TWI757684B - Bristle fabric and method of making the same - Google Patents
Bristle fabric and method of making the same Download PDFInfo
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/45—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by forming intermeshing loops or stitches from some of the fibres
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/292—Conjugate, i.e. bi- or multicomponent, fibres or filaments
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/567—Shapes or effects upon shrinkage
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- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/12—Woven pile fabrics wherein pile tufts are inserted during weaving
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/02—Pile fabrics or articles having similar surface features
- D04B1/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
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Abstract
本發明提供一種刷毛織物,包含:一底材,包含至少一第一紗線;及複數條第二紗線段,突出於該底材之至少一表面;其中該第一紗線之至少一部分熔黏於該第二紗線段。本發明另提供該刷毛織物的製造方法。The present invention provides a bristle fabric, comprising: a substrate including at least one first yarn; and a plurality of second yarn segments protruding from at least one surface of the substrate; wherein at least a part of the first yarn is melted stick to the second yarn segment. The present invention further provides a manufacturing method of the bristle fabric.
Description
本發明係關於一種織物及其製法,特別係關於一種刷毛織物,以及該刷毛織物的製造方法。The present invention relates to a fabric and a method for producing the same, in particular to a bristle fabric and a method for producing the bristle fabric.
刷毛織物(polar fleece,簡稱fleece),又稱抓毛絨、雙面刷毛布或搖粒絨,是一種柔軟、表面帶有絨毛的合成纖維布料。刷毛織物質地柔軟、保暖能力強且疏水性高,即使濕透也能保持相當的保暖能力。此外,刷毛織物高度透氣故具有良好的排汗能力,適用於製作保暖衣物,即使劇烈運動時也可穿著。Polar fleece (fleece for short), also known as fleece, double-sided brush cloth or polar fleece, is a soft, synthetic fiber fabric with fluff on the surface. The bristle fabric is soft, warm, and highly hydrophobic, keeping it warm even when wet. In addition, the bristle fabric is highly breathable and therefore has good perspiration capacity, making it suitable for making warm clothing that can be worn even during strenuous exercise.
刷毛織物可直接以洗衣機清洗,然而洗滌時刷毛部分容易自刷毛織物表面脫落,且其難以被過濾,將會被排入河川、海洋中,容易被水生動物進食而污染食物鏈。The bristle fabric can be washed directly in the washing machine, but the bristles are easy to fall off the surface of the bristle fabric during washing, and it is difficult to be filtered, and will be discharged into rivers and oceans, which are easily eaten by aquatic animals and pollute the food chain.
此外,一般抓毛絨並不擋風,故需貼合於防水透濕膜上,以使其具有防風透濕之效果。然而,由於需貼合前述防水透濕膜,而使製程較為複雜,且所得之成品的塑膠感重,較不柔軟而手感不佳。In addition, the general fleece does not block the wind, so it needs to be attached to the waterproof and moisture-permeable membrane, so that it has the effect of windproof and moisture-permeable. However, since the waterproof and moisture-permeable membrane needs to be attached, the manufacturing process is complicated, and the finished product has a heavy plastic feel, which is less soft and has a poor hand feeling.
為解決上述部分問題,本發明提供一種刷毛織物,其刷毛部分不易脫落者。本發明另提供該刷毛織物的製造方法。In order to solve some of the above problems, the present invention provides a bristle fabric whose bristle portion is not easy to fall off. The present invention further provides a manufacturing method of the bristle fabric.
本發明提供一種刷毛織物,包含: 一底材,包含至少一第一紗線;及 複數條第二紗線段,突出於該底材之至少一表面; 其中該第一紗線之至少一部分熔黏於該第二紗線段。The present invention provides a bristle fabric, comprising: a substrate comprising at least one first yarn; and a plurality of second yarn segments protruding from at least one surface of the substrate; wherein at least a portion of the first yarn is melt-bonded to the second yarn segment.
本發明另提供一種一種刷毛織物的製造方法,包含: (a) 提供至少一第一紗線及至少一第二紗線; (b) 以該第一紗線及該第二紗線共同編織以形成一底材,且該第二紗線形成複數個毛圈結構突出於該底材之表面; (c) 加熱該第一紗線,以使該第一紗線之至少一部分熔黏於該第二紗線;及 (d) 刷毛處理該第二紗線,以使該毛圈結構之部分斷裂,形成複數個第二紗線段突出於該底材之表面。The present invention also provides a method for manufacturing a bristle fabric, comprising: (a) providing at least one first yarn and at least one second yarn; (b) knitting together with the first yarn and the second yarn to form a substrate, and the second yarn forms a plurality of loop structures protruding from the surface of the substrate; (c) heating the first yarn to melt at least a portion of the first yarn to the second yarn; and (d) bristle-treating the second yarn to break a portion of the loop structure to form a plurality of second yarn segments protruding from the surface of the substrate.
本發明提供一種刷毛織物,包含: 一底材,包含至少一第一紗線;及 複數條第二紗線段,突出於該底材之至少一表面; 其中該第一紗線之至少一部分熔黏於該第二紗線段。The present invention provides a bristle fabric, comprising: a substrate comprising at least one first yarn; and a plurality of second yarn segments protruding from at least one surface of the substrate; wherein at least a portion of the first yarn is melt-bonded to the second yarn segment.
於本發明一實施例中,所述「織物」係由單一或複數紗所形成,且較佳係經由織造方法形成,例如可以藉由梭織、針織、鉤織或繩編等方式形成,且不限制為機械織造或人工織造。In one embodiment of the present invention, the "fabric" is formed by a single or multiple yarns, and is preferably formed by a weaving method, such as by weaving, knitting, crocheting, or rope weaving, etc., and Not limited to mechanical weaving or manual weaving.
