TWI721849B - Welding wire connecting device and operation method thereof - Google Patents

Welding wire connecting device and operation method thereof Download PDF

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TWI721849B
TWI721849B TW109111544A TW109111544A TWI721849B TW I721849 B TWI721849 B TW I721849B TW 109111544 A TW109111544 A TW 109111544A TW 109111544 A TW109111544 A TW 109111544A TW I721849 B TWI721849 B TW I721849B
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welding wire
welding
wire
clamp body
bonding
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TW109111544A
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TW202138100A (en
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張浩元
江銘峰
吳逸楓
陳譽升
林冠岐
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中國鋼鐵股份有限公司
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Abstract

A welding wire connecting device and an operation method thereof are provided. The welding wire connecting device is configured to connect a first welding wire and a second welding wire and includes a work platform, a welding unit, a annealing device, and a grinding unit, wherein the first welding wire and the second welding wire are connected by the welding unit, and the balling is ground by the grinding unit to form the connecting wire.

Description

銲線對接裝置及其操作方法Welding wire butting device and its operation method

本發明係關於一種對接裝置及其操作方法，特別是關於一種銲線對接裝置及其操作方法。The present invention relates to a docking device and an operating method thereof, in particular to a wire bonding device and an operating method thereof.

在冷軋電磁鋼片生產流程中，於進入酸洗冷軋前，必須利用銲接把銅帶接在一起，以維持鋼帶繼續生產，通常流程是將上一捲熱軋鋼捲末端切除之後，將下一捲熱軋鋼捲解捲並剪除前端部分，再送到銲接機進行銲接，當加工完畢之後，再送至進料鋼帶儲存區(entry looper)以補充緩衝鋼帶。In the production process of cold-rolled electromagnetic steel sheets, before pickling and cold rolling, the copper strips must be joined together by welding to maintain the continuous production of the steel strip. The usual process is to remove the end of the previous hot-rolled steel coil, and then The next hot-rolled steel coil is uncoiled and cut off the front part, and then sent to the welding machine for welding. After the processing is completed, it is sent to the entry looper to replenish the buffer steel strip.

如前所述，鋼廠通常是以雷射銲接的方式來處理，其中雷射對於不同薄板冷軋厚度組合以搭接的方式進行銲接。由於部分鋼帶的矽含量較高，會在銲接過程中產生晶粒粗大的問題，導致銲縫紉性差而容易開裂，造成銲接上的困難，使得銲區及熱影響區的性能遠不如母材，因此，需針對此類特殊產品需更換不同材質銲線進行銲接試驗，以改善銲縫組織及成分。As mentioned earlier, steel mills usually deal with it by means of laser welding, in which the laser welds the different cold-rolled thickness combinations of thin plates in an overlapping manner. Due to the high silicon content of some steel strips, the problem of coarse grains will occur during the welding process, resulting in poor seamability and easy cracking, causing difficulties in welding, and making the performance of the welding zone and heat-affected zone far inferior to the base material. Therefore, it is necessary to change the welding wire of different materials for welding tests for such special products to improve the structure and composition of the weld.

一般而言，雷射銲接使用銲接有兩個目的，第一個目的是填縫，就是把對接的銲縫填滿；第二個目的是改質，把原本銲接後會出現的不良組織改成另一種合金，使得銲道的材質不會變脆。Generally speaking, laser welding uses welding for two purposes. The first purpose is to fill the seam, that is, to fill the butt welded seam; the second purpose is to improve the quality, to change the original bad structure after welding into Another alloy, so that the material of the weld bead will not become brittle.

然而，一般銲接機僅能夠裝設單一個銲線捲，由於銲線需經過輸送路徑及滾輪組，最終到達送線頭端，當操作人員以人工手動的方式穿伸銲線至銲接機時，常常因為銲線經過銲接機的關節轉彎處而造成卡銲的問題，往往需要花費較多的時間排除卡銲的情形，因而造成操作人員替換銲線的壓力，進而影響整體的作業效率。However, the general welding machine can only install a single welding wire coil. Because the welding wire needs to pass through the conveying path and the roller set, and finally reach the wire feeding head end, when the operator manually extends the welding wire to the welding machine, The problem of stuck welding is often caused by the welding wire passing through the joints of the welding machine. It often takes more time to eliminate the stuck welding situation, which causes the pressure of the operator to replace the welding wire, which affects the overall work efficiency.

因此，為克服現有技術中的缺點和不足，本發明有必要提供改良的一種銲線對接裝置及其操作方法，以解決上述習用技術所存在的問題。Therefore, in order to overcome the shortcomings and deficiencies in the prior art, it is necessary for the present invention to provide an improved wire bonding device and its operating method to solve the above-mentioned problems in the conventional technology.

