TWI709716B - Air compressor moisture treatment device - Google Patents

Air compressor moisture treatment device Download PDF

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TWI709716B
TWI709716B TW108111937A TW108111937A TWI709716B TW I709716 B TWI709716 B TW I709716B TW 108111937 A TW108111937 A TW 108111937A TW 108111937 A TW108111937 A TW 108111937A TW I709716 B TWI709716 B TW I709716B
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air
cylinder
chamber
water
air compressor
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TW108111937A
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TW202037859A (en
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陳言鈺
陳宗佑
陳惠珍
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陳言鈺
陳宗佑
陳惠珍
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Abstract

一種空壓機水份處理裝置，主要係包含一筒體及一氣壓缸，於該筒體內部設有一具有複數透孔之隔板，以區隔為第一腔室及第二腔室。其中，該第一腔室係置入有乾燥劑，其設有一供連接於儲氣桶之出氣口，該第二腔室係設有一供連接於空壓機出氣端之進氣口，該氣壓缸係設有一供連接於空壓機壓力開關之進氣口，並於該第二腔室底緣設有一以連桿連接於氣壓缸之控制閥。俾當空壓機的氣壓打滿時，得以驅動控制閥開啟，將高壓空氣中大部份的水份經由控制閥向外排放，而小部份的水份則經由乾燥劑過濾後進入儲氣桶，從而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 A water treatment device for an air compressor mainly comprises a cylinder and an air cylinder. A partition board with a plurality of through holes is arranged inside the cylinder to partition the first chamber and the second chamber. Wherein, the first chamber is filled with desiccant, and is provided with an air outlet for connecting to the air storage barrel, and the second chamber is provided with an air inlet for connecting to the air outlet of the air compressor. The cylinder is provided with an air inlet for connecting to the pressure switch of the air compressor, and a control valve connected to the air cylinder by a connecting rod is provided at the bottom edge of the second chamber. When the air pressure of the air compressor is full, the control valve can be driven to open, and most of the water in the high-pressure air is discharged through the control valve, and a small part of the water is filtered by the desiccant and enters the air tank , Which can indeed prevent direct or indirect damage to vehicle brakes and pneumatic tools due to moisture.

Description

空壓機水份處理裝置 Air compressor moisture treatment device

本發明係有關一種空壓機水份處理裝置，尤指一種供排除空壓機空氣中水份，以確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞之空壓機水份處理裝置。 The present invention relates to an air compressor moisture treatment device, especially an air compressor moisture for removing moisture in the air of the air compressor, so as to prevent the direct or indirect damage of vehicle brakes, pneumatic tools, etc. due to moisture Processing device.

按；一般之大型車輛之煞車、喇叭以及許多之氣動工具，通常係利用空壓機產生高壓空氣，惟由於空氣中或多或少含有水份，空氣含有氫和氧經過壓縮機壓縮經化學變化後變成水空氣壓縮機壓縮空氣後會使空氣原來的體積減少，所以會有很多的水。現有空壓機在對空氣進行壓縮及貯存的過程中，普遍都會產生出凝結水，加上灣屬海島型氣候，大氣中相對濕度較高，空氣中本身就含有大量的水氣，祗要單位面積的空氣受到溫度的降低或者是壓力的升高就會凝結水份，該等凝結水對於煞車、喇叭及氣動工具等來說，往往會造成直接或間接的損壞，因此，空壓機一般都配置有洩水器，作用在於將凝結水排出。 Press; the brakes, horns and many pneumatic tools of general large vehicles usually use an air compressor to generate high-pressure air, but because the air contains more or less water, the air contains hydrogen and oxygen after being compressed by the compressor and chemically changed After it becomes water, the air compressor compresses the air, which reduces the original volume of the air, so there will be a lot of water. Existing air compressors generally produce condensed water during the process of compressing and storing air. In addition, the bay has an island-like climate and the relative humidity in the atmosphere is relatively high. The air itself contains a lot of water vapor. The area of the air will be condensed when the temperature drops or the pressure rises. Such condensed water will often cause direct or indirect damage to brakes, horns and pneumatic tools. Therefore, air compressors generally Equipped with a drainer, the function is to drain the condensate.

