TWI772727B - Device for cleaning semiconductor elements - Google Patents
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Abstract
Description
本揭露係有關於清潔裝置,特別是有關用於半導體元件之清潔裝置。 The present disclosure relates to cleaning devices, particularly to cleaning devices for semiconductor devices.
隨著晶片封裝技術的純熟與競爭,不僅封裝之體積越來越小及晶片功能越來越多樣化,晶片封裝之相關製程亦越來越複雜,相應之人力需求也不斷地上升,尤其對於治具、載具等等之處理流程常需要耗費大量的人力。 With the sophistication and competition of chip packaging technology, not only the volume of the package is getting smaller and the function of the chip is becoming more and more diverse, but also the related process of chip packaging is becoming more and more complicated, and the corresponding manpower demand is also rising. The processing process of vehicles, vehicles, etc. often requires a lot of manpower.
半導體封裝結構常需在基板施作金屬層,用以形成電路層、遮蔽層、天線等圖案,其中常見形成金屬層之方式有電鍍、Plating、電漿輔助化學氣相沉積、濺鍍等。以電鍍為例,若欲於玻璃基板上進行電鍍,需先在該玻璃基板上形成一層種子層,再以光阻定義所欲形成之圖案。當電鍍完成後,需藉由清潔裝置(如二流體機台)將殘留之光阻進行移除,其過程可使用二流體於基板上往復沖刷,基板下方的載台會同步旋轉,藉此完成清潔。如何進行有效及快速之清洗為本領域所欲解決之問題。 Semiconductor packaging structures often require a metal layer on the substrate to form patterns such as circuit layers, shielding layers, and antennas. Common methods for forming metal layers include electroplating, plating, plasma-assisted chemical vapor deposition, and sputtering. Taking electroplating as an example, if electroplating is to be performed on a glass substrate, a seed layer needs to be formed on the glass substrate first, and then a photoresist is used to define the pattern to be formed. After the electroplating is completed, the residual photoresist needs to be removed by a cleaning device (such as a two-fluid machine). The process can use two-fluid to reciprocate on the substrate, and the stage below the substrate will rotate synchronously, thus completing the process. clean. How to perform effective and fast cleaning is a problem to be solved in the art.
本揭露之一實施例係關於一種清潔裝置。該清潔裝置包含 一清潔構件及一擋板。該清潔構件經組態以朝向一待清潔物體噴射第一流體及第二流體。該擋板環繞該清潔構件。該擋板具有一開口。該清潔構件穿過該開口。該待清潔物體經該清潔裝置清洗後之殘留粒子密度小於等於12粒子/平方公釐。 An embodiment of the present disclosure relates to a cleaning device. The cleaning device contains a cleaning member and a baffle. The cleaning member is configured to spray the first fluid and the second fluid toward an object to be cleaned. The baffle surrounds the cleaning member. The baffle has an opening. The cleaning member passes through the opening. The residual particle density of the object to be cleaned after being cleaned by the cleaning device is less than or equal to 12 particles/square millimeter.
本揭露之另一實施例係關於一種用於一清潔裝置之擋板。該擋板包含一底座及一固定構件。該底座環繞該清潔裝置之一清潔構件。該底座包含分離之一第一部份及一第二部份。該第一部份及該第二部分經連接以定義一開口,俾以讓該清潔構件穿過該開口並朝向一待清潔物體噴射一第一流體及一第二流體。該固定構件置於該底座之一表面上,並凸出該底座之該表面。該固定構件經組態以連接該底座及該清潔構件。 Another embodiment of the present disclosure relates to a baffle for a cleaning device. The baffle includes a base and a fixing member. The base surrounds a cleaning member of the cleaning device. The base includes a separated first part and a second part. The first portion and the second portion are connected to define an opening for the cleaning member to pass through the opening and spray a first fluid and a second fluid toward an object to be cleaned. The fixing member is placed on a surface of the base and protrudes from the surface of the base. The securing member is configured to connect the base and the cleaning member.
1:清潔裝置 1: Cleaning device
10:腔室 10: Chamber
11:載台 11: Carrier
12:清潔構件 12: Clean the components
13:排出組件 13: Discharge components
2:清潔裝置 2: Cleaning device
22:擋板 22: Baffle
22b:底座 22b: Base
22h:開口 22h: Opening
22o:孔洞 22o: hole
22p:固定構件 22p: Fixed components
23:供液組件 23: Liquid supply components
24:供液組件 24: Liquid supply components
圖1是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置之側視圖。 FIG. 1 is a side view of a cleaning apparatus for semiconductor devices according to some embodiments of the present disclosure.
