TWI752775B - Method and device for making bendable paper hookah pipe - Google Patents
Method and device for making bendable paper hookah pipe Download PDFInfo
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Abstract
本發明提出一種可彎曲的紙質水煙管的製作方法及其裝置，本發明裝置配備有滾壓器和一中心支撐軸，滾壓器包括至少一個滾壓輪，滾壓輪的外表面具有多個突起的環狀壓紋，中心支撐軸具有可以和環狀壓紋互相吻合的多個環狀凸紋，中心支撐軸穿入位在作業位置的紙質螺旋管的中心，使得紙質螺旋管的管壁介於中心支撐軸和滾壓輪之間，滾壓器和中心支撐軸可以沿著和紙質螺旋管的軸線平行的方向移動至一個或多個預定的位置，利用滾壓輪和中心支撐軸的協同運作用以在一種紙質螺旋管的管壁滾壓形成蛇腹管結構，然後對已經滾壓製成蛇腹管結構的紙質螺旋管在其軸線方向進行擠壓，進而成為可彎曲的紙質水煙管。 The present invention provides a method and a device for manufacturing a bendable paper hookah pipe. The device of the present invention is equipped with a roller and a central support shaft. The roller includes at least one roller, and the outer surface of the roller has a plurality of rollers. Protruding annular embossing, the central support shaft has a plurality of annular embossings that can be matched with the annular embossing, and the central supporting shaft penetrates the center of the paper spiral tube at the working position, so that the tube wall of the paper spiral tube is Between the central support shaft and the rolling wheel, the roller and the central supporting shaft can move to one or more predetermined positions along the direction parallel to the axis of the paper helical tube. Cooperative operation is used to form a bellows structure by rolling on the wall of a paper spiral tube, and then the paper spiral tube that has been rolled into a bellows structure is extruded in its axis direction, thereby becoming a bendable paper hookah pipe.
Description
本發明涉及水煙壼的組件的製造技術，特別是一種用於連接水煙壼使用的可彎曲的紙質水煙管的製作方法及其裝置。 The present invention relates to the manufacturing technology of components of hookahs, in particular to a method for manufacturing a flexible paper hookah pipe used for connecting hookahs and a device thereof.
***水煙壺的構造，基本上是由壺身、煙碗、水煙管和煙嘴四個部分組成；水煙管的一端連接壺身，水煙管的另一端連接煙嘴。基本型的***水煙壺只有一個煙嘴，另有可供多人同時使用的***水煙壺，一個壼身可以連接多個水煙管，在一些社交場合，人們經常共用一個水煙壺，由於是多人共同使用，基於衛生的問題，通常使用一次性的水煙管，以防止傳染疾病。 The structure of the Arabian hookah is basically composed of four parts: the pot body, the tobacco bowl, the hookah pipe and the cigarette holder; one end of the hookah pipe is connected to the pot body, and the other end of the hookah pipe is connected to the cigarette holder. The basic hookah has only one mouthpiece, and there are hookahs that can be used by multiple people at the same time. One body can be connected to multiple hookah pipes. In some social occasions, people often share a hookah, because it is shared by many people. Use, based on hygiene concerns, usually use disposable hookah pipes to prevent infectious diseases.
由於衛生及健康的問題，中東地區的使用者都採用一次性水煙管，市面上販售的水煙管基本上是一種具有蛇腹管結構的可彎曲的管子，水煙管的一端連接有一煙嘴，在水煙管的另一端還有一用於連接煙壼的連接管，連接管採可插拔的結構設計，只要將連接管插上壼身就能使用，更換水煙管時只要拔下連接管重新更換整個新的水煙管即可。 Due to hygiene and health issues, users in the Middle East all use disposable hookah pipes. The hookah pipes sold on the market are basically bendable pipes with a bellows structure. One end of the hookah pipe is connected to a cigarette holder. There is also a connecting pipe on the other end of the smoke pipe for connecting the chimney. The connecting pipe adopts a pluggable structure design. It can be used as long as the connecting pipe is inserted into the chimney. When replacing the hookah pipe, just unplug the connecting pipe and replace it with a new one. hookah pipe.
目前市面上販售的水煙管，以塑膠製品為主，相對於精品級或是具有藝術、觀賞價值的水煙管，塑膠製的水煙管的價格低廉，以中東地區使用者的每日平均都會更換二個水煙管，以及廣大的使用人口而言，塑膠製的水煙管將會造成無法忽視的環保問題。 At present, the hookah pipes sold on the market are mainly made of plastic products. Compared with high-quality hookah pipes or hookah pipes with artistic and ornamental value, the price of plastic hookah pipes is low, which is replaced by the average daily average of users in the Middle East. For two hookah pipes, and for the vast number of users, plastic hookah pipes will cause environmental problems that cannot be ignored.
本發明的目的在解決現有水煙管使用塑膠製作而洐生的環保問題，本發明提出一種可彎曲的紙質水煙管的製作方法及其裝置，本發明方法及其裝置可以快速地自動化製造紙質水煙管，並且具有良好的可彎曲性能，同時實現一次性且可自然分解之環保目的。 The purpose of the present invention is to solve the environmental protection problem caused by the use of plastic for the existing hookah pipes. The present invention proposes a method for manufacturing a flexible paper hookah pipe and a device thereof. The method and device of the present invention can rapidly and automatically manufacture a paper hookah pipe. , and has good bendability, and at the same time achieves the environmental protection purpose of one-time and natural decomposition.
