TWI766324B - Solar cell module mobile recycling system - Google Patents
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- TWI766324B TWI766324B TW109125822A TW109125822A TWI766324B TW I766324 B TWI766324 B TW I766324B TW 109125822 A TW109125822 A TW 109125822A TW 109125822 A TW109125822 A TW 109125822A TW I766324 B TWI766324 B TW I766324B
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Abstract
一種太陽能電池模組行動回收系統,包含可移動設備,及設置在可移動設備上的自動拆解設備、蓋板與背板拆解設備,與自動分離設備。自動拆解設備的拆解單元能移動並抵靠太陽能電池模組的接線盒與外框,以將其拆離而得到第一拆解物。蓋板與背板拆解設備的破碎刨除模組與振動件能分別與第一拆解物接觸,以破碎刨除蓋板及拆離背板,而得到第二拆解物。自動分離設備包括擠壓剪切裝置組、研磨裝置,及沉降裝置,擠壓剪切裝置組能將第二拆解物進行擠壓及剪切,而得到多個金屬線路碎粒與多個太陽能電池碎粒,太陽能電池碎粒透過研磨裝置進行研磨,並透過沉降裝置分離出多個太陽能電池粉粒與多個膠合層粉粒。A solar cell module mobile recycling system includes movable equipment, automatic disassembly equipment, cover plate and back plate disassembly equipment, and automatic separation equipment arranged on the movable equipment. The dismantling unit of the automatic dismantling equipment can move and abut against the junction box and the outer frame of the solar cell module, so as to disassemble them to obtain the first dismantled object. The crushing and planing module and the vibrating element of the cover plate and back plate dismantling equipment can respectively contact the first dismantling object, so as to crush and plan the cover plate and disassemble the back plate to obtain the second dismantling object. The automatic separation equipment includes an extrusion and shearing device group, a grinding device, and a settling device. The extrusion and shearing device group can extrude and shear the second disassembled product to obtain a plurality of metal circuit fragments and a plurality of solar energy. The battery granules and the solar battery granules are ground by a grinding device, and a plurality of solar battery powder particles and a plurality of adhesive layer powder particles are separated by a sedimentation device.
Description
本發明是有關於一種行動回收系統,特別是指一種太陽能電池模組行動回收系統。 The present invention relates to a mobile recycling system, in particular to a mobile recycling system for solar cell modules.
隨著能源脫碳減排的發展,促使太陽電池模組不斷的成長,但當其使用壽命終了之時,同時也衍生出回收再處理問題。 With the development of energy decarbonization and emission reduction, the continuous growth of solar cell modules is promoted, but when its service life ends, the problem of recycling and reprocessing is also derived.
現有組成太陽能電池模組主要包括有太陽能電池板、設置在太陽能電池板兩相反面的蓋板與背板、分別夾設在該太陽能電池板與該蓋板,以及該太陽能電池板與該背板之間的膠合層、框圍太陽能電池板、蓋板與背板的外框,及設置在背板上的接線盒,其中,現有在進行太陽能電池模組的回收過程中,在拆解接線盒與外框時,是需要以人工方式將拆解後的接線盒及外框取離,不僅會造成操作人員的負擔,也容易影響後續拆解的流程,從而導致回收過程耗時且無法有效減少營運成本。 The existing solar cell module mainly includes a solar cell panel, a cover sheet and a back sheet arranged on opposite sides of the solar cell panel, respectively sandwiched between the solar cell panel and the cover sheet, and the solar cell panel and the back sheet The glue layer between, the frame surrounding the solar cell panel, the outer frame of the cover panel and the back panel, and the junction box arranged on the back panel. When it comes to the outer frame, it is necessary to manually remove the disassembled junction box and outer frame, which will not only burden the operator, but also easily affect the subsequent disassembly process, resulting in a time-consuming recycling process that cannot be effectively reduced. operating costs.