圖2是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置之側視圖。 2 is a side view of a cleaning apparatus for semiconductor devices according to some embodiments of the present disclosure.
圖3是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置之示意圖。 3 is a schematic diagram of a cleaning apparatus for semiconductor devices according to some embodiments of the present disclosure.
圖4是根據本揭露之部分實施例的一種擋板之示意圖。 4 is a schematic diagram of a baffle according to some embodiments of the present disclosure.
圖5是根據本揭露之部分實施例的一種擋板之上視圖。 5 is a top view of a baffle according to some embodiments of the present disclosure.
圖6是根據本揭露之部分實施例的一種擋板之側視圖。 6 is a side view of a baffle according to some embodiments of the present disclosure.
圖1是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置1之側視圖。該清潔裝置1包含一腔室10、一載台11、一清潔構
件12、一排出組件13。
FIG. 1 is a side view of a
在本發明之部分實施例中,該腔室10可用以容納該載台11及該清潔構件12。該腔室10可提供一密閉空間,以在清潔過程中防止清潔劑或其他粒子外漏。
In some embodiments of the present invention, the
該載台11可用於承載一待處理物體或待清潔物體。根據本發明之部分實施例,待處理物體或待清潔物體可為半導體元件(如晶片、晶條、晶圓等)。在本發明之部分實施例中,該載台11可為方形、橢圓形或其他任何適用於承載待處理之物體之任何形狀。根據本發明之部分實施例,該載台11可連接至一旋轉構件,使其可以順時鐘或逆時鐘之方向旋轉,並帶動所承載之物體旋轉。根據本揭露之部分實施例,該載台之轉速約為100rpm至1000rpm。
The
在本發明之部分實施例中,該清潔構件12可與一或多個供液組件(如圖3之供液組件23及24,其分別供應液體及氣體)連接,以自該供液組件接收流體,並經組態以將流體噴向呈載於該載台11之待清潔物體上,進行清潔。根據本發明之部分實施例,該流體可為二流體。例如:該流體可包含氣體(空氣、氮氣、壓縮乾燥空氣(CDA)等)及液體(去離子水(DIW)、異丙醇或任何適合之清潔液)或其混合物。根據本發明之部分實施例,該清潔構件12經組態以使用高速流動之氣體將液體微粒化,並將霧化水滴噴灑至待清潔物體上。該等霧化水滴可進入具不平整表面之待清潔物體,進而移除待清潔物體上之殘留物(如微塵、顆粒、化學物品、光阻等),而不會損壞待清潔物體。根據本揭露之部分實施例,該清潔構件12所噴射之CDA流量約為500升/分鐘(L/min)。根據本揭露之部分實施例,該清潔構件12所噴射之DIW流量約為4.5L/min。根據本
揭露之部分實施例,該清潔構件12所噴射之氮氣流量約為200L/min。根據本發明之部分實施例,該清潔構件12可由不銹鋼或其他合適材料所組成。
In some embodiments of the present invention, the
該排出組件13係連接至該腔室10,以將自待清潔物體上所清洗出之殘留物及流體排出。根據本發明之部分實施例,該排出組件13可將液體及氣體分離,分別以不同之通道將液體及氣體排出。
The
根據本發明之部分實施例,該腔室10之長L11及寬約為70公分、高H11約為50公分。根據本發明之部分實施例,該載台11之高度(即載台11下表面至腔室10下表面之距離)H12約為10公分。根據本發明之部分實施例,該載台11之邊緣與腔室10之側壁之距離D11約為20公分。根據本發明之部分實施例,該載台11之上表面與腔室10之上表面之距離D12約為34公分。本發明所屬領域具有通常知識者當可瞭解上述之尺寸僅為用以說明本發明之部分實施例,並非用以作為本發明之限制。
According to some embodiments of the present invention, the length L11 and width of the
於清潔過程中,待清潔之物體係放置於該載台11上。該載台11可以順時鐘或逆時鐘之方向旋轉。同時,該清潔構件12則以左右及/或前後之方向往復移動,將流體噴灑於待清潔物體上,進而帶走待清潔之物體上之殘留物。根據本揭露之部分實施例,清潔過程可包含以下過程:(i)載台11以約500rpm之轉速進行旋轉,清潔構件12朝向載台上之待清潔物體噴出流量約500L/min之CDA及流量約4.5L/min之DIW,持續約224秒;(ii)載台11以約100rpm之轉速進行旋轉,清潔構件12朝向載台上之待清潔物體噴出流量約500L/min之CDA及流量約4.5L/min之DIW,持續約50秒;(iii)載台11以約1000rpm之轉速進行旋轉,使待清潔物體上之殘留物或流體脫離待清潔物體,並可藉由排出組件13將殘留物或流體排出;及