本發明可彎曲的紙質水煙管的製作方法的一實施例步驟，包括： The steps of an embodiment of the manufacturing method of the bendable paper hookah pipe of the present invention include:
製備一紙質螺旋管，係採用紙張為原料，然後通過螺旋捲繞的方式並且利用黏膠將紙張黏合製成，且黏膠為半乾的況態； A paper spiral tube is prepared, which uses paper as a raw material, and is then made by spirally winding the paper and using viscose to bond the paper, and the viscose is in a semi-dry state;
提供一滾壓器，包括：一驅動單元、一活動載具和至少一個滾壓輪，滾壓輪的外表面具有多個突起的環狀壓紋，該些環狀壓紋沿著滾壓輪的軸線方向間隔地排列，驅動單元用以驅動滾壓輪轉動； Provide a roller, including: a drive unit, a movable carrier and at least one roller, the outer surface of the roller has a plurality of protruding annular embossing, the annular embossing along the roller The axes are arranged at intervals, and the driving unit is used to drive the rolling wheel to rotate;
提供一中心支撐軸，中心支撐軸的軸線和滾壓輪的軸線平行，中心支撐軸具有可以和該些環狀壓紋互相吻合的多個環狀凸紋，中心支撐軸可以穿入紙質螺旋管的中心； A central supporting shaft is provided, the axis of the central supporting shaft is parallel to the axis of the rolling wheel, the central supporting shaft has a plurality of annular embossings that can be matched with the annular embossings, and the central supporting shaft can penetrate the paper spiral tube center of;
將紙質螺旋管投放至一作業位置； Put the paper spiral tube into a working position;
將中心支撐軸穿入位於作業位置的紙質螺旋管的中心； Insert the center support shaft into the center of the paper spiral tube at the working position;
將滾壓器沿著和紙質螺旋管的軸線平行的方向移動至一預定的位置，並使滾壓輪的該些環狀壓紋位於可以和中心支撐軸的該些多個環狀凸紋互相吻合的位置； Move the roller to a predetermined position along the direction parallel to the axis of the paper spiral tube, and make the annular embossings of the rolling wheel so as to be able to interact with the plurality of annular embossings of the central support shaft. the location of the anastomosis;
驅動滾壓輪轉動，使滾壓輪和中心支撐軸協同在紙質螺旋管的管壁滾壓形成一段蛇腹管結構； Drive the rolling wheel to rotate, so that the rolling wheel and the central support shaft cooperate to roll on the tube wall of the paper spiral tube to form a section of bellows structure;
將中心支撐軸抽出紙質螺旋管，並且將滾壓器沿著和紙質螺旋管的軸線平行的方向移動至一停等位置，讓已經滾壓製成蛇腹管結構的紙質螺旋管落下；以及 Pull the central support shaft out of the paper spiral tube, and move the roller to a stop position along the direction parallel to the axis of the paper spiral tube, so that the paper spiral tube that has been rolled into the bellows structure is dropped; and
沿著已經滾壓製成蛇腹管結構的紙質螺旋管的軸線方向，擠壓紙質螺旋管然後製成可彎曲的紙質水煙管。 Along the axis direction of the paper spiral tube that has been rolled into a bellows structure, the paper spiral tube is extruded and then a bendable paper hookah pipe is formed.
本發明可彎曲的紙質水煙管的製作方法，其中包括將通過擠壓製成的可彎曲的紙質水煙管進行烘乾的步驟，使所述的黏膠乾固硬化。 The manufacturing method of the bendable paper hookah pipe of the present invention includes the step of drying the bendable paper hookah pipe made by extrusion to dry and harden the viscose.
其中紙張的材質選自由：石頭紙、傳統纖維紙，以及石頭紙和傳統纖維紙複合製成的多層複合紙所組成的群組。 The material of the paper is selected from the group consisting of stone paper, traditional fiber paper, and multi-layer composite paper made of stone paper and traditional fiber paper.
本發明可彎曲的紙質水煙管的製作方法，包括將滾壓器沿著和紙質螺旋管的軸線平行的方向移動至多個預定的位置，在紙質螺旋管的管壁滾壓形成多段蛇腹管結構。 The manufacturing method of the bendable paper hookah pipe of the present invention includes moving the roller to a plurality of predetermined positions along a direction parallel to the axis of the paper spiral tube, and rolling on the wall of the paper spiral tube to form a multi-section accordion structure.
其中該些蛇腹管結構是彼此首尾鄰接形成連續的蛇腹管結構，或是任二個相鄰的蛇腹管結構之間具有一間隔距離，形成一種不連續的蛇腹管結構。 The bellows structures are adjacent to each other end to end to form a continuous bellows structure, or there is a distance between any two adjacent bellows structures to form a discontinuous bellows structure.
其中蛇腹管結構的管壁的斷面形狀是沿著軸向延伸的波形，所述的波形是圓弧形波、三角波、鋸齒波和弦波其中的任一種。 The cross-sectional shape of the tube wall of the accordion tube structure is a waveform extending along the axial direction, and the waveform is any one of circular arc wave, triangular wave, sawtooth wave and sine wave.