接著要繼續拆解蓋板與背板時,則是將整體太陽能電池模組直接進行粉碎,再將經粉碎的太陽能電池模組進行熱分解,以 讓膠合層產生化學變化,使該蓋板、太陽能電池板,及背板彼此分離,然而,經熱分解所得到的蓋板與太陽能電池板均已被汙染,且背板常使用的材料為例如PVDF或PVF,其在熱分解製程中,會產生氫氟碳化合物(HFCs)等對環境有害的物質,由此可知,現有透過熱分解來拆解蓋板、背板、太陽能電池板,及膠合層的製程不僅會對環境產生污染,且需要高耗能而不符合經濟效益,此外,以熱分解分是拆解後的回收物均已被汙染,從而使其後續回收經濟效益低。 Next, when disassembling the cover plate and the back plate, the whole solar cell module is directly pulverized, and then the pulverized solar cell module is thermally decomposed to The adhesive layer is chemically changed to separate the cover sheet, the solar cell panel, and the back sheet from each other. However, both the cover sheet and the solar cell sheet obtained by thermal decomposition are contaminated, and the materials commonly used for the back sheet are, for example, PVDF or PVF, in the thermal decomposition process, will produce hydrofluorocarbons (HFCs) and other substances that are harmful to the environment. It can be seen from this that thermal decomposition is used to disassemble cover sheets, back sheets, solar panels, and glue. The layer process not only pollutes the environment, but also requires high energy consumption, which is not economical. In addition, the recyclables after dismantling by thermal decomposition are polluted, so that the economic benefits of subsequent recycling are low.
再者,對於太陽能電池模組與其所回收物料的價值重量比低,使太陽能電池模組的回收再處理具有高運輸成本的缺點,因此,如何讓太陽能電池模組的回收處理過程符合環境保護規範,及如何讓其處理製程的產線能行動化移動,均是本領域相關技術人員所待解決之重要課題。 Furthermore, the low value-to-weight ratio of the solar cell modules to the recovered materials makes the recycling and reprocessing of the solar cell modules have the disadvantage of high transportation costs. Therefore, how to make the recycling process of the solar cell modules comply with environmental protection standards , and how to make the production line of the processing process move mobile are important issues to be solved by those skilled in the art.
因此,本發明的目的,即在提供一種太陽能電池模組行動回收系統。 Therefore, the purpose of the present invention is to provide a solar cell module mobile recycling system.
於是,本發明太陽能電池模組行動回收系統適用於回收現有太陽能電池模組,該太陽能電池模組包括一太陽能電池單元、一框圍該太陽能電池單元的外框,及一設置在該太陽能電池單元上 的接線盒,該太陽能電池單元包括一具有金屬線路的太陽能電池板、分別設置在該太陽能電池板的相反側的該蓋板與該背板,及二分別夾設在該太陽能電池板與該蓋板,以及該太陽能電池板與該背板之間的膠合層。 Therefore, the solar cell module mobile recycling system of the present invention is suitable for recycling existing solar cell modules. The solar cell module includes a solar cell unit, an outer frame surrounding the solar cell unit, and a solar cell unit disposed on the solar cell unit. superior The junction box, the solar cell unit includes a solar cell panel with a metal circuit, the cover plate and the back plate respectively arranged on the opposite sides of the solar cell panel, and two respectively sandwiched between the solar cell panel and the cover panel, and an adhesive layer between the solar cell panel and the back panel.
本發明該太陽能電池模組行動回收系統包含一可移動設備、一用於拆解該外框與該接線盒的自動拆解設備、一用於拆解該蓋板與該背板的蓋板與背板拆解設備,及一用以分離該太陽能電池板與該膠合層的自動分離設備。 The solar cell module mobile recycling system of the present invention includes a movable device, an automatic disassembly device for disassembling the outer frame and the junction box, a cover plate and a cover plate for disassembling the cover plate and the back plate. A backplane dismantling device, and an automatic separating device for separating the solar cell panel and the adhesive layer.
該自動拆解設備設置在該可移動設備上,並包括一具有拆解單元的拆解裝置,將該太陽能電池模組定位置該拆解裝置,該拆解單元能移動而抵靠該接線盒與該外框,進而將該接線盒與該外框拆離該太陽能電池單元,而得到一第一拆解物。 The automatic dismantling device is arranged on the movable device, and includes a dismantling device with a dismantling unit, the solar cell module is positioned on the dismantling device, and the dismantling unit can move to abut the junction box and the outer frame, and then the junction box and the outer frame are detached from the solar cell unit to obtain a first disassembled product.
