TWI713814B - Method and device for manufacturing fiber reinforcement composite - Google Patents
Method and device for manufacturing fiber reinforcement composite Download PDFInfo
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本發明係與纖維補強複材製造技術有關，旨在提供一種可用以生產補強布類型或補強紗束類型的纖維補強複材製造方法，以及與其相關的纖維補強複材製造設備。 The present invention is related to the manufacturing technology of fiber-reinforced composite materials, and aims to provide a manufacturing method of fiber-reinforced composite materials that can be used to produce reinforcing cloth type or reinforcing yarn bundle type, and related fiber-reinforced composite manufacturing equipment.
複合材料(Polymeric Composite)普遍具有高強度、高勁度、質量輕、耐腐蝕以及抗磨損等特性，而得以廣泛被運用於航太工業、汽車工業、船舶工業、醫療以及運動器材上；複合材料種類繁多，其中使用最久應用最廣者，當屬纖維補強複合材料(下稱纖維補強複材)，而其基本的組成為纖維及高分子基材。 Composite materials (Polymeric Composite) generally have the characteristics of high strength, high stiffness, light weight, corrosion resistance and wear resistance, and can be widely used in the aerospace industry, automobile industry, shipbuilding industry, medical and sports equipment; composite materials There are many types, among which the longest used and most widely used are fiber-reinforced composite materials (hereinafter referred to as fiber-reinforced composite materials), and their basic composition is fiber and polymer substrate.
再者，纖維補強複材係目前最常用來製造高性能複合材料的原材形式，其主要係由一系列的纖維紗束(碳、玻璃纖維)含浸樹脂所構成；既有習知能夠以連續製程製造纖維補強複材，通常採用熔融含浸或粉體含浸等方法。 Furthermore, the fiber-reinforced composite material is currently the most commonly used raw material form for the manufacture of high-performance composite materials, which is mainly composed of a series of fiber yarn bundles (carbon, glass fiber) impregnated with resin; The process of manufacturing fiber-reinforced composites usually uses methods such as melt impregnation or powder impregnation.
其中，熔融含浸法係先將數量不等之纖維紗束均勻分布，同時將樹脂加熱後塗佈在上、下離型紙上，之後將展紗後的纖維紗束導入塗佈 有樹脂的上、下離型紙之間，再以滾輪直接作用於上、下離型紙加壓的方式，使上、下離型紙之間的纖維含浸樹脂，最後再予以冷卻或烘乾後定型。 Among them, the melt impregnation method is to first uniformly distribute the fiber yarn bundles of different numbers, and at the same time, heat the resin and coat it on the upper and lower release paper, and then introduce the fiber yarn bundles after spreading into the coating Between the upper and lower release papers with resin, the rollers directly act on the upper and lower release papers to pressurize, so that the fibers between the upper and lower release papers are impregnated with resin, and finally they are cooled or dried before shaping.
至於，粉體含浸法係在纖維紗束展紗完成後，以連續含浸機進行靜電噴塗塑膠粉末，將展紗後的整捲纖維紗束放置於連續含浸機的送料端並固定在後方的收料端，整捲纖維紗束隨著收料端的轉速帶動通過一道烘箱的烘烤程序，塑膠粉末即因受熱而融化包覆於纖維表面。 As for the powder impregnation method, after the fiber yarn bundle is spread, the plastic powder is electrostatically sprayed with a continuous impregnation machine, and the entire roll of fiber yarn bundle after the spread is placed on the feeding end of the continuous impregnation machine and fixed at the rear receiving end. At the material end, the entire roll of fiber yarn bundles is driven by a baking process in an oven with the speed of the receiving end, and the plastic powder is melted and covered on the fiber surface due to heat.
由於上述兩種連續製程製造纖維補強複材製造方法係採用不同的方式將纖維與樹脂結合，因此既有習用能夠以連續製程製造纖維補強複材之設備，通常僅能用以生產預浸布類型的產品(熔融含浸法)，或是僅能用以生產預浸紗束類型的產品(粉體含浸法)，導致相關業者因為龐大的設備建置成本而逐漸失去產業競爭力。 Because the above-mentioned two continuous process manufacturing methods for fiber-reinforced composite materials use different methods to combine fibers and resins, the existing equipment that can manufacture fiber-reinforced composite materials through continuous processes is usually only used to produce prepregs Products (melt impregnation method), or products that can only be used to produce prepreg yarn bundles (powder impregnation method), cause related industries to gradually lose their industrial competitiveness due to huge equipment construction costs.
有鑑於此，本發明即是提供一種可用以補強布類型或補強紗束類型的纖維補強複材製造方法，以及與其相關的纖維補強複材製造設備，為其主要目的者。 In view of this, the present invention is to provide a fiber-reinforced composite manufacturing method that can be used for reinforcing cloth type or reinforcing yarn bundle type, and related fiber-reinforced composite manufacturing equipment, as its main purpose.