(iv)載台11以約1000rpm之轉速進行旋轉,清潔構件12朝向載台上之待清潔物體噴出流量約200L/min之氮氣。本發明所屬領域具有通常知識者當可瞭解上述清潔裝置1之設定及條件僅為部分實施例,可視需求而改變,並非作為本發明之限制。
During the cleaning process, the object system to be cleaned is placed on the
然而,如上所述,由於該清潔構件12所噴灑之流體為高速流體,其噴射至待清潔物體之表面上容易反射噴濺至腔室10之側壁上,並將待清潔物體之殘留物亦隨之帶至腔室10之側壁上。該殘留物會凝結於腔室10之側壁上,並脫落掉至待清潔物體上,對待清潔物體造成污染。根據本揭露之部分實施例,若待清潔物體上之殘留物為液膜(Liquid Film)時,則該待清潔物體經清潔後平均殘留於該待清潔物體上之殘留物粒子密度約為39.16粒子/平方公釐。若待清潔物體上之殘留物為乾膜(Dry Film)時,則該待清潔物體經清潔後平均殘留於該待清潔物體上之殘留物粒子密度甚至高達307.33粒子/平方公釐。如此將降低清潔裝置1之效率並增加所需之清潔時間。
However, as mentioned above, since the fluid sprayed by the cleaning
圖2是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置2之側視圖。圖3是根據本揭露之部分實施例的一種用於半導體元件之清潔裝置2之示意圖。清潔裝置2與圖1所示之清潔裝置1相似,其主要相異之處在於清潔裝置2另包含一擋板22。如圖3所示,該擋板22環繞該清潔構件12之周圍,以防止噴射至待清潔物體之表面上之流體及所帶出之殘留物反射噴濺至腔室10之側壁上。根據本發明之部分實施例,該擋板22可由不銹鋼或其他合適材料所組成。
FIG. 2 is a side view of a
如圖4、圖5及圖6所示(其分別揭露根據本揭露之部分實施例之該擋板22之示意圖、上視圖及側視圖),該擋板22具有一底座
22b、一固定構件22p及一開口22h。該開口22之尺寸大於等於該清潔構件12之外圍尺寸,以供該清潔構件12穿過該開口22h。根據本發明之部分實施例,該開口22h之長度D54約為70公釐、寬度D53約為65公釐。本發明所屬領域具有通常知識者當可瞭解上述之尺寸僅為用以說明本發明之部分實施例,並非用以作為本發明之限制。該開口22h之形狀及大小可根據清潔構件12之形狀及大小做相對應之變化。
As shown in FIGS. 4 , 5 and 6 (which respectively disclose a schematic view, a top view and a side view of the
該底座22b環繞該清潔構件12,用以阻擋自待清潔物體反射之流體及所帶出之殘留物。根據本發明之部分實施例,該底座22b之長度D52約為140公釐、寬度D51約為130公釐、厚度D61約為5公釐。本發明所屬領域具有通常知識者當可瞭解上述之尺寸僅為用以說明本發明之部分實施例,並非用以作為本發明之限制。該底座22b之形狀及大小可根據本發明所屬領域具有通常知識者根據不同目的及應用而變化。根據本揭露之部分實施例,該底座22b可為一體成型。根據本揭露之部分實施例,該底座22b可包含兩個或兩個以上之部件,互相接合。例如,如圖5所示,該底座22b具有一「ㄇ」型部件(底座22b之上半部)及一條狀部件(底座22b之下半部),兩部件為互相分離之部件,其互相接合以定義該開口22h。
The base 22b surrounds the cleaning
該固定構件22p放置於該底座22b上,並凸出於該底座22b。該固定構件22p可提供該底座22b與該清潔構件12之間之連接。例如,該固定構件22p及該底座22b具有多個孔洞22o,其可透過連接元件(如螺絲)與底座22b及該清潔構件12接合。根據本揭露之部分實施例,該固定構件22p可為L型固片。根據本發明之部分實施例,該固定構件22p之高度D62約為30公釐、直徑D63約為2公釐。本發明所屬領域具有通常
知識者當可瞭解上述之尺寸僅為用以說明本發明之部分實施例,並非用以作為本發明之限制。該固定構件22p之形狀及大小可根據本發明所屬領域具有通常知識者根據不同目的及應用而變化。
The fixing
根據本揭露之部分實施例,該擋板22係經配置以與該載台11接近。例如,該擋板22與該載台11之距離d21(如該擋板之底座22b之下表面與該載台11之上表面之距離)約為2公分。因此,於清潔操作時,該擋板可阻擋經由待清潔物體之反射之流體及所帶出之殘留物,進而避免該流體及殘留物附著於腔室10之側壁上並脫落掉至待清潔物體上,對待清潔物體造成污染。根據本揭露之部分實施例,若待清潔物體上之殘留物為液膜時,則該待清潔物體經清潔後平均殘留於該待清潔物體上之殘留物粒子密度小於等於約30粒子/平方公釐,小於等於約20粒子/平方公釐,小於等於約12粒子/平方公釐或小於等於約11.83粒子/平方公釐。若待清潔物體上之殘留物為乾膜時,則該待清潔物體經清潔後平均殘留於該待清潔物體上之殘留物粒子密度小於等於約30粒子/平方公釐,小於等於約20粒子/平方公釐,小於等於約12粒子/平方公釐或小於等於約11.63粒子/平方公釐。如此將大幅提升清潔裝置1之效率並降低所需之清潔時間。
According to some embodiments of the present disclosure, the