本發明之主要目的在於提供一種銲線對接裝置及其操作方法，利用該碰銲單元將該第一銲線及第二銲線融合，再透過該磨除單元磨除結球及銲渣，以獲得對接的銲線。The main purpose of the present invention is to provide a welding wire butting device and an operating method thereof. The first welding wire and the second welding wire are merged by the butt welding unit, and then the ball and welding slag are removed by the grinding unit to obtain Butt welding wire.

為達上述之目的，本發明提供一種銲線對接裝置，配置用以對接一第一銲線及一第二銲線，該銲線對接裝置包括一工作平台、一碰銲單元、一退火裝置及一磨除單元；該碰銲單元設置在該工作平台上，而且該碰銲單元包含一座體及一銲線固定器，該銲線固定器設置在該座體上且配置用以固定該第一銲線及第二銲線；該退火裝置設置在該碰銲單元的座體上，而且該退火裝置包含一第一導熱座及一第二導熱座，該第一導熱座配置用以接觸該第一銲線，該第二導熱座配置用以接觸該第二銲線；該磨除單元設置在該工作平台且與該碰銲單元相間隔，而且該磨除單元配置用以磨除該第一銲線及第二銲線的表面的銲渣；其中該第一銲線及第二銲線經該碰銲單元銲接之後，經由該退火裝置進行退火處理，再經該磨除單元磨除該第一銲線及第二銲線的表面的銲渣。To achieve the above objective, the present invention provides a welding wire butting device, which is configured to butting a first welding wire and a second welding wire. The welding wire butting device includes a working platform, a butt welding unit, an annealing device, and A grinding unit; the butt welding unit is arranged on the work platform, and the butt welding unit includes a base and a wire fixer, the weld fixer is arranged on the base and configured to fix the first The welding wire and the second welding wire; the annealing device is arranged on the base of the butt welding unit, and the annealing device includes a first heat conducting seat and a second heat conducting seat, and the first heat conducting seat is configured to contact the first heat conducting seat A welding wire, the second heat conducting seat is configured to contact the second welding wire; the grinding unit is arranged on the work platform and spaced apart from the butt welding unit, and the grinding unit is configured to abrade the first The welding slag on the surface of the welding wire and the second welding wire; wherein after the first welding wire and the second welding wire are welded by the butt welding unit, they are annealed by the annealing device, and then the second welding wire is ground by the grinding unit Weld slag on the surface of one welding line and the second welding line.

在本發明之一實施例中，該銲線固定器具有：一第一夾體，配置用以固定該第一銲線；一第二夾體，配置用以固定該第二銲線；及一接合調整器，配置用以調整該第一夾體及該第二夾體之間的一接合距離，其中該第一夾體與該第二夾體對應設置。In an embodiment of the present invention, the welding wire holder has: a first clamp body configured to fix the first welding wire; a second clamp body configured to fix the second welding wire; and a The joint adjuster is configured to adjust a joint distance between the first clamp body and the second clamp body, wherein the first clamp body and the second clamp body are arranged correspondingly.

在本發明之一實施例中，該銲線固定器另具有一拉力螺母調整器，設置在該第一夾體及第二夾體上，該拉力螺母調整器配置用以調整該第一夾體及第二夾體的彈簧壓力。In an embodiment of the present invention, the welding wire holder further has a tension nut adjuster disposed on the first clamp body and the second clamp body, and the tension nut adjuster is configured to adjust the first clamp body And the spring pressure of the second clamp body.

在本發明之一實施例中，該第一導熱座具有一第一銅片及形成在該第一銅片上的一第一凹槽，該第二導熱座具有一第二銅片及形成在該第二銅片上的一第二凹槽，該第一銲線及第二銲線分別能夠靠置在該第一凹槽及第二凹槽上。In an embodiment of the present invention, the first heat conduction seat has a first copper sheet and a first groove formed on the first copper sheet, and the second heat conduction seat has a second copper sheet and is formed on the first copper sheet. A second groove on the second copper sheet, the first welding wire and the second welding wire can be respectively leaned on the first groove and the second groove.

在本發明之一實施例中，該第一銅片及該第二銅片位於該銲線固定器的上方。In an embodiment of the present invention, the first copper sheet and the second copper sheet are located above the wire bonding holder.

在本發明之一實施例中，該磨除單元包含一驅動馬達及至少一砂輪，該驅動馬達配置用以驅動該砂輪轉動，該砂輪配置用以接觸該第一銲線及第二銲線。In an embodiment of the present invention, the grinding unit includes a driving motor and at least one grinding wheel, the driving motor is configured to drive the grinding wheel to rotate, and the grinding wheel is configured to contact the first welding wire and the second welding wire.

在本發明之一實施例中，該碰銲單元另包含一電磁開關接觸器，設置在該銲線固定器上，該電磁開關接觸器配置用以設定該第一夾體及第二夾體之間的一斷電距離。In an embodiment of the present invention, the butt welding unit further includes an electromagnetic switch contactor disposed on the welding wire holder, and the electromagnetic switch contactor is configured to set the first clamp body and the second clamp body A power-off distance between.

