TWI740770B - Control device - Google Patents

Control device Download PDF

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Publication number
TWI740770B
TWI740770B TW110101891A TW110101891A TWI740770B TW I740770 B TWI740770 B TW I740770B TW 110101891 A TW110101891 A TW 110101891A TW 110101891 A TW110101891 A TW 110101891A TW I740770 B TWI740770 B TW I740770B
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Taiwan
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tension adjustment
detection value
adjustment roller
button
thrust
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TW110101891A
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Chinese (zh)
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TW202128544A (en
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平山大介
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日商住友重機械工業股份有限公司
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/048—Registering, tensioning, smoothing or guiding webs longitudinally by positively actuated movable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2407/00—Means not provided for in groups B65H2220/00 – B65H2406/00 specially adapted for particular purposes
    • B65H2407/20—Means not provided for in groups B65H2220/00 – B65H2406/00 specially adapted for particular purposes for manual intervention of operator
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20—Location in space
    • B65H2511/22—Distance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00—Means for control to be used by operator; User interfaces
    • B65H2551/10—Command input means
    • B65H2551/18—Graphical interactive displays; Mouses; Touchscreens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00—Means for control to be used by operator; User interfaces
    • B65H2551/20—Display means; Information output means
    • B65H2551/29—Means displaying permanently a particular information, e.g. mark, ruler
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00—Sensing or detecting means
    • B65H2553/80—Arangement of the sensing means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/60—Details of processes or procedures
    • B65H2557/61—Details of processes or procedures for calibrating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web

Landscapes

  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

為了提供一種能夠減輕張力調整機構的校正作業的負擔之技術。 控制裝置(11)係卷對卷搬送系統的控制裝置，其係具備對帶材賦予張力之張力調整滾子、及檢測張力調整滾子的位置之感測器。控制裝置(11)係具備：顯示控制部，係在既定的顯示部顯示包括第1按鈕和第2按鈕之畫面，該第1按鈕係用以儲存感測器的檢測值作為表示張力調整滾子位於第1位置之第1檢測值，該第2按鈕係用以儲存感測器的檢測值作為表示張力調整滾子位於第2位置之第2檢測值；及張力調整位置確定部，係使用第1檢測值及第2檢測值來確定感測器的檢測值所示之張力調整滾子的位置。 In order to provide a technology that can reduce the burden of the calibration work of the tension adjustment mechanism. The control device (11) is a control device of a roll-to-roll conveying system, which is provided with a tension adjustment roller that applies tension to the strip and a sensor that detects the position of the tension adjustment roller. The control device (11) is equipped with: a display control unit, which displays a screen including a first button and a second button on a predetermined display unit. The first button is used to store the detection value of the sensor as a display tension adjustment roller The first detection value located in the first position, the second button is used to store the detection value of the sensor as the second detection value indicating that the tension adjustment roller is in the second position; and the tension adjustment position determination part uses the second detection value The 1 detection value and the second detection value determine the position of the tension adjustment roller indicated by the detection value of the sensor.

Description

控制裝置Control device

本發明係有關一種卷對卷搬送系統的控制裝置。 本申請案係主張基於2020年1月28日申請之日本專利申請第2020-011869號的優先權。該日本申請案的全部內容係藉由參閱而援用於本說明書中。 The invention relates to a control device for a roll-to-roll transport system. This application claims priority based on Japanese Patent Application No. 2020-011869 filed on January 28, 2020. The entire content of this Japanese application is incorporated in this specification by reference.

在卷對卷搬送系統中，從卷體退繞紙、膜、金屬箔等的長條物(帶材)，使其透過滾子移動，並在其移動路徑上對帶材實施各種加工。通常，帶材係在施加有作為生產條件而設定之張力之狀態下搬送，以使其不會在移動路徑上鬆弛且易於加工。為了實現該目的，帶材處理系統係具備張力調整機構或張力檢測器，且進行控制以維持帶材的設定張力。 [先前技術文獻] In a roll-to-roll transport system, a long strip (strip) of paper, film, metal foil, etc. is unwound from a roll, moved through a roller, and various processing is performed on the strip along its moving path. Generally, the strip is conveyed under a state where a tension set as a production condition is applied, so that it does not slack on the moving path and is easy to process. In order to achieve this goal, the strip processing system is equipped with a tension adjustment mechanism or a tension detector, and is controlled to maintain the set tension of the strip. [Prior Technical Literature]

[專利文獻1] 日本特開2013-173598號公報[Patent Document 1] JP 2013-173598 A

[發明所欲解決之問題][The problem to be solved by the invention]

使用張力調整機構時需要事先進行校正。最好能夠減輕該校正作業的負擔。When using the tension adjustment mechanism, it needs to be calibrated in advance. It is better to reduce the burden of the calibration work.