現有的空壓機用洩水器，最簡單的方式係設置一手動洩水開關，雖然該構成本最低，但每次洩水都必須以人力操作，不但麻煩且費力費時，且若忘記操作也徒勞無功。另外，亦有一種電子式自動洩水器，藉由水位感應元件的偵測配合電磁閥構成開關之啟閉。該種電子式結構似可該善手動之缺失，惟電子零件接觸水氣、潮濕往往容易造成電子零件的故 障甚至損毀，且該自動洩水器的成本也較為昂貴。 The easiest way for the existing air compressor drain is to install a manual drain switch. Although the construction cost is the lowest, each drain must be operated manually, which is troublesome and laborious and time-consuming. In vain. In addition, there is also an electronic automatic drain, which is opened and closed by the detection of the water level sensing element and the solenoid valve. This kind of electronic structure seems to be good at the lack of manual, but electronic parts contact with water vapor and humidity are often easy to cause electronic parts. Barriers or even damage, and the cost of the automatic drain is relatively expensive.

申請人有鑑於此，經不斷研究、實驗，遂萌生設計一種空壓機水份處理裝置以確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 In view of this, the applicant, after continuous research and experimentation, came up with the design of an air compressor moisture treatment device to prevent direct or indirect damage to vehicle brakes and pneumatic tools due to moisture.

本發明之主要目的，即在提供一種空壓機水份處理裝置，以供排除空壓機空氣中水份，進而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 The main purpose of the present invention is to provide an air compressor moisture treatment device for removing moisture in the air of the air compressor, thereby preventing direct or indirect damage to vehicle brakes and pneumatic tools due to moisture.

前述之空壓機水份處理裝置，係包含一筒體及一氣壓缸，於該筒體內部設有一具有複數透孔之隔板，以區隔為第一腔室及第二腔室。其中，該第一腔室係置入有乾燥劑，其設有一供連接於儲氣桶之出氣口，該第二腔室係設有一供連接於空壓機出氣端之進氣口，該氣壓缸係設有一供連接於空壓機壓力開關之進氣口，並於該第二腔室底緣設有一以連桿連接於氣壓缸之控制閥。俾當空壓機的氣壓打滿時，得以驅動控制閥開啟，將高壓空氣中大部份的水份經由控制閥向外排放，而小部份的水份則經由乾燥劑過濾後進入儲氣桶，從而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 The aforementioned air compressor moisture treatment device includes a cylinder and an air cylinder, and a partition with a plurality of through holes is arranged inside the cylinder to partition the first chamber and the second chamber. Wherein, the first chamber is filled with desiccant, and is provided with an air outlet for connecting to the air storage barrel, and the second chamber is provided with an air inlet for connecting to the air outlet of the air compressor. The cylinder is provided with an air inlet for connecting to the pressure switch of the air compressor, and a control valve connected to the air cylinder by a connecting rod is provided at the bottom edge of the second chamber. When the air pressure of the air compressor is full, the control valve can be driven to open, and most of the water in the high-pressure air is discharged through the control valve, and a small part of the water is filtered by the desiccant and enters the air tank , Which can indeed prevent direct or indirect damage to vehicle brakes and pneumatic tools due to moisture.

前述之空壓機水份處理裝置，其中該控制閥的出口係設有一消音器，以適當的消除洩放水份之雜音。 In the aforementioned air compressor moisture treatment device, the outlet of the control valve is provided with a muffler to properly eliminate the noise of the water discharged.

前述之空壓機水份處理裝置，其中該氣壓缸係設於筒體之進氣口的相對側，其一端係設有進氣口，以供連接於空壓機，另端之活塞桿係以連桿連接於筒體底緣之控制閥。 In the aforementioned air compressor moisture treatment device, the air cylinder is arranged on the opposite side of the air inlet of the cylinder, one end of which is provided with an air inlet for connection to the air compressor, and the other end of the piston rod system A control valve connected to the bottom edge of the cylinder by a connecting rod.