該蓋板與背板拆解設備設置在該可移動設備上且位在該自動拆解設備下游,並包括一具有破碎刨除模組的蓋板拆除裝置,及一設置在該蓋板拆除裝置下游且具有一振動件的背板拆除裝置,讓該第一拆解物的該蓋板與該破碎刨除模組接觸以進行破碎刨除,再讓該背板與對應的該膠合層之間的接面與該振動件接觸,從而拆離該蓋板與該背板,而得到一第二拆解物。 The cover plate and back plate dismantling device is arranged on the movable device and located downstream of the automatic dismantling device, and includes a cover plate dismantling device with a crushing and planing module, and a cover plate dismantling device arranged downstream of the cover plate dismantling device And a back plate removing device with a vibrating piece, the cover plate of the first dismantled object is contacted with the crushing and planing module for crushing and planing, and then the junction between the back plate and the corresponding glue layer is made Contact with the vibrating element, so as to disassemble the cover plate and the back plate to obtain a second disassembled object.
該自動分離設備設置在該可移動設備上且位在該蓋板與背板拆解設備下游,並包括一擠壓剪切裝置組、一設置在該擠壓剪 切裝置組下游的研磨裝置,及一設置在該研磨裝置下游的沉降裝置,該擠壓剪切裝置組能將該第二拆解物進行擠壓及剪切,而得到多個金屬線路碎粒與多個太陽能電池碎粒,該等太陽能電池碎粒透過該研磨裝置進行研磨,並透過該沉降裝置分離出多個太陽能電池粉粒與多個膠合層粉粒。 The automatic separation device is arranged on the movable device and is located downstream of the dismantling device for the cover plate and the back plate, and includes a group of extrusion shearing devices, a A grinding device downstream of the cutting device group, and a settling device arranged downstream of the grinding device, the extrusion and shearing device group can extrude and shear the second disassembled product to obtain a plurality of metal wire fragments and a plurality of solar cell particles, the solar cell particles are ground through the grinding device, and a plurality of solar cell particles and a plurality of adhesive layer particles are separated through the sedimentation device.
本發明的功效在於,通過將該自動拆解設備、該蓋板與背板拆解設備,及該自動分離設備均設置在該可移動設備上,而可將太陽能電池模組的回收再處理產線行動化,以利移動至太陽能電場或集散地,而直接在地化處理,從而減少往來工廠的運輸成本,此外,各設備不僅能分別獨立模組化來拆解太陽能電池模組的各元件,且其拆解方式完全是以物理製程來達到完全回收,無需使用任何燃料,不僅為低耗能節能製程,還能提高回收物料的商業價值。 The effect of the present invention is that the automatic dismantling device, the cover plate and back plate dismantling device, and the automatic separation device are all arranged on the movable device, so that the recycling and reprocessing of solar cell modules can be produced. The line is mobile, so that it can be moved to the solar farm or distribution center, and directly processed locally, thereby reducing the transportation cost to and from the factory. In addition, each equipment can not only be independently modularized to disassemble the components of the solar cell module, And its dismantling method is completely recovered by physical process without using any fuel, which is not only a low-energy and energy-saving process, but also improves the commercial value of recycled materials.