本發明係鑑於這樣的狀況而開發完成者，其一樣態的示例性目的之一為，提供一種能夠減輕張力調整機構的校正作業的負擔之技術。 [解決問題之技術手段] The present invention was developed in view of such a situation, and one of its exemplary purposes is to provide a technology that can reduce the burden of the calibration work of the tension adjustment mechanism. [Technical means to solve the problem]

為了解決上述問題，本發明的一樣態的控制裝置係卷對卷搬送系統的控制裝置，其係具備對帶材賦予張力之張力調整滾子、及檢測張力調整滾子的位置之感測器，且其係具備：顯示控制部，係在既定的顯示部顯示包括第1按鈕和第2按鈕之畫面，該第1按鈕係用以儲存感測器的檢測值作為表示張力調整滾子位於第1位置之第1檢測值，該第2按鈕係用以儲存感測器的檢測值作為表示張力調整滾子位於第2位置之第2檢測值；及張力調整位置確定部，係使用第1檢測值及第2檢測值來確定感測器的檢測值所示之張力調整滾子的位置。In order to solve the above-mentioned problems, the same state of the control device of the present invention is a control device of a roll-to-roll conveying system, which is provided with a tension adjustment roller that applies tension to the strip and a sensor that detects the position of the tension adjustment roller. And it is equipped with: a display control unit, which displays a screen including a first button and a second button on the predetermined display unit. The first detection value of the position, the second button is used to store the detection value of the sensor as the second detection value indicating that the tension adjustment roller is in the second position; and the tension adjustment position determination part uses the first detection value And the second detection value to determine the position of the tension adjustment roller indicated by the detection value of the sensor.

本發明的另一樣態亦為控制裝置。該裝置係卷對卷搬送系統的控制裝置，其係具備對帶材賦予張力之張力調整滾子和對張力調整滾子賦予推力之致動器，且其係具備：顯示控制部，係在既定的顯示部顯示包括第1按鈕和第2按鈕之畫面，該第1按鈕係用以儲存施加於致動器之操作量作為用以對張力調整滾子賦予第1推力之第1操作量，該第2按鈕係用以儲存施加於致動器之操作量作為用以對張力調整滾子賦予第2推力之第2操作量；及操作量確定部，係使用第1操作量及第2操作量來確定致動器用以對張力調整滾子賦予所期望的推力之操作量。Another aspect of the present invention is also a control device. This device is a control device of a roll-to-roll conveying system. It is equipped with a tension adjustment roller that applies tension to the strip and an actuator that applies thrust to the tension adjustment roller. The display part displays a screen including a first button and a second button. The first button is used to store the amount of operation applied to the actuator as the first amount of operation used to apply the first thrust to the tension adjustment roller. The second button is used to store the operation amount applied to the actuator as the second operation amount for imparting a second thrust to the tension adjustment roller; and the operation amount determination unit uses the first operation amount and the second operation amount To determine the amount of operation that the actuator uses to impart the desired thrust to the tension adjustment roller.

再者，在方法、裝置、系統等之間彼此替換以上構成要素的任意組合或本發明的構成要素和表述者，作為本發明之樣態亦有效。 [發明之效果] Furthermore, any combination of the above constituent elements or the constituent elements and expressions of the present invention are also effective as aspects of the present invention between methods, devices, systems, and the like. [Effects of Invention]

依據本發明，能夠減輕張力調整機構的校正作業的負擔。According to the present invention, it is possible to reduce the burden of the calibration work of the tension adjustment mechanism.

以下，基於適合的實施形態，參閱圖式對本發明進行說明。對各圖式所示之相同或等同的構成要素、構件、處理標註相同的符號，並適當省略重複的說明。又，實施形態僅為示例，並非係限定發明者，實施形態所述之所有特徵和其組合未必係發明的本質性特徵和其組合。Hereinafter, the present invention will be described with reference to the drawings based on a suitable embodiment. The same or equivalent constituent elements, members, and processes shown in the various drawings are denoted with the same symbols, and repeated descriptions are appropriately omitted. In addition, the embodiment is only an example, and is not intended to limit the inventor, and all the features and their combinations described in the embodiments are not necessarily the essential features and their combinations of the invention.

