TWI782818B - 高爾夫球桿頭之打擊面板的製造方法 - Google Patents

高爾夫球桿頭之打擊面板的製造方法 Download PDF

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TWI782818B
TWI782818B TW110146953A TW110146953A TWI782818B TW I782818 B TWI782818 B TW I782818B TW 110146953 A TW110146953 A TW 110146953A TW 110146953 A TW110146953 A TW 110146953A TW I782818 B TWI782818 B TW I782818B
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face plate
manufacturing
golf club
club head
panel
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謝硯舟
侯淵仁
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明安國際企業股份有限公司
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C2793/0081—Shaping techniques involving a cutting or machining operation before shaping
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Abstract

一種高爾夫球桿頭之打擊面板的製造方法，包含一縫織步驟及一成型步驟。在該縫織步驟中，將至少一條線材縫織於一底材上，從而積層出一在該底材的法線方向上不均厚的面板粗胚。在該成型步驟中，將該面板粗胚置入一模具之一模穴中，再成型製得一不均厚的打擊面板。透過層層縫織的方式，使得該面板粗胚無論是在水平方向或厚度方向上皆能產生纖維補強，有效提升整體強度。也因為有了厚度方向上的纖維強度做固定，因此製造出的打擊面板可以具備不均厚及其它較為複雜的立體外型。

Description

高爾夫球桿頭之打擊面板的製造方法
本發明是有關於一種製造方法，特別是指一種高爾夫球桿之打擊面板的製造方法。
以往的高爾夫球桿頭是使用全金屬材質製造，以確保其具備耐受長期擊打的強度，但金屬材質的高爾夫球桿頭不僅造價昂貴，且重量較重而具有改善空間。隨著碳纖維板等複合材料的問世，這種質輕卻又具有高強度的材料便常被製成打擊面板等部件，這些部件是用來取代高爾夫球桿頭的部分金屬結構，以期在減輕重量之際也能維持足夠的結構強度。
一般碳纖維複合材料打擊面板的製程，需先將複數預浸材逐層堆疊後進行初次裁切，接著在裁切後的疊層上疊設補強條，補強條往往以不同角度相互堆疊以增加強度，然後將補強條的多餘部分裁除後，再進行熱壓成型而製得粗胚，最後透過CNC等機具對粗胚進行外型加工而製得打擊面板。
然而，前述製程不僅工序繁瑣，且因為是以疊層層層鋪放的方式成型，因此僅在水平方向上具有纖維強度，這導致製得的粗胚在厚度方向及多軸向上的力學性質較為脆弱，同時也較難呈現出不均厚等較為複雜的立體外型，可見習知製程所製得的打擊面板在強度及外型複雜度上仍有極大的提升空間。
因此，本發明之目的，即在提供一種能成型出較複雜外型且具有較高強度的打擊面板之製造方法。
於是，本發明高爾夫球桿頭之打擊面板的製造方法，包含一縫織步驟及一成型步驟。在該縫織步驟中，將至少一條線材縫織於一底材上，從而積層出一在該底材的法線方向上不均厚的面板粗胚。在該成型步驟中，將該面板粗胚置入一模具之一模穴中，再成型製得一不均厚的打擊面板。
本發明之功效在於：本發明透過層層縫織的方式，使得該面板粗胚無論是在水平方向或厚度方向上(即該底材的延伸方向及該底材的法線方向)皆能產生纖維補強，有效提升整體強度。也因為有了厚度方向上的纖維強度做固定，因此製造出的打擊面板可以具備不均厚及其它較為複雜的立體外型。
參閱圖1、圖2，及圖3，本發明高爾夫球桿頭之打擊面板的製造方法之一實施例，包含一縫織步驟及一成型步驟。在該縫織步驟中，將一條線材11及複數輔助線材12縫織於一底材13上，在本實施例中，該線材11及該等輔助線材12為相異纖維，兩者各自選自玻璃纖維、碳纖維、克維拉纖維、陶瓷纖維等無機纖維；或聚丙烯纖維(Polypropylene，PP)、聚酯纖維(Polyester，PET)、尼龍纖維(Nylon)等熱塑性纖維；或鈦絲線、銅絲線、鋼絲線等金屬纖維。該線材11的數量也可依需求而為多條。該底材13選自玻璃纖維、聚乙烯、聚丙烯，或熱塑性膜，最大厚度為4.5mm。該等輔助線材12將該線材11固定於該底材13上，並逐漸成型出複數疊層21，並在過程中將一內埋件22包埋於該等疊層21中。在本實施例中，每一疊層21的纖維角度可在-180度至180度間任意選擇，且纖維路徑除了直線外，也能依需求而為曲線或折線，甚至可以採螺旋狀之設計，在外型設計及纖維走向上極為自由。
參閱圖2、圖3，及圖4，該等疊層21積層出一在該底材13的法線方向A上不均厚且內埋有該內埋件22的面板粗胚2，接著裁切該底材13以修整該面板粗胚2的外型，需要特別說明的是，該底材13除了可如前所述地以裁切方式修整外，也能透過熔去或撕除的方式將該底材13整個除去，當然也可以將該底材13完全保留而不進行修整或去除。該內埋件22的外型可為肋條狀、片狀，或不規則狀，且材質可為鈦、鋁、鐵、鎢、銅或其他合金，該內埋件22的數量也可依需求而為複數，並依照結構補強之需求排列分佈。相較於傳統的碳纖維預浸複合材來說，本實施例省去了多次層疊、裁切，及預浸等動作，加上前述的縫織積層作業可透過機台自動進行，有利於自動化而能大幅節省人力及時間成本，且透過該線材11沿法線方向A穿設該底材13，使該等疊層21在厚度方向(與法線方向A同向)上也能產生纖維補強，配合水平方向上自由的纖維路徑設計，能達到多軸向的纖維補強，進而有效提升整體強度。
參閱圖5及圖6，在該成型步驟中，準備一具一模穴31的模具3，並在將該面板粗胚2置入該模穴31後合模。接著將該模穴31內的空氣抽除直至呈真空狀態，而後以高壓將樹脂灌注至該模穴31中，可避免樹脂流動時受到空氣及壓力之阻礙，提高流動性而使樹脂能均勻地分佈，再透過升溫及樹脂硬化成型製得一如圖6所示的打擊面板4。在該模穴31呈真空狀態後再以真空及高壓灌注樹脂的成型方式，可提高樹脂的流動性，從而使該打擊面板4的缺陷率較低，提升生產品質。由於本發明在厚度方向上有足夠的纖維強度做固定，因此該打擊面板4可以具備不均厚及其它較為複雜的立體外型，而埋設於其中的內埋件22也可產生支撐及強化作用，提升該打擊面板4的支撐力及整體結構強度。
需要特別說明的是，本實施例也可採另一種成型方式，其主要是在該縫織步驟中以聚丙烯纖維(Polypropylene，PP)、聚酯纖維(Polyester，PET)、尼龍纖維(Nylon)等熱塑性纖維作為該線材11及該輔助線材12，並在該成型步驟中，將該面板粗胚2置入該模穴31後合模，再進行熱壓成型以使該線材11及該輔助線材12硬化成型，最終製得該打擊面板4。
綜上所述，本發明所製得的打擊面板4具有較佳的結構強度，且能呈現不均厚等較為複雜的立體外型，而該打擊面板4內部的內埋件22也可進一步提升整體強度，此外，本製造方法不需多次堆疊及裁切，可有效減少人力及時間成本的浪費，且該打擊面板4為淨尺寸，無需再以CNC等機具進行加工，提高生產效率，故確實能達成本發明之目的。
惟以上所述者，僅為本發明之實施例而已，當不能以此限定本發明實施之範圍，凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。
11:線材 12:輔助線材 13:底材 2:面板粗胚 21:疊層 22:內埋件 3:模具 31:模穴 4:打擊面板 A:法線方向
本發明之其它的特徵及功效，將於參照圖式的實施方式中清楚地呈現，其中： 圖1是一示意圖，說明本發明高爾夫球桿頭之打擊面板的製造方法之一實施例； 圖2及圖3皆是示意圖，說明該實施例之一縫織步驟中，接續於圖1之後的流程； 圖4是一示意圖，說明該縫織步驟所製得的一面板粗胚； 圖5是一示意圖，說明該實施例之一成型步驟；及 圖6是一示意圖，說明該成型步驟所製得的一打擊面板。
13:底材
2:面板粗胚
21:疊層
22:內埋件
A:法線方向