100:太陽能電池模組回收設備組 100: Solar cell module recycling equipment group
2:太陽能電池模組 2: Solar cell module
201:第一拆解物 201: The first dismantling
202:第二拆解物 202: The second dismantling
21:太陽能電池單元 21: Solar cell unit
210:膠合層 210: Glue layer
211:太陽能電池板 211: Solar Panels
212:蓋板 212: Cover
213:背板 213: Backplane
22:外框 22: Outer frame
23:接線盒 23: Junction box
3:可移動設備 3: Removable Devices
31:移動底盤 31: Mobile Chassis
32:承載櫃 32: Bearing Cabinet
320:容置空間 320: accommodating space
4:自動拆解設備 4: Automatic dismantling equipment
41:拆解裝置 41: Dismantling the device
410:液壓件 410: Hydraulic parts
411:拆解平台 411: Dismantling the platform
412:拆解單元 412: Dismantling unit
413:拆解件 413: Dismantling parts
42:進料裝置 42: Feeding device
420:導軌 420: Rails
421:真空吸引件 421: Vacuum suction parts
43:收集裝置 43: Collection device
5:蓋板與背板拆解設備 5: Cover and backplane dismantling equipment
51:蓋板拆除裝置 51: Cover removal device
511:破碎刨除模組 511: Broken Planing Module
512:破碎單元 512: Crushing Unit
513:蓋板加熱件 513: Cover heating element
514:刨除單元 514: Planing unit
515:收集單元 515: Collection Unit
52:背板拆除裝置 52: Backplane removal device
521:背板加熱件 521: Backplane heating element
522:振動件 522: Vibration
53:輸送裝置 53: Conveyor
531:迴圈式輸送帶 531: Loop Conveyor Belt
532:承載板 532: Carrier plate
54:吸取裝置 54: suction device
6:自動分離設備 6: Automatic separation equipment
60:擠壓剪切裝置組 60: Extrusion shear device group
61:粉碎裝置 61: Crushing device
611:撕裂粉碎模組 611: Tear and Shatter Module
612:挑揀模組 612: Picking Modules
613:磁場變換件 613: Magnetic Field Transformer
62:剪切裝置 62: Shearing device
621:剪切單元 621: Shear unit
63:研磨裝置 63: Grinding device
631:研磨單元 631: Grinding unit
632:冷卻件 632: Cooling parts
64:沉降裝置 64: Settlement device
641:沉降槽 641: Settling tank
642:沉降液 642: Sedimentation liquid
643:螺桿輸出模組 643: Screw output module
65:螺桿輸送模組 65: Screw conveying module
651:粉末收集件 651: Powder Collection Pieces
701:太陽能電池碎片 701: Solar Cell Fragments
702:金屬線路碎粒 702: Metal Wire Fragments
703:太陽能電池碎粒 703: Solar cell chips
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一側視示意圖,說明本發明太陽能電池模組行動回收系統的一實施例;圖2是一側視示意圖,說明本發明該實施例的一太陽能電池模組回收設備組; 圖3是一側視示意圖,說明現有太陽能電池模組的結構;圖4是一側視示意圖,說明該太陽能電池模組回收設備組中的一自動拆解設備,及一蓋板與背板拆解設備;及圖5是一側視示意圖,說明該太陽能電池模組回收中的一自動分離設備。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: FIG. 1 is a schematic side view illustrating an embodiment of the solar cell module mobile recycling system of the present invention; FIG. 2 is a A schematic side view illustrating a solar cell module recycling equipment group according to this embodiment of the present invention; 3 is a schematic side view illustrating the structure of an existing solar cell module; FIG. 4 is a schematic side view illustrating an automatic dismantling device in the solar cell module recycling equipment group, and a cover plate and a back plate dismantling and FIG. 5 is a schematic side view illustrating an automatic separation device in the recycling of the solar cell modules.
在本發明被詳細描述的前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are designated by the same reference numerals.
