TWI776281B - Molding apparatus - Google Patents
Molding apparatus Download PDFInfo
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- TWI776281B TWI776281B TW109140200A TW109140200A TWI776281B TW I776281 B TWI776281 B TW I776281B TW 109140200 A TW109140200 A TW 109140200A TW 109140200 A TW109140200 A TW 109140200A TW I776281 B TWI776281 B TW I776281B
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- barrel
- flange
- top plate
- wall
- screw hole
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- Floor Finish (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
Abstract
Description
本發明係關於一種成型裝置，特別是關於一種用於樓地板預留孔洞的成型裝置。 The present invention relates to a molding device, in particular, to a molding device for reserving holes in a floor.
在水泥樓房的建築工程中，需要在樓地板上預留孔洞，以提供空氣流通或後續架設管線的通道。典型的工法會在架設建築模板後，在模板上預定的位置架設成型模具，再進行混凝土的灌漿作業，將混凝土鋪設於模板上與成型模具的外表面。在混凝土凝固後，即可在所形成的樓地板間產生所需的孔洞。 In the construction of concrete buildings, holes need to be reserved on the floor to provide air circulation or channels for subsequent pipeline erection. In a typical construction method, after the building formwork is erected, the forming mold is erected at a predetermined position on the formwork, and then the concrete grouting operation is performed, and the concrete is laid on the formwork and the outer surface of the forming mold. After the concrete has set, the desired holes can be created between the resulting floors.
圖1顯示了目前所使用的成型模具，其由片狀模塑料(sheet molding compound,SMC)所製成，包括了一體成型的方形桶61與數個圓形桶62。如圖所示，圓形桶62連通方形桶61的底板，而與方形桶61共同構成所需的孔洞通道。此種成型模具由於結構強度有限，在進行混凝土灌漿時受到擠壓容易變形，而破壞了預留孔洞的完整性。並且，由於方形桶61上的圓形桶62數量是固定的，所以也無法隨著工程上的需求而任意的調整圓形桶62的數量或是位於方形桶61上的位置。因此，如何提供一種結構強度較佳且施工選擇性較多的成型裝置，已成為本領域技術人員欲積極解決的問題之一。
FIG. 1 shows a currently used molding die, which is made of sheet molding compound (SMC), and includes an integrally formed
本發明之目的在於提供一種用於混凝土樓地板間預留孔洞的成型裝置，該成型裝置具有較佳的結構強度，且其組成構件為可拆卸式，而能提供施工上更多的選擇與便利。 The purpose of the present invention is to provide a molding device for reserving holes between concrete floors, the molding device has better structural strength, and its components are detachable, which can provide more choices and convenience in construction .
為達所述優點至少其中之一或其他優點，本發明的一實施例係關於一種成型裝置，用於在樓地板預留孔洞，包括：桶狀結構，包括頂板以及環繞連接於該頂板週邊且向下沿伸的桶壁，該頂板具有至少一開孔；至少一管狀結構，對應於該至少一開孔，可設置於該桶狀結構頂板上而連通該開孔；以及鎖固件，將該至少一管狀結構鎖固於該桶狀結構的該頂板上。 In order to achieve at least one of the above advantages or other advantages, an embodiment of the present invention relates to a molding device for reserving holes in a floor, including: a barrel structure, including a top plate and a peripheral connected to the top plate and The barrel wall extending downward, the top plate has at least one opening; at least one tubular structure, corresponding to the at least one opening, can be arranged on the top plate of the barrel structure to communicate with the opening; At least one tubular structure is locked on the top plate of the barrel structure.
在一實施例中，該管狀結構的管壁下緣具有向外沿伸的鎖固板，該鎖固板具有通孔，且該鎖固件通過該通孔，將該管狀結構鎖固於該桶狀結構上。 In one embodiment, the lower edge of the tube wall of the tubular structure has a locking plate extending outward, the locking plate has a through hole, and the locking member passes through the through hole to lock the tubular structure to the barrel on the structure.
在一實施例中，一個該管狀結構具有至少二個鎖固板，相對設置於該管狀結構其管壁的兩側。 In one embodiment, one of the tubular structures has at least two locking plates, which are oppositely disposed on both sides of the tubular structure of the tubular structure.
在一實施例中，該鎖固板以焊接方式連接於該管狀結構的管壁表面。 In one embodiment, the locking plate is connected to the wall surface of the tubular structure by welding.
在一實施例中，該管狀結構的管壁下緣具有環繞該管壁且向外凸出的襯環。 In one embodiment, the lower edge of the tube wall of the tubular structure has a lining ring surrounding the tube wall and protruding outward.
在一實施例中，該鎖固板具有對應於該襯環的階梯狀板面，而貼合於該管狀結構的管壁表面與該襯環的表面，並由該襯環向外沿伸。 In one embodiment, the locking plate has a stepped plate surface corresponding to the lining ring, is attached to the surface of the tube wall of the tubular structure and the surface of the lining ring, and extends outward from the lining ring.
在一實施例中，該桶狀結構的該頂板上表面具有鎖固座，使該鎖固件可通過該鎖固板上的該通孔，將該管狀結構鎖固於該桶狀結構上。 In one embodiment, a locking seat is provided on the upper surface of the top plate of the barrel-shaped structure, so that the locking member can pass through the through hole on the locking plate to lock the tubular structure to the barrel-shaped structure.