本發明之纖維補強複材製造方法，該方法至少包括：係將複數展紗完成的纖維紗束披覆複數熱塑性高分子材料，之後將該些披覆有該熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間，且令該些披覆有該熱塑性高分子材料之纖維紗束以接受該兩個鋼帶壓制之型態，通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶脫離，成為可被收卷的纖維補強複材。 The manufacturing method of the fiber reinforced composite material of the present invention at least includes: coating the fiber yarn bundles with a plurality of spreading yarns with a plurality of thermoplastic polymer materials, and then guiding the fiber yarn bundles covered with the thermoplastic polymer material Enter between two relatively revolving steel belts, and make the fiber yarn bundles covered with the thermoplastic polymer material to receive the compression of the two steel belts, after passing at least one heating process and at least one cooling process It is separated from the two steel belts and becomes a fiber-reinforced composite material that can be wound up.
依據上述技術特徵，該些披覆有該熱塑性高分子材料的該纖維紗束，係以相鄰該纖維紗束之間的該熱塑性高分子材料構成接觸的排列型態進入該兩個鋼帶之間。 According to the above-mentioned technical features, the fiber yarn bundles covered with the thermoplastic polymer material enter the two steel belts in a contact arrangement of the thermoplastic polymer material between adjacent fiber yarn bundles. between.
依據上述技術特徵，該些披覆有該熱塑性高分子材料的該纖維紗束，係以相鄰纖維紗束之間的熱塑性高分子材料不構成接觸的排列型態進入該兩個鋼帶之間。 According to the above technical features, the fiber yarn bundles covered with the thermoplastic polymer material enter between the two steel belts in an arrangement pattern in which the thermoplastic polymer material between adjacent fiber yarn bundles does not form contact .
依據上述技術特徵，該些披覆有該熱塑性高分子材料之纖維紗束，其中該熱塑性高分子材料以薄膜的方式呈現，一併被引導進入該兩個鋼帶之間，該些披覆有該熱塑性高分子材料之纖維紗束，且相鄰該纖維紗束以上、下包覆型態被夾制在該熱塑性高分子材料之間，使在通過加熱製程及冷卻製程後，得以進一步於纖維補強複材表面貼附有該熱塑性高分子材料。 According to the above technical features, the fiber yarn bundles covered with the thermoplastic polymer material, wherein the thermoplastic polymer material is presented in the form of a film, and are guided into between the two steel belts together, and the thermoplastic polymer material is covered with The fiber yarn bundle of the thermoplastic polymer material, and the upper and lower covering forms of the adjacent fiber yarn bundle are sandwiched between the thermoplastic polymer material, so that after the heating process and the cooling process, the fiber can be further The thermoplastic polymer material is attached to the surface of the reinforcing composite material.
依據上述技術特徵，該纖維補強複材製造方法，係透過含浸製程將該些複數展紗完成的纖維紗束披覆有該熱塑性高分子材料。 According to the above technical features, the manufacturing method of the fiber-reinforced composite material is to coat the thermoplastic polymer material with the fiber yarn bundles completed by the plurality of spread yarns through an impregnation process.
依據上述技術特徵，該些披覆有該熱塑性高分子材料以粉體的方式直接噴灑於纖維紗束。 According to the above technical features, the thermoplastic polymer materials covered with the thermoplastic polymer material are directly sprayed on the fiber yarn bundle in the form of powder.
依據上述技術特徵，該纖維補強複材製造方法，係在該些纖維紗束披覆有該熱塑性高分子材料之前，對該些纖維紗束施以至少一道烘乾製程。 According to the above technical features, the manufacturing method of the fiber reinforced composite material is to perform at least one drying process on the fiber yarn bundles before the thermoplastic polymer material is coated on the fiber yarn bundles.
依據上述技術特徵，該纖維補強複材製造方法，係在該些披覆有該熱塑性高分子材料之纖維紗束進入該兩個鋼帶之前，對該些纖維紗束施以至少一道預熱製程。 According to the above technical features, the method for manufacturing the fiber reinforced composite material is to perform at least one preheating process on the fiber yarn bundles before the fiber yarn bundles covered with the thermoplastic polymer material enter the two steel belts .
依據上述技術特徵，該纖維補強複材製造方法，係在該些纖維紗束披覆該熱塑性高分子材料之前，對該些纖維紗束施以至少一道烘乾製程；在該些披覆有該熱塑性高分子材料之纖維紗束進入該兩個鋼帶之前，對該些纖維紗束施以至少一道預熱製程。 According to the above technical features, the manufacturing method of the fiber reinforced composite material is to apply at least one drying process to the fiber yarn bundles before the fiber yarn bundles are coated with the thermoplastic polymer material; Before the fiber yarn bundles of the thermoplastic polymer material enter the two steel belts, at least one preheating process is applied to the fiber yarn bundles.