於本發明一實施例中,「紗線」一詞係指由纖維構成之結構,且可為單股紗或多股合併紗。所述紗線可僅由單一纖維構成,或由數種纖維共同組成。In one embodiment of the present invention, the term "yarn" refers to a structure composed of fibers, and may be a single yarn or a multi-ply combined yarn. The yarn may consist of only a single fiber, or a combination of several fibers.
圖1顯示根據本發明某些實施例的刷毛織物3之前視示意圖。基於說明之目的,圖1僅繪示單一條第一紗線1。然而,如本發明所屬技術領域中具通常知識者所能理解,所述刷毛織物3可能包含複數條第一紗線1,或者該第一紗線1可藉由往復之方式(即S型之方式)分布於一平面上,以構成該底材4。Figure 1 shows a schematic front view of a
於某些實施例中,該第一紗線1可包含一熱塑纖維B。舉例而言,該熱塑纖維B可為單組分纖維,僅由單一熱塑組分所組成。或者,於某些實施例中,該熱塑纖維B可為一多組分纖維B,其包含一熱塑組份。In some embodiments, the
所述「熱塑組份」係指其具有熱可塑性,在較高溫度下會軟化並且可改變其形狀。舉例而言,該熱塑組份之材料可選自由熱塑性聚氨酯(thermoplastic polyurethane,簡稱TPU)、熱塑性聚酯彈性體(thermoplastic polyester elastomer,簡稱TPEE)及熱塑性聚烯烴(thermoplastic polyolefin,簡稱TPO)所組成之群組。較佳地,該熱塑纖維之材質係為熱塑性聚氨酯,且其熔點可為約90°C至約180°C,使用熱塑性聚氨酯可使所得織物的手感柔軟。By "thermoplastic component" is meant that it is thermoplastic, softens at higher temperatures and can change its shape. For example, the material of the thermoplastic component can be selected from thermoplastic polyurethane (thermoplastic polyurethane, referred to as TPU), thermoplastic polyester elastomer (thermoplastic polyester elastomer, referred to as TPEE) and thermoplastic polyolefin (thermoplastic polyolefin, referred to as TPO) the group. Preferably, the material of the thermoplastic fiber is thermoplastic polyurethane, and its melting point can be about 90°C to about 180°C, and the use of thermoplastic polyurethane can make the obtained fabric feel soft.
此處所述熱塑性聚氨酯,例如衍生自己二酸酯類(adipic acid esters)之聚酯型聚胺酯(polyester-based TPU)、以四氫呋喃醚類(tetrahydrofuran ether)為主之聚醚型聚胺酯(polyether-based TPU);熱塑性聚酯,例如聚對苯二甲酸乙二酯(polyethylene terephthalate,簡稱PET)或聚對苯二甲酸丁二酯(polybutylene terephthalate,簡稱PBT);熱塑性聚烯烴,例如聚乙烯(polyethylene,簡稱PE)、聚丙烯(polypropylene,簡稱PP)。The thermoplastic polyurethanes described here are, for example, polyester-based TPU derived from adipic acid esters, polyether-based TPU based on tetrahydrofuran ethers. TPU); thermoplastic polyesters, such as polyethylene terephthalate (PET) or polybutylene terephthalate (PBT); thermoplastic polyolefins, such as polyethylene (polyethylene, referred to as PE), polypropylene (polypropylene, referred to as PP).
於某些實施例中,該第一紗線1之多組份纖維B更包含一功能組份。該功能組份則通常不具熱塑性質,但可使該第一紗線1具有其他功能及特性,例如使該第一紗線1所形成之織物可具有合適之彈性及手感等。於某些實施例中,該功能組份可為具色彩之材質,而由於該熱塑組份包覆該功能組份,故可避免其色彩褪色或沾染至其他衣物。於某些實施例中,該功能組份可為彈性組份,且所述彈性組份之材質可為例如聚酯-聚胺酯共聚物(polyester-polyurethane copolymer,常見商品名為Spandex、Lycra或Elastane),且其斷裂伸長率可為500%以上。該彈性組份較佳具有良好的拉伸回復率,例如於伸長率100%時之拉伸回復率為100%,伸長率500%時之拉伸回復率為95%。In some embodiments, the multi-component fiber B of the
於該第一紗線1之多組份纖維B中,該熱塑組份較佳包覆該功能組份,亦即該熱塑組份曝露於該多組份纖維B之表面,例如可形成蕊鞘結構、島於海中(islands in a sea)等形式之纖維結構。In the multi-component fiber B of the
於某些實施例中,該第一紗線1可僅由一或多條之該熱塑纖維B所構成之單絲結構或複絲結構。舉例而言,如圖2所示,該第一紗線1僅由單一條多組份纖維B所組成,且包含熱塑組份11及功能組份12。該熱塑組份11包覆該功能組份12,形成蕊鞘結構。然而,於某些實施例中,該第一紗線1可另包含一功能纖維。因此,前述熱塑纖維B及該功能纖維可共同組成二股合併紗或多股合併紗。較佳地,該熱塑纖維B顯露於該第一紗線1之表面。於某些實施例中,該熱塑纖維B可包覆該功能纖維,例如圖3至圖5所示,以熱塑纖維B包覆功能纖維L以形成二股合併紗。於某些實施例中,該第一紗線1更可包含前述熱塑纖維B及功能纖維L以外之其他纖維,例如圖6所示,由熱塑纖維B、功能纖維L及其他纖維A共同組成多股合併紗。In some embodiments, the
該功能纖維則通常不具熱塑性質,但可使該第一紗線1具有其他功能及特性,例如使該第一紗線1所形成之織物可具有合適之彈性及手感等。於某些實施例中,該功能纖維可為彈性纖維,且所述彈性纖維之材質可為例如聚酯-聚胺酯共聚物,且其斷裂伸長率可為500%以上。該彈性纖維較佳具有良好的拉伸回復率,例如於伸長率100%時之拉伸回復率為100%,伸長率500%時之拉伸回復率為95%。於某些實施例中,該功能纖維可為PU彈性纖維、PET纖維或尼龍纖維等。The functional fibers generally do not have thermoplastic properties, but can enable the
於某些實施例中,如圖1所示,該第二紗線段2突出於該底材4之上表面。然而,於其他實施例中,該第二紗線段2亦可同時突出於該底材4之上表面及下表面,以使該刷毛織物3具有雙面刷毛之效果。該第二紗線段2之材質可為常用於刷毛織物之材質,例如可為聚對苯二甲酸乙二酯等,本發明不加以限制。較佳地,該第二紗線段2之熔點/軟化點高於該第一紗線1之熔點/軟化點。於某些實施例中,該第二紗線段2彼此大致平行。此外,於某些實施例中,該第二紗線2突出於該底材4的長度大於該底材4之厚度。In some embodiments, as shown in FIG. 1 , the
如圖1所示,該第一紗線1之至少一部份熔黏於該第二紗線段2,形成一連接部10。於本發明一實施例中,「熔黏」係指一材質/纖維/紗於受熱(或受熱及壓力)作用時熔融並部分黏附及/或包覆於另一對象物體上,而於冷卻後形成接合至該對象物體。As shown in FIG. 1 , at least a part of the
如前所述,該第一紗線1可包含熱塑纖維B,故該第一紗線1可以該熱塑纖維B熔黏於該第二紗線段2。藉此,可固定該第二紗線段2,避免其於水洗過程中脫落。於某些實施例中,該第一紗線1之連接部10可更進一步擴大並彼此熔黏,以大致填滿該底材4之孔隙,僅留下微小氣孔,藉此使該刷毛織物3更進一步具有防風透濕之效果。此外,當該第一紗線1包含該彈性纖維時,該彈性纖維則較佳不熔黏於該第二紗線段2。As mentioned above, the