在一實施例中，該鎖固座具有螺孔，且該鎖固件為螺栓。 In one embodiment, the locking seat has a screw hole, and the locking member is a bolt.
在一實施例中，該頂板之該開孔為一圓孔，且沿著該圓孔週邊具有環狀凸緣結構，該管狀結構套接於該環狀凸緣結構上，該頂板上表面並具有複數個肋條，彼此連結沿伸於該環狀凸緣結構與該桶壁之間。 In one embodiment, the opening of the top plate is a circular hole, and there is an annular flange structure along the periphery of the circular hole, the tubular structure is sleeved on the annular flange structure, and the upper surface of the top plate has an annular flange structure. A plurality of ribs are connected to each other and extend between the annular flange structure and the barrel wall.
在一實施例中，該桶狀結構包括可拆卸分離的一上側桶與一下側桶，該上側桶具有該頂板以及環繞連接於該頂板週邊且向下沿伸的第一桶壁，該下側桶具有對應於該第一桶壁的第二桶壁，該上側桶可組裝固定於該下側桶而組成該桶狀結構，且該第一桶壁與該第二壁可組合成前述桶壁。 In one embodiment, the barrel structure includes a detachable upper barrel and a lower barrel, the upper barrel has the top plate and a first barrel wall that is connected to the periphery of the top plate and extends downward. The bucket has a second bucket wall corresponding to the first bucket wall, the upper bucket can be assembled and fixed to the lower bucket to form the bucket-like structure, and the first bucket wall and the second wall can be combined to form the aforementioned bucket wall .
在一實施例中，該桶壁包括兩個直角型桶壁，與該頂板共同組裝成該桶狀結構。 In one embodiment, the barrel wall includes two right-angled barrel walls, which are assembled together with the top plate to form the barrel-like structure.
在一實施例中，其中該第一桶壁的下端具有向下凸出的第一凸緣與第二凸緣，且該第一凸緣與該第二凸緣之間夾有一間隙，該第二桶壁的上端具有向上凸出的第三凸緣，當該上側桶組裝於該下側桶時，該第三凸緣卡合於該第一凸緣與該第二凸緣之間的該間隙，其中該第一凸緣凸出該第一桶壁的外側，該第二凸緣連接該第一桶壁的內側，且該第一凸緣具有橫向貫穿的第一螺孔，該第三凸緣具有橫向貫穿的第二螺孔，當該第三凸緣卡合於該第一凸緣與該第二凸緣之間，該第二螺孔對準該第一螺孔，一螺絲依序鎖入該第一螺孔、該第二螺孔並抵住該第二凸緣而鎖固該 上側桶與該下側桶。 In one embodiment, the lower end of the first barrel wall has a first flange and a second flange protruding downward, and a gap is sandwiched between the first flange and the second flange, and the first flange and the second flange are provided with a gap. The upper end of the two barrel walls has a third flange protruding upward. When the upper barrel is assembled to the lower barrel, the third flange is engaged with the third flange between the first flange and the second flange. a gap, wherein the first flange protrudes from the outer side of the first barrel wall, the second flange is connected to the inner side of the first barrel wall, and the first flange has a first screw hole penetrating transversely, the third The flange has a second screw hole penetrating transversely. When the third flange is engaged between the first flange and the second flange, the second screw hole is aligned with the first screw hole, and a screw is aligned with the first screw hole. Lock the first screw hole and the second screw hole in sequence and press against the second flange to lock the The upper barrel and the lower barrel.
在一實施例中，其中該第一桶壁的下端具有橫向凸出的第一凸緣及凹環，該第二桶壁的上端具有橫向凸出的第二凸緣及凸環，當該上側桶組裝於該下側桶上時，該第一凸緣疊合於該第二凸緣上，其中該第一凸緣具有垂直貫穿的第一螺孔及一，該第二凸緣具有垂直貫穿的第二螺孔，當該第一凸緣疊合於該第二凸緣上，該第一螺孔對準該第二螺孔，一螺絲由該第一凸緣上方依序鎖入該第一螺孔與該第二螺孔且與第二凸緣下方的一螺帽螺固，而鎖固該上側桶與該下側桶。 In one embodiment, the lower end of the first barrel wall has a laterally protruding first flange and a concave ring, and the upper end of the second barrel wall has a laterally protruding second flange and a convex ring. When the barrel is assembled on the lower barrel, the first flange is superposed on the second flange, wherein the first flange has a first screw hole and a vertical penetration, and the second flange has a vertical penetration the second screw hole, when the first flange is superimposed on the second flange, the first screw hole is aligned with the second screw hole, and a screw is sequentially locked into the first screw hole from the top of the first flange A screw hole is screwed with the second screw hole and with a nut below the second flange to lock the upper barrel and the lower barrel.
在一實施例中，其中該桶狀結構係一體成型。 In one embodiment, the barrel structure is integrally formed.