依據上述技術特徵，該些纖維紗束係可以選擇為碳纖維紗束或玻璃纖維紗束其中之一者。 According to the above technical features, the fiber yarn bundles can be selected as one of carbon fiber yarn bundles or glass fiber yarn bundles.
依據上述技術特徵，該熱塑性高分子材料係可以選擇為塑膠粉體、樹脂或高分子薄膜其中之一者。 According to the above technical features, the thermoplastic polymer material can be selected as one of plastic powder, resin or polymer film.
本發明之纖維補強複材製造設備，係包括有：一展紗披覆單元，供執行對複數纖維紗束施以展紗，以及對該些展紗完成之纖維紗束披覆該熱塑性高分子材料之加工製程；一壓合單元，設有兩個相對迴繞的鋼帶，於該兩個鋼帶之迴繞行程處設有至少一加熱機組及至少一冷卻機組，供執行令該些披覆有熱塑性高分子材料之纖維紗束以接受該兩個鋼帶壓制之型態，通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶脫離，成為可被收卷的纖維補強複材之加工製程。 The fiber-reinforced composite material manufacturing equipment of the present invention includes: a spreading yarn covering unit for performing spreading yarns on multiple fiber yarn bundles, and covering the finished fiber yarn bundles with the thermoplastic polymer Material processing process; a pressing unit is provided with two relatively rewinding steel strips, and at least one heating unit and at least one cooling unit are provided at the rewinding stroke of the two steel strips for the execution of the coating with The fiber yarn bundle of the thermoplastic polymer material receives the compression of the two steel belts, and is separated from the two steel belts after at least one heating process and at least one cooling process, and becomes a fiber-reinforced composite material that can be wound Processing process.
依據上述技術特徵，該纖維補強複材製造設備，係進一步包括一供將該些通過該壓合單元之纖維補強複材卷取的收卷單元。 According to the above technical features, the fiber-reinforced composite material manufacturing equipment further includes a winding unit for winding up the fiber-reinforced composite material passing through the pressing unit.
依據上述技術特徵，該展紗披覆單元，係設有一供該些纖維紗束以成捲型態放置的紗架，以及一供盛裝該熱塑性高分子材料的含浸槽；該含浸槽或粉體係設有一可供該些纖維紗束通過的箱體，於該箱體內設有複數張力滾筒。 According to the above technical characteristics, the yarn spreading and covering unit is provided with a creel for placing the fiber yarn bundles in a roll form, and an impregnation tank for holding the thermoplastic polymer material; the impregnation tank or powder system A box is provided for the fiber yarn bundles to pass through, and a plurality of tension rollers are arranged in the box.
依據上述技術特徵，該展紗披覆單元，係於該紗架與該含浸槽之間設有一烘乾機組。 According to the above technical features, the yarn spreading and covering unit is connected between the creel and the impregnation tank with a drying unit.
依據上述技術特徵，該壓合單元係設有一機台，於該機台兩端皆設有兩個對應配置的鋼帶滾筒，另設有一供驅動該機台其中一端之兩個鋼帶滾筒相對旋轉的驅動機組，各該鋼帶係分別遶置於該機台兩端之鋼帶滾筒上。 According to the above technical features, the pressing unit is provided with a machine platform, two correspondingly configured steel belt rollers are provided at both ends of the machine platform, and another steel belt roller for driving one end of the machine platform is opposite to each other. The rotating drive unit, each of the steel belts is wound on the steel belt drums at the two ends of the machine.
依據上述技術特徵，各該加熱機組係設有一加熱基座，該加熱基座上設有至少一加熱器及複數供與其所屬之鋼帶接觸的第一加壓滾筒；各該冷卻機組係設有一冷卻基座，該冷卻基座上設有至少一冷卻器及複數供與其所屬之鋼帶接觸的第二加壓滾筒；該至少其中一鋼帶所屬之加熱機組及冷卻機組，係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。 According to the above technical features, each of the heating units is provided with a heating base, the heating base is provided with at least one heater and a plurality of first pressurizing rollers for contact with the steel belt to which it belongs; each of the cooling units is provided with a The cooling base is provided with at least one cooler and a plurality of second pressurizing rollers for contact with the steel strip to which it belongs; the heating unit and the cooling unit to which at least one of the steel strips belong is attached to the heating base A power cylinder connected with the machine platform is respectively provided on the base and the cooling base.
依據上述技術特徵，該壓合單元係於該機台與該展紗披覆單元之間設有一預熱機組。 According to the above technical features, the pressing unit is provided with a preheating unit between the machine and the spreading and covering unit.
