TWI712185B - Light emitting device, backlight module, light source module, and methods for preparing and use thereof - Google Patents
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- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
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- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
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- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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Abstract
Description
本發明涉及一種發光裝置、應用其的背光模組、光源模組及其製備方法。The invention relates to a light-emitting device, a backlight module, a light source module and a preparation method thereof.
由於發光二極體(Light Emitting Diode,簡稱LED)具有高亮度、體積小、重量輕、不易破損、低耗電量和壽命長等優點,所以被廣泛地應用各式發光產品及顯示產品中。其發光原理主要是通過施加一電壓於二極體上,驅使二極體內的電子與電洞結合,結合所產生的能量以光的形式釋放出來。此外,習知的發光裝置主要通過對發光二挺極體晶粒的表面進行改性,以調整發光波長(顏色)與強度。Because Light Emitting Diode (LED for short) has the advantages of high brightness, small size, light weight, resistance to damage, low power consumption and long life, it is widely used in various light emitting products and display products. The principle of light emission is to apply a voltage to the diode to drive the electrons in the diode to combine with holes, and the energy generated by the combination is released in the form of light. In addition, the conventional light-emitting device mainly modifies the surface of the light-emitting diode crystal grains to adjust the light-emitting wavelength (color) and intensity.
在發光二極體中的使用中,傳統方式主要是將發光粉混入樹脂中再塗布於發光二極體晶粒上。然而,這種改性方式不僅耗時耗材,而且會因為樹脂的存在導致發光粉混合不均勻,進而降低發光裝置的發光效率及發光均勻度,且降低其發光亮度。In the use of light-emitting diodes, the traditional way is mainly to mix the luminescent powder into resin and then coat the light-emitting diode crystal grains. However, this modification method not only consumes time and consumables, but also causes uneven mixing of luminescent powder due to the presence of resin, thereby reducing the luminous efficiency and luminous uniformity of the light-emitting device, and reducing its luminous brightness.
目前,為了改進發光粉混合不均勻問題,將發光粉粒與不含膠的溶劑混合,再將混合相塗布於發光晶片來製備發光裝置。然而,這種改性方式不易使發光粉完全且均勻包覆發光二極體晶粒的側面,易造成側面漏光,進而降低發光裝置的發光亮度及發光效率。At present, in order to improve the uneven mixing of luminescent powder, luminescent powder particles are mixed with a solvent without glue, and then the mixed phase is coated on a luminescent chip to prepare a luminescent device. However, this modification method is not easy for the luminescent powder to completely and uniformly cover the side surface of the light-emitting diode crystal grains, and it is easy to cause side light leakage, thereby reducing the luminous brightness and luminous efficiency of the light-emitting device.
鑒於以上內容,有必要提供一種減少側面漏光,並提高發光效率和發光亮度的發光裝置及其製備方法。In view of the above, it is necessary to provide a light-emitting device and a manufacturing method thereof that reduce side light leakage and improve light-emitting efficiency and brightness.
本發明還進一步提供一種應用所述發光裝置的背光模組及光源模組。The present invention further provides a backlight module and light source module using the light-emitting device.
一種發光裝置,包括: 一發光晶片,具有一上表面和一側面; 一發光層,形成於所述發光晶片的上表面;以及 一導光層,形成於所述發光晶片的側面,所述導光層包含複數個發光粉粒和複數個微珠。所述發光層和所述導光層不含黏合劑。A light-emitting device includes: a light-emitting chip having an upper surface and a side surface; a light-emitting layer formed on the upper surface of the light-emitting chip; and a light guide layer formed on the side surface of the light-emitting chip. The light layer includes a plurality of luminescent powder particles and a plurality of microbeads. The light-emitting layer and the light guide layer do not contain an adhesive.
在一實施例中,所述微珠的粒徑為5µm-600µm。In one embodiment, the particle size of the microbeads is 5 μm-600 μm.
在一實施例中,所述微珠包括反射型微珠、折射型微珠中的一種或它們之間的組合。In an embodiment, the microbeads include one of reflective microbeads and refractive microbeads or a combination thereof.
在一實施例中,所述反射型微珠包含金屬材料、金屬化合物材料中的一種或它們之間的組合。In an embodiment, the reflective microbeads comprise one of a metal material, a metal compound material, or a combination thereof.
在一實施例中,所述金屬材料包括鋁、銀或鎳,所述金屬化合物材料包括硫酸鋇。In an embodiment, the metal material includes aluminum, silver or nickel, and the metal compound material includes barium sulfate.
在一實施例中,所述導光層包括至少一層反射型微珠、至少一層折射型玻璃珠或它們之間的組合。所述至少一層反射型微珠與所述至少一層折射型微珠自所述發光晶片所放出的光徑方向依次排列。In an embodiment, the light guide layer includes at least one layer of reflective microbeads, at least one layer of refractive glass beads, or a combination thereof. The at least one layer of reflective microbeads and the at least one layer of refractive microbeads are sequentially arranged in the direction of the light path emitted from the light-emitting chip.
本發明還提供一種背光模組,包括: 一背板; 一如上所述的發光裝置,安裝於所述背板內;以及 一擴散板,安裝於所述背板上且位於所述發光裝置的上方。The present invention also provides a backlight module, including: a back plate; a light emitting device as described above, installed in the back plate; and a diffuser plate installed on the back plate and located on the light emitting device Above.
本發明還提供一種發光裝置的製備方法,其包括如下步驟: 提供複數個發光晶片,每一發光晶片具有一上表面和一下表面; 將所述發光晶片的下表面黏附於一擴張膜上; 將微珠均勻分散於所述發光晶片的上表面與相鄰所述發光晶片所形成的間隙中; 去除未黏附於所述擴張膜上的微珠; 將含發光粉粒的液體相施加於所述發光晶片的上表面及相鄰所述發光晶片所形成的間隙中,所述液體為不含膠的水或揮發性溶劑; 移除所述液體,以使所述發光粉粒及所述微珠凝結成塊,並形成發光層和導光層;以及 於相應位置切割,以使所述微珠負載於所述發光晶片的側面。The present invention also provides a method for manufacturing a light emitting device, which includes the following steps: providing a plurality of light emitting chips, each light emitting chip having an upper surface and a lower surface; adhering the lower surface of the light emitting chip to an expansion film; The microbeads are uniformly dispersed in the gap formed by the upper surface of the light-emitting chip and the adjacent light-emitting chip; remove the microbeads that are not adhered to the expansion film; apply a liquid phase containing light-emitting powder to the The upper surface of the light-emitting chip and the gap formed by the adjacent light-emitting chip, the liquid is glue-free water or a volatile solvent; remove the liquid to make the light-emitting powder particles and the beads Agglomerate to form a light-emitting layer and a light-guiding layer; and cutting at corresponding positions so that the microbeads are loaded on the side surface of the light-emitting chip.
在一實施例中,所述微珠包括反射型微珠、折射型微珠中的一種或它們之間的組合。In an embodiment, the microbeads include one of reflective microbeads and refractive microbeads or a combination thereof.
在一實施例中,在所述步驟將含發光粉粒的液體相施加於所述發光晶片的上表面及相鄰所述發光晶片所形成的間隙前,還包括向所述含發光粉粒的液體相中添加所述折射型微珠。In one embodiment, before applying the liquid phase containing luminescent powder particles to the upper surface of the light-emitting chip and the gap formed by the adjacent light-emitting chips, the step further includes The refractive microbeads are added to the liquid phase.
在一實施例中,當所述微珠的粒徑大於等於所述發光晶片的厚度時,所述發光晶片的側面負載至少一層所述微珠。當所述微珠的粒徑小於所述發光晶片的厚度時,所述發光晶片的側面負載多層所述微珠。In an embodiment, when the particle size of the microbeads is greater than or equal to the thickness of the light-emitting chip, the side surface of the light-emitting chip supports at least one layer of the microbeads. When the particle size of the microbeads is smaller than the thickness of the light-emitting chip, the side surface of the light-emitting chip supports multiple layers of the microbeads.