在一實施例中，其中該桶狀結構包括可拆卸分離的該頂板與複數片桶壁，其中每一片該桶壁的左右兩側分別具有第一摺邊，且每一片該桶壁的上側具有第二摺邊，該第一摺邊具有複數個第一螺孔，該第二摺邊具有複數個第二螺孔，該頂板的週邊並分別具有對應於該第二摺邊的複數個第三螺孔，其中當該頂板與該複數片桶壁組裝在一起時，任何兩片相鄰接的該桶壁之該第一摺邊彼此貼合，且該複數個第一螺孔彼此對準，以透過螺絲與螺帽將該兩片相鄰接的該桶壁鎖固在一起，其中該頂板的週邊分別與該複數片桶壁的該第二摺邊貼合，且該複數個第二螺孔與該複數個第三螺孔彼此對準，以透過螺絲與螺帽將該頂板與該複數片桶壁鎖固在一起，其中該複數片桶壁可組合成上述桶壁。 In one embodiment, the barrel structure includes a detachable top plate and a plurality of barrel walls, wherein the left and right sides of each barrel wall respectively have a first folding edge, and the upper side of each barrel wall has a first folding edge. The second folded edge, the first folded edge has a plurality of first screw holes, the second folded edge has a plurality of second screw holes, and the periphery of the top plate respectively has a plurality of third folded edges corresponding to the second folded edge screw holes, wherein when the top plate is assembled with the plurality of barrel walls, the first folded edges of any two adjacent barrel walls are attached to each other, and the plurality of first screw holes are aligned with each other, The two adjacent pieces of the barrel wall are locked together through screws and nuts, wherein the periphery of the top plate is respectively attached to the second folded edge of the plurality of barrel walls, and the plurality of second screws The holes and the plurality of third screw holes are aligned with each other to lock the top plate and the plurality of barrel walls together through screws and nuts, wherein the plurality of barrel walls can be combined into the barrel wall.
綜上，本發明所提供之成型裝置，由於採用可拆式的管狀結構與桶狀結構共同組成所需的成型裝置，因此在施工時可隨著工程需求，決定安裝於桶狀結構上的管狀結構數量及位置。進一步甚至可隨著樓 地板的厚度不同，選擇更換不同長度的管狀結構。由此，可提供施工人員更多的選擇性與便利性。特別是，安裝管狀結構於桶狀結構上的程序相當容易，只要將其套接於開孔的環狀側壁上，並使鎖固板對位鎖固座，即可透過鎖固件將管狀結構固定於桶狀結構上。 To sum up, since the forming device provided by the present invention adopts the detachable tubular structure and the barrel structure to form the required forming device, the tubular structure to be installed on the barrel structure can be determined according to the project requirements during construction. Number and location of structures. Further even with the floor The thickness of the floor is different, choose to replace the tubular structure of different length. As a result, more options and conveniences for construction workers can be provided. In particular, the procedure of installing the tubular structure on the barrel structure is quite easy, as long as it is sleeved on the annular side wall of the opening, and the locking plate is aligned with the locking seat, the tubular structure can be fixed by the fastener on the barrel structure.
其次，由於桶狀結構可由金屬材料所構成，因此能提供更好的結構強度。特別是，桶狀結構的頂板上表面，可設置縱橫交錯與斜向分佈的肋條，連結固定於環狀側壁與桶狀結構的桶壁之間，藉此能提供所安裝的管狀結構更穩固更均勻的支撐效果。 Secondly, since the barrel structure can be made of metal material, it can provide better structural strength. In particular, the upper surface of the top plate of the barrel-shaped structure can be provided with criss-cross and obliquely distributed ribs, which are connected and fixed between the annular sidewall and the barrel wall of the barrel-shaped structure, thereby providing the installed tubular structure with a more stable and more stable structure. Even support effect.
再者，由於本案中的桶狀結構也可採用上側桶與下側桶的組裝，或是採用頂版與多個桶壁板面的組裝來完成，因此可大幅減少製作桶狀結構的難度，也方便相關組件的運輸與搬送。特別是，由於相關的構件可更替變換來進行組裝，是以可隨著工程上的需求，更換不同尺寸的構件來組裝所需的桶狀結構，而提供營造方更多元的選擇。 Furthermore, since the barrel structure in this case can also be completed by the assembly of the upper barrel and the lower barrel, or the assembly of the top plate and a plurality of barrel wall panels, the difficulty of making the barrel structure can be greatly reduced. It also facilitates the transportation and handling of related components. In particular, since the related components can be replaced and transformed for assembly, it is possible to replace the components of different sizes to assemble the required barrel structure according to the needs of the project, thereby providing the builder with more choices.
上述說明僅是本發明創造技術方案的概述，為了能夠更清楚瞭解本發明的技術手段，而可依照說明書的內容予以實施，並且為了讓本發明的上述和其他目的、特徵和優點能夠更明顯易懂，以下特舉較佳實施例，並配合所附圖式，詳細說明如下。 The above description is only an overview of the technical solutions created by the present invention. In order to understand the technical means of the present invention more clearly, it can be implemented in accordance with the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand. It is understood that the preferred embodiments are given below, and are described in detail as follows in conjunction with the accompanying drawings.