依據上述技術特徵，各該加熱器係以紅外線燈管之結構樣態呈現；各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。 According to the above technical features, each of the heaters is presented with the structure of an infrared lamp tube; each of the coolers is presented with the structure of a cooling tube connected to the uniform cooling system.
依據上述技術特徵，該展紗披覆單元，係設有一供該些纖維紗束以成捲型態放置的紗架，以及一供盛裝熱塑性高分子材料的含浸槽；該含浸槽係設有一可供該些纖維紗束通過的箱體，於該箱體內設有複數張力滾筒，；該壓合單元係設有一機台，於該機台兩端皆設有兩個對應配置的鋼帶滾筒，另設有一供驅動該機台其中一端之兩個鋼帶滾筒相對旋轉的驅動機組，各該鋼帶係分別遶置於該機台兩端之鋼帶滾筒上。 According to the above technical features, the yarn spreading and covering unit is provided with a creel for placing the fiber yarn bundles in a roll form, and an impregnation tank for holding thermoplastic polymer materials; the impregnation tank is provided with a The box for the fiber yarn bundles to pass is provided with a plurality of tension rollers in the box; the pressing unit is provided with a machine, and two correspondingly configured steel belt rollers are provided at both ends of the machine. There is also a driving unit for driving the two steel belt drums at one end of the machine to rotate relative to each other, and each steel belt is wound on the steel belt drums at both ends of the machine.
依據上述技術特徵，各該加熱機組係設有一加熱基座，該加熱基座上設有至少一加熱器及複數供與其所屬之鋼帶接觸的第一加壓滾筒；各該冷卻機組係設有一冷卻基座，該冷卻基座上設有至少一冷卻器及複數供與其所屬之鋼帶接觸的第二加壓滾筒；該至少其中一鋼帶所屬之加熱機組及冷卻機組，係於該加熱基座及該冷卻基座上分別設有一與該機台連接的動力缸。 According to the above technical features, each of the heating units is provided with a heating base, the heating base is provided with at least one heater and a plurality of first pressurizing rollers for contact with the steel belt to which it belongs; each of the cooling units is provided with a The cooling base is provided with at least one cooler and a plurality of second pressurizing rollers for contact with the steel strip to which it belongs; the heating unit and the cooling unit to which at least one of the steel strips belong is attached to the heating base A power cylinder connected with the machine platform is respectively provided on the base and the cooling base.
依據上述技術特徵，該展紗披覆單元係於該紗架與該含浸槽之間設有一烘乾機組。 According to the above technical characteristics, the yarn spreading and covering unit is provided with a drying unit between the creel and the impregnation tank.
依據上述技術特徵，該壓合單元係於該機台與該展紗披覆單元之間設有一預熱機組。 According to the above technical features, the pressing unit is provided with a preheating unit between the machine and the spreading and covering unit.
依據上述技術特徵，該展紗披覆單元係於該紗架與該含浸槽之間設有一烘乾機組；該壓合單元，係於該機台與該展紗披覆單元之間設有一預熱機組。 According to the above technical features, the yarn spreading and covering unit is provided with a drying unit between the creel and the impregnation tank; the pressing unit is provided with a pre-spreading unit between the machine and the yarn spreading and covering unit. Heat unit.
依據上述技術特徵，各該加熱器係以紅外線燈管之結構樣態呈現；各該冷卻器係以與一致冷系統連接之冷卻管之結構樣態呈現。 According to the above technical features, each of the heaters is presented with the structure of an infrared lamp tube; each of the coolers is presented with the structure of a cooling tube connected to the uniform cooling system.
本發明主要將披覆有熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間，令其以接受兩個鋼帶壓制之型態，通過至少一加熱製程及至少一冷卻製程，透過急熱急冷使熱塑性高分子材料與纖維紗束之纖維結合之後與兩個鋼帶脫離；俾可用以補強布類型或補強紗束類型的纖維補強複材，大幅降低設備建置成本，以相對更為積極、可靠之手段提升產業競爭力。 The present invention mainly guides the fiber yarn bundle covered with thermoplastic polymer material into the space between two relatively revolving steel belts, so that it can be pressed by the two steel belts through at least one heating process and at least one cooling process , Through the rapid heat and rapid cooling, the thermoplastic polymer material is separated from the two steel belts after the fibers of the fiber yarn bundle are combined; it can be used to reinforce the cloth type or the reinforcing yarn bundle type fiber reinforcement composite material, which greatly reduces the cost of equipment construction. Relatively more active and reliable means to enhance industrial competitiveness.
