TWI751455B - Power generator having heat dissipator - Google Patents

Power generator having heat dissipator Download PDF

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TWI751455B
TWI751455B TW108143748A TW108143748A TWI751455B TW I751455 B TWI751455 B TW I751455B TW 108143748 A TW108143748 A TW 108143748A TW 108143748 A TW108143748 A TW 108143748A TW I751455 B TWI751455 B TW I751455B
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rotor assembly
heat dissipation
impeller
heat
assembly
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TW108143748A
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Chinese (zh)
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TW202121802A (en
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王耀林
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吉晟企業有限公司
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Abstract

A power generator having a heat dissipater is provided. The power generator having the heat dissipator has a stator assembly, a rotor assembly, a shaft, and a heat dissipating impeller. The rotor assembly is surrounded by the stator assembly and the rotor assembly is rotatable relative to the stator assembly. The shaft is disposed in the rotor assembly. The heat dissipating impeller is connected with the rotor assembly and rotated with the rotor assembly. The heat dissipating impeller generates airflow when rotated with the rotor assembly. Thereby, the heat dissipating impeller could actively dissipate heat, especially from the rotor assembly.

Description

具有散熱機制的發電機 Generator with cooling mechanism

本發明與發電機有關,特別是指一種具有散熱機制的發電機。 The present invention is related to generators, and particularly refers to a generator with a heat dissipation mechanism.

關於發電機,包括一殼體、樞接於殼體的一轉軸、以及皆設置於殼體內的一定子和一轉子,藉由轉子相對於定子旋轉而發電。 The generator includes a casing, a shaft pivotally connected to the casing, a stator and a rotor both disposed in the casing, and the rotor rotates relative to the stator to generate electricity.

然而發電機在運轉發電時,必會產生熱,現有發電機卻只開設用來被動散熱的透氣孔,熱氣只能從透氣孔緩慢流出,導致發電機常有過熱停機的情形,嚴重者甚至還可能會燒毀發電機的內部零組件。 However, when the generator is running to generate electricity, it will generate heat. The existing generators only have ventilation holes for passive heat dissipation, and the hot air can only flow out slowly from the ventilation holes, which often causes the generator to overheat and shut down. The generator's internal components may be burned.

本發明的目的在於提供一種具有散熱機制的發電機,能藉由連接於轉子的散熱葉輪,以具有強制主動散熱的效果,特別是能對轉子組件位置的熱進行強制主動散熱。 The purpose of the present invention is to provide a generator with a heat dissipation mechanism, which can have the effect of forced and active heat dissipation by means of a heat dissipation impeller connected to the rotor, especially the heat at the position of the rotor assembly can be forced and actively dissipated.

為了達成上述目的,本發明提供一種具有散熱機制的發電機,一定子組件;一轉子組件,被該定子組件圍繞,且該轉子組件能相對於該定子組件旋轉;一轉軸,設置於該轉子組件;以及至少一散熱葉輪,連接於該轉子組 件且能跟隨該轉子組件旋轉;其中,該至少一散熱葉輪經由跟隨該轉子組件旋轉而產生散熱氣流。 In order to achieve the above object, the present invention provides a generator with a heat dissipation mechanism, a stator assembly; a rotor assembly surrounded by the stator assembly, and the rotor assembly can rotate relative to the stator assembly; a rotating shaft disposed on the rotor assembly ; and at least one cooling impeller, connected to the rotor set and can rotate with the rotor assembly; wherein, the at least one heat dissipation impeller generates heat dissipation airflow by following the rotation of the rotor assembly.

相較於先前技術,本發明具有以下功效:藉由散熱葉輪以具有強制主動散熱的效果,特別是能對轉子組件位置的熱進行強制主動散熱。 Compared with the prior art, the present invention has the following effects: the heat dissipation impeller has the effect of forcibly and actively dissipating heat, especially the heat at the position of the rotor assembly can be forced and actively dissipated.