圖1係顯示出實施形態之卷對卷搬送系統(以下，簡稱為搬送系統)2的構成之示意圖。搬送系統2係具備退繞帶材4之退繞單元10、搬送退繞後之帶材4之第1進給單元14、第2進給單元16及第3進給單元18、捲繞帶材4之捲繞單元12以及控制該等之控制裝置11。Fig. 1 is a schematic diagram showing the configuration of a roll-to-roll transport system (hereinafter, simply referred to as a transport system) 2 of the embodiment. The conveying system 2 is equipped with an unwinding unit 10 for unwinding the strip 4, a first feeding unit 14, a second feeding unit 16 and a third feeding unit 18 for transporting the unwound strip 4, and a winding strip 4 of the winding unit 12 and the control device 11 for controlling them.

帶材4係紙或膜等帶狀或片狀的基材，其沿著移動路徑連續地存在。帶材4會在移動路徑上被實施既定的處理。既定的處理係例如可以為印刷加工、拉伸加工、成形加工、塗佈加工、積層加工、狹縫加工等的加工處理，或者亦可以為將帶材4從大型退繞滾子捲繞至複數個小型捲繞滾子之處理。帶材4係在施加有作為生產條件而設定之張力之狀態下搬送，以使其不會在移動路徑上鬆弛且易於加工。The tape 4 is a tape-shaped or sheet-shaped base material such as paper or film, which continuously exists along the moving path. The strip 4 will be subjected to a predetermined treatment on the moving path. The predetermined processing system may be, for example, printing processing, stretching processing, forming processing, coating processing, lamination processing, slit processing, etc., or it may be winding the strip 4 from a large unwinding roller to a plurality of The treatment of a small winding roller. The strip 4 is conveyed in a state where a tension set as a production condition is applied, so that it does not slack on the moving path and is easy to process.

退繞單元10係包括退繞滾子20、齒輪22、馬達24及張力檢測器26。馬達24係透過齒輪22使退繞滾子20旋轉。退繞滾子20係對從該退繞滾子20退繞之帶材4賦予對應於退繞滾子20的轉速及直徑之速度。The unwinding unit 10 includes an unwinding roller 20, a gear 22, a motor 24, and a tension detector 26. The motor 24 rotates the unwinding roller 20 through the gear 22. The unwinding roller 20 imparts a speed corresponding to the rotation speed and diameter of the unwinding roller 20 to the strip 4 unwound from the unwinding roller 20.

張力檢測器26係構成為能夠檢測從退繞滾子20退繞之帶材4、亦即退繞滾子20與進給滾子30(後述)之間的帶材4的張力。控制裝置11係控制馬達24的速度、以及馬達24與馬達34(後述)之間的速度差，以使退繞滾子20與進給滾子30之間的帶材4的張力維持在既定的目標值。The tension detector 26 is configured to be able to detect the tension of the strip 4 unwound from the unwinding roller 20, that is, the strip 4 between the unwinding roller 20 and the feeding roller 30 (described later). The control device 11 controls the speed of the motor 24 and the speed difference between the motor 24 and the motor 34 (described later) so that the tension of the strip 4 between the unwinding roller 20 and the feeding roller 30 is maintained at a predetermined Target value.

第1進給單元14係包括進給滾子30、齒輪32、馬達34及張力調整機構36。馬達34係透過齒輪32使進給滾子30旋轉。進給滾子30係對帶材4賦予對應於其轉速及直徑之速度。The first feeding unit 14 includes a feeding roller 30, a gear 32, a motor 34, and a tension adjustment mechanism 36. The motor 34 rotates the feed roller 30 through the gear 32. The feed roller 30 gives the strip 4 a speed corresponding to its rotation speed and diameter.

張力調整機構36係設置於比進給滾子30更靠帶材4的移動路徑上的下游側。張力調整機構36係包括張力調整滾子70、致動器72及感測器76。張力調整滾子70係並無特別限定，在本實施形態中被支撐為能夠在上下方向上移動。致動器72係對張力調整滾子70賦予推力。本實施形態的致動器72係具有與張力調整滾子70連接之桿74，且透過桿74對張力調整滾子70賦予推力。接收到推力之張力調整滾子70係按壓帶材4。藉此，帶材4被賦予張力。控制裝置11係控制致動器72，以使進給滾子30與進給滾子40之間的帶材4的張力維持在既定的目標值。The tension adjustment mechanism 36 is provided on the downstream side of the movement path of the strip 4 rather than the feed roller 30. The tension adjustment mechanism 36 includes a tension adjustment roller 70, an actuator 72 and a sensor 76. The tension adjustment roller 70 system is not specifically limited, In this embodiment, it is supported so that it may move in the up-down direction. The actuator 72 applies thrust to the tension adjustment roller 70. The actuator 72 of this embodiment has a rod 74 connected to the tension adjustment roller 70, and applies thrust to the tension adjustment roller 70 through the rod 74. The tension adjusting roller 70 that receives the thrust force presses the strip 4. Thereby, the strip material 4 is given tension. The control device 11 controls the actuator 72 so that the tension of the strip 4 between the feed roller 30 and the feed roller 40 is maintained at a predetermined target value.