本發明還進一步提供另一種發光裝置的製備方法,其包括如下步驟: 提供複數個發光晶片,每一發光晶片具有一上表面和一下表面; 將所述發光晶片的下表面形成於一基底上; 將含微珠、發光粉粒的液體相施加於所述發光晶片的上表面及相鄰所述發光晶片所形成的間隙中,所述液體為不含膠的水或揮發性溶劑,所述微珠為折射型微珠; 移除所述液體,以使所述發光粉粒及所述微珠凝結成塊,並形成發光層和導光層;以及 於相應位置切割,以使所述微珠負載於所述發光晶片的側面。The present invention further provides another method for manufacturing a light-emitting device, which includes the following steps: providing a plurality of light-emitting chips, each light-emitting chip having an upper surface and a lower surface; forming the lower surface of the light-emitting chip on a substrate; A liquid phase containing microbeads and luminescent powder particles is applied to the upper surface of the light-emitting chip and the gap formed by the adjacent light-emitting chip. The liquid is glue-free water or a volatile solvent. The beads are refractive microbeads; the liquid is removed to make the luminescent powder particles and the microbeads agglomerate to form a light-emitting layer and a light guide layer; and cut at corresponding positions to make the microbeads Loaded on the side of the light-emitting chip.
在一實施例中,當所述微珠的粒徑大於等於所述發光晶片的厚度時,所述發光晶片的側面負載至少一層所述微珠。當所述微珠的粒徑小於所述發光晶片的厚度時,所述發光晶片的側面負載多層所述微珠。In an embodiment, when the particle size of the microbeads is greater than or equal to the thickness of the light-emitting chip, the side surface of the light-emitting chip supports at least one layer of the microbeads. When the particle size of the microbeads is smaller than the thickness of the light-emitting chip, the side surface of the light-emitting chip supports multiple layers of the microbeads.
本發明還提供一種光源模組,包括: 一基板; 至少一第一電極,安裝於所述基板上;以及 至少一如上所述的發光裝置,每一發光該裝置的下表面設有兩相對的第二電極,所述第二電極電性連接所述第一電極。The present invention also provides a light source module, including: a substrate; at least one first electrode mounted on the substrate; and at least one light emitting device as described above, each light emitting device is provided with two opposite The second electrode is electrically connected to the first electrode.
在一實施例中,所述光源模組還包括一透鏡,所述透鏡形成於所述發光裝置的上方。In one embodiment, the light source module further includes a lens, and the lens is formed above the light emitting device.
在一實施例中,所述光源模組還包括一反光杯,所述至少一發光裝置設置於所述反射杯內。In an embodiment, the light source module further includes a reflector cup, and the at least one light-emitting device is disposed in the reflector cup.
相較於習知技術,本發明的發光裝置,通過將發光粉粒與微珠混合以製得導光層,再將導光層包覆所述發光晶片的側面,以使所述發光晶片於側面發出的光線經由所述微珠導向發光層,從而降低的所述發光裝置的側面漏光問題。此外,由於所述導光層和所述發光層不具有黏合劑,且所述微珠具有折射或反射功能,因此能夠進一步提供發光裝置的發光效率及發光亮度。本發明發光裝置的製備方法通過採用不含黏合劑的液體混合相與螢光粉粒混合,再將混合液體塗布所述發光晶片,工藝簡單,成本低廉。採用上述發光裝置的背光模組,其發光效率和發光亮度較高。Compared with the prior art, the light-emitting device of the present invention mixes light-emitting powder particles with microbeads to prepare a light-guiding layer, and then covering the side of the light-emitting chip with the light-guiding layer, so that the light-emitting chip is The light emitted from the side is guided to the light-emitting layer via the microbeads, thereby reducing the problem of light leakage from the side of the light-emitting device. In addition, since the light guide layer and the light-emitting layer do not have an adhesive, and the microbeads have a function of refraction or reflection, the luminous efficiency and luminous brightness of the light-emitting device can be further improved. The preparation method of the light-emitting device of the present invention adopts a liquid mixed phase that does not contain a binder to mix with phosphor particles, and then coats the light-emitting chip with the mixed liquid. The process is simple and the cost is low. The backlight module adopting the above-mentioned light-emitting device has high light-emitting efficiency and light-emitting brightness.
為了簡明清楚地進行說明,在恰當的地方,相同的標號在不同圖式中被重複地用於標示對應的或相類似的元件。此外,為了提供對此處所描述實施例全面深入的理解,說明書中會提及許多特定的細節。然而,本領域技術人員可以理解的是此處所記載的實施例也可以不按照這些特定細節進行操作。在其他的一些情況下,為了不使正在被描述的技術特徵混淆不清,一些方法、流程及元件並未被詳細地描述。圖式並不一定需要與實物的尺寸等同。為了更好地說明細節及技術特徵,圖式中特定部分的展示比例可能會被放大。說明書中的描述不應被認為是對此處所描述的實施例範圍的限定。In order to make the description concise and clear, where appropriate, the same reference numerals are repeatedly used in different drawings to indicate corresponding or similar components. In addition, in order to provide a comprehensive and in-depth understanding of the embodiments described herein, many specific details are mentioned in the specification. However, those skilled in the art can understand that the embodiments described herein may not be operated in accordance with these specific details. In some other cases, in order not to confuse the technical features being described, some methods, processes, and components have not been described in detail. The diagram does not necessarily need to be the same as the actual size. In order to better illustrate the details and technical features, the display scale of certain parts in the drawings may be enlarged. The description in the specification should not be considered as limiting the scope of the embodiments described herein.
請參閱圖1,本發明第一實施例的發光裝置100的剖視圖。所述發光裝置100包括一發光晶片10、一發光層20、一導光層30及一保護層40。所述發光晶片10具有一上表面11、一下表面12和一側面13。所述發光層20形成於所述發光晶片10的上表面11。所述導光層30形成於所述發光晶片10的側面13。所述保護層40包覆所述發光層20和所述導光層30。Please refer to FIG. 1, a cross-sectional view of a
所述發光晶片10的厚度為90µm-600µm 。所述發光層20的厚度為10µm-650µm。所述發光層20包含複數個發光粉粒21。The thickness of the light-emitting
所述發光粉粒21能夠吸收所述發光晶片10發出的光而形成特定顏色的光。進一步的,所述發光晶片發出的未被所述發光粉粒21吸收的光能夠與所述發光粉粒21所發出的光混合形成用戶所需的顏色光。The light-emitting
可以理解的,為了使所述發光粉粒21均勻地分散於所述發光層20,所述發光層20不含黏合劑(膠),從而使所述發光粉粒21能夠均勻地分散於所述發光晶片10的周圍。所述黏合劑例如是環氧樹脂、有機聚合物、矽膠材料等。It is understandable that in order to make the
在本實施例中,所述發光粉粒21包括螢光粉。In this embodiment, the
所述螢光粉例如是硫化物螢光粉或非硫化物螢光粉。所述非硫化物螢光粉例如是,但不局限於,釔鋁石榴石螢光粉(Yttrium Aluminum Garnet,簡稱YAG)、鋱鋁石榴石螢光粉(Terbium Aluminum Garnet,簡稱TAG)、氮化物或矽酸鹽中的一種或它們之間的組合。The phosphor is, for example, a sulfide phosphor or a non-sulfide phosphor. The non-sulfide phosphor is, for example, but not limited to, Yttrium Aluminum Garnet (YAG for short), Terbium Aluminum Garnet (TAG for short), nitride or silicate One or a combination of them.
