TWI741613B - Weather-resistant steel material and its manufacturing equipment - Google Patents
Weather-resistant steel material and its manufacturing equipment Download PDFInfo
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本發明係為一種耐候性型鋼成型設備及耐候性型鋼,尤指一種可將耐候性塗料完全或部分包覆在耐候性型鋼上以提升其耐候性及抗鏽蝕能力之耐候性型鋼成型設備技術。The present invention is a weather-resistant section steel forming equipment and weather-resistant section steel, especially a weather-resistant section steel forming equipment technology that can completely or partially coat weather-resistant coatings on the weather-resistant section steel to improve its weather resistance and rust resistance.
習知傳統鍍鋅型鋼,例如C型鋼、Z型鋼、管狀型鋼等(以下通稱為型鋼),通常如做為金屬建築的鋼架,於成型時,都不會進行沖孔加工,畢竟在施工現場,要將前述型鋼與鋼板結合,只要藉由電動手工具以自攻螺絲鎖合即可完成,而前述型鋼因為被鋼板遮蔽,因此,較不會受到風吹雨淋,快速鏽蝕的問題。Conventional galvanized steel, such as C-shaped steel, Z-shaped steel, tubular steel, etc. (hereinafter generally referred to as steel), is usually used as a steel frame for metal constructions, and it will not be punched during forming. After all, at the construction site To combine the aforementioned section steel with the steel plate, only need to use an electric hand tool to lock it with a self-tapping screw. Since the aforementioned section steel is shielded by the steel plate, it is less likely to suffer from wind, rain, and rapid corrosion.
又目前因為環保意識,且太陽能等綠能取之不竭、用之不盡,因此各國政府都大量的推廣建置太陽能設施,至於太陽能板的設置,有採用屋頂型、或地面型、或水面型等不一而足。前述太陽能板的設置,通常都需要藉由型鋼的安裝與固定。其次,因為太陽能板的造價昂貴,通常是要藉由售電回收設置成本與利潤,且都長達數年,因此,大部分的太陽能設備最少的使用壽命,都以20年計算,前述安裝固定太陽能板的鍍鋅型鋼,當然必須具備20年不會繡蝕之效益,否則,可能安裝太陽能板的設備或抗風壓不足、易傾倒的公安問題,更影響所有人的售電收益之權益。惟,縱使製造鍍鋅型鋼的鋼鐵廠有依據國際標準進行鍍鋅加工,但都只有在型鋼的表面產生保護層,如該鍍鋅型鋼被以破壞加工,即成型過程,進行沖孔等加工程序,就會讓無鍍鋅層保護的沖孔的內壁外部空氣、雨水、露水等接觸,由該沖孔部位開始快速鏽蝕損壞的問題,減少太陽能設施的使用壽命,影響所有人的使用收益至鉅。At present, because of environmental protection awareness and the inexhaustible and inexhaustible use of green energy such as solar energy, governments in various countries are promoting the construction of solar energy facilities in a large amount. As for the installation of solar panels, there are roof type, ground type, or water surface type. Wait and see. The installation of the aforementioned solar panels usually requires the installation and fixation of section steel. Secondly, because the cost of solar panels is expensive, the installation costs and profits are usually recovered through the sale of electricity, which can last for several years. Therefore, the minimum service life of most solar energy equipment is calculated by 20 years. The installation is fixed. Of course, the galvanized steel section of solar panels must have the benefit of not being eroded for 20 years. Otherwise, the installation of solar panel equipment or the public security problems of insufficient wind pressure resistance and easy dumping will affect everyone's rights and interests of electricity sales income. However, even though the steel plants that manufacture galvanized steel sections have galvanized processing in accordance with international standards, they only produce a protective layer on the surface of the steel. , It will contact the outside air, rain, dew, etc. on the inner wall of the punching hole that is not protected by the galvanized layer, and the problem of rapid corrosion and damage will start from the punching part, reducing the service life of solar energy facilities, and affecting everyone’s profit. huge.
為此,本案發明者從事各類鋼板、型鋼製造與設計加工經驗,及太陽能板的安裝設備的設計與安裝實務,就前述鍍鋅型鋼的沖孔內壁繡蝕的問題加以研究,乃發明本案。For this reason, the inventor of this case is engaged in the manufacturing, design and processing experience of various steel plates and section steels, as well as the design and installation practice of solar panel installation equipment, and studied the problem of the embroidered inner wall of the galvanized section steel. This is the invention of this case. .