感測器76係檢測張力調整滾子70的位置。本實施形態的感測器76係藉由檢測桿74的位置來檢測張力調整滾子70的位置。感測器76係以既定的週期向控制裝置11輸出表示張力調整滾子70的位置之檢測值。The sensor 76 detects the position of the tension adjustment roller 70. The sensor 76 of this embodiment detects the position of the tension adjustment roller 70 by detecting the position of the rod 74. The sensor 76 outputs a detection value indicating the position of the tension adjustment roller 70 to the control device 11 at a predetermined cycle.

第2進給單元16係包括進給滾子40、齒輪42及馬達44。馬達44係透過齒輪42使進給滾子40旋轉。進給滾子40係對帶材4賦予對應於其轉速及直徑之速度。在該例子中，第2進給單元16係成為速度基準之單元。因此，控制裝置11係使馬達44以及進給滾子40以恆定的基準速度旋轉。The second feeding unit 16 includes a feeding roller 40, a gear 42 and a motor 44. The motor 44 rotates the feed roller 40 through the gear 42. The feed roller 40 gives the strip 4 a speed corresponding to its rotation speed and diameter. In this example, the second feed unit 16 is a speed reference unit. Therefore, the control device 11 rotates the motor 44 and the feed roller 40 at a constant reference speed.

第3進給單元18係包括進給滾子50、齒輪52、馬達54及張力檢測器56。馬達54係透過齒輪52使進給滾子50旋轉。進給滾子50係對帶材4賦予對應於其轉速及直徑之速度。張力檢測器56係構成為能夠檢測進給滾子40與進給滾子50之間的帶材4的張力。控制裝置11係控制馬達54的速度、以及馬達54與馬達44之間的速度差，以使進給滾子40與進給滾子50之間的帶材4的張力維持在既定的目標值。The third feeding unit 18 includes a feeding roller 50, a gear 52, a motor 54 and a tension detector 56. The motor 54 rotates the feed roller 50 through the gear 52. The feed roller 50 gives the strip 4 a speed corresponding to its rotation speed and diameter. The tension detector 56 is configured to be able to detect the tension of the strip 4 between the feed roller 40 and the feed roller 50. The control device 11 controls the speed of the motor 54 and the speed difference between the motor 54 and the motor 44 to maintain the tension of the strip 4 between the feed roller 40 and the feed roller 50 at a predetermined target value.

捲繞單元12係包括捲繞滾子60、齒輪62、馬達64及張力檢測器66。張力檢測器66係構成為能夠檢測進給滾子50與捲繞滾子60之間的帶材4的張力。馬達64係透過齒輪62使捲繞滾子60旋轉。捲繞滾子60係捲繞帶材4。控制裝置11係控制馬達64的速度、以及馬達64與馬達54之間的速度差，以使進給滾子50與捲繞滾子60之間的帶材4的張力維持在既定的目標值。The winding unit 12 includes a winding roller 60, a gear 62, a motor 64 and a tension detector 66. The tension detector 66 is configured to be able to detect the tension of the tape 4 between the feed roller 50 and the winding roller 60. The motor 64 rotates the winding roller 60 through the gear 62. The winding roller 60 is used to wind the strip 4. The control device 11 controls the speed of the motor 64 and the speed difference between the motor 64 and the motor 54 to maintain the tension of the strip 4 between the feed roller 50 and the winding roller 60 at a predetermined target value.

圖2係顯示出控制裝置11的功能構成之方塊圖。在此所示之各方塊係在硬體方面可以藉由以電腦的CPU為代表的元件或機械裝置來實現，在軟體方面可以藉由電腦程式等來實現，但在此描繪了藉由該等的協作來實現之功能方塊。因此，本領域技術人員應當理解，該等功能方塊係可以藉由硬體、軟體的組合以各種形式來實現。FIG. 2 is a block diagram showing the functional structure of the control device 11. The various blocks shown here can be realized by components or mechanical devices represented by the CPU of a computer in terms of hardware, and can be realized by means of computer programs in terms of software. The function block of the cooperation to achieve. Therefore, those skilled in the art should understand that these functional blocks can be implemented in various forms by a combination of hardware and software.