1:桶狀結構 1: barrel structure
10:頂板 10: Top plate
101:開孔 101: Opening
102:環狀凸緣結構 102: Ring flange structure
1021:圓環狀側壁 1021: Torus side wall
103:斜向延伸的肋條 103: Ribs extending diagonally
104:鎖固座 104: Lock seat
105:縱向延伸的肋條 105: Ribs extending longitudinally
106:橫向延伸的肋條 106: Ribs extending laterally
107:鎖孔 107: Keyhole
108:第三螺孔 108: The third screw hole
12:桶壁 12: barrel wall
120:肋條 120: Ribs
13:上側桶 13: Upper barrel
130:頂板 130: top plate
131:第一桶壁 131: The first barrel wall
1311:第一凸緣 1311: First flange
1313:第一凸緣 1313: First flange
1312:第二凸緣 1312: Second flange
1314:間隙 1314: Clearance
1315:凹環 1315: Concave Ring
14:下側桶 14: Lower barrel
141:第二桶壁 141: Second barrel wall
1411:第三凸緣 1411: Third flange
1412:第二凸緣 1412: Second flange
1413:凸環 1413: convex ring
151:第一螺孔 151: The first screw hole
152:第二螺孔 152: Second screw hole
153:第一螺孔 153: The first screw hole
154:第二螺孔 154: Second screw hole
161:螺絲 161: Screws
162:螺絲 162: Screw
163:螺帽 163: Nut
164:螺絲 164: Screw
165:螺帽 165: Nut
17:桶壁 17: Barrel Wall
170:直角型桶壁 170: Right angle barrel wall
171:第一摺邊 171: First fold
1710:第一螺孔 1710: The first screw hole
172:第二摺邊 172: Second hemming
1720:第二螺孔 1720: Second screw hole
2:管狀結構 2: Tubular structure
20:鎖固板 20: Lock plate
201:第一板面 201: The first board
202:第二板面 202: Second board
203:第三板面 203: The third board
204:第四板面 204: Fourth board
206:通孔 206: Through hole
21:圓筒 21: Cylinder
22:襯環 22: lining ring
23:襯環 23: lining ring
3:鎖固件 3: Lock firmware
30:墊片 30: Gasket
4:圓蓋板 4: Round cover
61:方形桶 61: Square Barrel
62:圓形桶 62: Round Barrel
所包括的圖式用來提供對本申請實施例的進一步理解，其構成了說明書的一部分，用於例示本申請的實施方式，並與文字描述一起來闡釋本申請的原理。顯而易見地，下面描述中的圖式僅僅是本申請的一些實施例，並非用於限定本申請的實施方式僅限於此，對於本領域具有通 常知識者來講，當然可以根據這些圖式衍生而獲得其他的圖式。所述圖式包括：〔圖1〕係先前技術中以片狀模塑料製作的成型模具之立體示意圖；〔圖2〕係本發明所提供成型裝置之立體示意圖；〔圖3〕係本發明中所提供成型裝置的部份結構放大圖；〔圖4〕係本發明中所提供成型裝置的部份結構放大圖；〔圖5〕係本發明一實施例中桶狀結構的組裝構件分解圖；〔圖6〕係上述實施例中組裝後的桶狀結構示意圖；〔圖7〕係本發明另一實施例中桶狀結構的組裝構件分解圖；〔圖8〕係上述實施例中組裝後的桶狀結構示意圖；〔圖9〕係本發明又一實施例中桶狀結構的組裝構件分解圖；〔圖10〕係上述實施例中組裝後的桶狀結構示意圖；〔圖11〕係本發明又一實施例中桶狀結構的組裝構件分解圖。 The drawings, which are included to provide a further understanding of the embodiments of the application, form a part of the specification, illustrate embodiments of the application, and together with the written description, serve to explain the principles of the application. Obviously, the drawings in the following description are only some examples of the present application, and are not intended to limit the embodiments of the present application. For those of ordinary knowledge, other schemas can of course be derived from these schemas. The drawings include: [Fig. 1] is a three-dimensional schematic diagram of a molding die made of sheet molding compound in the prior art; [Fig. 2] is a three-dimensional schematic diagram of the molding device provided by the present invention; [Fig. 3] is a schematic diagram of the present invention An enlarged view of a part of the structure of the provided molding device; [Fig. 4] is an enlarged view of a part of the structure of the molding device provided in the present invention; [Fig. 5] is an exploded view of the assembly components of the barrel structure in an embodiment of the present invention; [Fig. 6] is a schematic diagram of the assembled barrel-shaped structure in the above embodiment; [Fig. 7] is an exploded view of the assembly components of the barrel-shaped structure in another embodiment of the present invention; [Fig. 8] is assembled in the above-mentioned embodiment. Schematic diagram of the barrel-shaped structure; [Fig. 9] is an exploded view of the assembly components of the barrel-shaped structure in another embodiment of the present invention; [Fig. 10] is a schematic diagram of the assembled barrel-shaped structure in the above embodiment; [Fig. 11] is the present invention An exploded view of the assembly components of the barrel structure in yet another embodiment.
這裡所公開的具體結構和功能細節僅僅是代表性的，並且是用於描述本發明的示例性實施例的目的。但是本發明可以通過許多替換形式來具體實現，並且不應當被解釋成僅僅受限於這裡所闡述的實施例。在本發明的描述中，需要理解的是，術語“中心”、“橫向”、“上”、“下”、“左”、“右”、“垂直”、“水準”、“頂”、“底”、“內”、“外”等指示的方位或位置關係為基於圖式所示的方位或位置關係，僅是為了便於描述本發明和簡化描述，而不是指示或暗示所指的裝置或組件必 須具有特定的方位、或以特定的方位構造和操作，因此不能理解為對本發明的限制。此外，術語“第一”、“第二”僅用於描述目的，而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此，限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中，除非另有說明，“多個”的含義是兩個或兩個以上。另外，術語“包括”及其任何變形皆為“至少包含”的意思。 Specific structural and functional details disclosed herein are merely representative and for purposes of describing exemplary embodiments of the present invention. However, the present invention may be embodied in many alternative forms and should not be construed as limited only to the embodiments set forth herein. In the description of the present invention, it should be understood that the terms "center", "lateral", "top", "bottom", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Components must It must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more. In addition, the term "comprising" and any variations thereof mean "at least comprising".