參閱圖1至圖3,本發明太陽能電池模組行動回收系統的一實施例包含一可移動設備3,及一設置在該可移動設備3上的太陽能電池模組回收設備組100,適用於拆解一太陽能電池模組2並將其拆解後的產物進行回收。
Referring to FIGS. 1 to 3 , an embodiment of the solar cell module mobile recycling system of the present invention includes a movable device 3 and a solar cell module
本實施例的該可移動設備3包括一可移動的移動底盤31,及一設置在該移動底盤31上且具有一容置空間320的承載櫃32,該太陽能電池模組回收設備組100設置在該容置空間中320,而可隨該移動底盤31的移動而行動化,也就是說,本實施例通過將該太陽能電池模組回收設備組100設置在該可移動設備3上,從而將太陽能電池模組2的回收再處理產線行動化,以利移動至太陽能電場或集散地,直接在地化進行回收處理,可有效減少往來工廠的
運輸成本。
The movable device 3 in this embodiment includes a movable
適用於本實施例的該可移動設備3可選自例如貨車或卡車等車種,因此該承載櫃32可例如為貨櫃,而該移動底盤31則可例如為卡車底盤,但並不以此為限,只要是能容置該太陽能電池模組回收設備組100且能將其行動化的移動設備均屬本發明之範疇。
The mobile device 3 suitable for this embodiment can be selected from vehicles such as trucks or trucks, so the carrying
該太陽能電池模組回收設備組100所拆解的該太陽能電池模組2的結構包括一太陽能電池單元21、一框圍該太陽能電池單元21的外框22,及一設置在該太陽能電池單元21上的接線盒23,該太陽能電池單元21包括一具有金屬線路的太陽能電池板211、分別設置在該太陽能電池板211的相反側的該蓋板212與該背板213,及二分別夾設在該太陽能電池板211與該蓋板212,以及該太陽能電池板211與該背板213之間的膠合層210;其中,該接線盒23是設置在該背板213上。
The structure of the
該太陽能電池模組回收設備組100包含一用於拆解該外框22與該接線盒23的自動拆解設備4、一設置在該自動拆解設備4下游,且用於拆解該蓋板212與該背板213的蓋板與背板拆解設備5,及一設置在該蓋板與背板拆解設備5下游,且用以分離該太陽能電池板211與該膠合層210的自動分離設備6。
The solar cell module recycling equipment set 100 includes an
配合參閱閱圖2、圖3,及圖4,該自動拆解4包括一拆解裝置41、一對應設置在該拆解裝置41上方的進料裝置42,及一設
置在該拆解裝置41一側的收集裝置43,且該進料裝置42是與該收集裝置43分別位在該拆解裝置41的兩相反側。
Referring to FIG. 2, FIG. 3, and FIG. 4, the
該拆解裝置41具有一由多個液壓件410所構成的拆解平台411,一設置在該拆解平台411周緣的拆解單元412,其中,該等拆解單元412包括多個間隔設置在該拆解平台411的拆解件413,在本實施例中,是將該等拆解件413分別對應設置在各液壓件410上,使該拆解平台411的該等液壓件410可分別驅動該等拆解件413朝遠離該拆解平台411方向移動。在本實施例中,該拆解平台411的該等液壓件410可選自例如液壓缸,並使用刀面擋塊及擋塊作為該等拆解件413,且每一個液壓件410搭配一個拆解件413。
The dismantling
該進料裝置42包括一設置在該拆解裝置41上方的導軌420,及一可移動地設置在該導軌420上的真空吸引件421。該真空吸引件421能吸引該太陽能電池模組2的該蓋板212,而在該導軌420上移動,並對應讓該背板213面向該拆解平台411而定位於其上;其中,可透過該等拆解件413先分別抵靠在該外框22用以將該太陽能電池模組2固定,並搭配在該拆解平台411上額外設置一具有彈性的墊片,當該太陽能電池模組2定位在該拆解平台411上時,該真空吸引件421會持續下壓,讓該太陽能電池模組2與該具有彈性的墊片緊密接觸時,兩者之間的接觸面會形成一真空狀態,而能更穩固的將該太陽能電池模組2固定在該拆解平台411上。
The