本發明的一方面包括一種可彎曲的紙質水煙管的製作裝置，用以在紙質螺旋管的管壁滾壓形成蛇腹管結構，所述的裝置的一實施例構造包括： One aspect of the present invention includes a device for making a bendable paper hookah pipe, which is used for rolling a pipe wall of a paper spiral tube to form a bellows structure. An embodiment of the device includes:
一滾壓器，包括：一驅動單元、一活動載具和至少一個滾壓輪，滾壓輪的外表面具有多個突起的環狀壓紋，該些環狀壓紋沿著滾壓輪的軸線方 向間隔地排列，驅動單元用以驅動滾壓輪轉動，滾壓輪配置在活動載具，活動載具用以將滾壓輪移動至一作用位置和一待命位置； A roller, comprising: a drive unit, a movable carrier and at least one roller, the outer surface of the roller has a plurality of protruding annular embossings, the annular embossing along the rolling wheel axis square Arranged at intervals, the driving unit is used to drive the rolling wheel to rotate, the rolling wheel is arranged on the movable carrier, and the movable carrier is used to move the rolling wheel to an active position and a standby position;
一中心支撐軸，中心支撐軸具有可以和該些環狀壓紋互相吻合的多個環狀凸紋，中心支撐軸可以穿入紙質螺旋管的中心，使得紙質螺旋管的管壁介於中心支撐軸和滾壓輪之間，第一支撐軸和第一滾壓器共同組成一滾壓單元，在作用位置的滾壓輪可以和中心支撐軸協同運作進行滾壓作業用以在紙質螺旋管的管壁滾壓形成一段蛇腹管結構； A central support shaft, the central support shaft has a plurality of annular embossings that can be matched with the annular embossings, and the central support shaft can penetrate into the center of the paper spiral tube, so that the tube wall of the paper spiral tube is between the central support Between the shaft and the rolling wheel, the first supporting shaft and the first rolling device together form a rolling unit, and the rolling wheel in the action position can cooperate with the central supporting shaft to carry out the rolling operation for rolling the paper spiral tube. The tube wall is rolled to form a section of bellows structure;
一軌道和配置於軌道的一第二驅動器，軌道的長軸方向和紙質螺旋管的軸線平行，滾壓單元配置在軌道，第二驅動器用以帶動滾壓單元沿著紙質螺旋管的軸線方向移動至一預定的位置和一停等位置，在預定位置的滾壓單元以滾壓輪和中心支撐軸協同進行滾壓作業進而在紙質螺旋管的管壁滾壓形成蛇腹管結構，在完成滾壓作業之後活動載具將滾壓輪朝向離開中心支撐軸的方向移動至待命位置，然後第二驅動器帶動滾壓單元移動至停等位置，在停等位置時滾壓器位於紙質螺旋管的軸線的一端且離開紙質螺旋管，中心支撐軸也抽出紙質螺旋管； A track and a second driver arranged on the track, the long axis of the track is parallel to the axis of the paper spiral tube, the rolling unit is arranged on the track, and the second driver is used to drive the rolling unit to move along the axis of the paper spiral tube To a predetermined position and a stop position, the rolling unit at the predetermined position cooperates with the rolling wheel and the central support shaft to perform the rolling operation, and then rolls the tube wall of the paper spiral tube to form a bellows structure. After the operation, the movable carrier moves the rolling wheel to the standby position in the direction away from the central support shaft, and then the second driver drives the rolling unit to move to the waiting position. At one end and away from the paper spiral tube, the central support shaft also pulls out the paper spiral tube;
一夾持機構，包括：一對活動夾爪以及一夾爪驅動器，夾持機構配置在軌道的中央位置的兩側，夾爪驅動器用以帶動活動夾爪夾住紙質螺旋管；以及 a clamping mechanism, comprising: a pair of movable clamping jaws and a clamping jaw driver, the clamping mechanism is arranged on both sides of the central position of the track, and the clamping jaw driver is used to drive the movable clamping jaws to clamp the paper spiral tube; and
一擠壓單元，包括：一往復式擠壓器、一運送轉輪、一轉輪驅動單元以及一擋板，運送轉輪位在滾壓單元的下方，運送轉輪的軸線和紙質螺旋管的軸線平行，運送轉輪的表面具有至少一個料槽，料槽的長度足以承接並且容納滾壓完成後落下的紙質螺旋管，檔板位於運送轉輪的一側，轉輪 驅動單元用以驅動運送轉輪轉動，進而依序地將料槽轉動至一第一位置、一第二位置以及一第三位置然後回到第一位置重複循環，在第一位置的料槽用以承接滾壓完成後落下的紙質螺旋管，然後料槽轉動到第二位置，檔板恰好可以將滾壓完成的紙質螺旋管封閉在到達第二位置的料槽之中，往復式擠壓器用以沿著紙質螺旋管的軸線方向對到達第二位置而且滾壓完成的紙質螺旋管擠壓，料槽到達第三位置時，料槽中的紙質螺旋管可自由地落下。 An extrusion unit, including: a reciprocating extruder, a conveying wheel, a wheel driving unit and a baffle, the conveying wheel is located below the rolling unit, the axis of the conveying wheel and the axis of the paper spiral tube The axes are parallel, the surface of the conveying wheel has at least one trough, and the length of the trough is sufficient to receive and accommodate the paper spiral tube that falls after the rolling is completed. The baffle is located on one side of the conveying wheel. The drive unit is used to drive the conveying wheel to rotate, and then turn the trough to a first position, a second position and a third position in sequence, and then return to the first position to repeat the cycle. In order to receive the paper spiral tube that falls after the rolling is completed, and then the trough is rotated to the second position, and the baffle can just close the rolled paper spiral tube in the trough that reaches the second position. The reciprocating extruder uses The paper spiral tube that has reached the second position and has been rolled is squeezed along the axis direction of the paper spiral tube. When the trough reaches the third position, the paper spiral tube in the trough can fall freely.
本發明裝置的一實施例構造，其中滾壓器具有三個滾壓輪，三個滾壓輪包圍中心支撐軸，這三個滾壓輪由同一個驅動單元帶動。 An embodiment of the device of the present invention is constructed in which the roller has three rollers, the three rollers encircling the central support shaft, and the three rollers are driven by the same drive unit.