10:纖維補強複材 10: Fiber reinforced composite material
11:纖維紗束 11: Fiber yarn bundle
12:熱塑性高分子材料 12: Thermoplastic polymer materials
20:壓合單元 20: pressing unit
21:鋼帶 21: Steel belt
22:鋼帶 22: steel belt
23:加熱機組 23: heating unit
231:加熱基座 231: Heating base
232:加熱器 232: heater
233:第一加壓滾筒 233: The first pressure roller
234:動力缸 234: Power Cylinder
24:冷卻機組 24: Cooling unit
241:冷卻基座 241: cooling base
242:冷卻器 242: cooler
243:第二加壓滾筒 243: The second pressure roller
244:動力缸 244: Power Cylinder
245:致冷系統 245: Refrigeration System
25:機台 25: Machine
251:鋼帶滾筒 251: Steel belt drum
26:驅動機組 26: drive unit
27:預熱機組 27: Preheating unit
30:展紗披覆單元 30: Spreading yarn covering unit
31:紗架 31: creel
32:含浸槽 32: impregnation tank
321:箱體 321: Box
322:張力滾筒 322: Tension roller
33:烘乾機組 33: Drying unit
40:收卷單元 40: Winding unit
第1A圖係為本發明第一種實施樣態之纖維補強複材製造方法操作示意圖。 Figure 1A is a schematic diagram of the operation of the manufacturing method of the fiber-reinforced composite material of the first embodiment of the present invention.
第1B圖係為本發明第二種實施樣態之纖維補強複材製造方法操作示意圖。 Figure 1B is a schematic diagram of the operation of the manufacturing method of the fiber-reinforced composite material according to the second embodiment of the present invention.
第2圖係為本發明第三種實施樣態之纖維補強複材製造方法操作示意圖。 Figure 2 is a schematic diagram of the operation of the manufacturing method of the fiber-reinforced composite material according to the third embodiment of the present invention.
第3圖係為本發明之纖維補強複材製造設備外觀結構圖。 Figure 3 is a structural diagram of the appearance of the fiber-reinforced composite manufacturing equipment of the present invention.
第4圖係為本發明當中之加熱機組及冷卻機組結構示意圖。 Figure 4 is a schematic diagram of the heating unit and cooling unit in the present invention.
本發明主要是提供一種可用以補強布類型或補強紗束類型的纖維補強複材製造方法，以及與其相關的纖維補強複材製造設備。 The present invention mainly provides a method for manufacturing a fiber-reinforced composite material that can be used for reinforcing cloth type or reinforcing yarn bundle type, and related fiber-reinforced composite material manufacturing equipment.
如第1A圖所示，本發明之纖維補強複材製造方法，係將複數展紗完成的纖維紗束11披覆有複數熱塑性高分子材料12，之後將該些披覆有熱塑性高分子材料12之纖維紗束11引導進入兩個相對迴繞的鋼帶21、22之間，且令該些披覆有熱塑性高分子材料12之纖維紗束11以接受該兩個鋼帶21、22壓制之型態，通過至少一加熱製程(如圖中所示加熱機組23所執行之製程)及至少一冷卻製程(如圖中所示冷卻機組24所執行之製程)之後與該兩個鋼帶21、22脫離，成為可被收卷的纖維補強複材10。
As shown in Figure 1A, the method for manufacturing a fiber-reinforced composite material of the present invention is to coat a plurality of
本發明之纖維補強複材製造方法，於實施時，該些纖維紗束11係可以選擇為碳纖維紗束或玻璃纖維紗束其中之一者；至於，該熱塑性高分子材料12係可以選擇為塑膠粉體、樹脂或高分子薄膜其中之一者。
In the method for manufacturing a fiber reinforced composite material of the present invention, when implemented, the fiber yarn bundles 11 can be selected as carbon fiber yarn bundles or glass fiber yarn bundles; as for, the
由於，本發明之纖維補強複材製造方法，在對該些披覆有該熱塑性高分子材料12之纖維紗束11施以加熱製程及冷卻製程時，係由該兩個鋼帶21、22均勻對該些披覆有該熱塑性高分子材料12之纖維紗束11施加壓力，配合由該兩個鋼帶21、22迴繞，讓披覆有該熱塑性高分子材料12之纖維紗束11穩定通過加熱製程及冷卻製程。
Because, in the method of manufacturing fiber reinforced composite material of the present invention, when the fiber yarn bundles 11 covered with the