本發明之目的,乃是在提供一種可選擇性的將耐候性塗料完全或部分包覆在型鋼本體上之耐候性型鋼成型設備之創新技術,其可將耐候性塗料包覆在型鋼本體的沖孔內壁、切面及表面上,端視需求而定,以阻絕外部空氣、水分等有害物質,並提升其耐候性及抗鏽蝕能力。The purpose of the present invention is to provide an innovative technology for the weather-resistant steel forming equipment that can selectively coat the weather-resistant coating completely or partially on the steel body. The inner wall, cut surface and surface of the hole are determined according to the needs to block harmful substances such as external air and moisture, and improve its weather resistance and rust resistance.
為達前述目的,本發明之種耐候性型鋼成型設備,至少包含:一放料裝置、一整平裝置、一數位沖孔裁切裝置、一耐候性塗料塗佈裝置與一滾壓成型裝置;前述放料裝置係用於設置一鋼捲材料;前述整平裝置係位於前述放料裝置後側,其係用於整平前述鋼捲材料,並形成一鋼片;前述數位沖孔裁切裝置係位於前述整平裝置的後側,該數位沖孔裁切裝置可依據沖孔需求自由調整沖孔位置,並將前述鋼片裁切製成沖孔鋼片;前述耐候性塗料塗佈裝置係位於前述數位沖孔裁切裝置的後側,其可選擇性的將前述沖孔鋼片的沖孔內壁、切面及表面進行全部塗佈及部分塗佈,使耐候性塗料可部分或完全包覆在前述沖孔鋼片上,使前述沖孔鋼片製成一塗佈鋼片;前述滾壓成型裝置係位於前述耐候性塗料塗佈裝置之後側,其係利用複數輾輪對前述塗佈鋼片進行滾壓或輾壓成型,以製成一耐候性型鋼。In order to achieve the foregoing objective, the weather-resistant section steel forming equipment of the present invention at least includes: a discharging device, a leveling device, a digital punching and cutting device, a weather-resistant paint coating device, and a roll forming device; The aforementioned unwinding device is used to set a steel coil material; the aforementioned leveling device is located on the rear side of the aforementioned unwinding device, and it is used to level the aforementioned steel coil material and form a steel sheet; the aforementioned digital punching and cutting device It is located on the back side of the aforementioned leveling device. The digital punching and cutting device can freely adjust the punching position according to the punching requirements, and cut the aforementioned steel sheet into punched steel sheet; the aforementioned weather-resistant paint coating device is Located on the back side of the aforementioned digital punching and cutting device, it can selectively coat the inner wall, cut surface and surface of the punched steel sheet in full and partly, so that the weather-resistant coating can be partially or completely covered. Cover the aforementioned punched steel sheet to make the aforementioned punched steel sheet into a coated steel sheet; the aforementioned roll forming device is located behind the aforementioned weather-resistant paint coating device, which uses a plurality of rollers to coat the aforementioned steel The sheet is rolled or rolled to form a weather-resistant steel.
前述耐候性塗料塗佈裝置,可藉由滾輪進行塗佈、或藉由噴霧噴嘴進行塗佈,或藉由刷子刷動進行塗佈,均無不可。The aforementioned weather-resistant paint coating device can be applied by rollers, spray nozzles, or brushes.
本發明之耐候性型鋼,至少包含:型鋼,前述型鋼的沖孔內壁、切面或表面並被塗佈有耐候性塗料,以提升型鋼的耐候性。The weather-resistant section steel of the present invention includes at least section steel, and the punched inner wall, cut surface or surface of the foregoing section steel is coated with weather-resistant paint to improve the weather resistance of the section steel.
本發明所採用的耐候性塗料,可以為聚脲材料、或聚脲彈性體(Polyurea Elastomer)、或聚偏二氟乙烯(polyvinylidene difluoride,簡稱PVDF)、或其他耐候性塗料組成。The weather-resistant coating used in the present invention can be composed of polyurea material, or polyurea elastomer (Polyurea Elastomer), or polyvinylidene difluoride (PVDF for short), or other weather-resistant coatings.
本發明之耐候性型鋼成型設備,必要時,可於前述耐候性塗料塗佈裝置後側設置有烘乾裝置,以配合所採用的耐候性塗料的乾固速度而定。當然如耐候性塗料的乾固速度快,則可不需設置烘乾裝置。例如聚脲材料的乾固速度可於10秒至100秒完成,即可不須設置烘乾裝置。If necessary, the weather-resistant section steel forming equipment of the present invention may be provided with a drying device on the back side of the aforementioned weather-resistant paint coating device to match the drying speed of the weather-resistant paint used. Of course, if the drying speed of the weather-resistant paint is fast, the drying device is not required. For example, the drying speed of the polyurea material can be completed in 10 seconds to 100 seconds, that is, no drying device is required.