在本發明的描述中，需要說明的是，除非另有明確的規定和限定，術語“安裝”、“相連”、“連接”應做廣義理解，例如，可以是固定連接，也可以是可拆卸的連接，或一體成型的連接；可以是機械連接，也可以是電連接；可以是直接相連，也可以通過中間媒介間接相連，可以是兩個組件內部的連通。對於本領域具有通常知識者而言，可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two components. Those with ordinary knowledge in the art can understand the specific meanings of the above terms in the present invention in specific situations.
這裡所使用的術語僅僅是為了描述具體實施例而不意圖限制示例性實施例。除非上下文明確地另有所指，否則這裡所使用的單數形式“一個”、“一項”還意圖包括複數。還應當理解的是，這裡所使用的術語“包括”和/或“包含”規定所陳述的特徵、整數、步驟、操作、單元和/或組件的存在，而不排除存在或添加一個或更多其他特徵、整數、步驟、操作、單元、組件和/或其組合。 The terminology used herein is for the purpose of describing specific embodiments only and is not intended to limit the exemplary embodiments. As used herein, the singular forms "a", "an" and "an" are intended to include the plural unless the context clearly dictates otherwise. It should also be understood that the terms "comprising" and/or "comprising" as used herein specify the presence of stated features, integers, steps, operations, units and/or components, but do not preclude the presence or addition of one or more Other features, integers, steps, operations, units, components and/or combinations thereof.
請參考圖2，本發明提供了一種成型裝置，用於在混凝土樓地板預留孔洞。所述成型裝置的主要元件包括了一桶狀結構1、至少一管狀結構2以及複數個鎖固件3。管狀結構2之圓筒21之上下緣分別設置一襯環22與23，該圓筒21與襯環22，23可一體成型一體。桶狀結構1包括一頂板10以
及環繞連接於該頂板10週邊且向下沿伸的桶壁12，該頂板10具有至少一開孔101，並於開孔101之周圍向上凸射一環狀凸緣結構102。管狀結構2對應於該開孔101，可設置於桶狀結構1其頂板10上而連通開孔101。亦即，管狀結構2在放置於頂板10上時，可正對於開孔101而連通該桶狀結構1的內部空間。鎖固件3用以將管狀結構2鎖固於桶狀結構1的頂板10之環狀凸緣結構102上。
Referring to FIG. 2 , the present invention provides a molding device for reserving holes in a concrete floor. The main components of the molding device include a barrel-shaped
在一實施例中，如圖2所示，桶狀結構1為一體成型之一方形筒，該方形筒亦可為一圓形筒。管狀結構2可為圓管。桶狀結構1的體積較管狀結構2大，使該桶狀結構1的頂板10可製作複數個開孔101，用以設置複數個管狀結構2於頂板10上表面。圖2中顯示了在桶狀結構1的頂板10上製作四個開孔101，用以設置鎖固四個管狀結構2的實施例，在灌完水泥形成樓地板時，將會於桶狀結構1內形成一很大之空間，以利半導廠安裝管線及壓縮機，並可緩衝空氣之流動。不過，隨著工程上的需求，當可製作更大的桶狀結構1，並且在其頂板10上表面製作更多數量的開孔101，裝設更多的管狀結構2，以在樓地板下方增加更大之空間使用。
In one embodiment, as shown in FIG. 2 , the barrel-shaped
在一實施例中，如圖2所示，頂板10上的開孔101為圓孔，與圓管狀的管狀結構2相對應。開孔101的口徑略小於管狀結構2的管口口徑，使管狀結構2放置在開孔101上時，可完全固定於開孔101之周圍。
In one embodiment, as shown in FIG. 2 , the
在一實施例中，圖2中所述頂板10在沿著開孔101的週邊設置一環狀凸緣結構102，該頂板10上凸起的圓環狀側壁1021。藉此，圓環狀側壁1021可加強環狀凸緣結構102之強度。管狀結構2上緣之襯環22與圓蓋板4相結合，圖2中左側二個。
In one embodiment, the
此外，頂板10上表面並具有複數個肋條103、105與106，彼此連結沿伸於環狀凸緣結構102與桶壁12之間。如圖2所示，肋條可為長條形的直立板塊，縱橫交錯分佈於頂板10的上表面。在鄰接環狀凸緣結構102的位置，有斜向分佈的肋條103，由環狀凸緣結構102的外表面斜向延伸。亦即，製作於頂板10上表面的肋條包括了縱向延伸的肋條105、橫向延伸的肋條與106以及斜向延伸的肋條103，以加強頂板10之強度。要特別說明的是，頂板10的上表面會略低於桶壁12上緣，使桶壁12上緣凸出並環繞整個頂板10的週邊，並使製作於頂板10上表面的環狀凸緣結構102與縱橫延伸的肋條105，106以及斜向延伸的肋條103的高度皆低於桶壁12上緣的高度。藉由這些分佈於環狀凸緣結構102與桶狀結構1的桶壁12之間的縱橫延伸的肋條105，106以及斜向延伸的肋條103，能提供管狀結構2更穩固更均勻的支撐效果。
In addition, the upper surface of the