因此，能夠以連續製程製造纖維補強複材10，並且利用鋼帶21、22之熱傳導特性，使該些披覆有熱塑性高分子材料12之纖維紗束11通過加熱製程及冷卻製程時，可產生急熱急冷之熱處理效果，使成型後之纖維補強複材10紗束平直，外觀相對更為平整，熱塑性高分子材料效果亦相對較為良好。
Therefore, the fiber-reinforced
亦即，本發明之纖維補強複材製造方法，於實施時，該些披覆有該熱塑性高分子材料12，如第1B圖所示，以粉體的方式直接噴灑於纖維紗束11，係能夠以相鄰纖維紗束11之間的熱塑性高分子材料12構成接觸的排列型態進入該兩個鋼帶21、22之間，使在通過加熱製程及冷卻製程後，得以成為預浸布類型的纖維補強複材10。
That is, in the method for manufacturing fiber reinforced composite materials of the present invention, when implemented, the
以及，本發明之纖維補強複材製造方法，於實施時，該些披覆有熱塑性高分子材料12的纖維紗束11，係能夠以相鄰纖維紗束11之間的熱塑性高分子材料12不構成接觸的排列型態進入該兩個鋼帶21、22之間，使在通過加熱製程及冷卻製程後，得以成為預浸紗束類型的纖維補強複材10。
And, in the method for manufacturing fiber reinforced composite materials of the present invention, when implemented, the fiber yarn bundles 11 covered with the
再者，本發明之纖維補強複材製造方法，於實施時，亦可如第2圖所示，該些披覆有熱塑性高分子材料12之纖維紗束11，其中熱塑性高分子材料12以薄膜的方式呈現，一併被引導進入該兩個鋼帶21、22之間，該
些披覆有熱塑性高分子材料12之纖維紗束11，且相鄰纖維紗束11以上、下包覆型態被夾制在熱塑性高分子材料12之間，使在通過加熱製程及冷卻製程後，得以進一步於纖維補強複材10表面貼附有熱塑性高分子材料12。
Furthermore, the manufacturing method of the fiber reinforced composite material of the present invention can be implemented as shown in Figure 2. The fiber yarn bundles 11 covered with the
本發明之纖維補強複材製造方法，在上揭各種可能實施之樣態下，係可透過含浸槽製程將該些複數展紗完成的纖維紗束11披覆熱塑性高分子材料12；或者，可以在該些纖維紗束11披覆熱塑性高分子材料12之前，對該些纖維紗束11施以至少一道烘乾製程，藉以去除多餘的水分；或者，可以在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前，對該些纖維紗束11施以至少一道預熱製程，藉以縮短加熱製程之作業時間。
The manufacturing method of the fiber-reinforced composite material of the present invention, in the various possible implementation modes, can be coated with the
當然，本發明之纖維補強複材製造方法，在上揭各種可能實施之樣態下，又以在該些纖維紗束11披覆該熱塑性高分子材料12之前，對該些纖維紗束11施以至少一道烘乾製程，以及在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前，對該些纖維紗束11施以至少一道預熱製程為佳。
Of course, the manufacturing method of the fiber reinforced composite material of the present invention, in the various possible implementation modes described above, is to apply the fiber yarn bundles 11 before the
請同時配合參照第3圖所示，本發明之纖維補強複材製造設備，基本上包括有：一展紗披覆單元30，以及一壓合單元20；其中：
該展紗披覆單元30，係供執行對複數纖維紗束11施以展紗，以及對該些展紗完成之纖維紗束11披覆有該熱塑性高分子材料12之加工製程。
Please also refer to Figure 3, the fiber-reinforced composite manufacturing equipment of the present invention basically includes: a spreading and covering
該壓合單元20，係設有兩個相對迴繞的鋼帶21、22，於該兩個鋼帶21、22之迴繞行程處設有至少一加熱機組23及至少一冷卻機組24，用
以執行令該些披覆有該熱塑性高分子材料12之纖維紗束11以接受該兩個鋼帶21、22壓制之型態，通過至少一加熱製程及至少一冷卻製程之後與該兩個鋼帶21、22脫離，成為可被收卷的纖維補強複材10之加工製程。
The
本發明之纖維補強複材製造設備，於實施時，該兩個鋼帶21、22係呈上下橫向延伸配置，且纖維補強製造設備，係可進一步包括一供將該些通過該壓合單元20之纖維補強複材10卷取的收卷單元40。
The fiber-reinforced composite manufacturing equipment of the present invention, when implemented, the two
請同時配合參照第1A圖及第4圖所示，該展紗披覆單元30，係設有一供該些纖維紗束11以成捲型態放置的紗架31，以及一供盛裝熱塑性高分子材料12的含浸槽32；該含浸槽32係設有一可供該些纖維紗束11通過的箱體321，於該箱體321內設有複數張力滾筒322。
Please refer to Figures 1A and 4 at the same time. The spreading and covering
本發明之纖維補強複材製造設備，於運作時，將數量不等的成捲纖維紗束11放置於紗架31上，再將紗架31上之纖維紗束11穿繞於含浸槽32之張力滾筒322之後進入壓合單元20之兩個鋼帶21、22之間，最後再固定於收卷單元40上，並可纖維紗束11之材料特性以及產品之規格需求調整展紗張力。