於某些實施例中,如圖2所示,該第一紗線1之熱塑纖維B包含熱塑組分11及功能組分12。其中,僅熱塑組份11熔黏於該第二紗線段2,形成該連接部10,以固定該第二紗線段2。該功能組份12則不熔黏於該第二紗線段2(亦即其形狀不改變),故可維持第一紗線1之強度及韌性,避免底材4之形狀改變。In some embodiments, as shown in FIG. 2 , the thermoplastic fibers B of the
於某些實施例中,係以該第一紗線1及至少一第二紗線共同編織以形成該底材4,該第二紗線形成複數個毛圈結構突出於該底材之表面,且該毛圈結構經刷毛加工以形成該第二紗線段2。In some embodiments, the
詳言之,該刷毛織物的製造方法可包含: (a) 提供至少一第一紗線及至少一第二紗線; (b) 以該第一紗線及該第二紗線共同編織以形成一底材,且該第二紗線形成複數個毛圈結構突出於該底材之表面; (c) 加熱該第一紗線,以使該第一紗線之至少一部分熔黏於該第二紗線;及 (d) 刷毛處理該第二紗線,以使該毛圈結構之部分斷裂,形成複數個第二紗線段突出於該底材之表面。In detail, the manufacturing method of the bristle fabric may comprise: (a) providing at least one first yarn and at least one second yarn; (b) knitting together with the first yarn and the second yarn to form a substrate, and the second yarn forms a plurality of loop structures protruding from the surface of the substrate; (c) heating the first yarn to melt at least a portion of the first yarn to the second yarn; and (d) bristle-treating the second yarn to break a portion of the loop structure to form a plurality of second yarn segments protruding from the surface of the substrate.
圖7至圖10繪示本發明某些實施例的刷毛織物的製造方法之一或多個步驟的剖視示意圖。參照圖7所示,提供至少一第一紗線1及至少一第二紗線2a。該第一紗線1及第二紗線2a之材料與前述第一紗線1及第二紗線段2相同,故於此不再贅述。較佳地,該第二紗線2a之熔點/軟化點高於該第一紗線1之熔點/軟化點。7 to 10 are schematic cross-sectional views illustrating one or more steps of a method for manufacturing a bristle fabric according to some embodiments of the present invention. Referring to FIG. 7, at least one
續以該第一紗線1及該第二紗線2共同編織以形成一底材4,且該第二紗線2形成複數個毛圈結構突出於該底材之表面。舉例而言,可以該第一紗線1作為底紗,該第二紗線2a作為毛圈紗,並以圓編之方式形成該底材。或者,可以該第一紗線1及該第二紗線2a間隔餵入作為經紗及/或緯紗,並以梭織之方式形成該底材。此外,於編織時另可加入其他紗線,本發明不加以限制。The
續如圖8所示,加熱該第一紗線1,以使該第一紗線1之至少一部分熔黏於該第二紗線2a,形成一連接部10。。藉此,可固定該第二紗線2a之位置。如前所述,該第二紗線2a之熔點/軟化點較佳高於該第一紗線1之熔點/軟化點。此外,加熱之溫度較佳接近該第一紗線1之熔點/軟化點,但低於該第二紗線2a之熔點/軟化點,故可使該第一紗線1熔黏於該第二紗線2a,但仍維持該第二紗線2a之形狀。舉例而言,加熱之溫度可為約90°C至約170°C。Continued as shown in FIG. 8 , the
續如圖9所示,刷毛處理該第二紗線2a,以使該毛圈結構之部分斷裂,形成複數個第二紗線段2突出於該底材之表面。如前所述,由於該第一紗線1熔黏於該第二紗線2a,故該第二紗線段2可被該第一紗線1固定,而不易自該底材4脫落。Continued as shown in FIG. 9 , the
如圖10所示,本發明之刷毛織物的製造方法可另包含搖立該第二紗線段2a,以使其大致直立於該底材之表面。而後,另可修剪該第二紗線段2,以使其末端大致等高,以形成如圖1所示之刷毛織物4。
茲以下列實施例詳細說明本發明之複合型纖維之製造方法,唯並不意謂本發明僅侷限於此等實例所揭示之內容。實施例一: As shown in FIG. 10 , the manufacturing method of the bristle fabric of the present invention may further comprise shaking and standing the
使用熔融紡絲設備,生產一TPU單紗,其規格為150d/1f,TPU熔點為145°C,蕭式硬度為80A,物性為:強度:2.2 g/d(ASTM D3822),斷裂伸長率:95%(ASTM D3822)。另提供一PET拉伸變形紗(draw textured yarn,簡稱DTY),規格為75d/144f,物性為:強度:3.8g/d(ASTM D3822),斷裂伸長率:38%(ASTM D3822)。使用圓編織機,針距為24針/英吋,以PET DTY紗為毛圈紗,TPU紗為底紗,完成一單面毛圈組織圓編布,織布基重為334g/m2 ,毛圈長度為2.2mm,然後將該織布經125°C熱加工後,再以雙面刷毛加工,將布的倆面予以刷毛,最後在其中一面作搖立,使布面纖維直立,完成圓編刷毛布。此圓編布的保溫值為0.66(測試方法ASTM D1518-2014, option2, 空氣流動速率1.0m/s),透氣率為42cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.1%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但底紗使用75/24 PET DTY紗,其脫毛率為0.331%,降低了69.7%。實施例二: Use melt spinning equipment to produce a single TPU yarn with a specification of 150d/1f, a melting point of TPU of 145°C, a Shaw hardness of 80A, and physical properties: strength: 2.2 g/d (ASTM D3822), elongation at break: 95% (ASTM D3822). In addition, a PET draw textured yarn (DTY for short) is provided with a specification of 75d/144f and physical properties: strength: 3.8g/d (ASTM D3822), elongation at break: 38% (ASTM D3822). Using a circular knitting machine, the gauge is 24 needles/inch, the PET DTY yarn is used as the terry yarn, and the TPU yarn is used as the base yarn to complete a single-sided terry circular knitted fabric. The basis weight of the woven fabric is 334g/m 2 . The length of the loop is 2.2mm, and then the woven fabric is heated at 125°C, and then processed with double-sided bristles. The two sides of the cloth are brushed, and finally one side is shaken to make the fibers of the cloth upright. Round braided bristle cloth. The insulation value of this round woven fabric is 0.66 (Test method ASTM D1518-2014, option2, air flow rate 1.0m/s), the air permeability is 42cm 3 /cm 2 /s (ASTM D737 2004), and the hair removal rate is 0.1% ( Test method: After washing with AATCC 61-2013 1A, test with AATCC Committee RA100). Compared with the same weave structure, but using 75/24 PET DTY yarn for the base yarn, the hair removal rate is 0.331%, which is 69.7% lower. Embodiment 2:
使用熔融紡絲設備,生產一TPU纖維,其纖維規格為75d/1f,TPU熔點為162°C,蕭式硬度為92A,纖維之物性為:強度:2.9 g/d(ASTM D3822),斷裂伸長率:86%(ASTM D3822),以該纖維使用空氣噴節機或包紗機,包覆一20d之彈性PU纖維,最後得到一TPU複合包覆紗。再提供一PET DTY紗,規格為75d/72f,物性為:強度:3.5 g/d(ASTM D3822),斷裂伸長率:46%(ASTM D3822)。使用梭織機進行織造,經紗使用前述TPU複合包覆紗與PET DTY紗,以間隔的方式排列餵入,緯紗使用Lycra T400紗,最後完成經密為128條/英吋與緯密為112條/英吋之梭織布,由於經紗中TPU複合包覆紗內彈性PU纖維的回縮性,使得經紗(例如PET DTY紗)及/或緯紗(例如Lycra T400紗)形成毛圈,毛圈長度為1.8mm,然後將該織布經135°C熱加工後,再以單面刷毛加工,將布的一面予以刷毛,最後再作搖立,使布面纖維直立,完成梭織刷毛布。此梭織布的保溫值為0.38(測試方法ASTM D1518-2014, option2, 空氣流動速率1.0m/s),透氣率為62cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.06%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但未使用TPU複合包覆紗而是使用PET紗,其脫毛率為0.263%,降低了77.1%。實施例三: Use melt spinning equipment to produce a TPU fiber with a fiber specification of 75d/1f, a melting point of TPU of 162°C, a Shore hardness of 92A, and the physical properties of the fiber: strength: 2.9 g/d (ASTM D3822), elongation at break Rate: 86% (ASTM D3822), use this fiber to cover a 20d elastic PU fiber using an air jet knuckle machine or a yarn wrapping machine, and finally obtain a TPU composite covered yarn. Another PET DTY yarn is provided, the specification is 75d/72f, and the physical properties are: strength: 3.5 g/d (ASTM D3822), elongation at break: 46% (ASTM D3822). Use shuttle loom for weaving, use the aforementioned TPU composite covered yarn and PET DTY yarn as the warp yarn, and feed them in a spaced manner. The weft yarn uses Lycra T400 yarn, and finally the warp density is 128/inch and the weft density is 112/ Inch woven fabric, due to the retraction of the elastic PU fibers in the TPU composite covering yarn in the warp yarn, the warp yarn (such as PET DTY yarn) and/or the weft yarn (such as Lycra T400 yarn) form loops, and the loop length is 1.8mm, then the woven cloth is thermally processed at 135°C, and then processed with single-sided bristles, and one side of the cloth is bristled, and finally shaken to make the fabric fibers stand upright to complete the woven bristle cloth. The insulation value of this woven fabric is 0.38 (test method ASTM D1518-2014, option2, air flow rate 1.0m/s), the air permeability is 62cm 3 /cm 2 /s (ASTM D737 2004), and the hair removal rate is 0.06% ( Test method: After washing with AATCC 61-2013 1A, test with AATCC Committee RA100). Compared with the same weave structure, but using PET yarn instead of TPU composite covered yarn, the hair removal rate is 0.263%, which is 77.1% lower. Embodiment three:
使用雙組份熔融紡絲設備及蕊鞘紡口組件,生產一PET/TPU蕊鞘複合單紗,其中PET為蕊,複合重量百分比為30%,TPU為鞘,複合重量百分比為70%,TPU熔點為162°C,蕭式硬度為92A,完成之纖維規格為150d/1f,纖維之物性為:強度:3.5g/d(ASTM D3822),斷裂伸長率:75%(ASTM D3822),再提供一PET DTY纖維,規格為75d/144f,纖維之物性為:強度:3.8g/d(ASTM D3822),斷裂伸長率:38%(ASTM D3822)。使用圓編織機,針距為24針/英吋,以PET紗為毛圈紗,TPU紗為底紗,完成一單面毛圈組織圓編布,織布基重為347g/m2 ,毛圈長度為2.2mm,然後將該織布經135°C熱加工後,再以雙面刷毛加工,將布的倆面予以刷毛,最後在其中一面作搖立,使布面纖維直立,完成圓編刷毛布。此圓編布的特性保溫值為0.68,透氣率為48cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.08%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但底紗使用75/24 PET DTY紗,其脫毛率為0.331%,降低了75.8%。實施例四: Use two-component melt spinning equipment and core sheath spinning port assembly to produce a PET/TPU core sheath composite single yarn, wherein PET is the core, the composite weight percentage is 30%, TPU is the sheath, the composite weight percentage is 70%, TPU The melting point is 162°C, the Shore hardness is 92A, the finished fiber specification is 150d/1f, and the physical properties of the fiber are: strength: 3.5g/d (ASTM D3822), elongation at break: 75% (ASTM D3822), and then provide A PET DTY fiber, the specification is 75d/144f, the physical properties of the fiber are: strength: 3.8g/d (ASTM D3822), elongation at break: 38% (ASTM D3822). Using a circular knitting