此外,根據本揭露之部分實施例,當清潔構件12移動至端點時,該擋板22與腔室10之側壁之距離D23大於等於2公分且該擋板22與該載台11之距離D22約為4公分,以防止該擋板22與該腔室10之側壁碰撞。
In addition, according to some embodiments of the present disclosure, when the cleaning
雖然本發明之技術內容與特徵係如上所述,然於本發明之技術領域具有通常知識者仍可在不悖離本發明之教導與揭露下進行許多變化與修改。因此,本發明之範疇並非限定於已揭露之實施例而係包含不悖 離本發明之其他變化與修改,其係如下列申請專利範圍所涵蓋之範疇。 Although the technical content and features of the present invention are described above, those skilled in the art of the present invention can still make many changes and modifications without departing from the teachings and disclosures of the present invention. Therefore, the scope of the present invention is not limited to the disclosed embodiments but also includes Other changes and modifications from the present invention are within the scope of the following claims.
1:清潔裝置 1: Cleaning device
10:腔室 10: Chamber
11:載台 11: Carrier
12:清潔構件 12: Clean the components
13:排出組件 13: Discharge components
22:擋板 22: Baffle
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Citations (4)
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CN101728237A (en) * | 2008-10-30 | 2010-06-09 | 台湾积体电路制造股份有限公司 | Jetspray nozzle and method for cleaning photo masks and semiconductor wafers |
JP5036849B2 (en) * | 2009-08-27 | 2012-09-26 | 株式会社日立国際電気 | Semiconductor device manufacturing method, cleaning method, and substrate processing apparatus |
CN103426795A (en) * | 2012-05-15 | 2013-12-04 | 大日本网屏制造株式会社 | Method of preparing a chemical liquid for substrate processing, chemical liquid preparation unit, and substrate processing system |
US20170338097A1 (en) * | 2012-11-08 | 2017-11-23 | SCREEN Holdings Co., Ltd. | Substrate treatment method and substrate treatment apparatus |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101728237A (en) * | 2008-10-30 | 2010-06-09 | 台湾积体电路制造股份有限公司 | Jetspray nozzle and method for cleaning photo masks and semiconductor wafers |
JP5036849B2 (en) * | 2009-08-27 | 2012-09-26 | 株式会社日立国際電気 | Semiconductor device manufacturing method, cleaning method, and substrate processing apparatus |
CN103426795A (en) * | 2012-05-15 | 2013-12-04 | 大日本网屏制造株式会社 | Method of preparing a chemical liquid for substrate processing, chemical liquid preparation unit, and substrate processing system |
US20170338097A1 (en) * | 2012-11-08 | 2017-11-23 | SCREEN Holdings Co., Ltd. | Substrate treatment method and substrate treatment apparatus |
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