請參考圖3與圖4，圖3為圖2中成型裝置的部份結構放大圖，圖4則為圖3的分解圖。在一實施例中，如圖3與圖4所示，所述管狀結構2的管壁下緣具有向外沿伸的鎖固板20。鎖固板20具有通孔206，使得該鎖固件3可通過該通孔206，將管狀結構2鎖固於桶狀結構1上。在一實施例中，一個管狀結構2會具有至少二個鎖固板20，相對設置於管狀結構2其管壁的兩側。鎖固板20可以焊接或黏貼的方式貼合固定於管狀結構2的管壁表面。
Please refer to FIG. 3 and FIG. 4 , FIG. 3 is an enlarged view of a part of the structure of the molding device in FIG. 2 , and FIG. 4 is an exploded view of FIG. 3 . In one embodiment, as shown in FIG. 3 and FIG. 4 , the lower edge of the tube wall of the
在一實施例中，如圖2所示，所述桶壁12外表面亦可設置數個肋條120。這些肋條120沿著桶壁12的外側壁面垂直沿伸分佈，肋條120的長板約略等於桶壁12的高度。當所述桶狀結構1為方形筒時，在桶壁12的每
一個壁面上可製作四個肋條，以相同的間隔分佈於該壁面。
In one embodiment, as shown in FIG. 2 , a plurality of
請參考圖3，在一實施例中，管狀結構2的管壁下緣具有環繞管壁且向外凸出的襯環22。鎖固板20亦可設計成階梯狀板面，以對應於襯環22的表面，使鎖固板20能完全貼合於管狀結構2的管壁表面與襯環22的階梯表面，並由襯環22向外沿伸。
Referring to FIG. 3 , in an embodiment, the lower edge of the tube wall of the
如圖3與圖4所示，階梯狀的鎖固板20依照其板面的彎折，可區分為貼合於管狀結構2其管壁表面的第一板面201、貼合於襯環22表面的第二板面202與第三板面203、以及向外沿伸的第四板面204。所述通孔206位於第四板面204上，使鎖固件3可通過通孔206，將管狀結構2鎖固於桶狀結構1的頂板10上。透過襯環22以及階梯狀鎖固板20的設計，可大幅增加鎖固板20與管狀結構2的接觸面積，而提升鎖固板20貼合固定於管狀結構2表面的效果。
As shown in FIG. 3 and FIG. 4 , the stepped locking
在一實施例中，桶狀結構1的頂板10上表面具有鎖固座104，鎖固座104上具有鎖孔107。當管狀結構2套接於環狀凸緣結構102上，可調整使鎖固板20上的通孔206正對於鎖固座104上的鎖孔107，再使用鎖固件3通過鎖固板20上的通孔206鎖入鎖固座104的鎖孔107中，將管狀結構2鎖固於桶狀結構1上。在一實施例中，如圖4所示，鎖固座104上的鎖孔107可為一螺孔，至於鎖固件3可為一螺栓，可結合一墊片30對鎖固板20進行鎖固。
In one embodiment, the upper surface of the
在一實施例中，如圖3與圖4所示，所述鎖固座104可形成於一肋條103上。鎖固座104與肋條103可以一體成型的方式製作。此外，具鎖固座104的肋條103，可為斜向延伸的肋條103，沿著圖2中圓形開孔101的徑向分佈。
In one embodiment, as shown in FIGS. 3 and 4 , the locking
在一實施例中，桶狀結構1的材料可選擇金屬，例如鋁合金，透過壓鑄而形成圖中的桶狀結構1。如此，可使桶狀結構1具有更佳的結構強度。
In one embodiment, the material of the
除了能以一體成型的方式形成上述的桶狀結構1，該一體成型的方式包括使用金屬鑄造或塑膠成型，因該桶狀結構1如體積大不易一體成型時，也可透過組裝分離構件的方式來組裝桶狀結構。請參見圖5與圖6，圖5為本發明一實施例中桶狀結構的組裝構件分解圖，圖6則為組裝後的桶狀結構示意圖。如圖5所示，桶狀結構1包括可拆卸分離的一上側桶13與一下側桶14，該上側桶13具有頂板130以及環繞連接於頂板130週邊且向下沿伸四個第一桶壁131，該下側桶14具有對應於第一桶壁131的第二桶壁141，上側桶13可組裝固定於下側桶14而組成桶狀結構1。
In addition to forming the above-mentioned barrel-shaped
請參見圖5中的部份結構放大圖，四個第一桶壁131的下端分別具有向下凸出的第一凸緣1311與第二凸緣1312，且第一凸緣1311與第二凸緣1312之間夾有一間隙1314，第一凸緣1311並具有橫向貫穿的第一螺孔151。四個第二桶壁141的上端對應間隙1314，具有向上凸出的第三凸緣1411，且第三凸緣1411具有橫向貫穿的第二螺孔152。當上側桶13組裝於下側桶14時，該第三凸緣1411卡合於第一凸緣1311與第二凸緣1312之間的間隙1314。
Please refer to the enlarged view of the partial structure in FIG. 5 , the lower ends of the four
請同時參見圖6的部份結構放大圖，第一凸緣1311凸出第一桶壁131的外側，第二凸緣1312連接第一桶壁131。並且，如前述，第一凸緣1311具有橫向貫穿的第一螺孔151，第三凸緣1411具有橫向貫穿的第二螺孔152，因此當第三凸緣1411卡合於第一凸緣1311與第二凸緣1312之間，第
二螺孔152對準第一螺孔151，一螺絲161橫向依序鎖入第一螺孔151、第二螺孔152並抵住第二凸緣1312而鎖固上側桶13與下側桶14。
Please also refer to the enlarged view of the partial structure in FIG. 6 , the
請參見圖7與圖8，圖7為本發明另一實施例中桶狀結構的組裝構件分解圖，圖8則為組裝後的桶狀結構示意圖。如圖7所示，桶狀結構1包括可拆卸分離的一上側桶13與一下側桶14，該上側桶13具有頂板130以及環繞連接於頂板130週邊且向下沿伸的四個第一桶壁131，該下側桶14具有對應於第一桶壁131的四個第二桶壁141，上側桶131可組裝固定於下側桶141而組成桶狀結構1。在此實施例中，第一桶壁131的下端具有橫向凸出的第一凸緣1313，第二桶壁141的上端具有橫向凸出的第二凸緣1412。當上側桶13組裝於下側桶14時，第一凸緣1313疊合於第二凸緣1412上。