為達上述之目的，本發明提供一種銲線對接裝置的操作方法，該操作方法包括一備置步驟、一調整步驟、一銲接步驟、一退火步驟及一磨除步驟；在該備置步驟中，將一第一銲線及一第二銲線分別置入一銲線固定器的一第一夾體及一第二夾體上；在該調整步驟中，利用一接合調整器調整該第一夾體及該第二夾體之間的一接合距離，使得該第一銲線及第二銲線互相觸碰；在該銲接步驟中，利用該銲線固定器對該第一銲線及第二銲線通電，使得該第一銲線及第二銲線的金屬接觸面發熱至融化而融合為一結球；在該退火步驟中，利用一退火裝置的一第一導熱座及一第二導熱座分別對該第一銲線及第二銲線加熱，以軟化位於該第一銲線及第二銲線之間的銲接處兩側的材質硬度；在該磨除步驟中，利用一磨除單元磨除修正位於該第一銲線及第二銲線之間的結球及銲渣。In order to achieve the above objective, the present invention provides an operating method of a welding wire butting device. The operating method includes a preparation step, an adjustment step, a welding step, an annealing step and a grinding step; in the preparation step, A first bonding wire and a second bonding wire are respectively placed on a first clamp body and a second clamp body of a bonding wire holder; in the adjustment step, a joint adjuster is used to adjust the first clamp body And a bonding distance between the second clamp body, so that the first welding wire and the second welding wire touch each other; in the welding step, the first welding wire and the second welding wire are used by the welding wire holder The wire is energized, so that the metal contact surfaces of the first bonding wire and the second bonding wire heat to melt and fuse into a ball; in the annealing step, a first heat conducting seat and a second heat conducting seat of an annealing device are used respectively The first welding wire and the second welding wire are heated to soften the hardness of the material on both sides of the welding place between the first welding wire and the second welding wire; in the grinding step, a grinding unit is used for grinding In addition to correcting the ball and solder slag between the first welding wire and the second welding wire.

在本發明之一實施例中，在該退火步驟之後，該銲線對接裝置的操作方法另包含一檢查步驟，在該第一銲線及第二銲線之間的銲接處彎折一角度，以確認該銲接處的牢固性。In an embodiment of the present invention, after the annealing step, the operating method of the welding wire butting device further includes an inspection step of bending an angle at the weld between the first welding wire and the second welding wire, To confirm the firmness of the weld.

在本發明之一實施例中，該第一銲線及第二銲線為不同材質。In an embodiment of the present invention, the first bonding wire and the second bonding wire are made of different materials.

如上所述，利用該銲線固定器將該第一銲線及第二銲線融合為結球，接著透過該退火裝置進行退火處理而軟化位於該第一銲線及第二銲線之間的銲接處兩側的材質硬度，該磨除單元磨除結球及銲渣，以獲得對接的銲線，不僅可避免操作人員以人工手動的方式而造成卡銲的問題，而且也能夠改善操作人員替換銲線的速度及準確性，進而提升整體的作業效率。As mentioned above, the bonding wire holder is used to fuse the first bonding wire and the second bonding wire into a ball, and then the annealing device is used for annealing to soften the bonding between the first bonding wire and the second bonding wire The hardness of the material on both sides of the position, the grinding unit grinds out the ball and welding slag to obtain the butt welding wire, which not only avoids the problem of manual welding by the operator, but also improves the replacement of the welding by the operator. The speed and accuracy of the line, thereby improving the overall operating efficiency.

為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂，下文將特舉本發明較佳實施例，並配合所附圖式，作詳細說明如下。再者，本發明所提到的方向用語，例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等，僅是參考附加圖式的方向。因此，使用的方向用語是用以說明及理解本發明，而非用以限制本發明。In order to make the above and other objectives, features, and advantages of the present invention more obvious and understandable, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Furthermore, the directional terms mentioned in the present invention, such as up, down, top, bottom, front, back, left, right, inside, outside, side, surrounding, center, horizontal, horizontal, vertical, vertical, axial, The radial direction, the uppermost layer or the lowermost layer, etc., are only the direction of reference to the attached drawings. Therefore, the directional terms used are used to describe and understand the present invention, rather than to limit the present invention.

請參照第1-4圖所示，為本發明銲線對接裝置的一較佳實施例，配置用以對接一第一銲線101及一第二銲線102，該銲線對接裝置包括一工作平台2、一碰銲單元3、一退火裝置4及一磨除單元5。本發明將於下文詳細說明各元件的細部構造、組裝關係及其運作原理。Please refer to Figures 1-4, which is a preferred embodiment of the wire bonding device of the present invention. It is configured to dock a first wire 101 and a second wire 102. The wire bonding device includes a working Platform 2, a butt welding unit 3, an annealing device 4 and a grinding unit 5. The present invention will describe the detailed structure, assembly relationship and operation principle of each component in detail below.