為使 貴審查官充分了解本發明,茲依附圖式,說明如下:如圖1至6所示,本發明之耐候性型鋼成型設備,至少包含:放料裝置10,可為鋼捲材料20設置,並配合成型設備的運作而自行轉動將鋼捲材料20依序放料前進。整平裝置11,係位於前述放料裝置10的後側,得藉由前述整平裝置11將鋼片21表面及/或側邊進行整平。位於前述整平裝置11的後側則是設置有數位沖孔裁切裝置12,該數位沖孔裁切裝置12可依據沖孔需求而自由調整沖孔位置,經由前述數位沖孔裁切裝置12,以形成沖孔鋼片22,並藉由數位沖孔裁切裝置12的裁切裝置依據電腦設定的長度,進行裁切。In order for your examiner to fully understand the present invention, the following description is based on the accompanying drawings: As shown in Figures 1 to 6, the weather-resistant section steel forming equipment of the present invention at least includes: a
如圖1至4所示,前述耐候性型鋼成型設備設置有耐候性塗料塗佈裝置13,係位於前述數位沖孔裁切裝置12的後側,當前述沖孔鋼片22進入耐候性塗料塗佈裝置13後,即可藉由前述耐候性塗料塗佈裝置13將已被沖孔加工的沖孔鋼片22的沖孔內壁220、或切面221、或沖孔內壁220及切面221、或沖孔內壁220及表面222、或切面221及表面222、或沖孔內壁220、切面221及表面222塗佈耐候性塗料3,以形成塗佈鋼片23(圖4至6參照)。前述耐候性塗料塗佈裝置13,可藉由滾輪13A進行塗佈(圖3A參照)、或藉由噴霧噴嘴13B進行塗佈(圖3B參照)、或藉由刷子13C刷動進行塗佈(圖3C參照),均無不可,只要可以將耐候性塗料塗佈於沖孔鋼片22的適當位置即可。前述耐候性塗料3,可由聚脲材料、或聚脲彈性體(Polyurea Elastomer)、或聚偏二氟乙烯(polyvinylidene difluoride,簡稱PVDF)、或其他耐候性塗料組成,以提升型鋼的耐候性。前述耐候性塗料,如以聚脲材料、或聚脲彈性體(Polyurea Elastomer)、或聚偏二氟乙烯為之,則前述耐候性塗料塗佈裝置13應以噴霧噴嘴13B進行塗佈較理想。As shown in Figures 1 to 4, the aforementioned weather-resistant section steel forming equipment is equipped with a weather-resistant
前述聚脲材料、聚脲彈性體,具有高耐磨性、高伸長率、抗拉強度佳、接著力強等特性,並可配合型鋼的熱漲冷縮變化,且具備抗酸鹼及耐化學品侵蝕的特性。前述聚偏二氟乙烯,具備良好的耐化學腐蝕性、耐高溫性、耐氧化性、耐候性、耐射線輻射性能、壓電性、介電性、熱電性等特殊性能,並親水性差的優點,適合使用在嚴酷與惡劣的環境。The aforementioned polyurea materials and polyurea elastomers have the characteristics of high wear resistance, high elongation, good tensile strength, strong adhesion, etc., and can cooperate with the thermal expansion and contraction changes of section steel, and have acid and alkali resistance and chemical resistance. The characteristics of product erosion. The aforementioned polyvinylidene fluoride has good chemical resistance, high temperature resistance, oxidation resistance, weather resistance, radiation resistance, piezoelectricity, dielectric properties, pyroelectricity and other special properties, and has the advantages of poor hydrophilicity , Suitable for use in harsh and harsh environments.