控制裝置11係具備顯示控制部102、校正支援部104、單元控制部106、張力調整位置確定部108、操作量確定部110及記憶部112。記憶部112係儲存藉由各部參閱、更新之資料。顯示控制部102係在既定的顯示部中顯示各種畫面。顯示控制部102係例如顯示後述之感測器校正畫面或致動器校正畫面。The control device 11 includes a display control unit 102, a correction support unit 104, a unit control unit 106, a tension adjustment position determination unit 108, an operation amount determination unit 110, and a storage unit 112. The memory part 112 stores the data referenced and updated by each part. The display control unit 102 displays various screens on a predetermined display unit. The display control unit 102 displays, for example, a sensor calibration screen or an actuator calibration screen described later.

校正支援部104係支援感測器76及致動器72的校正。張力調整位置確定部108係依據來自感測器76的檢測值以既定的週期確定張力調整滾子70的位置。操作量確定部110係確定致動器72用以對張力調整滾子70賦予所期望的推力之操作量。校正支援部104、張力調整位置確定部108及操作量確定部110的細節待留後述。The calibration support unit 104 supports the calibration of the sensor 76 and the actuator 72. The tension adjustment position determination unit 108 determines the position of the tension adjustment roller 70 in a predetermined cycle based on the detection value from the sensor 76. The operation amount determination unit 110 determines the operation amount of the actuator 72 for applying a desired thrust to the tension adjustment roller 70. The details of the correction support unit 104, the tension adjustment position determination unit 108, and the operation amount determination unit 110 will be described later.

單元控制部106係控制退繞單元10、捲繞單元12、第1進給單元14、第2進給單元16及第3進給單元18。具體而言，單元控制部106係控制各單元的馬達24、34、44、54、64及張力調整機構36，以使帶材4的張力成為既定的目標值。尤其，單元控制部106係使用由張力調整位置確定部108確定之張力調整滾子70的位置或由操作量確定部110確定之操作量來控制致動器72。The unit control unit 106 controls the unwinding unit 10, the winding unit 12, the first feeding unit 14, the second feeding unit 16, and the third feeding unit 18. Specifically, the unit control unit 106 controls the motors 24, 34, 44, 54, 64 and the tension adjustment mechanism 36 of each unit so that the tension of the strip 4 becomes a predetermined target value. In particular, the unit control unit 106 controls the actuator 72 using the position of the tension adjustment roller 70 determined by the tension adjustment position determination unit 108 or the operation amount determined by the operation amount determination unit 110.

圖3係顯示出顯示控制部102顯示於既定的顯示部中之張力調整位置校正畫面之圖。來自感測器76的最新的檢測值(在該例子中為電壓值)顯示於檢測值顯示欄126中。FIG. 3 is a diagram showing a tension adjustment position correction screen displayed by the display control unit 102 on a predetermined display unit. The latest detection value (voltage value in this example) from the sensor 76 is displayed in the detection value display column 126.

使用者係在使張力調整滾子70移動至+100%位置之狀態下點擊第1設定按鈕120。如此一來，校正支援部104係將此時的來自感測器76的最新的檢測值(在該例子中為電壓值)儲存於記憶部112中作為表示張力調整滾子70處於+100%位置之第1檢測值。「+100%位置」係帶材4的路徑變最短的張力調整滾子70的位置，在圖1的例子中係張力調整滾子70的行程範圍內的上端位置。The user clicks the first setting button 120 while moving the tension adjustment roller 70 to the +100% position. In this way, the calibration support unit 104 stores the latest detection value (voltage value in this example) from the sensor 76 at this time in the memory unit 112 as an indication that the tension adjustment roller 70 is at the +100% position. The first detection value. The "+100% position" is the position of the tension adjustment roller 70 where the path of the strip material 4 becomes the shortest. In the example of FIG. 1, it is the upper end position within the stroke range of the tension adjustment roller 70.

又，使用者係在使張力調整滾子70移動至-100%位置之狀態下點擊第2設定按鈕122。如此一來，校正支援部104係將此時的來自感測器76的最新的檢測值儲存於記憶部112中作為表示張力調整滾子70處於-100%位置之第2檢測值。「-100%位置」係帶材4的路徑變最長的張力調整滾子70的位置，在圖1的例子中係張力調整滾子70的行程範圍內的下端位置。In addition, the user clicks the second setting button 122 while moving the tension adjustment roller 70 to the -100% position. In this way, the calibration support unit 104 stores the latest detection value from the sensor 76 at this time in the memory unit 112 as the second detection value indicating that the tension adjustment roller 70 is at the -100% position. The "-100% position" is the position of the tension adjustment roller 70 where the path of the strip material 4 becomes the longest. In the example of FIG. 1, it is the lower end position within the stroke range of the tension adjustment roller 70.