所述導光層30的厚度均為10µm-650µm 。所述導光層30包含複數個發光粉粒31和複數個微珠32。所述導光層30也不含黏合劑。所述黏合劑例如是環氧樹脂、有機聚合物、矽膠材料等。The thickness of the
可以理解的,所述導光層30的發光粉粒31與所述發光層20的發光粉粒21的組分和功能相同,在此不再贅述。It is understandable that the composition and function of the
所述微珠32包括反射型微珠34(參圖2)、折射型微珠33(參圖2)中的一種或它們之間的組合。所述反射型微珠34例如是反射型玻璃微珠或反射型陶瓷微珠。所述折射型微珠33為折射型玻璃微珠及折射型陶瓷微珠。所述折射型玻璃微珠的折射率為1.5-2.5。所述反射型玻璃微珠包含金屬材料、金屬化合物材料中的一種或它們之間的組合。The
可以理解的,在其他實施例中,所述反射型玻璃微珠還能夠直接於其本體的表面鍍有金屬材料、金屬化合物材料中的一種或它們之間的組合。所述金屬材料包括鋁、銀或鎳。所述金屬化合物材料包括硫酸鋇。所述金屬材料、金屬化合物材料或其組合通過採用電鍍、真空鍍膜或粉體表面包覆法形成於所述反射型玻璃微珠的表面,從而使得所述反射型玻璃微珠的表面光滑,進而增加反射率,此外還能增加熱導率並且幫助散熱。It is understandable that in other embodiments, the reflective glass beads can also be directly plated on the surface of the body with one of a metal material, a metal compound material, or a combination thereof. The metal material includes aluminum, silver or nickel. The metal compound material includes barium sulfate. The metal material, metal compound material or a combination thereof is formed on the surface of the reflective glass beads by electroplating, vacuum coating or powder surface coating, so that the surface of the reflective glass beads is smooth, and then Increase the reflectivity, in addition to increase the thermal conductivity and help heat dissipation.
所述折射型微珠和所述反射型微珠包含氧化铝(Al2 O3 )、氮化铝(AlN)、二氧化矽(SiO2 )、碳化矽(SiC)、氧化锆(ZrO3 )、矽(Si)、金剛石(C)、氮化硼(NB)、碳化硼(C4 B)及氧化硼(B2 O3 )中的一種或它們之間的組合。The refractive microbeads and the reflective microbeads include aluminum oxide (Al 2 O 3 ), aluminum nitride (AlN), silicon dioxide (SiO 2 ), silicon carbide (SiC), and zirconium oxide (ZrO 3 ) , Silicon (Si), diamond (C), boron nitride (NB), boron carbide (C 4 B) and boron oxide (B 2 O 3 ) or a combination of them.
可以理解的,所述反射型陶瓷微珠自身具反射光的能力,所述折射型陶瓷微珠具有透射能力。進一步的,所述反射型陶瓷微珠能夠在其表面附加金屬材料、金屬化合物材料中的一種或它們之間的組合。所述金屬材料包括鋁、銀或鎳。所述金屬化合物材料包括硫酸鋇。所述金屬材料、金屬化合物材料或其組合通過採用電鍍、真空鍍膜或粉體表面包覆法形成於所述反射型陶瓷微珠的表面,從而使得所述反射型陶瓷微珠的表面光滑,進而增加反射率,此外還能增加熱導率並且幫助散熱。It is understandable that the reflective ceramic microspheres have the ability to reflect light, and the refractive ceramic microspheres have the transmittance ability. Further, the reflective ceramic microbeads can be added with one of metal materials and metal compound materials or a combination thereof on the surface thereof. The metal material includes aluminum, silver or nickel. The metal compound material includes barium sulfate. The metal material, metal compound material or a combination thereof is formed on the surface of the reflective ceramic beads by electroplating, vacuum coating or powder surface coating, so that the surface of the reflective ceramic beads is smooth, and Increase the reflectivity, in addition to increase the thermal conductivity and help heat dissipation.
可以理解的,為了達到增加發光強度的效果,所述微珠32的材質對於發光晶片10所發出的光(如藍光)具有高透光率。 可以理解的,為了降低所述發光晶片10的側面漏光問題,並提高所述發光晶片10的發光效率和發光亮度,所述發光粉粒31與所述微珠32的重量比為5:100-50:100。It is understandable that, in order to achieve the effect of increasing the luminous intensity, the material of the
所述發光粉粒31的粒徑為0.1µm-100µm。所述微珠32的粒徑為5µm-600µm。The particle diameter of the
在本實施例中,所述微珠32為反射型玻璃微珠,所述導光層30具有一層所述反射型玻璃微珠。所述反射型玻璃微珠黏附於所述發光晶片10的側面10。所述反射型玻璃微珠的粒徑大於等於所述導光層30的厚度,因此所述發光晶片10於側面發出的光線大部分經由所述反射型玻璃微珠反射至所述發光層20,從而大大降低了所述發光晶片10於所述側面13發出光線,進而提高所述發光裝置100的發光效率和發光亮度。In this embodiment, the
可以理解的,所述微珠32包括實心微珠、空心微珠中的一種或它們之間的組合。所述微珠32可以是透明的或是具有色彩。所述微珠32具有光潔且圓整之表面,所述微珠32呈球形、橢球形、方形或其他形狀。It can be understood that the
為了提高發光效率和發光亮度,所述微珠32優選為球形。In order to improve luminous efficiency and luminous brightness, the
為了避免發光層20和所述導光層30的表面受刮擦,在所述發光層20和所述導光層30的表面形成有至少一所述保護層40。其中,所述保護層40包覆所述發光層20的上表面和側面,並延伸包覆所述導光層30的上表面和側面。In order to prevent the surfaces of the light-emitting
可以理解的,所述保護層40為高分子材料層,以使所述發光層20和所述導光層30與外界隔絕,從而避免外界的影響與污染。所述高分子材料例如是樹脂、矽膠或是材質較軟的其他材料。所述樹脂可例如是硬化劑混合比例較低的環氧樹脂。優選的,所述硬化劑和所述環氧樹脂的品質混合比例為1:1或1:4。It can be understood that the
請參閱圖2,展示了本發明第二實施例的發光裝置200的剖視圖。所述發光裝置200包括一發光晶片10、一發光層20、一導光層30及一保護層40。本實施例提供的發光裝置200與第一實施例的發光裝置100的結構基本一致。不同的是,所述發光層20包含複數個發光粉粒21和複數個微珠22,所述導光層30具有多層微珠32,所述多層微珠32包括至少一層反射型微珠34及至少一層折射型微珠33,及所述微珠32的粒徑小於所述發光晶片10的厚度。Please refer to FIG. 2, which shows a cross-sectional view of a
在本實施例中,所述發光層20的微珠22為所述折射型玻璃微珠。因此,所述發光晶片10發出的光線能夠更集中朝所述發光裝置200的外界照射,從而提高其發光亮度和發光效率。In this embodiment, the
所述反射型微珠34和所述反射型微珠34黏附於所述發光晶片10的側面13。The
可以理解的,為了使所述發光晶片10於其側面13發出的光線能夠更多朝所述發光層20照射,所述至少一層反射型微珠34與所述至少一層折射型微珠33自所述發光晶片10所放出的光徑方向依次排列,也即所述至少一層折射型微珠33位於所述至少一層反射型微珠34的上方。 請參閱圖3,展示了本發明第三實施例的發光裝置300的剖視圖。所述發光裝置300包括一發光晶片10、一發光層20、一導光層30及一保護層40。本實施例提供的發光裝置300與第一實施例的發光裝置100的結構基本一致。不同的是,所述發光層20包含複數個發光粉粒21和複數個微珠22,所述導光層30具有一層折射型微珠33,及所述折射型微珠33的粒徑大於等於所述發光晶片10的厚度。It is understandable that, in order to enable the light emitted from the
在本實施例中,所述發光層20中的微珠22為所述折射型玻璃微珠。因此,所述發光晶片10發出的光線能夠更集中朝所述發光裝置200的外界照射,從而提高其發光亮度和發光效率。In this embodiment, the