The fiber-reinforced composite material manufacturing equipment of the present invention puts unequal numbers of rolled fiber yarn bundles 11 on the
據以，即可在收卷單元40之拖曳，配合壓合單元20之兩個鋼帶21、22之迴繞作用下，使能夠以穩定的速度紗架31上之纖維紗束11連續通過展紗、並披覆有該熱塑性高分子材料12，以及加熱、冷卻等加工製程；尤其，在通過加熱、冷卻製程時，可在壓合單元20之兩個鋼帶21、22夾制作用下，使壓合力量均勻分布，並且持續提供穩定、可靠的壓合力量，使成型後之纖維補強複材10紗束平直，外觀相對更為平整，熱塑性高分子材料之含浸效果亦相對較為良好。
Accordingly, under the drag of the winding
再者，本發明之纖維補強複材製造設備，於實施時，該展紗披覆單元30，係可進一步於該紗架31與該含浸槽32之間設有一烘乾機組33，可以在該些纖維紗束11披覆該熱塑性高分子材料12之前，對該些纖維紗束11施以至少一道烘乾製程，藉以去除多餘的水分。
Furthermore, the fiber-reinforced composite manufacturing equipment of the present invention, when implemented, the yarn spreading and covering
以及，該壓合單元20，係設有一機台25，於該機台25兩端皆設有兩個對應配置的鋼帶滾筒251，另設有一供驅動該機台25其中一端之兩個鋼帶滾筒251相對旋轉的驅動機組26，各該鋼帶21、22係分別遶置於該機台25兩端之鋼帶滾筒251上，其中鋼帶滾筒251可以為熱壓滾輪，可具有高溫度的方式直接施加壓力及熱量，至其接觸的纖維補強複材10表面上。
And, the
請同時配合參照第1A圖、第3圖及第4圖所示，各該加熱機組23係設有一加熱基座231，該加熱基座231上設有至少一加熱器232及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第一加壓滾筒233；各該冷卻機組24係設有一冷卻基座241，該冷卻基座241上設有至少一冷卻器242及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第二加壓滾筒243；各該加熱器232係能夠以紅外線燈管之結構樣態呈現；各該冷卻器242係能夠以與一致冷系統245連接之冷卻管之結構樣態呈現。
Please also refer to Figure 1A, Figure 3 and Figure 4. Each
以及，該至少其中一鋼帶21、22(圖式中所示位於上方之鋼帶21)所屬之加熱機組23及冷卻機組24，係可進一步於該加熱基座231及該冷卻基座241上分別設有一與該機台25連接的動力缸234、244；據以，可依照產品之類型或規格需求，透過動力缸234、244調整兩個鋼帶21、22之間的壓合力量，甚至調整加熱製程或冷卻製程之功率。
And, the
同樣的，該壓合單元20，係可進一步於該機台25與該展紗披覆單元30之間設有一預熱機組27，可在該些披覆有熱塑性高分子材料12之纖維紗束11進入該兩個鋼帶21、22之前，對該些纖維紗束11施以至少一道預熱製程，藉以縮短加熱製程之作業時間。
Similarly, the
本發明之纖維補強複材製造設備，於實施時，係以如圖所示之該展紗披覆單元30，係設有一供該些纖維紗束11以成捲型態放置的紗架31，以及一供盛裝熱塑性高分子材料12的含浸槽32；該含浸槽32係設有一可供該些纖維紗束11通過的箱體321，於該箱體321內設有複數張力滾筒322。
The fiber-reinforced composite material manufacturing equipment of the present invention is implemented with the yarn spreading and covering
以及該壓合單元20，係設有一機台25，於該機台25兩端皆設有兩個對應配置的鋼帶滾筒251，另設有一供驅動該機台25其中一端之兩個鋼帶滾筒251相對旋轉的驅動機組26，各該鋼帶21、22係分別遶置於該機台25兩端之鋼帶滾筒251上的實施樣態呈現為佳。
And the
在此實施樣態下，各該加熱機組23係設有一加熱基座231，該加熱基座231上設有至少一加熱器232及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第一加壓滾筒233；各該冷卻機組24係設有一冷卻基座241，該冷卻基座241上設有至少一冷卻器242及複數供與其所屬之鋼帶21(或鋼帶22)接觸的第二加壓滾筒243；該至少其中一鋼帶21、22(圖式中所示位於上方之鋼帶21)所屬之加熱機組23及冷卻機組24，可進一步於該加熱基座231及該冷卻基座241上分別設有一與該機台25連接的動力缸234、244。
In this embodiment, each
同樣的，在此實施樣態下，各該加熱器232同樣能夠以紅外線燈管之結構樣態呈現；各該冷卻器242係能夠以與一致冷系統245連接之冷
卻管之結構樣態呈現；該展紗披覆單元30，可於該紗架31與該含浸槽32之間設有一烘乾機組33；或者，該壓合單元20，可於該機台25與該展紗披覆單元30之間設有一預熱機組27。
Similarly, in this implementation mode, each of the
當然，在此實施樣態下，又以該展紗披覆單元30，可於該紗架31與該含浸槽32之間設有一烘乾機組33，以及該壓合單元20，可於該機台25與該展紗披覆單元30之間設有一預熱機組27之結構樣態呈現為佳。
Of course, in this implementation mode, with the yarn spreading and covering
