping receiving part
112‧‧‧鍵槽 112‧‧‧Keyway
130‧‧‧夾持部 130‧‧‧Clamping part
132‧‧‧抵接面 132‧‧‧contact surface
132a‧‧‧鋸齒 132a‧‧‧Sawtooth
133‧‧‧支承槽 133‧‧‧Support groove
134‧‧‧緊固孔 134‧‧‧fastening hole
135‧‧‧橫螺紋孔 135‧‧‧Horizontal threaded hole
136‧‧‧鍵止動螺栓 136‧‧‧Key stop bolt
151‧‧‧緊固螺栓 151‧‧‧Fastening bolts
171‧‧‧鍵部 171‧‧‧key part
172‧‧‧支承部 172‧‧‧support part
173‧‧‧通孔 173‧‧‧through hole
174‧‧‧作用部 174‧‧‧Action Department
175‧‧‧圓錐狀凹部 175‧‧‧Conical recess
180‧‧‧推壓面 180‧‧‧Pushing surface
181‧‧‧反推壓面 181‧‧‧Reverse push surface
W1‧‧‧鍵部之各端部的寬度 W1‧‧‧The width of each end of the key
W2‧‧‧鍵槽的寬度 W2‧‧‧Keyway width
W3‧‧‧鍵部的最大寬度 W3‧‧‧The maximum width of the key
Claims (5)
Priority Applications (1)
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TW108102244A TWI784122B (en) | 2019-01-21 | 2019-01-21 | pallet clip |
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TW108102244A TWI784122B (en) | 2019-01-21 | 2019-01-21 | pallet clip |
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TW202027904A TW202027904A (en) | 2020-08-01 |
TWI784122B true TWI784122B (en) | 2022-11-21 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6345375B2 (en) * | 1980-06-24 | 1988-09-09 | Kuraray Co | |
JPH069847U (en) * | 1992-07-14 | 1994-02-08 | 新明和工業株式会社 | Seating pad for machine pallet in compound machine tool |
US20070262507A1 (en) * | 2006-05-15 | 2007-11-15 | Bayer Jack L | Bayer work piece clamping system |
CN108422217A (en) * | 2017-02-13 | 2018-08-21 | Smw-奥托布洛克紧固***有限责任公司 | Device and clamping body |
TW201841711A (en) * | 2017-04-21 | 2018-12-01 | 瑞士商艾洛瓦公司 | Clamping chuck |
-
2019
- 2019-01-21 TW TW108102244A patent/TWI784122B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6345375B2 (en) * | 1980-06-24 | 1988-09-09 | Kuraray Co | |
JPH069847U (en) * | 1992-07-14 | 1994-02-08 | 新明和工業株式会社 | Seating pad for machine pallet in compound machine tool |
US20070262507A1 (en) * | 2006-05-15 | 2007-11-15 | Bayer Jack L | Bayer work piece clamping system |
CN108422217A (en) * | 2017-02-13 | 2018-08-21 | Smw-奥托布洛克紧固***有限责任公司 | Device and clamping body |
TW201841711A (en) * | 2017-04-21 | 2018-12-01 | 瑞士商艾洛瓦公司 | Clamping chuck |
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