可以理解的,為了使所述發光晶片10於其側面13發出的光線能夠更多朝所述發光層20方向照射,所述折射型微珠33黏附於所述發光晶片10的側面13。It is understandable that, in order to make the light emitted from the
請參閱圖4,展示了本發明第四實施例的發光裝置400的剖視圖。所述發光裝置400包括一發光晶片10、一發光層20、一導光層30及一保護層40。本實施例提供的發光裝置400與第一實施例的發光裝置100的結構基本一致。不同的是,所述發光層20包含複數個發光粉粒21和複數個微珠22,所述導光層30具有至少兩層折射型微珠33,及所述折射型微珠33的粒徑小於所述發光晶片10的厚度。Please refer to FIG. 4, which shows a cross-sectional view of a
在本實施例中,所述發光層20中的微珠22為所述折射型玻璃微珠。因此,所述發光晶片10發出的光線能夠更集中朝所述發光裝置200的外界照射,從而提高其發光亮度和發光效率。In this embodiment, the
所述折射型微珠33黏附於所述發光晶片10的側面13。The
可以理解的,為了使所述發光晶片10於其側面13發出的光線能夠更多朝所述發光層20方向照射,所述折射型微珠33自所述發光晶片10所放出的光徑方向依次排列。It is understandable that, in order to make the light emitted from the
請參閱圖5,展示了本發明第五實施例的發光裝置500的剖視圖。所述發光裝置500包括一發光晶片10、一發光層20及一導光層30。所述發光晶片10、所述發光層20及所述導光層30與第三實施例的發光裝置300的結構基本一致。不同的是,所述發光層20與所述導光層30的表面未形成保護層40(參圖3),從而避免所述保護層40(參圖3)因受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命。Please refer to FIG. 5, which shows a cross-sectional view of a
在本實施例中,所述發光層20中的微珠22為所述折射型玻璃微珠。因此,所述發光晶片10發出的光線能夠更集中朝所述發光裝置500的外界照射,從而提高其發光亮度和發光效率。In this embodiment, the
所述折射型微珠33粘附於所述發光晶片10的側面13。 可以理解的,為了使所述發光晶片10於其側面13發出的光線能夠更多朝所述發光層20方向照射,所述折射型微珠33自所述發光晶片10所放出的光徑方向依次排列。The
請參閱圖6,展示了本發明第六實施例的發光裝置600的剖視圖。所述發光裝置600包括一發光晶片10、一發光層20及一導光層30。所述發光晶片10、所述發光層20及所述導光層30與第四實施例的發光裝置400的結構基本一致。不同的是,所述發光層20與所述導光層30的表面未形成保護層40(參圖4),從而避免所述保護層40(參圖4)因受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命。Please refer to FIG. 6, which shows a cross-sectional view of a
在本實施例中,所述發光層20中的微珠22為所述折射型玻璃微珠。因此,所述發光晶片10發出的光線能夠更集中朝所述發光裝置600的外界照射,從而提高其發光亮度和發光效率。In this embodiment, the
所述折射型微珠33粘附於所述發光晶片10的側面13。The
可以理解的,為了使所述發光晶片10於其側面13發出的光線能夠更多朝所述發光層20方向照射,所述折射型微珠33自所述發光晶片10所放出的光徑方向依次排列。It is understandable that, in order to make the light emitted from the
請參閱圖7,展示了本發明第一實施方式的光源模組700的示意圖。所述光源模組700包括一基板1、至少一第一電極3、至少一第二電極5以及上述第一實施例的至少一發光裝置100(參圖1)。所述至少一第一電極3間隔地設置於所述基板1上。每一發光晶片10的下表面12設有兩相對的第二電極5。所述第一電極3電性連接所述第二電極5。Please refer to FIG. 7, which shows a schematic diagram of a
可以理解的,在其他實施例中,所述至少一發光裝置100還可以選自上述第一實施例至第六實施例中的發光裝置中的一種或他們之間的組合。It is understandable that in other embodiments, the at least one light-emitting
請參閱圖8,展示了本發明第二實施方式的光源模組700a的示意圖。本實施例所提供的光源模組700a與所述第一實施方式的光源模組700的結構基本一致。不同的是,所述至少一發光裝置的發光層20及導光層30的表面未形成保護層40,從而避免所述保護層40因受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命,此外,所述光源模組700a還包括一透鏡7,所述透鏡7形成於所述發光層20的上方。Please refer to FIG. 8, which shows a schematic diagram of a
可以理解的,在其他實施例中,所述至少一發光裝置還可以選自上述第一實施例至第六實施例中的發光裝置中的一種或他們之間的組合。It is understandable that in other embodiments, the at least one light-emitting device may also be selected from one of the light-emitting devices in the first to sixth embodiments described above or a combination thereof.
請參閱圖9,展示了本發明第三實施方式的光源模組700b的示意圖。本實施例所提供的光源模組700b與所述第一實施方式的光源模組700的結構基本一致。不同的是,所述光源模組700b還包括一反射杯9,且所述基本1、所述至少第一電極3、所述第二電極5及所述至少一發光裝置100(參圖1)設置於所述反射杯9內。Please refer to FIG. 9, which shows a schematic diagram of a
所述反射杯9包括一杯底91和自所述杯底91傾斜向上延伸的一杯壁92。The reflecting
所述杯壁92具有面向所述發光裝置100的一反射面920。所述反射面920由鏡面反射材料製成。所述鏡面反射材料為金屬材料。所述金屬材料包括金、銀、鋁、鉻、銅、錫或鎳。The
所述反射杯9是一軸對稱圖形。所述至少一發光裝置設置100於所述反射杯9的對稱中心上。The reflecting
可以理解的,在其他實施例中,所述至少一發光裝置100還可以選自上述第一實施例至第六實施例中的發光裝置中的一種或他們之間的組合。It is understandable that in other embodiments, the at least one light-emitting
請參閱圖10,展示了本發明第四實施方式的光源模組700c的示意圖。本實施例所提供的光源模組700c與所述第三實施方式的光源模組700b的結構基本一致。不同的是,所述至少一發光裝置的發光層20及導光層30的表面未形成保護層40,從而避免所述保護層40因受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命,此外,所述光源模組700c還包括一透鏡7,所述透鏡7形成於所述發光層20的上方。Please refer to FIG. 10, which shows a schematic diagram of a
在本實施例中,所述透鏡7能夠形成於所述至少一發光裝置的發光層20的上表面,且所述至少一發光裝置與所述透鏡7設置於所述反射杯9內。 可以理解的,在其他實施例中,所述透鏡7還能夠安裝於所述反射杯9的杯壁92的上方。In this embodiment, the
可以理解的,在其他實施例中,所述至少一發光裝置還可以選自上述第一實施例至第六實施例中的發光裝置中的一種或他們之間的組合。It is understandable that in other embodiments, the at least one light-emitting device may also be selected from one of the light-emitting devices in the first to sixth embodiments described above or a combination thereof.
上述第一實施例至第四實施例的發光裝置能夠應用於背光模組(圖未示)中,所述背光模組包括一種背光模組,包括一背板、一所述發光裝置及一擴散板。所述發光裝置安裝於所述背板內。所述擴散板安裝於所述背板上且位於所述發光裝置的上方。The light-emitting devices of the first to fourth embodiments described above can be applied to a backlight module (not shown). The backlight module includes a backlight module that includes a back plate, the light-emitting device, and a diffuser. board. The light emitting device is installed in the backplane. The diffusion plate is installed on the back plate and located above the light-emitting device.
可以理解的,由於所述背光模組具有實施例1至實施例4中的任一發光裝置,從而所述發光裝置從側面測出的光將導向所述擴散板,進而提高發光亮度及發光效率。It is understandable that since the backlight module has any light-emitting device in
在其他實施例中,上述第一實施例至第四實施例的發光裝置還可以應用於側入式背光模組。In other embodiments, the light-emitting devices of the first to fourth embodiments described above may also be applied to edge-lit backlight modules.