續參照第1-4圖所示，該碰銲單元3設置在該工作平台2上，而且該碰銲單元3包含一座體31、一銲線固定器32及一電磁開關接觸器33，其中該銲線固定器32設置在該座體31上，而且該銲線固定器32配置用以固定該第一銲線101及第二銲線102，該電磁開關接觸器33設置在該銲線固定器32上。Continuing to refer to Figures 1-4, the butt welding unit 3 is set on the work platform 2, and the butt welding unit 3 includes a base 31, a welding wire holder 32 and an electromagnetic switch contactor 33, wherein the The welding wire holder 32 is arranged on the base 31, and the welding wire holder 32 is configured to fix the first welding wire 101 and the second welding wire 102, and the electromagnetic switch contactor 33 is arranged on the welding wire holder 32 on.

續參照第1-4圖所示，該銲線固定器32具有一第一夾體321、一第二夾體322及一接合調整器323，其中該第一夾體321配置用以固定該第一銲線101，該第二夾體322配置用以固定該第二銲線102，該接合調整器323配置用以調整該第一夾體321及該第二夾體322之間的一接合距離，在本實施例中，該第一夾體321與該第二夾體322對應設置，而且該電磁開關接觸器33配置用以設定該第一夾體321及第二夾體322之間的一斷電距離。Continuing to refer to Figures 1-4, the welding wire holder 32 has a first clip body 321, a second clip body 322, and a joint adjuster 323, wherein the first clip body 321 is configured to fix the first clip body 321 A bonding wire 101, the second clip body 322 is configured to fix the second bonding wire 102, and the bonding adjuster 323 is configured to adjust a bonding distance between the first clip body 321 and the second clip body 322 In this embodiment, the first clip body 321 and the second clip body 322 are arranged correspondingly, and the electromagnetic switch contactor 33 is configured to set a value between the first clip body 321 and the second clip body 322 Power-off distance.

續參照第1-4圖所示，該銲線固定器32另具有一拉力螺母調整器324，該拉力螺母調整器324設置在該第一夾體321及第二夾體322上，而且該拉力螺母調整器324配置用以調整該第一夾體321及第二夾體322的彈簧壓力。Continuing to refer to Figures 1-4, the welding wire holder 32 further has a tension nut adjuster 324, which is arranged on the first clamp body 321 and the second clamp body 322, and the tension The nut adjuster 324 is configured to adjust the spring pressure of the first clamp body 321 and the second clamp body 322.

續參照第1-4圖所示，該退火裝置4設置在該碰銲單元3的座體31上，而且該退火裝置4包含一第一導熱座41及一第二導熱座42，其中該第一導熱座41配置用以接觸該第一銲線101，該第二導熱座42配置用以接觸該第二銲線102。具體來說，該第一導熱座41具有一第一銅片411及形成在該第一銅片411上的一第一凹槽412，該第二導熱座42具有一第二銅片421及形成在該第二銅片421上的一第二凹槽422，其中該第一銲線101及第二銲線102分別能夠靠置在該第一凹槽412及第二凹槽422上。在本實施例中，該第一銅片411及該第二銅片421位於該銲線固定器32的上方。Continuing to refer to Figures 1-4, the annealing device 4 is arranged on the base 31 of the butt welding unit 3, and the annealing device 4 includes a first heat conduction seat 41 and a second heat conduction seat 42, wherein the second heat conduction seat A heat conducting base 41 is configured to contact the first welding wire 101, and the second heat conducting base 42 is configured to contact the second bonding wire 102. Specifically, the first heat-conducting seat 41 has a first copper sheet 411 and a first groove 412 formed on the first copper sheet 411, and the second heat-conducting seat 42 has a second copper sheet 421 and is formed A second groove 422 on the second copper sheet 421, wherein the first welding wire 101 and the second welding wire 102 can rest on the first groove 412 and the second groove 422, respectively. In this embodiment, the first copper sheet 411 and the second copper sheet 421 are located above the wire bonding holder 32.