張力調整位置確定部108係藉由線性插值來確定感測器76的檢測值所示之張力調整滾子70的位置，該線性插值係使用第1檢測值及第2檢測值。The tension adjustment position determination unit 108 determines the position of the tension adjustment roller 70 indicated by the detection value of the sensor 76 by linear interpolation using the first detection value and the second detection value.

藉由線性插值依據感測器的檢測值確定之張力調整滾子70的位置顯示於張力調整位置顯示欄124中，該線性插值係使用第1檢測值及第2檢測值。使用者係例如使張力調整滾子70移動至0%位置(行程範圍的中間位置)附近，確認張力調整位置顯示欄124的顯示是否成為接近0%的值。藉此，能夠確認感測器76是否被正確地校正。The position of the tension adjustment roller 70 determined according to the detection value of the sensor by linear interpolation is displayed in the tension adjustment position display column 124, and the linear interpolation uses the first detection value and the second detection value. The user moves the tension adjustment roller 70 to the vicinity of the 0% position (the middle position of the stroke range), and checks whether the display of the tension adjustment position display column 124 becomes a value close to 0%. Thereby, it can be confirmed whether the sensor 76 is correctly calibrated.

圖4係顯示出顯示控制部102顯示於既定的顯示部中之張力調整推力校正畫面之圖。在第1推力輸入欄130中輸入推力。以下，將輸入於第1推力輸入欄130中之推力稱為第1推力。第1推力採用張力調整滾子70能夠對帶材4賦予之範圍內的推力且是預定賦予之推力以上的推力。第1推力可以為能夠賦予之最大推力、亦即張力調整機構36的規格上的最大推力。FIG. 4 is a diagram showing a tension adjustment thrust correction screen displayed by the display control unit 102 on a predetermined display unit. The thrust is input in the first thrust input column 130. Hereinafter, the thrust input into the first thrust input field 130 is referred to as the first thrust. The first thrust adopts a thrust within a range that the tension adjustment roller 70 can impart to the strip 4 and is a thrust greater than the predetermined thrust. The first thrust may be the maximum thrust that can be imparted, that is, the maximum thrust in the specifications of the tension adjustment mechanism 36.

若點擊第1設定按鈕132，則校正支援部104係依據既定的計算式來計算用以賦予第1推力之致動器72的操作量(在該例子中為驅動電壓)。校正支援部104係將計算出之操作量顯示於操作量顯示欄146中，並以該操作量驅動致動器72。When the first setting button 132 is clicked, the calibration support unit 104 calculates the operation amount (in this example, the drive voltage) of the actuator 72 for applying the first thrust based on a predetermined calculation formula. The correction support unit 104 displays the calculated operation amount in the operation amount display column 146, and drives the actuator 72 with the operation amount.

在張力調整滾子70被賦予低於第1推力之推力之情況下，點擊增加按鈕148。如此一來，校正支援部104係將顯示於操作量顯示欄146中之操作量增加既定值，並以增加之操作量驅動致動器72。When the tension adjustment roller 70 is given a thrust lower than the first thrust, the increase button 148 is clicked. In this way, the calibration support unit 104 increases the operation amount displayed in the operation amount display column 146 by a predetermined value, and drives the actuator 72 with the increased operation amount.

在張力調整滾子70被賦予高於第1推力之推力之情況下，點擊降低按鈕150。如此一來，校正支援部104係將顯示於操作量顯示欄146中之操作量降低既定值，並以降低之操作量驅動致動器72。When the tension adjustment roller 70 is given a thrust higher than the first thrust, the down button 150 is clicked. In this way, the calibration support unit 104 reduces the operation amount displayed in the operation amount display column 146 by a predetermined value, and drives the actuator 72 with the reduced operation amount.

使用者係點擊增加按鈕148及/或降低按鈕150，直至張力調整滾子70實際上被賦予第1推力。The user clicks the increase button 148 and/or the decrease button 150 until the tension adjustment roller 70 is actually given the first thrust.

在張力調整滾子70實際上被賦予第1推力之情況下，點擊第1保存按鈕136。如此一來，校正支援部104係將此時的操作量儲存於記憶部中作為用以對張力調整滾子70賦予第1推力之第1操作量，並顯示於第1操作量顯示欄134中。When the tension adjustment roller 70 is actually given the first thrust, the first save button 136 is clicked. In this way, the calibration support unit 104 stores the operation amount at this time in the memory unit as the first operation amount for applying the first thrust to the tension adjustment roller 70, and displays it in the first operation amount display column 134 .