請參閱圖11和圖12,本發明發光裝置100的第一實施例的製備方法,其包括如下步驟: 步驟S101、提供複數個發光晶片10,每一發光晶片10具有一上表面11、一下表面12和一側面13; 步驟S102、將所述發光晶片10的下表面11黏附於一擴張膜50上; 步驟S103、將微珠32均勻分散於所述發光晶片40的上表面11與相鄰所述發光晶片10所形成的間隙中; 步驟S104、去除未黏附於所述擴張膜50上的微珠32; 步驟S105、將含發光粉粒21、31的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙中; 步驟S106、移除所述液體,以使所述發光粉粒21、31及所述微珠32凝結成塊,並於所述發光晶片10的上表面11形成發光層20及於所述發光晶片10的側面13形成導光層20; 步驟S107、將所述高分子材料包覆所述發光層20和所述導光層30;以及 步驟S108、於相應位置切割,以使所述微珠32負載於所述發光晶片10的側面13。Referring to FIGS. 11 and 12, the manufacturing method of the first embodiment of the light-emitting device 100 of the present invention includes the following steps: Step S101, providing a plurality of light-emitting chips 10, each light-emitting chip 10 having an upper surface 11 and a lower surface 12 and a side surface 13; Step S102, stick the lower surface 11 of the light-emitting chip 10 on an expansion film 50; Step S103, evenly disperse the microbeads 32 on the upper surface 11 of the light-emitting chip 40 and adjacent ones In the gap formed by the light-emitting chip 10; Step S104, remove the microbeads 32 that are not adhered to the expansion film 50; Step S105, apply the liquid phase containing the light-emitting powder particles 21, 31 to the light-emitting chip 10 In the gap formed by the upper surface 11 and the adjacent light-emitting chip 10; Step S106, remove the liquid, so that the light-emitting powder particles 21, 31 and the microbeads 32 are condensed into a mass, and placed in the A light-emitting layer 20 is formed on the upper surface 11 of the light-emitting chip 10 and a light-guiding layer 20 is formed on the side surface 13 of the light-emitting chip 10; Step S107, covering the light-emitting layer 20 and the light-guiding layer 30 with the polymer material And step S108, cutting at a corresponding position, so that the microbeads 32 are loaded on the side surface 13 of the light-emitting chip 10.
可以理解的,所述擴張膜50是本領域擴晶製作常用的材料。所述擴張膜50的材料例如是,但不局限於,紙質、布料、聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龍(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他樹脂製成的薄膜。所述擴張膜50還包括一黏膠層(圖中未示)。所述黏膠層例如是矽膠膜、壓克力膜或是UV膜。It can be understood that the
本領域技術人員能夠理解的,所述UV膜是將特殊配方塗料塗布於PET薄膜、PVC薄膜、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。,當使用所述PO薄膜基材時,製得的UV薄膜穩定、粘著力高且經UV固化機照射後,可減黏至方便取所述發光晶片10。當使用所述PET薄膜基材時,製得的UV薄膜能夠於無塵室貼合使用、適合用於晶圓、玻璃、陶瓷板的切割,並且經UV光源照射後撕離不殘膠。Those skilled in the art can understand that the UV film is coated with a special formulation coating on the surface of a film substrate such as PET film, PVC film, PO, polyethylene-polyvinyl acetate copolymer (Polyethylene vinyl acetate, EVA). When the PO film substrate is used, the prepared UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the extraction of the light-emitting
可以理解的,所述擴張膜50具有雙粘貼特性,從而可以將擴晶後的擴張膜50粘貼在表面貼裝設備(圖中未示)上,以去除所述發光晶片10表面粘附的擴張膜50,並能夠保證發光晶片10間的平整度。可以理解的,去除所述發光晶片10上的所述擴張膜50後,還包括對去除所述擴張膜50後的半導體晶片10進行表面清潔。It is understandable that the
在本實施例中,所述微珠32為反射型微珠34,所述反射型微珠34採用反射型玻璃微珠。可以理解的,在其他實施例中所示微珠32還可以為反射型陶瓷微珠。所述液體為不含膠的水或揮發性溶劑,所述揮發性溶劑選自醚類、醇類或酮類中的一種或它們之間的組合。所述膠例如是環氧樹脂或矽膠類物質。所述含發光粉粒21、31的液體相施加方式例如是,但不局限於,噴塗、浸漬等方式。可以理解的,所述浸漬方式主要是通過將所述發光晶片10置於含不含膠的液體容器(圖中未示)中,使得所述發光粉粒21、31沉降或附著於所述發光晶片10的上表面11、下表面12及側面13。In this embodiment, the
在所述步驟將含發光粉粒21、31的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙前,還包括向所述含發光粉粒21、31的液體相中添加所述折射型微珠(圖中未示)。因此,所述發光晶片10的上表面能夠負載至少一層所述折射型微珠(圖中未示),所述發光晶片10的側邊能夠負載多層所述折射型微珠(圖中未示),從而提高發光裝置100的發光效率及發光亮度。Before the step of applying the liquid phase containing the
可以理解的,移除所述液體步驟主要通過抽取、流放或是在一定溫度下蒸發所述液體。優選的,本實施例採用蒸發方式移除液體,因此所述發光粉粒21、31及所述微珠32與所述發光粉粒21、31之間能夠通過凡得瓦爾力緊密地結合在一起。It is understandable that the step of removing the liquid is mainly through extraction, drainage, or evaporation of the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so the
可以理解的,當所述微珠32的粒徑大於等於所述發光晶片10的厚度時,所述發光晶片10的側面13負載至少一層所述微珠32。當所述微珠32的粒徑小於所述發光晶片10的厚度時,所述發光晶片10的側面13負載多層所述微珠32。It is understandable that when the particle size of the
可以理解的,所述發光粉粒21、31、所述微珠32及所述保護層40的組分及結構同第一實施一致,在此不再贅述。It can be understood that the composition and structure of the
請參閱圖13和圖14,本發明發光裝置200的第二實施例的製備方法,其包括如下步驟: 步驟S201、提供複數個發光晶片10,每一發光晶片10具有一上表面11、一下表面12和一側面13; 步驟S202、將所述發光晶片10的下表面12黏附於一擴張膜50上; 步驟S203、將微珠32均勻分散於所述發光晶片10的上表面與相鄰所述發光晶片10所形成的間隙中; 步驟S204、去除未黏附於所述擴張膜50上的微珠32; 步驟S205、將含發光粉粒的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙中; 步驟S206、將含所述微珠32、所述發光粉粒21、31的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙中; 步驟S207、移除所述液體,以使所述發光粉粒21、31及所述微珠32凝結成塊,並於所述發光晶片10的上表面11形成發光層20及於所述發光晶片10的側面13形成導光層30; 步驟S208、將所述高分子材料包覆所述發光層20和所述導光層30;以及 步驟S209、於相應位置切割,以使所述微珠32負載於所述發光晶片10的側面13。Referring to FIGS. 13 and 14, the method of manufacturing the second embodiment of the light-emitting device 200 of the present invention includes the following steps: Step S201, providing a plurality of light-emitting chips 10, each light-emitting chip 10 has an upper surface 11 and a lower surface 12 and a side surface 13; Step S202, stick the lower surface 12 of the light-emitting chip 10 on an expansion film 50; Step S203, evenly disperse the microbeads 32 on the upper surface of the light-emitting chip 10 and the adjacent In the gap formed by the light-emitting chip 10; Step S204, remove the beads 32 that are not adhered to the expansion film 50; Step S205, apply a liquid phase containing light-emitting particles to the upper surface 11 of the light-emitting chip 10 and In the gap formed by the adjacent light-emitting chips 10; Step S206, applying the liquid phase containing the microbeads 32 and the light-emitting powder particles 21, 31 to the upper surface 11 of the light-emitting chip 10 and adjacent places In the gap formed by the light-emitting chip 10; Step S207, remove the liquid, so that the light-emitting powder particles 21, 31 and the microbeads 32 are condensed into a mass and placed on the upper surface 11 of the light-emitting chip 10 Forming a light-emitting layer 20 and forming a light-guiding layer 30 on the side surface 13 of the light-emitting chip 10; step S208, covering the light-emitting layer 20 and the light-guiding layer 30 with the polymer material; and step S209, corresponding to Position cutting so that the microbeads 32 are loaded on the side surface 13 of the light-emitting chip 10.