其中滾壓器的驅動單元包含：一電動機、一皮帶輪和一皮帶，皮帶輪配置在滾壓輪的轉軸，皮帶連接電動機的輸出軸和皮帶輪；活動載具包括：一滑車、一活動座以及一第一驅動器，滑車可以在軌道上滑動，滾壓器的驅動單元和第一驅動器配置在滑車，中心支撐軸藉由一支架連接在滑車，滾壓輪可轉動地配置在活動座，第一驅動器用以帶動活動座移動，進而將滾壓輪移動至作用位置和待命位置，其中第一驅動器是選自由：往復式電磁鐵、氣壓缸、步進馬達或伺服馬達結合導螺桿機構的構造所組成的群組。 The drive unit of the roller includes: a motor, a pulley and a belt, the pulley is arranged on the rotating shaft of the roller, and the belt is connected to the output shaft of the motor and the pulley; the movable carrier includes: a pulley, a movable seat and a first A drive, the pulley can slide on the track, the drive unit of the roller and the first drive are arranged on the pulley, the central support shaft is connected to the pulley through a bracket, the rolling wheel is rotatably disposed on the movable seat, the first drive is used for To drive the movable seat to move, and then move the rolling wheel to the active position and the standby position, wherein the first driver is selected from: a reciprocating electromagnet, a pneumatic cylinder, a stepping motor or a servo motor combined with the structure of the lead screw mechanism. group.
本發明裝置的一實施例構造，其中包括二個滾壓單元分別為一第一滾壓單元和一第二滾壓單元，第一滾壓單元在未進行滾壓作業時位於紙質螺旋管的軸線的其中一端的第一停等位置，第二滾壓單元在未進行滾壓作業時位於紙質螺旋管的軸線的另一端的第二停等位置，第一滾壓器的活動載具的滑車設置有一第一承接槽，第二滾壓器的活動載具的滑車設 置有一第二承接槽，紙質螺旋管的軸向兩端分別落在第一承接槽和第二承接槽以進行滾壓作業。 An embodiment of the device of the present invention includes two rolling units, namely a first rolling unit and a second rolling unit, and the first rolling unit is located on the axis of the paper spiral tube when the rolling operation is not performed. The first stop position at one end of the paper coil, the second rolling unit is located at the second stop position at the other end of the axis of the paper spiral tube when the rolling operation is not performed, and the pulley of the movable carrier of the first roller is set. There is a first receiving groove, and the pulley of the movable carrier of the second roller is set. A second receiving groove is arranged, and the two axial ends of the paper spiral tube fall into the first receiving groove and the second receiving groove respectively for rolling operation.
其中該第二驅動器用以帶動滾壓單元沿著紙質螺旋管的軸線方向移動至多個預定的位置和一停等位置，用以在紙質螺旋管的管壁滾壓形成多段該蛇腹管結構。 The second driver is used to drive the rolling unit to move to a plurality of predetermined positions and a stop position along the axis direction of the paper spiral tube, so as to form multiple sections of the accordion structure by rolling on the tube wall of the paper spiral tube.
其中該些蛇腹管結構是彼此首尾鄰接形成連續的蛇腹管結構，或是任二個相鄰的該蛇腹管結構之間具有一間隔距離，形成一種不連續的蛇腹管結構。 The bellows structures are adjacent to each other end to end to form a continuous bellows structure, or there is a distance between any two adjacent bellows structures to form a discontinuous bellows structure.
其中蛇腹管結構的管壁的斷面形狀是沿著軸向延伸的波形，所述的波形是由該些環狀壓紋和該些環狀凸紋的形狀決定，所述的波形是圓弧形波、三角波、鋸齒波和弦波其中的任一種。 The cross-sectional shape of the tube wall of the accordion tube structure is a waveform extending along the axial direction, and the waveform is determined by the shapes of the annular embossings and the annular protrusions, and the waveform is an arc Any of shape wave, triangle wave, sawtooth wave and sine wave.
其中夾持機構的夾爪驅動器是選自由：往復式電磁鐵、氣壓缸、步進馬達或伺服馬達結合導螺桿機構的構造所組成的群組。 The clamping jaw driver of the clamping mechanism is selected from the group consisting of a reciprocating electromagnet, a pneumatic cylinder, a stepping motor or a servo motor combined with a lead screw mechanism.
其中轉輪驅動單元驅動運送轉輪作單一方向的轉動，轉輪驅動單元是採用步進馬達或伺服馬達提供轉動所需的動力。 The runner driving unit drives the conveying runner to rotate in a single direction, and the runner driving unit uses a stepping motor or a servo motor to provide the power required for rotation.
其中運送轉輪的形狀為圓柱狀，檔板位於運送轉輪的一側並且和運送轉輪的圓周相切。 The shape of the conveying wheel is cylindrical, and the baffle is located on one side of the conveying wheel and is tangent to the circumference of the conveying wheel.
其中運送轉輪配置有多個料槽，該些料槽依序地轉動至前述的第一位置、第二位置和第三位置然後回到第一位置重複循環。 The conveying wheel is configured with a plurality of troughs, and the troughs rotate to the aforementioned first position, second position and third position in sequence, and then return to the first position to repeat the cycle.
其中往復式擠壓器用以驅動一擠壓桿沿著紙質螺旋管的軸線方向往復移動，用以對已經滾壓製成蛇腹管結構的紙質螺旋管在其軸線方向進行擠壓，往復式擠壓器選自由：油壓缸、氣壓缸、電動導螺桿機構 所組成的群組。 The reciprocating extruder is used to drive an extruding rod to move back and forth along the axis direction of the paper spiral tube, so as to extrude the paper spiral tube that has been rolled into a bellows structure in its axis direction. Choose from: hydraulic cylinder, pneumatic cylinder, electric lead screw mechanism formed groups.
本發明裝置的一實施例構造，其中包括一料斗用以容納等待進行滾壓作業的紙質螺旋管，料斗位於滾壓器的上方，料斗的橫斷面為漏斗狀，料斗的底部具有一出口，每一次會有一支紙質螺旋管從出口向下落至滾壓器進行滾壓作業。 An embodiment of the device of the present invention includes a hopper for accommodating the paper spiral tube waiting for the rolling operation, the hopper is located above the roller, the cross section of the hopper is funnel-shaped, and the bottom of the hopper has an outlet, Each time, a paper spiral tube will drop down from the outlet to the roller for rolling.