如圖1至4所示,前述耐候性型鋼成型設備設置的耐候性塗料塗佈裝置13的後側,於必要時,可再設置烘乾裝置130,以配合所採用的耐候性塗料的乾固速度而定。當然如耐候性塗料的乾固速度快,則可不需設置烘乾裝置。例如聚脲材料的乾固速度可於10秒至100秒完成,即可不須設置烘乾裝置。As shown in Figures 1 to 4, on the back side of the weather-resistant
如圖1至4所示,位於前述耐候性塗料塗佈裝置13設置有輸送裝置140,係為了配合滾壓成型裝置14的成型速度,避免拉扯塗佈鋼片23,讓型鋼24成型更為順暢。前述滾壓成型裝置14係藉由複數輾輪對於塗佈鋼片23進行滾壓或輾壓成型,最終製成型鋼24。As shown in Figures 1 to 4, the aforementioned weather-resistant
如圖5A至6所示,前述型鋼24的沖孔內壁220、或切面221、或表面222、或沖孔內壁220及切面221、或沖孔內壁220及表面222、或切面221及表面222、或沖孔內壁220、切面221及表面222並被塗佈有耐候性塗料3,以提升型鋼的耐候性。本發明的型鋼所塗佈的耐候性塗料3,如以前述耐候性塗料塗佈裝置13進行一次性的塗佈,則該耐候性材料3可能塗佈的區域,係包含沖孔內壁220、切面221及表面222(如圖5A參照);或該耐候性材料3可能塗佈的區域,係包含沖孔內壁220、切面221及部分表面222(如圖5B參照),此種塗佈方法,可藉由偵測元件自動偵測沖孔的位置,即可準確塗佈;或僅就沖孔內壁220及表面222、或切面221及表面222進行塗佈亦可。當然,如僅針對前述型鋼24的沖孔內壁220、或切面221、或沖孔內壁220及切面221進行塗佈,可能需以人工方式進行,或以更精密結構的耐候性塗料塗佈裝置13進行塗佈,亦可。As shown in FIGS. 5A to 6, the punched
綜上,針對設置在暴露空間上,長期受到日曬雨淋的型鋼而言,如前述的太陽能板的支架設備等,本發明藉由設置耐候性塗料塗佈裝置以於型鋼的沖孔內壁220、或切面221、或表面222、或沖孔內壁220及切面221、或沖孔內壁220及表面222、或切面221及表面222、或沖孔內壁220、切面221及表面222塗佈耐候性塗料3,將成型過程中進行破壞性加工的型鋼各部位以耐候性塗料3塗佈,讓最容易繡蝕的部位沖孔內壁220或切面221不再與空氣接觸而造成繡蝕,足以提升型鋼的使用壽命,足證本發明已具備新穎性與進步性之專利要件。In summary, for the section steel that is installed in the exposed space and is exposed to the sun and rain for a long time, such as the aforementioned solar panel support equipment, etc., the present invention provides a weather-resistant paint coating device to punch the inner wall of the section steel. 220, or cut
前述圖式與說明書,僅是作為解釋本發明之技術特徵,並非被限定使用於該外觀,凡與本發明之請求項構成均等發明者,均屬本發明之所要保護範疇。The foregoing drawings and description are only used to explain the technical features of the present invention, and are not limited to the appearance. Any inventors who constitute the same as the claims of the present invention belong to the protection category of the present invention.
10:放料裝置
11:整平裝置
12:數位沖孔裁切裝置
13:耐候性塗料塗佈裝置
13A:滾輪
13B:噴霧噴嘴
13C:刷子
130:烘乾裝置
140:輸送裝置
14:滾壓成型裝置
20:鋼捲材料
21:鋼片
22:沖孔鋼片
220:沖孔內壁
221:切面
222:表面
23:塗佈鋼片
24:型鋼
3:耐候性塗料10: Unwinding device
11: Leveling device
12: Digital punching and cutting device
13: Weather-resistant
圖1是本發明之耐候性型鋼成型設備的裝置流程圖。 圖2是本發明之耐候性型鋼成型設備的裝置示意圖。 圖3A、3B、3C是本發明之耐候性塗料塗佈裝置的可運用例圖。 圖4是本發明之耐候性型鋼成型設備運作示意圖。 圖5A、5B是本發明型鋼的可運用例之視圖。 圖6是本發明的型鋼部分放大視圖。 Fig. 1 is a device flow chart of the weather-resistant section steel forming equipment of the present invention. Fig. 2 is a schematic diagram of the apparatus of the weather-resistant section steel forming equipment of the present invention. 3A, 3B, and 3C are diagrams of applicable examples of the weather-resistant paint coating device of the present invention. Fig. 4 is a schematic diagram of the operation of the weather-resistant section steel forming equipment of the present invention. 5A and 5B are views of applicable examples of the section steel of the present invention. Fig. 6 is a partial enlarged view of the section steel of the present invention.
10:放料裝置 10: Unwinding device
11:整平裝置 11: Leveling device
12:數位沖孔裁切裝置 12: Digital punching and cutting device
13:耐候性塗料塗佈裝置 13: Weather-resistant paint coating device
130:烘乾裝置 130: Drying device
140:輸送裝置 140: Conveyor
14:滾壓成型裝置 14: Roll forming device
24:型鋼 24: section steel
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