1:外殼 1: Shell

11:樞接部 11: Pivot part

12:散熱孔組 12: Heat dissipation hole group

2:定子組件 2: stator assembly

3:轉子組件 3: Rotor assembly

31:端面 31: End face

4:轉軸 4: Spindle

5:散熱葉輪 5: cooling impeller

51:葉片 51: Blades

52:穿孔 52: Perforation

6:固定架 6: Fixed frame

C:線圈 C: coil

D:間隔空間 D: Interval space

圖1為本發明發電機沿轉軸的長度方向所剖面的示意圖。 FIG. 1 is a schematic cross-sectional view of the generator of the present invention taken along the length direction of the rotating shaft.

圖2為本發明發電機沿轉軸的直徑方向所剖面的示意圖。 FIG. 2 is a schematic cross-sectional view of the generator of the present invention taken along the diameter direction of the rotating shaft.

有關本發明的詳細說明和技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,非用以限制本發明。 The detailed description and technical content of the present invention are described below in conjunction with the drawings. However, the accompanying drawings are only for reference and description, and are not intended to limit the present invention.

如圖1和圖2所示,本發明提供一種具有散熱機制的發電機(以下簡稱發電機),包括:一定子組件2、一轉子組件3、一轉軸4以及至少一散熱葉輪5。 As shown in FIG. 1 and FIG. 2 , the present invention provides a generator with a heat dissipation mechanism (hereinafter referred to as a generator), including: a stator assembly 2 , a rotor assembly 3 , a rotating shaft 4 and at least one heat dissipation impeller 5 .

定子組件2圍繞轉子組件3。轉軸4設置於轉子組件3,並使轉子組件3能相對於定子組件2旋轉。其中,轉子組件3沿轉軸4的長度方向具有二端面31,且還能一體成型有多數矽鋼片(未標元件符號),各矽鋼片上皆纏繞有線圈C,各端面31皆自定子組件2裸露。 The stator assembly 2 surrounds the rotor assembly 3 . The rotating shaft 4 is disposed on the rotor assembly 3 and enables the rotor assembly 3 to rotate relative to the stator assembly 2 . Among them, the rotor assembly 3 has two end faces 31 along the length direction of the rotating shaft 4, and can also be integrally formed with a plurality of silicon steel sheets (not marked with component symbols), each silicon steel sheet is wound with a coil C, and each end face 31 is formed from the stator assembly 2. exposed.

散熱葉輪5則連接於轉子組件3,使散熱葉輪5能跟隨轉子組件3旋轉。 The heat dissipation impeller 5 is connected to the rotor assembly 3 , so that the heat dissipation impeller 5 can rotate with the rotor assembly 3 .

藉此,只要啟動本發明發電機運轉,轉子組件3就能一如既往地相對於定子組件2旋轉而發電,同時由於散熱葉輪5係連接於轉子組件3,使散熱葉輪5能跟隨轉子組件3旋轉而產生具有強制主動散熱效果的散熱氣流,這散熱 氣流則將發電機在運轉時所產生的熱給強制散逸,特別是能對轉子組件3位置的熱進行強制主動散熱。 Thereby, as long as the generator of the present invention is started to operate, the rotor assembly 3 can rotate relative to the stator assembly 2 to generate electricity as before. Generates cooling airflow with forced active cooling effect, which dissipates heat The airflow can forcefully dissipate the heat generated by the generator during operation, and can especially forcefully dissipate the heat at the position of the rotor assembly 3 .