machine, the gauge is 24 needles/inch, the PET yarn is used as the loop yarn, and the TPU yarn is used as the base yarn to complete a single-sided loop knitted circular knitted fabric. The basis weight of the fabric is 347g/m 2 , and the wool The length of the circle is 2.2mm, and then the woven cloth is heated at 135°C, and then processed with double-sided bristles. The two sides of the cloth are brushed, and finally one side is shaken to make the fibers of the cloth stand upright and complete the circle. Braided brush cloth. The characteristic insulation value of this circular knitted fabric is 0.68, the air permeability is 48cm 3 /cm 2 /s (ASTM D737 2004), and the hair removal rate is 0.08% (test method: after washing according to AATCC 61-2013 1A, test according to AATCC Committee RA100 ). Compared with the same weave structure, but using 75/24 PET DTY yarn as the base yarn, the hair removal rate is 0.331%, which is 75.8% lower. Embodiment 4:
使用熔融紡絲設備,生產一TPU複絲,TPU熔點為90°C,蕭式硬度為95A,其纖維規格為75d/12f,纖維之物性為:強度:1.8g/d(ASTM D3822),斷裂伸長率:115%(ASTM D3822),以空氣噴節機或包紗機,包覆一20d之彈性PU纖維,最後得到一TPU複合包覆紗,再提供一PET DTY紗,規格為75d/144f,纖維之物性為:強度:3.6 g/d(ASTM D3822),斷裂伸長率:41%(ASTM D3822)。使用圓編織機,針距為20針/英吋,以PET DTY紗為毛圈紗,TPU複合包覆紗為底紗,完成一單面毛圈組織圓編布,織布基重為272g/m2 ,毛圈長度為2.0mm,然後將該織布經100°C之蒸氣熱加工後,再以雙面刷毛加工,將布的雙面均予以刷毛,最後在其中一面作搖立,使布面纖維直立,完成圓編刷毛布。此圓編布的保溫值為0.52(測試方法ASTM D1518-2014, option2, 空氣流動速率1.0m/s),透氣率為38cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.06%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但底紗使用75/24 PET DTY纖維包覆PU彈性纖維,其脫毛率為0.421%,降低了85.7%。實施例五: Use melt spinning equipment to produce a TPU multifilament, the melting point of TPU is 90°C, the Shore hardness is 95A, the fiber specification is 75d/12f, and the physical properties of the fiber are: strength: 1.8g/d (ASTM D3822), fracture Elongation: 115% (ASTM D3822), covered with a 20d elastic PU fiber with an air jet or yarn wrapping machine, and finally obtained a TPU composite covered yarn, and then provided a PET DTY yarn, the specification is 75d/144f , The physical properties of the fiber are: strength: 3.6 g/d (ASTM D3822), elongation at break: 41% (ASTM D3822). Using a circular knitting machine, the gauge is 20 stitches/inch, the PET DTY yarn is used as the terry yarn, and the TPU composite covered yarn is used as the base yarn to complete a single-sided terry circular knitted fabric. The basis weight of the fabric is 272g/ m 2 , the length of the loop is 2.0mm, then the woven cloth is subjected to steam heat processing at 100°C, and then processed with double-sided brushes. Both sides of the cloth are brushed, and finally one side is shaken to make The fibers of the cloth face stand upright and complete the round braided bristle cloth. The insulation value of this round woven fabric is 0.52 (test method ASTM D1518-2014, option2, air flow rate 1.0m/s), the air permeability is 38cm 3 /cm 2 /s (ASTM D737 2004), and the hair removal rate is 0.06% ( Test method: After washing with AATCC 61-2013 1A, test with AATCC Committee RA100). Compared with the same structure, but the bottom yarn is covered with PU elastic fiber with 75/24 PET DTY fiber, the hair removal rate is 0.421%, which is reduced by 85.7%. Embodiment 5:
使用熔融紡絲設備及蕊鞘紡口組件,生產一PET/TPU蕊鞘複合絲,其中PBT為蕊,複合重量百分比為45%,,(內含4%的碳黑色母母粒(Carbon color masterbatch)),TPU為鞘,複合重量百分比為55%,TPU熔點為162°C,蕭式硬度為92A,其纖維規格為150d/24f,纖維之物性為:強度:2.8g/d(ASTM D3822),斷裂伸長率:95%(ASTM D3822),再提供一PET DTY纖維,規格為75d/144f,纖維之物性為:強度:3.5g/d(ASTM D3822),斷裂伸長率:42%(ASTM D3822)。使用圓編織機,針距為24針/英吋,以PET紗為毛圈紗,TPU紗為底紗,完成一單面毛圈組織圓編布,織布基重為361g/m2 ,毛圈長度為2.2mm,然後將該織布經130°C熱加工後,再以雙面刷毛加工,將布的倆面予以刷毛,最後在其中一面作搖立,使布面纖維直立,完成圓編刷毛布。此圓編布的特性保溫值為0.7,透氣率為35cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.15%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但底紗使用75/24 PET DTY紗,其脫毛率為0.331%,降低了54.6%。