可以理解的,所述擴張膜50是本領域擴晶製作常用的材料。所述擴張膜50的材料例如是,但不局限於,紙質、布料、聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龍(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他樹脂製成的薄膜。所述擴張膜50還包括一黏膠層(圖中未示)。所述黏膠層例如是矽膠膜、壓克力膜或是UV膜。It can be understood that the
本領域技術人員能夠理解的,所述UV膜是將特殊配方塗料塗布於PET薄膜、PVC薄膜、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。,當使用所述PO薄膜基材時,製得的UV薄膜穩定、粘著力高且經UV固化機照射後,可減黏至方便取所述發光晶片10。當使用所述PET薄膜基材時,製得的UV薄膜能夠於無塵室貼合使用、適合用於晶圓、玻璃、陶瓷板的切割,並且經UV光源照射後撕離不殘膠。Those skilled in the art can understand that the UV film is coated with a special formulation coating on the surface of a film substrate such as PET film, PVC film, PO, polyethylene-polyvinyl acetate copolymer (Polyethylene vinyl acetate, EVA). When the PO film substrate is used, the prepared UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the extraction of the light-emitting
可以理解的,所述擴張膜50具有雙粘貼特性,從而可以將擴晶後的擴張膜50粘貼在表面貼裝設備(圖中未示)上,以去除所述發光晶片10表面粘附的擴張膜50,並能夠保證發光晶片10間的平整度。可以理解的,去除所述發光晶片10上的所述擴張膜50後,還包括對去除所述擴張膜50後的半導體晶片10進行表面清潔。It is understandable that the
在本實施例中,所述微珠32包括反射型微珠34和折射型微珠33,所述反射型微珠34採用反射型玻璃微珠,所述折射型微珠33採用折射型玻璃微珠。可以理解的,在其他實施例中,所示微珠32還可以為反射型陶瓷微珠,所述折射型玻璃微珠33還可以為折射型陶瓷微珠。在步驟S203中,所述微珠32採用反射型微珠34,在步驟S206中,所述微珠32採用折射型微珠33。因此,所述導光層30能夠形成至少兩層微珠32,且所述反射型微珠34與所述至少一層折射型微珠33自所述發光晶片10所放出的光徑方向依次排列,也即所述至少一層折射型微珠33位於所述反射型微珠34的上方。因此,所述發光晶片10於其側面發出的光線能夠更多朝所述發光層20照射,從而提高所述發光裝置200的發光亮度及發光效率。In this embodiment, the
所述液體為不含膠的水或揮發性溶劑,所述揮發性溶劑選自醚類、醇類或酮類中的一種或它們之間的組合。所述膠例如是環氧樹脂或矽膠類物質。所述含發光粉粒21、31的液體相施加方式例如是,但不局限於,噴塗、浸漬等方式。可以理解的,所述浸漬方式主要是通過將所述發光晶片10置於含不含膠的液體容器(圖中未示)中,使得所述發光粉粒21、31沉降或附著於所述發光晶片10的上表面11、下表面12及側面13。The liquid is glue-free water or a volatile solvent, and the volatile solvent is selected from one or a combination of ethers, alcohols, or ketones. The glue is, for example, epoxy resin or silicon glue. The application method of the liquid phase containing the
可以理解的,移除所述液體步驟主要通過抽取、流放或是在一定溫度下蒸發所述液體。優選的,本實施例採用蒸發方式移除液體,因此所述發光粉粒21、31及所述微珠32與所述發光粉粒21、31之間能夠通過凡得瓦爾力緊密地結合在一起。It is understandable that the step of removing the liquid is mainly through extraction, drainage, or evaporation of the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so the
進一步的,當所述微珠32的粒徑大於等於所述發光晶片10的厚度時,所述發光晶片10的側面13負載至少一層所述微珠32。當所述微珠32的粒徑小於所述發光晶片10的厚度時,所述發光晶片10的側面13負載多層所述微珠32。Further, when the particle size of the
可以理解的,所述發光粉粒21、31、所述微珠32及所述保護層40的組分及結構同第一實施一致,在此不再贅述。It can be understood that the composition and structure of the
請參閱圖15和圖16,本發明發光裝置300的第三實施例的製備方法,其包括如下步驟: 步驟S301、提供複數個發光晶片10,每一發光晶片10具有一上表面11、一下表面12和一側面13; 步驟S302、將所述發光晶片10的下表面12黏附於一擴張膜50上; 步驟S303、將含微珠32、發光粉粒21、31的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙中; 步驟S304、移除所述液體,以使所述發光粉粒21、31及所述微珠32凝結成塊,並於所述發光晶片10的上表面11形成發光層20及於所述發光晶片10的側面13形成導光層30; 步驟S305、將所述高分子材料包覆所述發光層20和所述導光層30;以及 步驟S306、於相應位置切割,以使所述微珠32負載於所述發光晶片10的側面13。15 and 16, the manufacturing method of the third embodiment of the
在其他實施例中,步驟S302可以替換為將所述發光晶片10的下表面12通過固晶機(圖未示)焊接於所述光源模組700、700a、700b、700d的基板1上,或是所述背光模組(圖未示)的背板上。In other embodiments, step S302 can be replaced by welding the
其中,所述步驟S305是為了所述發光層20和所述導光層30在其表面形成保護層40,以使所述發光層20和所述導光層30與外界隔絕,從而避免外界的影響與污染。Wherein, the step S305 is to form a
可以理解的,在其他實施例中,所述步驟S305可以省略,以避免所述保護層40受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命。It is understandable that, in other embodiments, the step S305 may be omitted to prevent the
可以理解的,所述擴張膜50是本領域擴晶製作常用的材料。所述擴張膜50的材料例如是,但不局限於,紙質、布料、聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龍(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他樹脂製成的薄膜。所述擴張膜50還包括一黏膠層(圖中未示)。所述黏膠層例如是矽膠膜、壓克力膜或是UV膜。It can be understood that the
本領域技術人員能夠理解的,所述UV膜是將特殊配方塗料塗布於PET薄膜、PVC薄膜、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。,當使用所述PO薄膜基材時,製得的UV薄膜穩定、粘著力高且經UV固化機照射後,可減黏至方便取所述發光晶片10。當使用所述PET薄膜基材時,製得的UV薄膜能夠於無塵室貼合使用、適合用於晶圓、玻璃、陶瓷板的切割,並且經UV光源照射後撕離不殘膠。Those skilled in the art can understand that the UV film is coated with a special formulation coating on the surface of a film substrate such as PET film, PVC film, PO, polyethylene-polyvinyl acetate copolymer (Polyethylene vinyl acetate, EVA). When the PO film substrate is used, the prepared UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the extraction of the light-emitting
可以理解的,所述擴張膜50具有雙粘貼特性,從而可以將擴晶後的擴張膜50粘貼在表面貼裝設備(圖中未示)上,以去除所述發光晶片10表面粘附的擴張膜50,並能夠保證發光晶片10間的平整度。可以理解的,去除所述發光晶片10上的所述擴張膜50後,還包括對去除所述擴張膜50後的半導體晶片10進行表面清潔。It is understandable that the
所述液體為不含膠的水或揮發性溶劑,所述揮發性溶劑選自醚類、醇類或酮類中的一種或它們之間的組合。所述膠例如是環氧樹脂或矽膠類物質。所述含發光粉粒21、31的液體相施加方式例如是,但不局限於,噴塗、浸漬等方式。可以理解的,所述浸漬方式主要是通過將所述發光晶片10置於含不含膠的液體容器(圖中未示)中,使得所述發光粉粒21、31沉降或附著於所述發光晶片10的上表面11、下表面12及側面13。The liquid is glue-free water or a volatile solvent, and the volatile solvent is selected from one or a combination of ethers, alcohols, or ketones. The glue is, for example, epoxy resin or silicon glue. The application method of the liquid phase containing the
可以理解的,移除所述液體步驟主要通過抽取、流放或是在一定溫度下蒸發所述液體。優選的,本實施例採用蒸發方式移除液體,因此所述發光粉粒21、31及所述微珠32與所述發光粉粒21、31之間能夠通過凡得瓦爾力緊密地結合在一起。It is understandable that the step of removing the liquid is mainly through extraction, drainage, or evaporation of the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so the
可以理解的,當所述微珠32的粒徑大於等於所述發光晶片10的厚度時,所述發光晶片10的側面13負載至少一層所述微珠32。當所述微珠32的粒徑小於所述發光晶片10的厚度時,所述發光晶片10的側面13負載多層所述微珠32。在本實施例中,所述微珠32為折射型微珠33,所述折射型微珠33採用折射型玻璃微珠,在其他實施例中,所述折射型微珠33還可採用折射型陶瓷微珠。It is understandable that when the particle size of the
可以理解的,所述發光粉粒21、31、所述微珠32及所述保護層40的組分及結構同第一實施一致,在此不再贅述。It can be understood that the composition and structure of the