續參照第1-4圖所示，該磨除單元5設置在該工作平台2上，而且該磨除單元5與該碰銲單元3相間隔，其中該磨除單元5配置用以磨除該第一銲線101及第二銲線102的表面的銲渣。具體來說，該磨除單元5包含一驅動馬達51及至少一砂輪52，該驅動馬達51配置用以驅動該砂輪52轉動，該砂輪52配置用以接觸該第一銲線101及第二銲線102。在本實施例中，當該第一銲線101及第二銲線102經該碰銲單元3銲接之後，經由該退火裝置4進行退火處理，再經該磨除單元5磨除該第一銲線101及第二銲線102的表面的銲渣。Continuing to refer to Figures 1-4, the grinding unit 5 is arranged on the work platform 2, and the grinding unit 5 is spaced apart from the butt welding unit 3, wherein the grinding unit 5 is configured to abrade the Weld spatter on the surfaces of the first welding wire 101 and the second welding wire 102. Specifically, the grinding unit 5 includes a drive motor 51 and at least one grinding wheel 52. The drive motor 51 is configured to drive the grinding wheel 52 to rotate, and the grinding wheel 52 is configured to contact the first welding wire 101 and the second welding wire. Line 102. In this embodiment, after the first welding wire 101 and the second welding wire 102 are welded by the butt welding unit 3, they are annealed by the annealing device 4, and then the first welding wire is removed by the grinding unit 5. Weld slag on the surface of the wire 101 and the second welding wire 102.

依據上述的結構，該銲線固定器32對該第一銲線101及第二銲線102通電，使得該第一銲線101及第二銲線102的金屬接觸面發熱至融化，進而融合為一結球103，再利用加熱該第一銅片411及第二銅片421，使得該第一銲線101及第二銲線102被熱傳導而加熱，進而軟化位於該第一銲線101及第二銲線102之間的銲接處兩側的材質硬度，最後利用該驅動馬達51驅動該砂輪52轉動，再將該結球103及銲渣與該砂輪52表面接觸，進而使得結球103及銲渣被磨除，以獲得對接之後的一銲線。According to the above-mentioned structure, the welding wire holder 32 energizes the first welding wire 101 and the second welding wire 102, so that the metal contact surfaces of the first welding wire 101 and the second welding wire 102 heat to melt, and then merge into A ball 103 is used to heat the first copper sheet 411 and the second copper sheet 421, so that the first bonding wire 101 and the second bonding wire 102 are heated by thermal conduction, thereby softening the first bonding wire 101 and the second bonding wire. The hardness of the material on both sides of the weld between the welding wires 102 is finally used to drive the grinding wheel 52 to rotate by the drive motor 51, and then the ball 103 and welding slag are in contact with the surface of the grinding wheel 52, so that the ball 103 and the welding slag are ground Divide to obtain a welding wire after butting.

如上所述，利用該銲線固定器32將該第一銲線101及第二銲線102融合為結球103，接著透過該退火裝置4進行退火處理而軟化位於該第一銲線101及第二銲線102之間的銲接處兩側的材質硬度，該磨除單元5磨除結球103及銲渣，以獲得對接的銲線，不僅可避免操作人員以人工手動的方式而造成卡銲的問題，而且也能夠改善操作人員替換銲線的速度及準確性，進而提升整體的作業效率。As described above, the bonding wire holder 32 is used to fuse the first bonding wire 101 and the second bonding wire 102 into the ball 103, and then the annealing device 4 is used for annealing to soften the first bonding wire 101 and the second bonding wire. The hardness of the material on both sides of the welding place between the welding wires 102. The grinding unit 5 grinds off the ball 103 and welding slag to obtain a butt welded wire, which not only avoids the problem of stuck welding caused by manual operation by the operator , And it can also improve the speed and accuracy of the operator to replace the welding wire, thereby improving the overall work efficiency.

請參照第5圖並配合第1-4圖所示，為本發明銲線對接裝置的操作方法的一較佳實施例，本發明銲線對接裝置的操作方法係用以操作上述的銲線對接裝置，其中該銲線對接裝置的操作方法包括一備置步驟S201、一調整步驟S202、一銲接步驟S203、一退火步驟S204、一檢查步驟S205及一磨除步驟S206。本發明將於下文詳細說明各步驟的運作原理。Please refer to Figure 5 in conjunction with Figures 1-4, which is a preferred embodiment of the operating method of the wire bonding device of the present invention. The operating method of the wire bonding device of the present invention is used to operate the above-mentioned wire bonding Device, wherein the operating method of the wire bonding device includes a preparation step S201, an adjustment step S202, a welding step S203, an annealing step S204, an inspection step S205, and a grinding step S206. The present invention will describe the operation principle of each step in detail below.

續參照第5圖並配合第1-4圖所示，在該備置步驟S201中，將一第一銲線101及一第二銲線102分別置入一銲線固定器32的一第一夾體321及一第二夾體322上，在本實施例中，該第一銲線101及第二銲線102為不同材質。Continuing to refer to Fig. 5 in conjunction with Figs. 1-4, in the preparation step S201, a first bonding wire 101 and a second bonding wire 102 are respectively placed in a first clamp of a bonding wire holder 32 On the body 321 and a second clamp body 322, in this embodiment, the first bonding wire 101 and the second bonding wire 102 are made of different materials.