Please refer to FIGS. 7 and 8 , FIG. 7 is an exploded view of the assembly components of the barrel structure in another embodiment of the present invention, and FIG. 8 is a schematic diagram of the assembled barrel structure. As shown in FIG. 7 , the
請同時參見圖7與圖8中的部份結構放大圖，第一凸緣1313具有垂直貫穿的第一螺孔153，第二凸緣1412具有垂直貫穿的第二螺孔154。當第一凸緣1313疊合於第二凸緣1412上，第一螺孔153對準第二螺孔154，一螺絲162由第一凸緣1313上方依序鎖入第一螺孔153與第二螺孔154且與第二凸緣1412下方的一螺帽163螺固，而將該上側桶13與該下側桶14鎖固在一起。且凸緣1313底部設置一凹環1315，及於第二凸緣1412頂部設置一凸環1413，使得上側桶13與一下側桶14組合時更穩固。
7 and 8, the
除了以前述上側桶與下側桶的組裝方式外，也可透過組裝多個板面的方式來組裝桶狀結構。請參見圖9與圖10，圖9為本發明又一實施例中桶狀結構的組裝構件分解圖，圖10則為組裝後的桶狀結構示意圖。如圖9所示，桶狀結構1包括可拆卸分離的頂板10與四片桶壁17，其中每一片桶壁17的左右兩側分別具有第一摺邊171，且每一片桶壁17的上側具有第
二摺邊172，該第一摺邊171具有複數個第一螺孔1710，第二摺邊172具有複數個第二螺孔1720，該頂板10的週邊並分別具有對應於第二摺邊172的複數個第三螺孔108。如圖中所示，可由頂板10與四片桶壁17組裝所需的方形桶狀結構1。
In addition to the above-mentioned assembling method of the upper barrel and the lower barrel, the barrel-shaped structure can also be assembled by assembling a plurality of plate surfaces. Please refer to FIG. 9 and FIG. 10 , FIG. 9 is an exploded view of the assembled components of the barrel structure in another embodiment of the present invention, and FIG. 10 is a schematic diagram of the assembled barrel structure. As shown in FIG. 9 , the
請同時參考圖9與圖10，當頂板10與複數片桶壁17組裝在一起時，任何兩片相鄰接的桶壁17之第一摺邊171彼此貼合，且複數個第一螺孔1710彼此對準，透過螺絲164與螺帽165將兩片相鄰接的桶壁17鎖固在一起。頂板10的週邊分別與複數片桶壁17的第二摺邊172貼合，且複數個第二螺孔1720與複數個第三螺孔108彼此對準，以透過螺絲164與螺帽165將頂板10與複數片桶壁17鎖固在一起。
Please refer to FIG. 9 and FIG. 10 at the same time, when the
除了如圖9所示，通過頂板10與四片桶壁17來組裝所需的方形桶狀結構1外，在本發明另一實施例中，請參考圖11，也可以兩個直角型桶壁170與頂板10來組裝方形桶狀結構1。每一個直角型桶壁170包括了兩片桶壁17，可以用焊接方式將兩片桶壁17連接在一起來而成，或是在壓鑄製造過程中以一體成型的方式直接製作直角型桶壁170。
In addition to assembling the desired
本發明所提供成型裝置具有相當的優點。首先，由於採用可拆式的管狀結構與桶狀結構共同組成所需的成型裝置，因此在施工時可隨著工程需求，決定安裝於桶狀結構上的管狀結構數量及位置。進一步甚至可隨著樓地板的厚度不同，選擇更換不同長度的管狀結構。由此，可提供施工人員更多的選擇性與便利性。特別是，安裝管狀結構於桶狀結構上的程序相當容易，只要將其套接於開孔的環狀側壁上，並使鎖固板對位鎖固座，即可透過鎖固件將管狀結構固定於桶狀結構上。 The molding device provided by the present invention has considerable advantages. First of all, since the detachable tubular structure and the barrel structure are used to form the required forming device, the number and position of the tubular structures installed on the barrel structure can be determined according to the project requirements during construction. Further, it is even possible to choose to replace the tubular structure with different lengths according to the thickness of the floor. As a result, more options and conveniences for construction workers can be provided. In particular, the procedure of installing the tubular structure on the barrel structure is quite easy, as long as it is sleeved on the annular side wall of the opening, and the locking plate is aligned with the locking seat, the tubular structure can be fixed by the fastener on the barrel structure.