本發明的優點和功效在於，本發明方法及其裝置可以快速地自動化製造紙質水煙管，並且具有良好的可彎曲性能，同時實現一次性且可自然分解之環保目的。其中在黏膠完全乾固硬化前擠壓蛇腹管結構的一種效果，在於可以適當地破壞蛇腹管結構的部分黏膠，有助水煙管在蛇腹管結構的位置能夠輕易地作180度的彎曲，即使彎曲180度也不會斷裂或破裂，在後續的製程中可以再通過烘乾或加熱的手段加快黏膠的乾固硬化，具有穩定蛇腹管結構之形狀和結構的效果，避免蛇腹管結構自動回復成平直的管狀。 The advantages and effects of the present invention are that the method and the device of the present invention can rapidly and automatically manufacture a paper hookah pipe, have good bendability, and achieve the environmental protection purpose of being disposable and naturally decomposable. One of the effects of squeezing the bellows structure before the glue is completely dried and hardened is that it can properly destroy part of the glue of the bellows structure, which helps the hookah pipe to easily bend 180 degrees at the position of the bellows structure. Even if it is bent 180 degrees, it will not be broken or broken. In the subsequent process, the drying and hardening of the adhesive can be accelerated by drying or heating, which has the effect of stabilizing the shape and structure of the bellows structure and avoids the automatic bellows structure. Return to a straight tubular shape.
P:紙質螺旋管 P: paper spiral tube
R:滾壓器 R: Roller
R1:第一滾壓器 R1: First Roller
R2:第二滾壓器 R2: Second Roller
S1:作用位置 S1: Action position
S2:待命位置 S2: Standby position
10:料斗 10: Hopper
11:出口 11: Export
20:中心支撐軸 20: Center support shaft
20A:第一支撐軸 20A: The first support shaft
20B:第二支撐軸 20B: Second support shaft
201:環狀凸紋 201: Ring Relief
21:支架 21: Bracket
30:滾壓輪 30: Rolling wheel
301:環狀壓紋 301: Ring Embossing
31:電動機 31: Motor
32:皮帶輪 32: Pulley
33:皮帶 33: Belt
34:活動載具 34: Event Vehicles
341:滑車 341: tackle
342:活動座 342: Active seat
343:第一驅動器 343: First Drive
344:第一承接槽 344: The first receiving slot
345:第二承接槽 345: Second receiving slot
41:軌道 41: Orbit
42:第二驅動器 42: Second drive
421:伺服馬達 421: Servo motor
422:皮帶機構 422: Belt mechanism
50:夾持機構 50: Clamping mechanism
51:活動夾爪 51: Active gripper
52:夾爪驅動器 52: Gripper driver
60:擠壓單元 60: Extrusion unit
61:運送轉輪 61: Shipping Wheel
611:料槽 611: Feed trough
62:擋板 62: Baffle
63:輸送帶 63: Conveyor belt
64:往復式擠壓器 64: Reciprocating extruder
641:擠壓桿 641: Squeeze Rod
第1圖，是本發明可彎曲的紙質水煙管的製作裝置的一種實施例的構造外觀圖。 Fig. 1 is an external view of the structure of an embodiment of a device for making a bendable paper hookah pipe according to the present invention.
第2圖，是第1圖之實施例構造的簡化圖，圖中截短了軌道的長度以能更清楚地顯示細部的構造。 Fig. 2 is a simplified view of the structure of the embodiment of Fig. 1, in which the length of the track is shortened to show the detailed structure more clearly.
第3圖，是第1圖之實施例構造的局部構造圖，進一步放大了其中一個滾壓單元的構造。 Fig. 3 is a partial structural view of the structure of the embodiment of Fig. 1, and the structure of one of the rolling units is further enlarged.
第4~6圖，是本發明可彎曲的紙質水煙管的製作裝置的連續動作示意 圖。 Figures 4 to 6 are schematic diagrams of the continuous operation of the device for making the bendable paper hookah pipe of the present invention. picture.
第7A~7C圖，是擠壓單元的運送轉輪的連續動作示意圖。 FIGS. 7A to 7C are schematic diagrams showing the continuous operation of the conveying wheel of the extrusion unit.
第8圖，是擠壓單元的運送轉輪的另一種實施例的構造示意圖。 Fig. 8 is a schematic structural diagram of another embodiment of the conveying wheel of the extrusion unit.
第9圖，繪示活動載具帶動滾壓輪移動至作用位置和待命位置的動作示意圖。 FIG. 9 is a schematic diagram of the action of the movable carrier driving the rolling wheel to move to the active position and the standby position.
在下文的實施方式中所述的位置關係，包括：上，下，左和右，若無特別指明，皆是以圖式中組件繪示的方向為基準。其中提及的方向(例如上、下、左、右、前和後)是依據圖式顯示的內容，用於說明實施例中各個元件或結構之間的相對關係(例如位置關係、連接關係和動作關係)。 The positional relationships described in the following embodiments, including: up, down, left and right, are based on the directions shown by the components in the drawings unless otherwise specified. The directions mentioned therein (for example, up, down, left, right, front, and back) are displayed according to the drawings, and are used to illustrate the relative relationship (for example, positional relationship, connection relationship and action relationship).
請參閱第1圖至第3圖是本發明可彎曲的紙質水煙管的製作裝置的一種實施例的構造外觀圖及其細部構造示意圖。 Please refer to FIG. 1 to FIG. 3 , which are structural appearance views and detailed structural schematic diagrams of an embodiment of the device for making a bendable paper hookah pipe of the present invention.