續參照第5圖並配合第1-4圖所示，在該調整步驟S202中，利用一接合調整器323調整該第一夾體321及該第二夾體322之間的一接合距離，使得該第一銲線101及第二銲線102互相觸碰。Continuing to refer to Fig. 5 in conjunction with Figs. 1-4, in the adjustment step S202, a joint adjuster 323 is used to adjust a joint distance between the first clamp body 321 and the second clamp body 322, so that The first bonding wire 101 and the second bonding wire 102 touch each other.

續參照第5圖並配合第1-4圖所示，在該銲接步驟S203中，利用該銲線固定器32對該第一銲線101及第二銲線102通電，使得該第一銲線101及第二銲線102的金屬接觸面發熱至融化，進而融合為一結球103。Continuing to refer to Figure 5 and in conjunction with Figures 1-4, in the welding step S203, the welding wire holder 32 is used to energize the first welding wire 101 and the second welding wire 102, so that the first welding wire The metal contact surfaces of 101 and the second bonding wire 102 heat to melt, and then merge into a ball 103.

續參照第5圖並配合第1-4圖所示，在該退火步驟S204中，利用一退火裝置4的一第一導熱座41及一第二導熱座42分別對該第一銲線101及第二銲線102加熱，以軟化位於該第一銲線101及第二銲線102之間的銲接處兩側的材質硬度；進一步來說，就是將該第一銲線101及第二銲線102分別放置在該第一導熱座41的一第一凹槽412及第二導熱座42的一第二凹槽422，接著加熱該第一導熱座41的一第一銅片411及第二導熱座42的一第二銅片421，使得該第一銲線101及第二銲線102被熱傳導而加熱，進而軟化位於該第一銲線101及第二銲線102之間的銲接處兩側的材質硬度。Continuing to refer to Fig. 5 in conjunction with Figs. 1-4, in the annealing step S204, a first heat conducting seat 41 and a second heat conducting seat 42 of an annealing device 4 are used for the first welding wire 101 and The second welding wire 102 is heated to soften the hardness of the material on both sides of the welding place between the first welding wire 101 and the second welding wire 102; 102 are respectively placed in a first groove 412 of the first heat conduction seat 41 and a second groove 422 of the second heat conduction seat 42, and then heat a first copper sheet 411 and a second heat conduction seat of the first heat conduction seat 41 A second copper sheet 421 of the seat 42 causes the first bonding wire 101 and the second bonding wire 102 to be heated by thermal conduction, thereby softening the two sides of the weld between the first bonding wire 101 and the second bonding wire 102 The hardness of the material.

續參照第5圖並配合第1-4圖所示，在該檢查步驟S205中，在該第一銲線101及第二銲線102之間的銲接處彎折一角度，其中該角度小於一特定角度，例如60度，以確認該銲接處的牢固性。Continuing to refer to Figure 5 in conjunction with Figures 1-4, in the inspection step S205, the weld between the first welding wire 101 and the second welding wire 102 is bent at an angle, wherein the angle is less than one A specific angle, such as 60 degrees, to confirm the firmness of the weld.

續參照第5圖並配合第1-4圖所示，在該磨除步驟S206中，利用一磨除單元5磨除修正位於該第一銲線101及第二銲線102之間的結球103及銲渣，在本實施例中，是利用該驅動馬達51驅動該砂輪52轉動，再將該結球103及銲渣與該砂輪52表面接觸，進而使得結球103及銲渣被磨除。Continuing to refer to Figure 5 in conjunction with Figures 1-4, in the grinding step S206, a grinding unit 5 is used to remove and correct the ball 103 located between the first bonding wire 101 and the second bonding wire 102. In this embodiment, the driving motor 51 is used to drive the grinding wheel 52 to rotate, and then the ball 103 and the welding slag are in contact with the surface of the grinding wheel 52, so that the ball 103 and the welding slag are removed.

如上所述，利用該銲線固定器32將該第一銲線101及第二銲線102融合為結球103，接著透過該退火裝置4進行退火處理而軟化位於該第一銲線101及第二銲線102之間的銲接處兩側的材質硬度，該磨除單元5磨除結球103及銲渣，以獲得對接的銲線，不僅可避免操作人員以人工手動的方式而造成卡銲的問題，而且也能夠改善操作人員替換銲線的速度及準確性，進而提升整體的作業效率。As described above, the bonding wire holder 32 is used to fuse the first bonding wire 101 and the second bonding wire 102 into the ball 103, and then the annealing device 4 is used for annealing to soften the first bonding wire 101 and the second bonding wire. The hardness of the material on both sides of the welding place between the welding wires 102. The grinding unit 5 grinds off the ball 103 and welding slag to obtain a butt welded wire, which not only avoids the problem of stuck welding caused by manual operation by the operator , And it can also improve the speed and accuracy of the operator to replace the welding wire, thereby improving the overall work efficiency.

雖然本發明已以較佳實施例揭露，然其並非用以限制本發明，任何熟習此項技藝之人士，在不脫離本發明之精神和範圍內，當可作各種更動與修飾，因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be subject to the scope of the attached patent application.