實施例六: Use melt spinning equipment and core sheath spinning port assembly to produce a PET/TPU core sheath composite filament, wherein PBT is core, and the composite weight percentage is 45%, (containing 4% of carbon black masterbatch (Carbon color masterbatch). )), TPU is the sheath, the composite weight percentage is 55%, the melting point of TPU is 162°C, the Shaw hardness is 92A, the fiber specification is 150d/24f, and the physical properties of the fiber are: Strength: 2.8g/d (ASTM D3822) , Elongation at break: 95% (ASTM D3822), and then provide a PET DTY fiber with a specification of 75d/144f. The physical properties of the fiber are: Strength: 3.5g/d (ASTM D3822), Elongation at break: 42% (ASTM D3822 ). Using a circular knitting machine, the gauge is 24 needles/inch, the PET yarn is used as the terry yarn, and the TPU yarn is used as the base yarn to complete a single-sided terry circular knitted fabric. The basis weight of the fabric is 361g/m 2 , and the wool The length of the circle is 2.2mm, and then the woven cloth is heated at 130°C, and then processed with double-sided bristles. The two sides of the cloth are brushed, and finally one side is shaken to make the fibers of the cloth stand upright and complete the circle. Braided brush cloth. The characteristic insulation value of this circular knitted fabric is 0.7, the air permeability is 35cm 3 /cm 2 /s (ASTM D737 2004), and the depilation rate is 0.15% (Test method: After washing according to AATCC 61-2013 1A, test according to AATCC Committee RA100 ). Compared with the same weave structure, but using 75/24 PET DTY yarn as the base yarn, the hair removal rate is 0.331%, which is 54.6% lower. Embodiment 6:
使用熔融紡絲設備及蕊鞘紡口組件,生產一PET/TPU蕊鞘複合絲,其中PBT為蕊,複合重量百分比為45%,,(內含3.5%的碳黑色母母粒),TPU為鞘,複合重量百分比為55%,TPU熔點為118°C,蕭式硬度為80A,其纖維規格為150d/24f,纖維之物性為:強度:2.7g/d(ASTM D3822),斷裂伸長率:88%(ASTM D3822),再提供一PET DTY纖維,規格為75d/72f,纖維之物性為:強度:3.8g/d(ASTM D3822),斷裂伸長率:38%(ASTM D3822)。使用經編機,針距為24針/英吋,以PET紗為毛圈紗,TPU紗為底紗,完成一單面毛圈組織經編布,織布基重為361g/m2 ,毛圈長度為4.2mm,然後將該織布經100°C熱加工後,再以單面刷毛加工,將布的一面予以刷毛及作搖立,使布面纖維直立,完成經編刷毛布。此經編布的特性保溫值為0.48,透氣率為72cm3 /cm2 /s (ASTM D737 2004),脫毛率為0.14%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但底紗使用150/48 PET DTY紗,其脫毛率為0.426%,降低了67.1%。實施例七: Use melt spinning equipment and sheath spinning port components to produce a PET/TPU sheath composite yarn, in which PBT is core, and the composite weight percentage is 45%, (containing 3.5% of carbon black masterbatch), TPU is The sheath, the composite weight percentage is 55%, the melting point of TPU is 118°C, the Shaw hardness is 80A, the fiber specification is 150d/24f, and the physical properties of the fiber are: strength: 2.7g/d (ASTM D3822), elongation at break: 88% (ASTM D3822), and then provide a PET DTY fiber, the specification is 75d/72f, the physical properties of the fiber are: strength: 3.8g/d (ASTM D3822), elongation at break: 38% (ASTM D3822). Using a warp knitting machine, the gauge is 24 needles/inch, the PET yarn is used as the loop yarn, and the TPU yarn is used as the base yarn to complete a single-sided terry warp knitted fabric. The basis weight of the fabric is 361g/m 2 , and the wool The length of the loop is 4.2mm, and then the woven fabric is heated at 100°C, and then processed with single-sided bristles. One side of the cloth is brushed and shaken to make the fabric fibers stand upright, and the warp knitted brushed cloth is completed. The characteristic insulation value of this warp knitted fabric is 0.48, the air permeability is 72cm 3 /cm 2 /s (ASTM D737 2004), and the hair removal rate is 0.14% (test method: after washing with AATCC 61-2013 1A, tested with AATCC Committee RA100 ). Compared with the same weave structure, but using 150/48 PET DTY yarn as the base yarn, the hair removal rate is 0.426%, which is 67.1% lower. Embodiment 7:
使用熔融紡絲設備,生產一蕊鞘複合纖維,蕊為TPU,熔點為140°C,蕭式硬度為90A,鞘為共聚酯(CoPolyester,簡稱CoPET),熔點224°C,其纖維規格為75d/24f,纖維之物性為:強度:2.8g/d(ASTM D3822),斷裂伸長率:75%(ASTM D3822)相較於單一TPU纖維,其纖維規格為150d/24f,TPU熔點為140°C,蕭式硬度為90A,纖維之物性為:強度:2.1g/d(ASTM D3822),斷裂伸長率:105%(ASTM D3822)而言,其纖維強度提升約33%以上,再提供一PET DTY紗,規格為75d/144f,物性為:強度:3.7g/d(ASTM D3822),斷裂伸長率:42%(ASTM D3822)。使用圓編織機,針距為20針/英吋,以PET DTY紗為毛圈紗,前述蕊鞘複合纖維為底紗,完成一單面毛圈組織圓編布,織布基重為320g/m2 ,毛圈長度為2.0mm,然後將該織布經100°C熱縮加工後,再以雙面刷毛加工,將布的倆面予以破壞起毛,最後在其中一面作搖立,使布面纖維排序直立,完成圓編刷毛布。此圓編布的特性保溫值為0.57(測試方法ASTM D1518-2014, option2, 空氣流動速率1.0m/s),脫毛率為0.07%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但未混織TPU紗(亦即底紗不使用TPU紗,而改用PET DTY紗),其脫毛率為0.324%,降低了78.3%。實施例八: Use melt spinning equipment to produce a core sheath composite fiber, the core is TPU, the melting point is 140 ° C, the Shaw hardness is 90A, the sheath is copolyester (CoPolyester, referred to as CoPET), the melting point is 224 ° C, and its fiber specifications are 75d/24f, the physical properties of the fiber are: strength: 2.8g/d (ASTM D3822), elongation at break: 75% (ASTM D3822) Compared with a single TPU fiber, its fiber specification is 150d/24f, and the melting point of TPU is 140° C, the Shaw hardness is 90A, and the physical properties of the fiber are: strength: 2.1g/d (ASTM D3822), elongation at break: 105% (ASTM D3822), the fiber strength is increased by more than 33%, and another PET is provided. DTY yarn, specification 75d/144f, physical properties: strength: 3.7g/d (ASTM D3822), elongation at break: 42% (ASTM D3822). Using a circular knitting machine, the gauge is 20 needles/inch, the PET DTY yarn is used as the terry yarn, and the aforementioned core sheath composite fiber is used as the base yarn to complete a single-sided terry circular knitted fabric. The basis weight of the fabric is 320g/ m 2 , the length of the loop is 2.0mm, then the woven cloth is heat-shrinked at 100°C, and then processed with double-sided bristles, the two sides of the cloth are damaged and fluffed, and finally one side is shaken to make the cloth The face fibers are sorted upright, complete with a round braided bristle cloth. The characteristic insulation value of this circular knitted fabric is 0.57 (test method ASTM D1518-2014, option2, air flow rate 1.0m/s), and the hair removal rate is 0.07% (test method: after washing according to AATCC 61-2013 1A, according to AATCC Committee RA100 test). Compared with the same weave structure, but not blended with TPU yarn (that is, the bottom yarn does not use TPU yarn, but uses PET DTY yarn instead), the hair removal rate is 0.324%, which is 78.3% lower. Embodiment 8:
使用熔融紡絲設備,生產一蕊鞘複合纖維,蕊為TPU,熔點為140°C,蕭式硬度為90A,鞘為CoPET,熔點224°C,其纖維規格為75d/24f,纖維之物性為:強度:2.8g/d(ASTM D3822),斷裂伸長率:75%(ASTM D3822),以空氣噴節機或包紗機,包覆一40d之彈性PU纖維,最後得到一蕊鞘TPU複合包覆紗,再提供一PET DTY紗,規格為75d/72f,物性為:強度:3.7g/d(ASTM D3822),斷裂伸長率:42%(ASTM D3822)。使用梭織機進行織造,經向的紗線,使用前述蕊鞘TPU複合包覆紗與PET DTY紗,兩種紗線,以間隔的方式排列,緯紗餵入時,同樣以前述兩種紗線,以間隔的方式餵入當緯紗,最後完成經密與緯密均為160條/英吋之梭織布,由於蕊鞘TPU複合包覆紗中,彈性PU纖維的回縮性,會使得PET DTY紗形成毛圈,毛圈長度為1.2mm,然後將該織布經115°C熱縮加工後,再以雙面刷毛加工,將布的倆面予以破壞起毛,最後在其中一面作搖立,使布面纖維排序直立,完成梭織刷毛布。此梭織布的特性保溫值為0.65(測試方法ASTM D1518-2014, option2, 空氣流動速率1.0m/s),脫毛率為0.05%(測試方法:以AATCC 61-2013 1A洗滌後,以AATCC Committee RA100測試)。對比同一組織結構,但未使用TPU包紗而是使用PET包紗,其脫毛率為0.372%,降低了86.5%。Using melt spinning equipment to produce a core sheath composite fiber, the core is TPU, the melting point is 140 ° C, the Shaw hardness is 90A, the sheath is CoPET, the melting point is 224 ° C, the fiber specification is 75d/24f, and the physical properties of the fiber are : Strength: 2.8g/d (ASTM D3822), elongation at break: 75% (ASTM D3822), wrap a 40d elastic PU fiber with an air jet or yarn wrapping machine, and finally get a core sheath TPU composite package Cover the yarn, and then provide a PET DTY yarn, the specification is 75d/72f, the physical properties are: strength: 3.7g/d (ASTM D3822), elongation at break: 42% (ASTM D3822). Use a shuttle loom for weaving, the warp yarns are made of the aforementioned core sheath TPU composite covered yarn and PET DTY yarn, the two yarns are arranged in a spaced manner, and when the weft yarn is fed, the same as the aforementioned two yarns, Feed the weft yarns at intervals, and finally complete the woven fabric with a warp density and a weft density of 160/inch. Due to the retraction of the elastic PU fibers in the core sheath TPU composite covering yarn, the PET DTY will