本發明可彎曲的紙質水煙管的製作方法及其裝置，基本上是用以在已經製備完成的一種紙質螺旋管P的管壁製作蛇腹管結構，進而成為可彎曲的紙質水煙管。所述的紙質螺旋管P採用紙張為原料，然後通過螺旋捲繞的方式捲繞紙張或紙條並且以黏膠互相黏結構成一種具有螺旋管結構的紙質螺旋管P。紙質螺旋管P在黏膠完全乾固硬化前或是半乾狀態下(意即是黏膠尚未完全乾固硬化)仍然具有良好的可塑性，有利於通過本發明的方法形成蛇腹管結構進而製成可彎曲的紙質水煙管。其中紙張的材質選自由石頭紙、傳統纖維紙，以及石頭紙和傳統纖維紙複合製成的多層複合紙。 The manufacturing method and device of the bendable paper hookah pipe of the present invention are basically used to make an accordion pipe structure on the pipe wall of a prepared paper spiral pipe P, thereby becoming a bendable paper hookah pipe. The paper spiral tube P uses paper as a raw material, and then winds the paper or paper strip by spiral winding and sticks to each other with glue to form a paper spiral tube P with a spiral tube structure. The paper spiral tube P still has good plasticity before the viscose is completely dried and hardened or in a semi-dry state (that is, the viscose has not been completely dried and hardened), which is beneficial to form the accordion structure by the method of the present invention and then make Bendable paper hookah pipe. The material of the paper is selected from stone paper, traditional fiber paper, and multi-layer composite paper made of stone paper and traditional fiber paper.
本發明可彎曲的紙質水煙管的製作裝置，基本上是通過一滾壓器R和一中心支撐軸20的協同運作進而在紙質螺旋管P的管壁滾壓形成一
段蛇腹管結構。如第1圖繪示的示例性構造，紙質螺旋管P在黏膠半乾的況態下被投放至滾壓器R中的一作業位置(見第2圖)，其中一種實施方式，多個紙質螺旋管P逐個置入一料斗10中，料斗10的橫斷面大致為漏斗狀，料斗10位於滾壓器的上方，在料斗10的底部具有一出口11，每一次會有一支紙質螺旋管P從出口11向下落入滾壓器R。
The device for making the bendable paper hookah pipe of the present invention basically rolls on the wall of the paper spiral pipe P through the cooperative operation of a roller R and a
滾壓器R包括一驅動單元、一活動載具34和至少一個滾壓輪30，滾壓輪30的外表面具有多個突起的環狀壓紋301，這些環狀壓紋301沿著滾壓輪30的軸線方向間隔地排列，因此這些壓紋301在滾壓輪30的外表面形成如同蛇腹管結構的形狀，驅動單元用以驅動滾壓輪30轉動，驅動單元的一種實施例構造包含電動機31(俗稱馬達)、皮帶輪32和皮帶33，皮帶輪32配置在滾壓輪30的轉軸，皮帶33連接電動機31的輸出軸和皮帶輪32，滾壓輪30的軸線和紙質螺旋管P的軸線平行，滾壓輪30配置在活動載具34，活動載具34用以將滾壓輪30移動至一作用位置S1和一待命位置S2(移動的方向見第9圖箭頭A3繪示的方向)，在作用位置S1的滾壓輪30可以和中心支撐軸20協同運作用以在紙質螺旋管P的管壁滾壓形成一段蛇腹管結構，滾壓完成後的滾壓輪30朝向離開中心支撐軸20的方向移動至待命位置S2，然後將中心支撐軸20抽出滾壓完成的紙質螺旋管P，在作用位置S1的滾壓輪30的環狀壓紋301會壓在紙質螺旋管P的外側表面，反之，在待命位置S2的滾壓輪30的環狀壓紋301則不會接觸到紙質螺旋管P的外側表面。
The roller R includes a driving unit, a
中心支撐軸20，具有可以和滾壓輪30的環狀壓紋301互相吻合的多個環狀凸紋201(見第3圖)，任二個相鄰的環狀凸紋201之間具有一間距，中心支撐軸20的軸線和滾壓輪30的軸線平行，中心支撐軸20可以穿入
紙質螺旋管P的中心，特別是中心支撐軸20穿入位在作業位置的紙質螺旋管P的中心，使得紙質螺旋管P的管壁介於中心支撐軸20和滾壓輪30之間(見第9圖)，利用滾壓輪30和中心支撐軸20的協同運作用以在紙質螺旋管P的管壁滾壓形成一段蛇腹管結構。
The
滾壓器R可以沿著和紙質螺旋管P的軸線平行的方向移動至預定的位置，然後協同中心支撐軸20在紙質螺旋管P的管壁滾壓形成一段蛇腹管結構。在其他的實施方式，滾壓器R可以沿著和紙質螺旋管P的軸線平行的方向移動至多個預定的位置，然後在紙質螺旋管P的管壁滾壓形成多段蛇腹管結構，該些蛇腹管結構可以是彼此首尾鄰接形成連續的蛇腹管結構，在其他的實施例，多個蛇腹管結構中任二個相鄰的蛇腹管結構之間具有一間隔距離，形成一種不連續的蛇腹管結構。
The roller R can move to a predetermined position along the direction parallel to the axis of the paper spiral tube P, and then cooperate with the
其中一種實施方式，蛇腹管結構的管壁的斷面形狀是沿著軸向延伸的波形，所述的波形是由該些環狀壓紋301和該些環狀凸紋201的形狀決定，在一實施例構造，所述的波形是圓弧形波、三角波、鋸齒波和弦波其中的任一種。
In one embodiment, the cross-sectional shape of the wall of the accordion tube structure is a wave shape extending along the axial direction, and the wave shape is determined by the shapes of the
活動載具34的一種實施例構造，包括：一滑車341、一活動座342以及一第一驅動器343，滾壓器R的驅動單元和第一驅動器343配置在滑車341，滾壓輪30可轉動地配置在活動座342，中心支撐軸20可以藉由一支架21連接在滑車341，因此，滾壓器R和中心支撐軸20可以同步地移動至預定的位置；第一驅動器343用以帶動活動座342移動，進而將滾壓輪30移動至所述的作用位置S1和待命位置32。其中活動座342的一種移動方式是在滑車341上滑動，圖式中繪示的第一驅動器343是一種往復式電磁鐵，但不