當該太陽能電池模組2定位在該拆解平台411後,會先進行該接線盒23的拆解,透過該液壓件410來控制對應的拆解件413(刀面檔塊)抵靠該接線盒23將其刮除,經分離後的該接線盒23會掉落至該收集裝置43上進行輸送而由一接線盒出料口輸出。接著,再以該等液壓件410帶動該等拆解件413(擋塊)持續抵住該外框22,並提高該等液壓件410的液壓輸出,使該外框22拆離該太陽能電池單元21,同樣地,分離後的該外框22會掉落至該收集裝置43上進行輸送而由一外框出料口輸出。透過收集裝置43將該外框22與該接線盒23自動的收集與分類輸出,能達到收料的高度自動化,免於人工檢取。
When the
該太陽能電池模組2經拆離該外框22與該接線盒23後,成為一第一拆解物201,該第一拆解物201的該蓋板212與該背板231即會透過該蓋板與背板拆解設備5來拆除。
After the
該蓋板與背板拆解設備5包括一具有破碎刨除模組511的蓋板拆除裝置51、一設置在該蓋板拆除裝置51下游的背板拆除裝置52、一對應設置在該蓋板拆除裝置51與背板拆除裝置52上方的輸送裝置53,及一對應該背板拆除裝置52而設置在該輸送裝置53上方的吸取裝置54,該輸送裝置53部分位在該進料裝置42與該蓋板拆除裝置51之間,該第一拆解物201透過該進料裝置42定位在該輸送裝置53上進行輸送,以與該蓋板拆除裝置51及該背板拆除
裝置52接觸。
The cover plate and back
較佳地,該輸送裝置53包括一迴圈式輸送帶531,及多個設置在該迴圈式輸送帶531上的承載板532。由於有部分的該輸送裝置53是設置在該進料裝置42與該蓋板拆除裝置51之間,因此,該第一拆解物201可透過該進料裝置42的該真空吸引件421吸取而移動至該迴圈式輸送帶531上半部的該承載板532上固定,再透過該迴圈式輸送帶531帶動,而逆時針旋轉至該迴圈式輸送帶531下半部,以先讓該承載板532上的該第一拆解物201的該蓋板212與該背板213能依序與該蓋板拆除裝置51及該背板拆除裝置52接觸作用。要說明的是,該承載板532固定該第一拆解物201的方式並沒有特別限制,在本實施例中,是每一個該承載板532的表面均具有多個真空吸孔的設計,以透過該等真空吸孔來吸附該第一拆解物201。
Preferably, the conveying
具體地說,該蓋板拆除裝置51的該破碎刨除模組511具有一面向該輸送裝置53的破碎單元512、一面向該輸送裝置53且位在該破碎單元512下游的蓋板加熱件513、一面向該輸送裝置53且位在該蓋板加熱件513下游的刨除單元514,及一收集單元515;而該背板拆除裝置52具有一面向該輸送裝置53且位在該刨除單元514下游的背板加熱件521,及一位在該背板加熱件521下游的振動件522。其中,該破碎單元512是由多個具有尖刺的尖刺破碎輪所
構成;而該刨除單元514則是由多個刨除輪所構成。
Specifically, the crushing and
當該承載板532帶動該第一拆解物201往該蓋板拆除裝置51移動時,該第一拆解物201的該蓋板212能與該等尖刺破碎輪接觸作用,以令該蓋板破碎,再透過該收集單元515收集該蓋板212經該等尖刺破碎輪作用產生的零星碎片或碎粒。由此可知,該等尖刺破碎輪與該蓋板212接觸作用時,能讓該蓋板212破碎而失去應力平衡而破碎,從而讓該蓋板212與對應的膠合層210之間的接著面積降低。
When the
接著,該蓋板加熱件513可對該蓋板212與該太陽能電池板211之間的該膠合層210加熱,讓該膠合層210進一步軟化,以降低與呈破碎態樣的該蓋板212接面的親和力,其中,該蓋板加熱件513的加熱溫度是介於該膠合層210的玻璃轉移溫度(Tg)與結晶溫度(Tc)溫度之間,因此不會讓該膠合層210產生化學變化。
Next, the cover
讓該蓋板212呈破碎態樣且與該膠合層210降低彼此的連結力之後,進一步讓該蓋板212與該刨除單元514的該等刨除輪接觸作用,施以剪力來刨除該蓋板212,經刨除的該蓋板212會滑落至該收集單元515,用以收集並回收。
After the
當該蓋板212在該蓋板拆除裝置51被拆除後,該承載板532進一步往該背板拆除裝置52移動,先透過該背板加熱件521對該背板213與該太陽能電池板211之間的該膠合層210加熱至拆解
溫度,使該膠合層210產生物理型態變化(軟化),而降低與該背板213接面的親和力,其加熱溫度是不高於背板213的熔點,以讓該背板213會有比較低的變形量。
After the