101:第一銲線 102:第二銲線 103:結球 2:工作平台 3:碰銲單元 31:座體 32:銲線固定器 321:第一夾體 322:第二夾體 323:接合調整器 324:拉力螺母調整器 33:電磁開關接觸器 4:退火裝置 41:第一導熱座 411:第一銅片 412:第一凹槽 42:第二導熱座 421:第二銅片 422:第二凹槽 5:磨除單元 51:驅動馬達 52:砂輪 S201:備置步驟 S202:調整步驟 S203:銲接步驟 S204:退火步驟 S205:檢查步驟 S206:磨除步驟 101: The first wire 102: The second wire 103: Ball 2: Work platform 3: Butt welding unit 31: Seat 32: Welding wire holder 321: first clip body 322: second clip body 323: Joint adjuster 324: tension nut adjuster 33: Electromagnetic switch contactor 4: Annealing device 41: The first heat conduction seat 411: The first copper sheet 412: first groove 42: The second heat conduction seat 421: second copper sheet 422: second groove 5: Grinding unit 51: drive motor 52: Grinding Wheel S201: Preparation steps S202: adjustment steps S203: Welding step S204: Annealing step S205: check steps S206: Grinding step

第1圖是依據本發明銲線對接裝置的一較佳實施例的一示意圖。 第2圖是依據本發明銲線對接裝置的一較佳實施例的碰銲單元的一立體圖。 第3圖是依據本發明銲線對接裝置的一較佳實施例的銲線固定器的一立體圖。 第4圖是依據本發明銲線對接裝置的一較佳實施例的退火裝置的一立體圖。 第5圖是依據本發明銲線對接裝置的操作方法的一較佳實施例的一流程圖。 Figure 1 is a schematic diagram of a preferred embodiment of the wire bonding device according to the present invention. FIG. 2 is a perspective view of the butt welding unit according to a preferred embodiment of the welding wire butting device of the present invention. FIG. 3 is a perspective view of the bonding wire holder according to a preferred embodiment of the bonding wire butting device of the present invention. FIG. 4 is a perspective view of the annealing device according to a preferred embodiment of the welding wire butting device of the present invention. FIG. 5 is a flowchart of a preferred embodiment of the operating method of the wire bonding device according to the present invention.

2:工作平台 2: Work platform

3:碰銲單元 3: Butt welding unit

5:磨除單元 5: Grinding unit

51:驅動馬達 51: drive motor

52:砂輪 52: Grinding Wheel

Claims (8)