散熱葉輪5可為一個或兩個以上,於本實施例中則以兩個散熱葉輪5為例進行說明。較佳而言,各散熱葉輪5係分別連接於各端面31,也就是散熱葉輪5係與轉子組件3的旋轉方向相應配置且自定子組件2外露(如圖所示者,散熱葉輪5係位於定子組件2之外);需說明的是,此二散熱葉輪5所產生的散熱氣流係可朝同一方向流動,也可分別朝兩個不同方向流動,且這兩個不同方向係包含除了彼此相向以外的其它方向。此外,本發明並不限制散熱葉輪5以何種方式連接於轉子組件3,例如可將散熱葉輪5一體成型於轉子組件3,又或是將散熱葉輪5固定於轉子組件3;其中,以固定方式而言,則能以固定架6將散熱葉輪5固定於轉子組件3的端面31。 There may be one or more than two radiating impellers 5 , and in this embodiment, two radiating impellers 5 are used as an example for description. Preferably, each radiating impeller 5 is connected to each end surface 31 respectively, that is, the radiating impeller 5 is arranged corresponding to the rotation direction of the rotor assembly 3 and is exposed from the stator assembly 2 (as shown in the figure, the radiating impeller 5 is It is located outside the stator assembly 2); it should be noted that the radiating airflows generated by the two radiating impellers 5 can flow in the same direction, or can flow in two different directions respectively, and the two different directions include in addition to each other. other than the opposite direction. In addition, the present invention does not limit the manner in which the heat dissipation impeller 5 is connected to the rotor assembly 3. For example, the heat dissipation impeller 5 can be integrally formed on the rotor assembly 3, or the heat dissipation impeller 5 can be fixed to the rotor assembly 3; In this way, the heat dissipation impeller 5 can be fixed to the end face 31 of the rotor assembly 3 by the fixing frame 6 .

散熱葉輪5較佳還可開設(例如居中開設)有一穿孔52,轉軸4則可旋轉地穿過穿孔52,且轉軸4的外緣與穿孔52的內緣之間係彼此遠離而共同形成一間隔空間D,也就是轉軸4與穿孔52彼此互不接觸且保持有間隔空間D。藉由這間隔空間D,以將原本滯留於轉子組件3位置的熱,得以全部跟著空氣從間隔空間D排出,大幅提升散熱效率。 Preferably, the heat dissipation impeller 5 can also be provided with a through hole 52 (for example, in the center), the rotating shaft 4 can rotatably pass through the through hole 52, and the outer edge of the rotating shaft 4 and the inner edge of the through hole 52 are separated from each other to form a space together. The space D, that is, the rotating shaft 4 and the through hole 52 are not in contact with each other and a space D is maintained. Through the space D, the heat originally held at the position of the rotor assembly 3 can be exhausted from the space D along with the air, which greatly improves the heat dissipation efficiency.

散熱葉輪5得能開設上述穿孔52的原因在於:散熱葉輪5並非連接於轉軸4,而是連接於轉子組件3,使散熱葉輪5得以成為一無輪轂式葉輪且包含有彼此相連的多數葉片51,進而得能在原輪轂位置開設上述穿孔52。 The reason why the heat dissipation impeller 5 can open the above-mentioned through holes 52 is that the heat dissipation impeller 5 is not connected to the rotating shaft 4, but is connected to the rotor assembly 3, so that the heat dissipation impeller 5 can become a hubless impeller and includes a plurality of blades 51 connected to each other. , so that the above-mentioned through holes 52 can be opened at the original hub position.

本發明發電機還包括一外殼1。外殼1具有二樞接部11(此二樞接部11分別位於外殼1的兩端之內)且還開設有至少一散熱孔組12,散熱孔組12可為一個或兩個以上,於本實施例中則以兩個散熱孔組12為例進行說明,每一散熱孔組12包含複數孔體(未標示元件符號)。 The generator of the present invention also includes a casing 1 . The casing 1 has two pivoting parts 11 (the two pivoting parts 11 are respectively located in the two ends of the casing 1 ) and also has at least one heat dissipation hole group 12 , and the heat dissipation hole group 12 may be one or more than two. In the embodiment, two heat-dissipating via groups 12 are taken as an example for description, and each heat-dissipating via group 12 includes a plurality of holes (component symbols are not indicated).

定子組件2設置於外殼1的內壁。轉軸4如跨橋般樞接於外殼1的二樞接部11之間且將轉子組件3架設於定子組件2內。各散熱葉輪5分別對應各散熱孔組12配置,例如如圖所示讓散熱孔組12位於所述散熱氣流的流動方向上。 The stator assembly 2 is arranged on the inner wall of the casing 1 . The rotating shaft 4 is pivotally connected between the two pivot parts 11 of the casing 1 like a bridge, and the rotor assembly 3 is erected in the stator assembly 2 . Each heat dissipation impeller 5 is disposed corresponding to each heat dissipation hole group 12, for example, as shown in the figure, the heat dissipation hole group 12 is located in the flow direction of the heat dissipation airflow.