以此為限，在其他的實施方式，第一驅動器343也可以是例如：氣壓缸、步進馬達或伺服馬達結合導螺桿機構的構造。
An embodiment of the
第1圖繪示的本發明較佳的一種實施方式，共有兩支中心支撐軸20(簡稱為第一支撐軸20A和第二支撐軸20B)和兩個滾壓器R(簡稱為第一滾壓器R1和第二滾壓器R2)，其中第一支撐軸20A和第一滾壓器R1為一組並且可以沿著紙質螺旋管P的軸線方向同步移動(為方便說明，下文將第一支撐軸20A和第一滾壓器R1的組合稱為第一滾壓單元)，第二支撐軸20B和第二滾壓器R2為一組並且可以沿著紙質螺旋管P的軸線方向同步移動(為方便說明，下文將第二支撐軸20B和第二滾壓器R2的組合稱為第二滾壓單元)，第一滾壓單元在未進行滾壓作業時位於紙質螺旋管P的軸線的其中一端的第一停等位置(見第6圖)，第二滾壓單元在未進行滾壓作業時位於紙質螺旋管的軸線的另一端的第二停等位置，在一較佳實施方式，在紙質螺旋管P落至所述的作業位置時，紙質螺旋管P的軸向兩端恰好落在第一滾壓器的活動載具34和第二滾壓器的活動載具34的上面(見第2圖)；其中一種實施方式，在第一滾壓器R1的活動載具34的滑車341設置有一第一承接槽344，第二滾壓器R2的活動載具34的滑車341設置有一第二承接槽345，落下至所述作業位置的紙質螺旋管P的軸向兩端恰好分別落在第一承接槽344和第二承接槽345。
A preferred embodiment of the present invention shown in FIG. 1 has two central support shafts 20 (referred to as the
然後，要進行滾壓作業時，第一滾壓單元和第二滾壓單元沿著紙質螺旋管P的軸線方向同步移動至預定的位置(見第4圖)，在此同時，中心支撐軸20(包含第一支撐軸20A和第二支撐軸20B)也會穿入紙質螺旋管P的中心。
Then, when the rolling operation is to be performed, the first rolling unit and the second rolling unit move synchronously to a predetermined position along the axial direction of the paper spiral tube P (see FIG. 4 ). At the same time, the central support shaft 20 (including the
在本發明的一較佳實施例，其中第一滾壓單元和第二滾壓單元配置在一軌道41，基本上，就是前述滾壓器R(包含第一滾壓器R1和第二滾壓器R2)的滑車341可以在軌道41上滑動，軌道41的長軸方向和紙質螺旋管P的軸線平行，軌道41配置有第二驅動器42用以帶動第一滾壓單元和第二滾壓單元沿著紙質螺旋管P的軸線方向移動至一個或多個預定的位置，圖式中繪示第二驅動器42的一種實施例構造採用步進馬達或伺服馬達421帶動的皮帶機構422拉動第一滾壓單元的滑車341和第二滾壓單元的滑車341在軌道41移動，但不以此為限，第二驅動器42的其他實施方式也可以採用步進馬達或伺服馬達結合導螺桿機構的方式帶動第一滾壓單元和第二滾壓單元在軌道41移動。
In a preferred embodiment of the present invention, the first rolling unit and the second rolling unit are arranged on a
在本發明的一較佳實施例，其中包括一夾持機構50，夾持機構50的一種實施例構造包括：一對活動夾爪51以及夾爪驅動器52，其中一種實施方式，係將夾持機構50配置在軌道41的中央位置的兩側，夾爪驅動器52基本上是用以帶動活動夾爪51往復運動，圖式中繪示的夾爪驅動器52是一種往復式電磁鐵，但不以此為限，在其他的實施方式，夾爪驅動器52也可以是例如：氣壓缸、步進馬達或伺服馬達結合導螺桿機構的構造。
In a preferred embodiment of the present invention, a
夾持機構50的功能是在滾壓器R對紙質螺旋管P進行多次滾壓作業期間，輔助夾住紙質螺旋管P，例如：(1)第一滾壓單元和第二滾壓單元首先移動至第一個預定的位置(見第4圖)對紙質螺旋管P完成第一次滾壓作業之後，第一滾壓單元和第二滾壓單元仍然在第一個預定的位置的條件下，第一滾壓單元和第二滾壓單元的滾壓輪30首先從作用位置S1移動至待命位置S2，接著夾持機構50立刻夾住紙質螺旋管P，然後第一滾壓單元和第
二滾壓單元才會移動至第二個預定的位置(見第4圖)；(2)第一滾壓單元和第二滾壓單元移動至第二個預定的位置(見第4圖)之後，第一滾壓單元和第二滾壓單元的滾壓輪30首先從待命位置S2移動至作用位置S1，然後夾持機構50放開紙質螺旋管P，接著第一滾壓單元和第二滾壓單元在第二個預定的位置對紙質螺旋管P進行第二次滾壓作業；依循相同的動作規則，就可以對紙質螺旋管P進行多次的滾壓作業，進而完成多個蛇腹管結構的滾壓作業。
The function of the
在本發明第1圖及第9圖繪示的一較佳實施例構造，所述的滾壓器(包含第一滾壓器R1和第二滾壓器R2)總共有三個滾壓輪30，而且這三個滾壓輪30包圍中心支撐軸20，這三個滾壓輪30可以由同一個驅動單元帶動。
In the structure of a preferred embodiment shown in FIGS. 1 and 9 of the present invention, the roller (including the first roller R1 and the second roller R2) has a total of three
擠壓單元60，包括：往復式擠壓器64、運送轉輪61、轉輪驅動單元(因視角的遮擋未繪示於圖中)以及擋板62，運送轉輪61的形狀以圓柱狀為佳，運送轉輪61位在紙質螺旋管P的作業位置的下方，換言之、也就是在滾壓單元(包含第一滾壓單元和第二滾壓單元)的下方，運送轉輪61的軸線和紙質螺旋管P的軸線平行，運送轉輪61的圓周表面具有至少一個料槽611(見第7A~7C圖)，料槽611的長度足以承接並且容納滾壓完成後落下的紙質螺旋管P，檔板62位於運送轉輪61的一側並且和運送轉輪61的圓周相切，轉輪驅動單元用以驅動運送轉輸61轉動，其中一種實施方式，轉輪驅動單元驅動運送轉輪作單一方向的轉動，轉輪驅動單元的一種實施方式採用步進馬達或伺服馬達提供轉動所需的動力，轉輪驅動單元驅動運送轉輪61轉動，並且循環地將料槽611轉動至一第一位置、一第二位置以及一第三位置。
The
請參閱第7A~7C圖，在第一位置(第7A圖)的料槽611用以承接在滾壓器R滾壓完成後落下的紙質螺旋管P，然後料槽611轉動到第二位置(第7B圖)，檔板62恰好可以將滾壓完成的紙質螺旋管P封閉在到達第二位置的料槽611之中，往復式擠壓器64用以對到達第二位置而且滾壓完成的紙質螺旋管P施壓，最後，料槽611到達第三位置時(第7C圖)，料槽611的開口朝下或大致朝下也可，使得料槽611中的紙質螺旋管P自由地落下，例如落下至下方的一輸送帶63，至此基本上已完成可彎曲的紙質水煙管的製作，必要時還可以利用輸送帶63連接後續的其他製作步驟，例如烘乾、包裝等。
Please refer to Figs. 7A to 7C, the feeding