經加熱後,該背板213與其對應的該膠合層210的連結力降低,因此,可透過該振動件522對該背板213與該膠合層210的一微小接面傳遞振動,使非牛頓流體的膠合層210,在簡諧運動下,產生與接面垂直的剪力,從而讓該背板213與該膠合層210產生剝離;其中,該振動件522產生的振動頻率可為可聲波(acoustic)或超音波(ultrasound)。經拆離該蓋板212與該背板213後,能得到一第二拆解物202。
After heating, the bonding force between the
經拆離的該背板213仍是位在該承載盤532上,且是由該迴圈式輸送帶531的下半部往上半部輸送移動後,而透過該吸取裝置54吸取,以進行收集回收。
The
配合參閱圖2、圖3,及圖5,該自動分離設備6包括一擠壓剪切裝置組60、一設置在該擠壓剪切裝置組60下游的研磨裝置63、一設置在該研磨裝置63下游的沉降裝置64,及二螺桿輸送模組65;其中,該擠壓剪切裝置組60包括一粉碎裝置61,及一設置在該粉碎裝置61下游的剪切裝置62,且該等螺桿輸送模組65分別設置在該粉碎裝置61、該剪切裝置62,及該研磨裝置63之間。
Referring to FIGS. 2 , 3 , and 5 , the automatic separation device 6 includes a pressing and
該粉碎裝置61具有一撕裂粉碎模組611,及一具有一磁
場變換件613的挑揀模組612。適用於本實施例的該撕裂粉碎模組611可選自雙軸破碎件;而該磁場變換件613具有一能快速轉動的永久磁鐵,透過讓永久磁鐵快速轉動來產生變換的磁場,進而生成一渦電流。
The pulverizing
該粉碎裝置61主要是先分離該第二拆解物202中的金屬線路,因此,透過撕裂粉碎模組611(雙軸破碎件)對該第二拆解物202衝擊、輾壓、剪切,及研磨作用達到一目標尺寸,從而產生多個太陽能電池碎片701與多個金屬線路碎粒702,再進一步透過該磁場變換件613產生的渦電流,讓該等金屬線路碎粒702受該渦電流作用而與該磁場變換件613產生相斥的作用力,以使該該等金屬線路碎粒702彈離,以透過該挑揀模組612將該等太陽能電池碎片701與該等金屬線路碎粒702彼此分離。
The crushing
經分離的該等太陽能電池碎片701即可透過該螺桿輸送模組65輸送至該剪切裝置62中進行剪切。該剪切裝置62包括一選自剪切粉碎的刀具的剪切單元621,透過不斷的剪切,來切削具有彈性的該等太陽能電池碎片701,以將該等太陽能電池碎片701再剪切成更小尺寸達到將其粉碎成小尺寸的效果,而得到多個太陽能電池碎粒703。
The separated solar cell fragments 701 can be conveyed to the
此處值得一提的是,每一個該螺桿輸送模組65都具有篩網,及一連接該篩網的粉末收集件651。由於該太陽能電池板211
與該等膠合層210經該撕裂粉碎模組611作用後會產生多個太陽能電池碎片701時,其易碎的該太陽能電池板211受應力也會破碎成不同粒徑大小,而產生更細小的細碎粉末(電池粉),因此,即可透過該螺桿輸送模組65中的篩網篩出細碎粉末並以該粉末收集件651來收集,不僅能降低對環境的汙染且也利於後續分解製程;而經該剪切裝置62剪切產生的該等太陽能電池碎粒703透過該螺桿輸送模組65輸送至該研磨裝置63中時,同樣地,該螺桿輸送模組65也具有能過濾並收集細碎粉末的篩網與粉末收集件651,用以篩選並收集細碎粉末。
It is worth mentioning here that each of the
該研磨裝置63包括一由二彼此相向的研磨盤所構成的研磨單元631,及一對應設置在該等研磨盤上方且能產生一與該等研磨盤接觸的冷卻介質的冷卻件632,也就是說,該研磨裝置63是屬於一種濕式研磨;其中,該等研磨盤可彼此相向調整間距,從而調整所需的研磨尺寸。
The grinding
透過讓該等研磨盤不斷的旋轉,該等太陽能電池碎粒703通過該等研磨盤中的間隙被研磨時,屬於彈性體的膠合層不斷被擠壓而變形,使得附著在膠合層上的太陽能電池板再度被破壞,並施與剪力將太陽能電池板剝離膠合層,再透過該冷卻件632灑落該冷卻介質,用以降低膠合層210的溫度與其黏著性,從而分離出該膠合層210,而得到一包括多個太陽能電池粉粒及多個膠合層粉
粒的混合粉粒。在本實施例中,該冷卻件632為一灑水器,並以水作為該冷卻介質,使膠合層210的溫度在研磨的過程中不會上升或重新黏著,且水可以重新循環在使用。
Through the continuous rotation of the grinding discs, when the