請參閱圖17和圖18,本發明發光裝置400的第四實施例的製備方法,其包括如下步驟: 步驟S401、提供複數個發光晶片10,每一發光晶片10具有一上表面11、一下表面12和一側面13; 步驟S402、將所述發光晶片10的下表面12黏附於一擴張膜50上; 步驟S403、將含微珠32、發光粉粒21、31的液體相施加於所述發光晶片10的上表面11及相鄰所述發光晶片10所形成的間隙中; 步驟S404、重複將含微珠32、發光粉粒21、31的液體相施加於相鄰所述發光晶片10所形成的間隙中; 步驟S405、移除所述液體,以使所述發光粉粒21、31及所述微珠32凝結成塊,並於所述發光晶片10的上表面11形成發光層20及於所述發光晶片10的側面13形成導光層30; 步驟S406、將所述高分子材料包覆所述發光層20和所述導光層30;以及 步驟S407、於相應位置切割,以使所述微珠32負載於所述發光晶片10的侧面13。Referring to FIGS. 17 and 18, the manufacturing method of the fourth embodiment of the light emitting device 400 of the present invention includes the following steps: Step S401, providing a plurality of light emitting chips 10, each light emitting chip 10 has an upper surface 11 and a lower surface 12 and a side surface 13; Step S402, attach the lower surface 12 of the light-emitting chip 10 to an expansion film 50; Step S403, apply a liquid phase containing beads 32 and light-emitting powder particles 21, 31 to the light-emitting The upper surface 11 of the wafer 10 and the gap formed by the adjacent light-emitting chip 10; Step S404, repeated application of the liquid phase containing the microbeads 32 and the light-emitting powder particles 21, 31 to the adjacent light-emitting chip 10 is formed Step S405, remove the liquid to make the luminescent powder particles 21, 31 and the microbeads 32 condense into a mass, and form a luminescent layer 20 on the upper surface 11 of the luminescent chip 10 and A light guide layer 30 is formed on the side surface 13 of the light-emitting chip 10; step S406, covering the light-emitting layer 20 and the light guide layer 30 with the polymer material; and step S407, cutting at a corresponding position to make the The microbeads 32 are carried on the side surface 13 of the light-emitting chip 10.
在其他實施例中,步驟S402可以替換為將所述發光晶片10的下表面12通過固晶機(圖未示)焊接於所述光源模組700、700a、700b、700d的基板1上,或是所述背光模組(圖未示)的背板上。In other embodiments, step S402 can be replaced by welding the
其中,所述步驟S406是為了所述發光層20和所述導光層30在其表面形成保護層40,以使所述發光層20和所述導光層30與外界隔絕,從而避免外界的影響與污染。Wherein, the step S406 is to form a
可以理解的,在其他實施例中,所述步驟S406可以省略,以避免所述保護層40受熱黃化而降低所述發光晶片10的發光效率及減少其使用壽命。It is understandable that, in other embodiments, the step S406 may be omitted to prevent the
可以理解的,所述擴張膜50是本領域擴晶製作常用的材料。所述擴張膜50的材料例如是,但不局限於,紙質、布料、聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龍(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他樹脂製成的薄膜。所述擴張膜50還包括一黏膠層(圖中未示)。所述黏膠層例如是矽膠膜、壓克力膜或是UV膜。It can be understood that the
本領域技術人員能夠理解的,所述UV膜是將特殊配方塗料塗布於PET薄膜、PVC薄膜、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。,當使用所述PO薄膜基材時,製得的UV薄膜穩定、粘著力高且經UV固化機照射後,可減黏至方便取所述發光晶片10。當使用所述PET薄膜基材時,製得的UV薄膜能夠於無塵室貼合使用、適合用於晶圓、玻璃、陶瓷板的切割,並且經UV光源照射後撕離不殘膠。Those skilled in the art can understand that the UV film is coated with a special formulation coating on the surface of a film substrate such as PET film, PVC film, PO, polyethylene-polyvinyl acetate copolymer (Polyethylene vinyl acetate, EVA). When the PO film substrate is used, the prepared UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the extraction of the light-emitting
可以理解的,所述擴張膜50具有雙粘貼特性,從而可以將擴晶後的擴張膜50粘貼在表面貼裝設備(圖中未示)上,以去除所述發光晶片10表面粘附的擴張膜50,並能夠保證發光晶片10間的平整度。可以理解的,去除所述發光晶片10上的所述擴張膜50後,還包括對去除所述擴張膜50後的半導體晶片10進行表面清潔。It is understandable that the
所述液體為不含膠的水或揮發性溶劑,所述揮發性溶劑選自醚類、醇類或酮類中的一種或它們之間的組合。所述膠例如是環氧樹脂或矽膠類物質。所述含發光粉粒21、31的液體相施加方式例如是,但不局限於,噴塗、浸漬等方式。可以理解的,所述浸漬方式主要是通過將所述發光晶片10置於含不含膠的液體容器(圖中未示)中,使得所述發光粉粒21、31沉降或附著於所述發光晶片10的上表面11、下表面12及側面13。The liquid is glue-free water or a volatile solvent, and the volatile solvent is selected from one or a combination of ethers, alcohols, or ketones. The glue is, for example, epoxy resin or silicon glue. The application method of the liquid phase containing the
可以理解的,移除所述液體步驟主要通過抽取、流放或是在一定溫度下蒸發所述液體。優選的,本實施例採用蒸發方式移除液體,因此所述發光粉粒21、31及所述微珠32與所述發光粉粒21、31之間能夠通過凡得瓦爾力緊密地結合在一起。It is understandable that the step of removing the liquid is mainly through extraction, drainage, or evaporation of the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so the
可以理解的,當所述微珠32的粒徑大於等於所述發光晶片10的厚度時,所述發光晶片10的側面13負載至少一層所述微珠32。當所述微珠32的粒徑小於所述發光晶片10的厚度時,所述發光晶片10的側面13負載多層所述微珠32。在本實施例中,所述微珠32為折射型微珠33,所述折射型微珠33採用折射型玻璃微珠,在其他實施例中,所述折射型微珠33還可採用折射型陶瓷微珠。It is understandable that when the particle size of the
可以理解的,所述發光粉粒21、31、所述微珠32及所述保護層40的組分及結構同第一實施一致,在此不再贅述。It can be understood that the composition and structure of the
本發明發光裝置的製備方法,通過將微珠和發光粉粒之間的相互吸引力,從而發光層和導光層製法能夠直接採用附著形式形成於所述發光晶片的表面。此外,由於發光粉粒和微珠通過不含膠的溶劑製備分散液,從而能夠將所述發光粉粒和所述微珠混合均勻,進而使其在所述發光層和所述導光層均勻分散,從而能夠提高發光裝置的發光效率並且避免後續的刮膠處理。綜上,本發明發光裝置的製備方法工藝簡單,成本低廉。本發明所製得的發光裝置能夠降低發光裝置的側漏光,並能夠提高所述發光裝置的發光效率和發光亮度。The preparation method of the light-emitting device of the present invention uses the mutual attraction between the microbeads and the light-emitting powder particles, so that the light-emitting layer and the light-guiding layer can be directly formed on the surface of the light-emitting chip in the form of adhesion. In addition, since the luminescent powder particles and microbeads are prepared by using a solvent that does not contain glue, the luminescent powder particles and the microbeads can be uniformly mixed, thereby making them uniform on the light-emitting layer and the light guide layer. Dispersion, which can improve the luminous efficiency of the light-emitting device and avoid subsequent squeegee processing. In summary, the preparation method of the light-emitting device of the present invention has simple process and low cost. The light-emitting device manufactured by the present invention can reduce the side light leakage of the light-emitting device, and can improve the luminous efficiency and luminous brightness of the light-emitting device.