其次，由於桶狀結構可由金屬材料所構成，因此能提供更好的結構強度。特別是，桶狀結構的頂板上表面，可設置縱橫交錯與斜向分佈的肋條，連結固定於環狀側壁與桶狀結構的桶壁之間，藉此能提供所安裝的管狀結構更穩固更均勻的支撐效果。並可在灌完水泥形成樓地板時，將會於桶狀結構1內形成一很大的空間，以利半導廠安裝管線及壓縮機，並可緩衝空氣之流動。
Secondly, since the barrel structure can be made of metal material, it can provide better structural strength. In particular, the upper surface of the top plate of the barrel-shaped structure can be provided with criss-cross and obliquely distributed ribs, which are connected and fixed between the annular sidewall and the barrel wall of the barrel-shaped structure, thereby providing the installed tubular structure with a more stable and more stable structure. Even support effect. And when the floor is formed by pouring cement, a large space will be formed in the
再者，由於本案中的桶狀結構也可採用上側桶與下側桶的組裝，或是採用頂版與多個桶壁板面的組裝來完成，因此可大幅減少製作桶狀結構的難度，也方便相關組件的運輸與搬送。特別是，由於相關的構件可更替變換來進行組裝，是以可隨著工程上的需求，更換不同尺寸的構件來組裝所需的桶狀結構，而提供營造方更多元的選擇。 Furthermore, since the barrel structure in this case can also be completed by the assembly of the upper barrel and the lower barrel, or the assembly of the top plate and a plurality of barrel wall panels, the difficulty of making the barrel structure can be greatly reduced. It also facilitates the transportation and handling of related components. In particular, since the related components can be replaced and transformed for assembly, it is possible to replace the components of different sizes to assemble the required barrel structure according to the needs of the project, thereby providing the builder with more choices.
藉由以上較佳具體實施例之詳述，係希望能更加清楚描述本發明之特徵與精神，而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地，其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。 Through the detailed description of the preferred embodiments above, it is hoped that the features and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the claimed scope of the present invention.
1:桶狀結構 1: barrel structure
10:頂板 10: Top plate
101:開孔 101: Opening
102:環狀凸緣結構 102: Ring flange structure
1021:圓環狀側壁 1021: Torus side wall
103:斜向延伸的肋條 103: Ribs extending diagonally
104:鎖固座 104: Lock seat
105:縱向延伸的肋條 105: Ribs extending longitudinally
106:橫向延伸的肋條 106: Ribs extending laterally
107:鎖孔 107: Keyhole
12:桶壁 12: barrel wall
120:肋條 120: Ribs
2:管狀結構 2: Tubular structure
20:鎖固板 20: Lock plate
21:圓筒 21: Cylinder
22:襯環 22: lining ring
23:襯環 23: lining ring
3:鎖固件 3: Lock firmware
4:圓蓋板 4: Round cover
Claims (13)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109140200A TWI776281B (en) | 2020-11-16 | 2020-11-16 | Molding apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109140200A TWI776281B (en) | 2020-11-16 | 2020-11-16 | Molding apparatus |
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| Publication Number | Publication Date |
|---|---|
| TW202221209A TW202221209A (en) | 2022-06-01 |
| TWI776281B true TWI776281B (en) | 2022-09-01 |
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|---|---|---|---|
| TW109140200A TWI776281B (en) | 2020-11-16 | 2020-11-16 | Molding apparatus |
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| Country | Link |
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| TW (1) | TWI776281B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM390975U (en) * | 2010-06-10 | 2010-10-21 | Big Jiuh Enterprise Co Ltd | Grid beam mold |
| TWM529726U (en) * | 2016-05-17 | 2016-10-01 | Chien-Teh Huang | High tech factory return air floor template |
| CN211313384U (en) * | 2019-09-16 | 2020-08-21 | 深圳卓诺中科科技发展有限公司 | Novel waffle cone |
| TWM609902U (en) * | 2020-11-16 | 2021-04-01 | 惠亞工程股份有限公司 | Molding apparatus |
-
2020
- 2020-11-16 TW TW109140200A patent/TWI776281B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM390975U (en) * | 2010-06-10 | 2010-10-21 | Big Jiuh Enterprise Co Ltd | Grid beam mold |
| TWM529726U (en) * | 2016-05-17 | 2016-10-01 | Chien-Teh Huang | High tech factory return air floor template |
| CN211313384U (en) * | 2019-09-16 | 2020-08-21 | 深圳卓诺中科科技发展有限公司 | Novel waffle cone |
| TWM609902U (en) * | 2020-11-16 | 2021-04-01 | 惠亞工程股份有限公司 | Molding apparatus |
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| Publication number | Publication date |
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| TW202221209A (en) | 2022-06-01 |
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