該沉降裝置64與該研磨裝置63直接連通,經研磨而得的該混合粉粒能直接由該研磨裝置63輸入至該沉降裝置64中進行分離。該沉降裝置64包括一沉降槽641、一設置在該沉降槽641中,且比重介於該等太陽能電池粉粒與該等膠合層粉粒之間的沉降液642,及二間隔連接在該沉降槽的螺桿輸出模組643。在本實施例中,是以密度為1.0g/cm3的水作為該沉降液,由於該等膠合層主要是由乙烯醋酸乙烯酯(EVA)所構成,其密度為0.94g/cm3,而該太陽能電池板的密度則為2.4g/cm3,因此,該等太陽能電池粉粒會沉降在該沉降液的下半部,而該等膠合層粉粒則能浮該沉降液的上半部。值得一提的是,由於該研磨裝置63與該沉降裝置64均是以水作為冷卻介質及沉降液,因此,兩者使用的水可彼此循環利用。
The settling
最後,經分離出的該等太陽能電池粉粒與該等膠合層粉粒是分別由該等螺桿輸出模組643輸出。要說明的是,每一個該螺桿輸出模組643也包括有濾網,使得在輸出該等太陽能電池粉粒與該等膠合層粉粒時,可進行固液分離,讓沉降液由該濾網排出。
Finally, the separated solar cell powder particles and the adhesive layer powder particles are respectively output from the
綜上所述,本發明太陽能電池模組行動回收系統,通過
將該自動拆解設備4、該蓋板與背板拆解設備5,及該自動分離設備6均設置在該可移動設備3上,而可將太陽能電池模組2的回收再處理產線行動化,以利移動至太陽能電場或集散地,而直接在地化進行回收處理,從而減少往來工廠的運輸成本,此外,各設備不僅能分別獨立模組化來拆解太陽能電池模組的各元件,且拆解該太陽能電池模組2方式完全是以物理製程來達到完全回收,無需使用任何燃料,不僅為低耗能節能製程,還能提高回收物料的商業價值,故確實能達成本發明的目的。
To sum up, the solar cell module mobile recycling system of the present invention, through
The
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention, and should not limit the scope of implementation of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the patent specification are still included in the scope of the present invention. within the scope of the invention patent.
100:太陽能電池模組回收設備組100: Solar cell module recycling equipment group
3:可移動設備3: Removable Devices
31:移動底盤31: Mobile Chassis
32:承載櫃32: Bearing Cabinet
320:容置空間320: accommodating space
4:自動拆解設備4: Automatic dismantling equipment
5:蓋板與背板拆解設備5: Cover and backplane dismantling equipment
6:自動分離設備6: Automatic separation equipment
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CN110014532A (en) * | 2018-01-10 | 2019-07-16 | 英利能源(中国)有限公司 | The recyclable device of photovoltaic module and the recovery method of photovoltaic module |
CN109365482A (en) * | 2018-11-19 | 2019-02-22 | 营口金辰机械股份有限公司 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line and method |
CN209929333U (en) * | 2019-07-30 | 2020-01-10 | 苏州日弈新电子科技有限公司 | Movable photovoltaic assembly disassembling and recycling device |
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