Claims (12)

  1. 一種高爾夫球桿頭之打擊面板的製造方法，包含： 一縫織步驟，將至少一條線材縫織於一底材上，從而積層出一在該底材的法線方向上不均厚的面板粗胚；及 一成型步驟，將該面板粗胚置入一模具之一模穴中，再成型製得一不均厚的打擊面板。
  2. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該成型步驟中，於該面板粗胚置入該模穴後，先將該模穴內的空氣抽除，當該模穴呈真空狀態後將樹脂灌注至該模穴中，最後透過樹脂硬化成型以製得該打擊面板。
  3. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該至少一條線材為熱塑性纖維，在該成型步驟中，於該面板粗胚置入該模穴後，對該模具進行熱壓成型以製得該打擊面板。
  4. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，於該至少一條線材縫織於該底材上時，將至少一內埋件包埋於其中，使該面板粗胚內埋有該至少一內埋件。
  5. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該至少一條線材的材質選自無機纖維、熱塑性纖維，或金屬纖維。
  6. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，將至少一條輔助線材縫織於該底材上，且該至少一條輔助線材將該至少一條線材固定於該底材上。
  7. 如請求項6所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該至少一條線材及該至少一條輔助線材的材質選自無機纖維、熱塑性纖維，或金屬纖維，且該至少一條線材及該至少一條輔助線材的纖維種類相異。
  8. 如請求項4所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該面板粗胚具有多層包覆該至少一內埋件的疊層，每一疊層的纖維角度為-180度至180度。
  9. 如請求項4所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該面板粗胚具有多層包覆該至少一內埋件的疊層，每一疊層的纖維路徑為曲線或折線。
  10. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，在構成該面板粗胚後，裁切該底材以修整該面板粗胚的外型。
  11. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，在構成該面板粗胚後，將該底材熔去或撕除。
  12. 如請求項1所述高爾夫球桿頭之打擊面板的製造方法，其中，在該縫織步驟中，該底材選自玻璃纖維、聚乙烯、聚丙烯，或熱塑性膜。
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