藉此,各散熱葉輪5經由跟隨旋轉所產生的散熱氣流,即能以強制主動方式對本發明發電機進行散熱。 In this way, each heat dissipation impeller 5 can radiate heat to the generator of the present invention in a forced and active manner through the heat dissipation airflow generated by the following rotation.

在圖式未繪示的其它實施例中,前述外殼1具有位於前述兩端(這兩端內具有樞接部11)之間的一中段部(未標示元件符號),前述定子組件2則與外殼1的所述中段部彼此一體成型,藉以減少構件數量且減少製程。較佳而言,定子組件2和外殼1的所述中段部係以多數矽鋼片沿轉軸4的長度方向彼此相疊而成。 In other embodiments not shown in the drawings, the aforementioned casing 1 has a middle section (not marked with reference numerals) located between the aforementioned two ends (the two ends have pivot portions 11 ), and the aforementioned stator assembly 2 is connected to the The middle sections of the casing 1 are integrally formed with each other, thereby reducing the number of components and the manufacturing process. Preferably, the stator assembly 2 and the middle section of the housing 1 are formed by stacking a plurality of silicon steel sheets along the length direction of the rotating shaft 4 .

綜上所述,本發明相較於先前技術係具有以下功效:(一)、藉由散熱葉輪5,以具有強制主動散熱的效果,特別是能對轉子組件3位置的熱進行強制主動散熱。(二)、藉由散熱葉輪5係連接於轉子組件3而非連接於轉軸4,以能在散熱葉輪5開設穿孔52,且穿孔52內緣與轉軸4外緣之間共同形成間隔空間D,以將原本滯留於轉子組件3位置的熱,得以全部跟著空氣從間隔空間D排出,大幅提升散熱效率。(三)、藉由散熱葉輪5並無輪轂的設置,使散熱葉輪5與轉子組件3之間的間隙縮小,進而縮小本發明發電機的體積。 To sum up, compared with the prior art, the present invention has the following effects: (1) The heat dissipation impeller 5 has the effect of forcibly and actively dissipating heat, especially the heat at the position of the rotor assembly 3 can be forced and actively dissipated. (2), by the radiating impeller 5 being connected to the rotor assembly 3 rather than being connected to the rotating shaft 4, so that a perforation 52 can be opened in the radiating impeller 5, and a space D is formed between the inner edge of the perforation 52 and the outer edge of the rotating shaft 4, In this way, all the heat originally retained at the position of the rotor assembly 3 can be exhausted from the space D along with the air, which greatly improves the heat dissipation efficiency. (3) Since the radiating impeller 5 has no hub, the gap between the radiating impeller 5 and the rotor assembly 3 is reduced, thereby reducing the volume of the generator of the present invention.

以上所述者,僅為本發明之較佳可行實施例而已,非因此即侷限本發明之專利範圍,舉凡運用本發明說明書及圖式內容所為之等效結構變化,均理同包含於本發明之權利範圍內,合予陳明。 The above descriptions are only the preferred feasible embodiments of the present invention, which do not limit the scope of the present invention. Any equivalent structural changes made by using the contents of the description and drawings of the present invention are equally included in the present invention. Within the scope of the rights, it is hereby stated.

1:外殼 1: Shell

11:樞接部 11: Pivot part

12:散熱孔組 12: Heat dissipation hole group

2:定子組件 2: stator assembly

3:轉子組件 3: Rotor assembly

31:端面 31: End face

4:轉軸 4: Spindle

5:散熱葉輪 5: cooling impeller

6:固定架 6: Fixed frame

C:線圈 C: coil

Claims (5)