be The yarn is formed into loops, and the loop length is 1.2mm, and then the woven fabric is heat-shrinked at 115°C, and then processed with double-sided bristles. Sort the fabric fibers upright to complete the woven bristle cloth. The characteristic insulation value of this woven fabric is 0.65 (test method ASTM D1518-2014, option2, air flow rate 1.0m/s), and the hair removal rate is 0.05% (test method: after washing according to AATCC 61-2013 1A, according to AATCC Committee RA100 test). Compared with the same weave structure, but using PET-covered yarn instead of TPU-covered yarn, the hair removal rate is 0.372%, which is 86.5% lower.
上述實施例僅為說明本發明之原理及其功效,而非限制本發明。本發明所屬技術領域中具通常知識者對上述實施例所做之修改及變化仍不違背本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。The above-mentioned embodiments are only to illustrate the principle and effect of the present invention, but not to limit the present invention. Modifications and changes made to the above embodiments by those skilled in the art of the present invention still do not violate the spirit of the present invention. The scope of the rights of the present invention should be listed in the scope of the patent application described later.
1:第一紗線 2:第二紗線 3:刷毛織物 4:底材 10:連接部 11:熱塑組份 12:功能組份 A:其他纖維 B:多組份纖維 L:其他纖維1: first yarn 2: Second yarn 3: Bristle fabric 4: Substrate 10: Connection part 11: Thermoplastic components 12: Functional components A: Other fibers B: Multicomponent fiber L: other fibers
圖1顯示根據本發明某些實施例的刷毛織物之前視示意圖。 圖2顯示根據本發明某些實施例的第一紗線之剖視示意圖。 圖3顯示根據本發明某些實施例的第一紗線之示意圖。 圖4顯示根據本發明某些實施例的第一紗線之示意圖。 圖5顯示根據本發明某些實施例的第一紗線之示意圖。 圖6顯示根據本發明某些實施例的第一紗線之示意圖。 圖7顯示根據本發明某些實施例的刷毛織物的製造方法之一或多個步驟的前視示意圖。 圖8顯示根據本發明某些實施例的刷毛織物的製造方法之一或多個步驟的前視示意圖。 圖9顯示根據本發明某些實施例的刷毛織物的製造方法之一或多個步驟的前視示意圖。 圖10顯示根據本發明某些實施例的刷毛織物的製造方法之一或多個步驟的前視示意圖。Figure 1 shows a schematic front view of a bristle fabric according to certain embodiments of the present invention. 2 shows a schematic cross-sectional view of a first yarn according to some embodiments of the present invention. Figure 3 shows a schematic diagram of a first yarn according to some embodiments of the present invention. Figure 4 shows a schematic diagram of a first yarn according to some embodiments of the present invention. Figure 5 shows a schematic diagram of a first yarn according to some embodiments of the present invention. 6 shows a schematic diagram of a first yarn according to some embodiments of the present invention. 7 shows a schematic front view of one or more steps of a method of manufacturing a bristle fabric according to certain embodiments of the present invention. 8 shows a schematic front view of one or more steps of a method of making a bristle fabric according to certain embodiments of the present invention. 9 shows a schematic front view of one or more steps of a method of manufacturing a bristle fabric according to certain embodiments of the present invention. 10 shows a schematic front view of one or more steps of a method of making a bristle fabric according to certain embodiments of the present invention.
1:第一紗線1: first yarn
2:第二紗線2: Second yarn
3:刷毛織物3: Bristle fabric
4:底材4: Substrate
10:連接部10: Connection part
11:熱塑組份11: Thermoplastic components
12:功能組份12: Functional components
Claims (10)
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US17/157,716 US20210238783A1 (en) | 2020-01-31 | 2021-01-25 | Fleece fabric and method for manufacturing the same |
DE102021101668.1A DE102021101668A1 (en) | 2020-01-31 | 2021-01-26 | FLEECE MESH AND METHOD OF MANUFACTURING THE SAME |
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US (1) | US20210238783A1 (en) |
CN (1) | CN113201846B (en) |
DE (1) | DE102021101668A1 (en) |
TW (1) | TWI757684B (en) |
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DE102021101668A1 (en) | 2021-08-05 |
CN113201846B (en) | 2023-05-26 |
TW202130870A (en) | 2021-08-16 |
US20210238783A1 (en) | 2021-08-05 |
CN113201846A (en) | 2021-08-03 |
DE102021101668A8 (en) | 2021-09-30 |
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