上述實施例為本發明較佳的實施例,但本發明的實施例並不受上述實施例的限製,以上實施例僅是用於解釋申請專利範圍。然本發明的保護範圍並不局限於說明書。任何熟悉本技術領域的技術人員在本發明披露的技術範圍內,可輕易想到的變化或者替換,都包含在本發明的保護範圍之內。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and the above-mentioned embodiments are only used to explain the scope of patent application. However, the protection scope of the present invention is not limited to the specification. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention are all included in the protection scope of the present invention.
100、200、300、400、500、600‧‧‧發光裝置
10‧‧‧發光晶片
11‧‧‧上表面
12‧‧‧下表面
13‧‧‧側面
20‧‧‧發光層
21‧‧‧發光粉粒
22、32‧‧‧微珠
33‧‧‧折射型微珠
34‧‧‧反射型微珠
30‧‧‧導光層
40‧‧‧保護層
50‧‧‧擴張膜
700、700a、700b、700c‧‧‧光源模組
1‧‧‧基板
3‧‧‧第一電極
5‧‧‧第二電極
7‧‧‧透鏡
9‧‧‧反射杯
91‧‧‧杯底
92‧‧‧杯壁
920‧‧‧反射面
100, 200, 300, 400, 500, 600‧‧‧
圖1係本發明第一實施例的發光裝置的剖視圖。Fig. 1 is a cross-sectional view of a light emitting device according to a first embodiment of the present invention.
圖2係本發明第二實施例的發光裝置的剖視圖。Fig. 2 is a cross-sectional view of a light emitting device according to a second embodiment of the present invention.
圖3係本發明第三實施例的發光裝置的剖視圖。Fig. 3 is a cross-sectional view of a light emitting device according to a third embodiment of the present invention.
圖4係本發明第四實施例的發光裝置的剖視圖。Fig. 4 is a cross-sectional view of a light emitting device according to a fourth embodiment of the present invention.
圖5係本發明第五實施例的發光裝置的剖視圖。Fig. 5 is a cross-sectional view of a light emitting device according to a fifth embodiment of the present invention.
圖6係本發明第六實施例的發光裝置的剖視圖。Fig. 6 is a cross-sectional view of a light emitting device according to a sixth embodiment of the present invention.
圖7係本發明第一實施方式的光源模組的結構示意圖。FIG. 7 is a schematic diagram of the structure of the light source module according to the first embodiment of the present invention.
圖8係本發明第二實施方式的光源模組的結構示意圖。FIG. 8 is a schematic structural diagram of a light source module according to a second embodiment of the present invention.
圖9係本發明第三實施方式的光源模組的結構示意圖。FIG. 9 is a schematic structural diagram of a light source module according to a third embodiment of the present invention.
圖10係本發明第四實施方式的光源模組的結構示意圖。FIG. 10 is a schematic structural diagram of a light source module according to a fourth embodiment of the present invention.
圖11係本發明發光裝置的第一實施例的製備示意圖。FIG. 11 is a schematic diagram of the preparation of the first embodiment of the light-emitting device of the present invention.
圖12係本發明發光裝置的第一實施例的製備流程圖。Fig. 12 is a preparation flow chart of the first embodiment of the light-emitting device of the present invention.
圖13係本發明發光裝置的第二實施例的製備示意圖。FIG. 13 is a schematic diagram of the preparation of the second embodiment of the light-emitting device of the present invention.
圖14係本發明發光裝置的第二實施例的製備流程圖。Fig. 14 is a preparation flow chart of the second embodiment of the light-emitting device of the present invention.
圖15係本發明發光裝置的第三實施例的製備示意圖。Fig. 15 is a schematic diagram of the preparation of the third embodiment of the light-emitting device of the present invention.
圖16係本發明發光裝置的第三實施例的製備流程圖。Fig. 16 is a preparation flow chart of the third embodiment of the light-emitting device of the present invention.
圖17係本發明發光裝置的第四實施例的製備示意圖。Fig. 17 is a schematic diagram of the preparation of the fourth embodiment of the light-emitting device of the present invention.
圖18係本發明發光裝置的第四實施例的製備流程圖。Fig. 18 is a preparation flow chart of the fourth embodiment of the light-emitting device of the present invention.
無no
100‧‧‧發光裝置 100‧‧‧Lighting device
10‧‧‧發光晶片 10‧‧‧Light-emitting chip
11‧‧‧上表面 11‧‧‧Upper surface
12‧‧‧下表面 12‧‧‧Lower surface
13‧‧‧側面 13‧‧‧Side
20‧‧‧發光層 20‧‧‧Light-emitting layer
21、31‧‧‧發光粉粒 21、31‧‧‧Luminous powder
30‧‧‧導光層 30‧‧‧Light guide layer
32‧‧‧微珠 32‧‧‧Beads
40‧‧‧保護層 40‧‧‧Protection layer
Claims (14)
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CN201710651563.0A CN109390327B (en) | 2017-08-02 | 2017-08-02 | Light-emitting device, backlight module applying same, light source module and preparation method thereof |
??201710651563.0 | 2017-08-02 | ||
CN201710651563.0 | 2017-08-02 |
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Citations (5)
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CN1691359A (en) * | 2004-02-23 | 2005-11-02 | 弘元科技有限公司 | Light-emitting device and making method thereof, making system, packaging device and light emitting source, backlight module and display device |
CN102479909A (en) * | 2010-11-24 | 2012-05-30 | 展晶科技(深圳)有限公司 | Light emitting diode |
US20130313583A1 (en) * | 2012-05-22 | 2013-11-28 | Samsung Electronics Co., Ltd. | Light-emitting device and method of manufacturing the same |
TW201717334A (en) * | 2015-11-05 | 2017-05-16 | 凌北卿 | Package structure and method of manufacture |
TW201724554A (en) * | 2015-10-08 | 2017-07-01 | 日亞化學工業股份有限公司 | Light-emitting device, integrated light-emitting device, and light-emitting module |
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KR20120140351A (en) * | 2011-06-21 | 2012-12-31 | 도레이첨단소재 주식회사 | Reflective sheet for a backlight unit of a liquid crystal display and the preparing process thereof |
DE102013100711B4 (en) * | 2013-01-24 | 2021-07-01 | OSRAM Opto Semiconductors Gesellschaft mit beschränkter Haftung | Process for the production of a large number of optoelectronic components |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN1691359A (en) * | 2004-02-23 | 2005-11-02 | 弘元科技有限公司 | Light-emitting device and making method thereof, making system, packaging device and light emitting source, backlight module and display device |
CN102479909A (en) * | 2010-11-24 | 2012-05-30 | 展晶科技(深圳)有限公司 | Light emitting diode |
US20130313583A1 (en) * | 2012-05-22 | 2013-11-28 | Samsung Electronics Co., Ltd. | Light-emitting device and method of manufacturing the same |
TW201724554A (en) * | 2015-10-08 | 2017-07-01 | 日亞化學工業股份有限公司 | Light-emitting device, integrated light-emitting device, and light-emitting module |
TW201717334A (en) * | 2015-11-05 | 2017-05-16 | 凌北卿 | Package structure and method of manufacture |
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CN109390327B (en) | 2020-10-30 |
CN109390327A (en) | 2019-02-26 |
TW201911604A (en) | 2019-03-16 |
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