張力調整滾子70是否實際上被賦予第1推力，例如可以藉由設置張力檢測器來判斷。又，例如亦可以使用砝碼等對張力調整滾子70施加與第1推力相同的荷重，並依據張力調整滾子70是否在0%位置保持平衡來判斷。Whether or not the tension adjustment roller 70 is actually given the first thrust can be determined by installing a tension detector, for example. In addition, for example, a weight or the like may be used to apply the same load as the first thrust to the tension adjustment roller 70, and it may be determined based on whether the tension adjustment roller 70 is balanced at the 0% position.

在第2推力輸入欄138中輸入低於第1推力之推力。以下，將輸入於第2推力輸入欄138中之推力稱為第2推力。第2推力採用張力調整滾子70能夠對帶材4賦予之範圍內的推力且是預定賦予之推力以下的推力。第2推力可以為能夠賦予之最低推力、亦即張力調整機構36的規格上的最低推力。In the second thrust input field 138, a thrust lower than the first thrust is input. Hereinafter, the thrust input into the second thrust input field 138 is referred to as the second thrust. As the second thrust, a thrust within a range that the tension adjustment roller 70 can apply to the strip 4 and a thrust less than the predetermined thrust is used. The second thrust may be the lowest thrust that can be imparted, that is, the lowest thrust in the specifications of the tension adjustment mechanism 36.

若點擊第2設定按鈕140，則依據上述計算式來計算用以賦予第2推力之致動器72的操作量。校正支援部104係將計算出之操作量顯示於操作量顯示欄146中，並以該操作量驅動致動器72。When the second setting button 140 is clicked, the operation amount of the actuator 72 for applying the second thrust is calculated based on the above calculation formula. The correction support unit 104 displays the calculated operation amount in the operation amount display column 146, and drives the actuator 72 with the operation amount.

在張力調整滾子70未被賦予第2推力之情況下，與第1推力的情況相同地，點擊增加按鈕148及/或降低按鈕150，直至張力調整滾子70實際上被賦予第2推力。When the tension adjustment roller 70 is not given the second thrust, the increase button 148 and/or the decrease button 150 are clicked in the same way as in the case of the first thrust until the tension adjustment roller 70 is actually given the second thrust.

在張力調整滾子70實際上被賦予第2推力之情況下，點擊第2保存按鈕144。如此一來，校正支援部104係將此時的操作量儲存於記憶部中作為用以對張力調整滾子70賦予第2推力之第2操作量，並顯示於第2操作量顯示欄142中。When the tension adjustment roller 70 is actually given the second thrust, the second save button 144 is clicked. In this way, the calibration support unit 104 stores the operation amount at this time in the memory unit as the second operation amount for applying the second thrust to the tension adjustment roller 70, and displays it in the second operation amount display column 142 .

張力調整滾子70是否實際上被賦予第2推力，以與第1推力的情況相同的方式判斷即可。Whether or not the tension adjustment roller 70 is actually given the second thrust may be judged in the same manner as in the case of the first thrust.

操作量確定部110係藉由線性插值來確定致動器72用以對張力調整滾子70賦予所期望的推力之操作量，該線性插值係使用第1操作量及第2操作量。The operation amount determination unit 110 determines the operation amount of the actuator 72 for applying the desired thrust to the tension adjustment roller 70 by linear interpolation using the first operation amount and the second operation amount.

依據以上說明之控制裝置11，藉由畫面上的按鈕操作來儲存第1檢測值及第2檢測值，並依據該等檢測值來自動確定感測器76的檢測值所示之張力調整滾子70的位置。藉此，減輕使用者的負擔。According to the control device 11 described above, the first detection value and the second detection value are stored by button operations on the screen, and the tension adjustment roller shown by the detection value of the sensor 76 is automatically determined based on the detection values 70's location. This reduces the burden on the user.

又，依據控制裝置11，藉由畫面上的按鈕操作來儲存第1操作量及第2操作量，並依據該等操作量來自動確定用以對張力調整滾子70賦予所期望的推力之操作量。藉此，減輕使用者的負擔。In addition, according to the control device 11, the first operation amount and the second operation amount are stored by button operations on the screen, and the operation for applying the desired thrust to the tension adjustment roller 70 is automatically determined based on the operation amounts quantity. This reduces the burden on the user.