一種具有散熱機制的發電機,包括:一定子組件;一轉子組件,被該定子組件圍繞,且該轉子組件能相對於該定子組件旋轉;一轉軸,設置於該轉子組件;至少一散熱葉輪,連接於該轉子組件且能跟隨該轉子組件旋轉;以及一外殼,該定子組件設置於該外殼的內壁,該轉軸樞接於該外殼且將該轉子組件架設於該定子組件內,該外殼開設有至少一散熱孔組,該至少一散熱葉輪對應該至少一散熱孔組配置,且該至少一散熱孔組位於所述散熱氣流的流動方向上;該轉軸樞接於該外殼的兩端,該定子組件與該外殼的該兩端之間的中段部係彼此一體成型,該轉子組件經由該轉軸而被架設於該定子組件內,且該定子組件和該外殼的該中段部係以多數矽鋼片彼此相疊而成;該散熱葉輪設置為二,該二散熱葉輪皆連接於該轉子組件且皆能跟隨該轉子組件旋轉;其中,該至少一散熱葉輪經由跟隨該轉子組件旋轉而產生散熱氣流。 A generator with a heat dissipation mechanism, comprising: a stator assembly; a rotor assembly surrounded by the stator assembly, and the rotor assembly can rotate relative to the stator assembly; a rotating shaft disposed on the rotor assembly; at least one heat dissipation impeller, is connected to the rotor assembly and can rotate with the rotor assembly; and a casing, the stator assembly is arranged on the inner wall of the casing, the rotating shaft is pivoted to the casing and the rotor assembly is erected in the stator assembly, and the casing opens There is at least one heat-dissipating hole group, the at least one heat-dissipating impeller is arranged corresponding to the at least one heat-dissipating hole group, and the at least one heat-dissipating hole group is located in the flow direction of the heat-dissipating air flow; The middle section between the stator assembly and the two ends of the casing is integrally formed with each other, the rotor assembly is erected in the stator assembly through the rotating shaft, and the middle section of the stator assembly and the casing is made of a plurality of silicon steel sheets The radiating impellers are arranged in two, and the two radiating impellers are both connected to the rotor assembly and can rotate with the rotor assembly; wherein, the at least one radiating impeller generates heat dissipation airflow by following the rotation of the rotor assembly. 如請求項1所述之具有散熱機制的發電機,其中該至少一散熱葉輪係固定於或一體成型於該轉子組件。 The generator with heat dissipation mechanism as claimed in claim 1, wherein the at least one heat dissipation impeller is fixed to or integrally formed with the rotor assembly. 如請求項1所述之具有散熱機制的發電機,其中該轉子組件沿該轉軸的長度方向具有二端面,該至少一散熱葉輪連接於該二端面的至少其中之一。 The generator with heat dissipation mechanism as claimed in claim 1, wherein the rotor assembly has two end surfaces along the length direction of the rotating shaft, and the at least one heat dissipation impeller is connected to at least one of the two end surfaces. 如請求項1所述之具有散熱機制的發電機,其中該散熱葉輪開設有一穿孔,該轉軸可旋轉地穿過該穿孔,該轉軸的外緣與該穿孔的內緣之間係彼此遠離而共同形成能夠流通空氣的一間隔空間。 The generator with a heat dissipation mechanism as claimed in claim 1, wherein the heat dissipation impeller defines a through hole, the rotating shaft rotatably passes through the through hole, and the outer edge of the rotating shaft and the inner edge of the through hole are spaced away from each other and are in common A partition space capable of circulating air is formed. 如請求項1所述之具有散熱機制的發電機,其中該散熱葉輪係為一無輪轂式葉輪且包含彼此相連的多數葉片。 The generator having a heat dissipation mechanism as claimed in claim 1, wherein the heat dissipation impeller train is a hubless impeller and includes a plurality of blades connected to each other.
TW108143748A 2019-11-29 2019-11-29 Power generator having heat dissipator TWI751455B (en)

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WO2016037859A2 (en) * 2014-09-08 2016-03-17 Siemens Aktiengesellschaft Generator for a power plant
CN207677526U (en) * 2017-10-23 2018-07-31 合肥华鼎汽车零部件制造有限公司 A kind of generator amature with fan
CN208489764U (en) * 2018-08-23 2019-02-12 上海尚实能源科技有限公司 A kind of cooling structure of high-speed permanent magnetic generator

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