一種銲線對接裝置，配置用以對接不同材質的一第一銲線及一第二銲線，該銲線對接裝置包括：一工作平台；一碰銲單元，設置在該工作平台上，該碰銲單元包含一座體及一銲線固定器，該銲線固定器設置在該座體上且配置用以固定該第一銲線及第二銲線；一退火裝置，設置在該碰銲單元的座體上，該退火裝置包含一第一導熱座及一第二導熱座，該第一導熱座配置用以接觸該第一銲線，該第二導熱座配置用以接觸該第二銲線，其中該第一導熱座具有一第一銅片及形成在該第一銅片上的一第一凹槽，該第二導熱座具有一第二銅片及形成在該第二銅片上的一第二凹槽，該第一銲線及第二銲線分別能夠靠置在該第一凹槽及第二凹槽上；及一磨除單元，設置在該工作平台且與該碰銲單元相間隔，該磨除單元配置用以磨除該第一銲線及第二銲線的表面的銲渣；其中該第一銲線及第二銲線經該碰銲單元銲接之後，經由該退火裝置進行退火處理，再經該磨除單元磨除該第一銲線及第二銲線的表面的銲渣。 A welding wire butting device is configured to butt a first welding wire and a second welding wire of different materials. The welding wire butting device includes: a working platform; a butt welding unit, which is arranged on the working platform; The welding unit includes a base and a welding wire holder, the welding wire holder is arranged on the base and configured to fix the first welding wire and the second welding wire; an annealing device is arranged on the butt welding unit On the base body, the annealing device includes a first heat conduction base and a second heat conduction base, the first heat conduction base is configured to contact the first welding wire, and the second heat conduction base is configured to contact the second bonding wire, The first heat-conducting seat has a first copper sheet and a first groove formed on the first copper sheet, and the second heat-conducting seat has a second copper sheet and a second copper sheet formed on the second copper sheet. Grooves, the first welding wire and the second welding wire can be respectively leaned on the first groove and the second groove; and a grinding unit, which is arranged on the working platform and is spaced apart from the butt welding unit, The grinding unit is configured to grind away the welding slag on the surfaces of the first welding wire and the second welding wire; wherein the first welding wire and the second welding wire are welded by the butt welding unit, and then annealed by the annealing device After processing, the grinding unit is used to grind away the welding slag on the surface of the first welding wire and the second welding wire. 如申請專利範圍第1項所述之銲線對接裝置，其中該銲線固定器具有：一第一夾體，配置用以固定該第一銲線；一第二夾體，配置用以固定該第二銲線；及一接合調整器，配置用以調整該第一夾體及該第二夾體之間的一接合距離，其中該第一夾體與該第二夾體對應設置。 For the welding wire butting device described in item 1 of the scope of patent application, the welding wire holder has: a first clamp body configured to fix the first welding wire; and a second clamp body configured to fix the A second welding wire; and a joint adjuster configured to adjust a joint distance between the first clamp body and the second clamp body, wherein the first clamp body and the second clamp body are arranged correspondingly. 如申請專利範圍第2項所述之銲線對接裝置，其中該銲線 固定器另具有一拉力螺母調整器，設置在該第一夾體及第二夾體上，該拉力螺母調整器配置用以調整該第一夾體及第二夾體的彈簧壓力。 The welding wire butting device described in item 2 of the scope of patent application, wherein the welding wire The holder also has a tension nut adjuster, which is arranged on the first clamp body and the second clamp body, and the tension nut adjuster is configured to adjust the spring pressure of the first clamp body and the second clamp body. 如申請專利範圍第1項所述之銲線對接裝置，其中該第一銅片及該第二銅片位於該銲線固定器的上方。 The wire bonding device described in item 1 of the scope of patent application, wherein the first copper sheet and the second copper sheet are located above the wire bonding holder. 如申請專利範圍第1項所述之銲線對接裝置，其中該磨除單元包含一驅動馬達及至少一砂輪，該驅動馬達配置用以驅動該砂輪轉動，該砂輪配置用以接觸該第一銲線及第二銲線。 As for the welding wire butting device described in claim 1, wherein the grinding unit includes a driving motor and at least one grinding wheel, the driving motor is configured to drive the grinding wheel to rotate, and the grinding wheel is configured to contact the first welding wheel. Wire and the second welding wire. 如申請專利範圍第1項所述之銲線對接裝置，其中該碰銲單元另包含一電磁開關接觸器，設置在該銲線固定器上，該電磁開關接觸器配置用以設定該第一夾體及第二夾體之間的一斷電距離。 The welding wire butting device described in the first item of the scope of patent application, wherein the butt welding unit further includes an electromagnetic switch contactor arranged on the welding wire holder, and the electromagnetic switch contactor is configured to set the first clamp A power-off distance between the body and the second clamp body. 一種如申請專利範圍第1項所述之銲線對接裝置的操作方法，包含：一備置步驟，將不同材質的一第一銲線及一第二銲線分別置入一銲線固定器的一第一夾體及一第二夾體上；一調整步驟，利用一接合調整器調整該第一夾體及該第二夾體之間的一接合距離，使得該第一銲線及第二銲線互相觸碰；一銲接步驟，利用該銲線固定器對該第一銲線及第二銲線通電，使得該第一銲線及第二銲線的金屬接觸面發熱至融化而融合為一結球；及一退火步驟，利用一退火裝置的一第一導熱座及一第二導熱座分別對該第一銲線及第二銲線加熱，以軟化位於該第一銲線及第二銲線之間的銲接處兩側的材質硬度；及一磨除步驟，利用一磨除單元磨除修正位於該第一銲線及第二銲線之間的結球及銲渣。 An operating method of the welding wire butting device as described in item 1 of the scope of patent application, comprising: a preparation step of placing a first welding wire and a second welding wire of different materials into one of a welding wire holder. On the first clip body and the second clip body; an adjustment step, using a joint adjuster to adjust a joint distance between the first clip body and the second clip body, so that the first welding wire and the second welding The wires touch each other; in a welding step, the first welding wire and the second welding wire are energized by the welding wire holder, so that the metal contact surfaces of the first welding wire and the second welding wire are heated to melt and merge into one Balling; and an annealing step, using a first heat conducting seat and a second heat conducting seat of an annealing device to heat the first bonding wire and the second bonding wire, respectively, to soften the first bonding wire and the second bonding wire The hardness of the material on both sides of the weld between the two sides; and a grinding step, using a grinding unit to remove and correct the ball and solder slag between the first welding line and the second welding line. 如申請專利範圍第7項所述之銲線對接裝置的操作方法， 其中在該退火步驟之後，該銲線對接裝置的操作方法另包含一檢查步驟，在該第一銲線及第二銲線之間的銲接處彎折一角度，以確認該銲接處的牢固性。 Such as the operating method of the welding wire butting device described in item 7 of the scope of patent application, After the annealing step, the operating method of the welding wire butting device further includes an inspection step, bending an angle at the welding place between the first welding wire and the second welding wire to confirm the firmness of the welding place .
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TW201507787A (en) * 2013-08-23 2015-03-01 Xyzprinting Inc Wire fusing apparatus
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