以上，基於實施形態對本發明進行了說明。該實施形態僅為示例，本領域技術人員應當理解該等各構成要素和各處理程序的組合可以存在各種變形例，又，該等變形例亦在本發明的範圍內。Above, the present invention has been described based on the embodiments. This embodiment is only an example, and those skilled in the art should understand that there may be various modifications to the combination of each of the constituent elements and each processing program, and these modifications are also within the scope of the present invention.

2:卷對卷搬送系統 4:帶材 11:控制裝置 102:顯示控制部 106:單元控制部 108:張力調整位置確定部 110:操作量確定部 2: Roll-to-roll transport system 4: Strip 11: Control device 102: display control unit 106: unit control section 108: Tension adjustment position determination part 110: Operation amount determination unit

[圖1]係顯示出實施形態之卷對卷搬送系統的構成之示意圖。 [圖2]係顯示出圖1的控制裝置的功能構成之方塊圖。 [圖3]係顯示出圖2的顯示控制部所顯示之感測器校正畫面之圖。 [圖4]係顯示出圖2的顯示控制部所顯示之致動器校正畫面之圖。 [Figure 1] is a schematic diagram showing the configuration of the roll-to-roll transport system of the embodiment. [Fig. 2] is a block diagram showing the functional structure of the control device in Fig. 1. [Fig. 3] is a diagram showing the sensor calibration screen displayed by the display control part of Fig. 2. [Fig. 4] A diagram showing the actuator calibration screen displayed by the display control unit of Fig. 2.

11:控制裝置 102:顯示控制部 104:校正支援部 106:單元控制部 108:張力調整位置確定部 110:操作量確定部 112:記憶部 11: Control device 102: display control unit 104: Calibration Support Department 106: unit control section 108: Tension adjustment position determination part 110: Operation amount determination unit 112: Memory Department

Claims (2)

一種控制裝置，係卷對卷搬送系統的控制裝置，其係具備對帶材賦予張力之張力調整滾子、及檢測前述張力調整滾子的位置之感測器，其特徵為，係具備： 顯示控制部，係在既定的顯示部顯示包括第1按鈕和第2按鈕之畫面，前述第1按鈕係用以儲存前述感測器的檢測值作為表示前述張力調整滾子位於第1位置之第1檢測值，前述第2按鈕係用以儲存前述感測器的檢測值作為表示前述張力調整滾子位於第2位置之第2檢測值；及 張力調整位置確定部，係使用前述第1檢測值及前述第2檢測值來確定前述感測器的檢測值所示之前述張力調整滾子的位置。 A control device, which is a control device of a roll-to-roll transport system, is provided with a tension adjustment roller for applying tension to a strip and a sensor for detecting the position of the aforementioned tension adjustment roller, characterized in that it is provided with: The display control unit displays a screen including a first button and a second button on a predetermined display unit. The first button is used to store the detection value of the sensor as the first indicating that the tension adjustment roller is in the first position. 1 detection value, the second button is used to store the detection value of the sensor as the second detection value indicating that the tension adjustment roller is at the second position; and The tension adjustment position determination unit uses the first detection value and the second detection value to determine the position of the tension adjustment roller indicated by the detection value of the sensor. 一種控制裝置，係卷對卷搬送系統的控制裝置，其係具備對帶材賦予張力之張力調整滾子、及對前述張力調整滾子賦予推力之致動器，其特徵為，係具備： 顯示控制部，係在既定的顯示部顯示包括第1按鈕和第2按鈕之畫面，前述第1按鈕係用以儲存施加於前述致動器之操作量作為用以對前述張力調整滾子賦予第1推力之第1操作量，前述第2按鈕係用以儲存施加於前述致動器之操作量作為用以對前述張力調整滾子賦予第2推力之第2操作量；及 操作量確定部，係使用前述第1操作量及前述第2操作量來確定前述致動器用以對前述張力調整滾子賦予所期望的推力之操作量。 A control device, which is a control device of a roll-to-roll transport system, is provided with a tension adjustment roller that imparts tension to a strip and an actuator that imparts thrust to the aforementioned tension adjustment roller, and is characterized in that: The display control unit displays a screen including a first button and a second button on a predetermined display unit. The first button is used to store the amount of operation applied to the actuator as a second button for the tension adjustment roller. The first operation amount of 1 thrust, the second button is used to store the operation amount applied to the actuator as the second operation amount for applying the second thrust to the tension adjustment roller; and The operation amount determination unit uses the first operation amount and the second operation amount to determine the operation amount of the actuator for applying the desired thrust to the tension adjustment roller.
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