與傳統習用技術相較，本發明主要將披覆有熱塑性高分子材料之纖維紗束引導進入兩個相對迴繞的鋼帶之間，令其以接受兩個鋼帶壓制之型態，通過至少一加熱製程及至少一冷卻製程，透過急熱急冷使熱塑性高分子材料與纖維紗束之纖維結合之後與兩個鋼帶脫離；俾可用以補強布類型或補強紗束類型的纖維補強複材，大幅降低設備建置成本，以相對更為積極、可靠之手段提升產業競爭力。 Compared with the traditional technology, the present invention mainly guides the fiber yarn bundle coated with thermoplastic polymer material into the space between two relatively revolving steel belts, so that it can be pressed by the two steel belts through at least one Heating process and at least one cooling process, the thermoplastic polymer material is combined with the fibers of the fiber yarn bundle through rapid heating and cooling, and then separated from the two steel belts; it can be used to reinforce cloth type or reinforcing yarn bundle type fiber reinforcement composite material, greatly Reduce the cost of equipment construction, and enhance the competitiveness of the industry with relatively more active and reliable means.
以上所述之實施例僅係為說明本發明之技術思想及特點，其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施，當不能以之限定本發明之專利範圍，即大凡依本發明所揭示之精神所作之均等變化或修飾，仍應涵蓋在本發明之專利範圍內。 The above-mentioned embodiments are only to illustrate the technical ideas and features of the present invention, and their purpose is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly. When they cannot be used to limit the patent scope of the present invention, That is, all equal changes or modifications made in accordance with the spirit of the present invention should still be covered by the patent scope of the present invention.
10‧‧‧纖維補強複材 10‧‧‧Fiber reinforced composite
11‧‧‧纖維紗束 11‧‧‧Fiber yarn bundle
12‧‧‧熱塑性高分子材料 12‧‧‧Thermoplastic polymer material
20‧‧‧壓合單元 20‧‧‧Pressing unit
21‧‧‧鋼帶 21‧‧‧Steel belt
22‧‧‧鋼帶 22‧‧‧Steel belt
23‧‧‧加熱機組 23‧‧‧Heating unit
24‧‧‧冷卻機組 24‧‧‧Cooling Unit
30‧‧‧展紗披覆單元 30‧‧‧Spreading yarn covering unit
31‧‧‧紗架 31‧‧‧Creel
32‧‧‧含浸槽 32‧‧‧Impregnation tank
322‧‧‧張力滾筒 322‧‧‧tension roller
40‧‧‧收卷單元 40‧‧‧Rewinding unit
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| CN107283880A (en) * | 2017-08-11 | 2017-10-24 | 振石集团华美新材料有限公司 | A kind of production equipment of glass fiber reinforced plastic flat plate door skin and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103570961A (en) * | 2012-07-31 | 2014-02-12 | 上海杰事杰新材料(集团)股份有限公司 | Continuous fiber fabric reinforced thermoplastic polyurethane composite material and preparation method thereof |
| CN103009639A (en) * | 2012-11-27 | 2013-04-03 | 常州悦诚新材料有限公司 | Production method of continuous glass fabric reinforced thermoplastic sheet |
| CN103072290A (en) * | 2012-11-27 | 2013-05-01 | 常州悦诚新材料有限公司 | Device for producing continuous glass fiber fabric thermoplastic laminated pressure plate |
| TW201511929A (en) * | 2013-09-23 | 2015-04-01 | Yes Solutions Co Ltd | Composite material, manufacturing apparatus and method thereof |
| CN204398342U (en) * | 2015-01-13 | 2015-06-17 | 常州市武进江南环保设备有限公司 | A kind of towed dragging-squeezing machine for fiberglass |
| CN204604939U (en) * | 2015-03-27 | 2015-09-02 | 解廷秀 | A kind of manufacturing equipment of continuous fiber reinforced thermoplastic composite material |
| CN107283880A (en) * | 2017-08-11 | 2017-10-24 | 振石集团华美新材料有限公司 | A kind of production equipment of glass fiber reinforced plastic flat plate door skin and preparation method thereof |
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| TW201932284A (en) | 2019-08-16 |
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