作為運送轉輪61的另一較佳實施例，其中運送轉輪61的圓周表面可以配置多個料槽611(第8圖)，通過運送轉輪61作單一方向的轉動，就能循環地將每一個料槽611依序地轉動至前述的第一位置、第二位置和第三位置，形成連續作業。
As another preferred embodiment of the conveying
往復式擠壓器64可以採用油壓缸、氣壓缸、電動導螺桿機構其中的任一種作為動力源，用以驅動一擠壓桿641沿著紙質螺旋管P的軸線方向往復移動，用以對已經滾壓製成蛇腹管結構的紙質螺旋管P在其軸線方向進行擠壓。
The reciprocating
在黏膠完全乾固硬化前擠壓蛇腹管結構的另一種效果，在於可以適當地破壞蛇腹管結構的部分黏膠，有助水煙管在蛇腹管結構的位置能夠輕易地作180度的彎曲，即使彎曲180度也不會斷裂或破裂，在後續的製程中可以再通過烘乾或加熱的手段加快黏膠的乾固硬化，而乾固硬化的黏膠具有穩定蛇腹管結構之形狀和結構的效果，避免蛇腹管結構自動回復成平直的管狀。 Another effect of squeezing the bellows structure before the glue is completely dried and hardened is that it can properly destroy part of the glue of the bellows structure, which helps the hookah pipe to easily bend 180 degrees at the position of the bellows structure. Even if it is bent 180 degrees, it will not break or crack. In the subsequent process, drying or heating can be used to speed up the drying and hardening of the adhesive. The dry-hardening adhesive has the ability to stabilize the shape and structure of the accordion structure. The effect is to prevent the accordion tube structure from automatically returning to a straight tubular shape.
雖然本發明已透過上述之實施例揭露如上，然其並非用以限定本發明，任何熟習相像技藝者，在不脫離本發明之精神和範圍內，當可作些許之更動與潤飾，因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。 Although the present invention has been disclosed above through the above-mentioned embodiments, it is not intended to limit the present invention. Anyone who is familiar with the similar arts can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of patent protection shall be determined by the claims attached to this specification.
P:紙質螺旋管 P: paper spiral tube
R:滾壓器 R: Roller
R1:第一滾壓器 R1: First Roller
R2:第二滾壓器 R2: Second Roller
10:料斗 10: Hopper
11:出口 11: Export
20:中心支撐軸 20: Center support shaft
20A:第一支撐軸 20A: The first support shaft
20B:第二支撐軸 20B: Second support shaft
21:支架 21: Bracket
30:滾壓輪 30: Rolling wheel
41:軌道 41: Orbit
42:第二驅動器 42: Second drive
421:伺服馬達 421: Servo motor
422:皮帶機構 422: Belt mechanism
50:夾持機構 50: Clamping mechanism
60:擠壓單元 60: Extrusion unit
61:運送轉輪 61: Shipping Wheel
62:擋板 62: Baffle
64:往復式擠壓器 64: Reciprocating extruder
641:擠壓桿 641: Squeeze Rod
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109146811A TWI752775B (en) | 2020-12-30 | 2020-12-30 | Method and device for making bendable paper hookah pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109146811A TWI752775B (en) | 2020-12-30 | 2020-12-30 | Method and device for making bendable paper hookah pipe |
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| Publication Number | Publication Date |
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| TWI752775B true TWI752775B (en) | 2022-01-11 |
| TW202224572A TW202224572A (en) | 2022-07-01 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM602345U (en) * | 2020-05-08 | 2020-10-11 | 許喻婷 | Paper hookah pipe |
| TWM611766U (en) * | 2020-12-30 | 2021-05-11 | 許喻婷 | Device for manufacturing bendable paper hookah pipe |
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2020
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM602345U (en) * | 2020-05-08 | 2020-10-11 | 許喻婷 | Paper hookah pipe |
| TWM611766U (en) * | 2020-12-30 | 2021-05-11 | 許喻婷 | Device for manufacturing bendable paper hookah pipe |
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