前述之空壓機水份處理裝置，其中該氣壓缸係設有兩支架，藉由兩支架連接於筒體，使該氣壓缸固定於筒體的一側。 In the aforementioned air compressor moisture treatment device, the pneumatic cylinder is provided with two brackets, and the two brackets are connected to the cylinder so that the pneumatic cylinder is fixed on one side of the cylinder.

1‧‧‧筒體 1‧‧‧Cylinder

11‧‧‧隔板 11‧‧‧Partition

111‧‧‧透孔 111‧‧‧through hole

12‧‧‧第一腔室 12‧‧‧The first chamber

13‧‧‧第二腔室 13‧‧‧Second Chamber

14‧‧‧出氣口 14‧‧‧Exhaust port

15‧‧‧進氣口 15‧‧‧Air inlet

16‧‧‧控制閥 16‧‧‧Control valve

17‧‧‧消音器 17‧‧‧Muffler

2‧‧‧氣壓缸 2‧‧‧Pneumatic cylinder

21‧‧‧進氣口 21‧‧‧Air inlet

22‧‧‧活塞桿 22‧‧‧Piston rod

23‧‧‧連桿 23‧‧‧Connecting rod

24‧‧‧支架 24‧‧‧Bracket

3‧‧‧乾燥劑 3‧‧‧Desiccant

4‧‧‧儲氣桶 4‧‧‧Air tank

5‧‧‧空壓機 5‧‧‧Air compressor

第1圖係本發明之立體圖。 Figure 1 is a perspective view of the present invention.

第2圖係本發明之結構圖。 Figure 2 is a structural diagram of the present invention.

第3圖係本發明之組裝狀態圖。 Figure 3 is the assembled state diagram of the present invention.

第4圖係本發明之動作狀態圖。 Figure 4 is a diagram of the operating state of the present invention.

第5圖係本發明之另一動作狀態圖。 Figure 5 is another operating state diagram of the present invention.

請同時參閱第1圖及第2圖，係為本發明之立體圖及結構圖。如圖所示，本發明係包含一筒體1及一氣壓缸2，於該筒體1的內部係設有一隔板11，於該隔板11設有複數之透孔111，藉由該隔板11將筒體1內部區隔為第一腔室12及第二腔室13。 Please refer to Fig. 1 and Fig. 2 at the same time, which are the three-dimensional view and structure diagram of the present invention. As shown in the figure, the present invention includes a cylinder 1 and a pneumatic cylinder 2. A partition 11 is provided inside the cylinder 1, and a plurality of through holes 111 are provided in the partition 11, through the partition The plate 11 partitions the interior of the cylinder 1 into a first chamber 12 and a second chamber 13.

該筒體1的第一腔室12係供置入有乾燥劑3，並於該筒體1的頂端設有一與該第一腔室12貫通之出氣口14，以供連接於儲氣桶。 The first chamber 12 of the cylinder 1 is provided with a desiccant 3, and an air outlet 14 that penetrates the first chamber 12 is provided at the top of the cylinder 1 for connecting to a gas storage barrel.

該筒體1的一側係設有一與第二腔室13貫通之進氣口15，以供連接於空壓機之出氣端。 One side of the cylinder 1 is provided with an air inlet 15 that penetrates the second chamber 13 for connecting to the air outlet of the air compressor.

該筒體1的底緣係設有一與第二腔室13貫通之控制閥16，於本實施例，該控制閥16的出口係設有一消音器17。 The bottom edge of the cylinder 1 is provided with a control valve 16 communicating with the second chamber 13. In this embodiment, the outlet of the control valve 16 is provided with a muffler 17.

該氣壓缸2係設於筒體1之進氣口15的相對側，其一端係設有進氣口21，以供連接於空壓機之壓力開關，另端之活塞桿22係以 連桿23連接於筒體1底緣之控制閥16，於本實施例，該氣壓缸2係設有上、下排列之兩支架24，藉由兩支架24連接於筒體1，使該氣壓缸2固定於筒體1的一側。 The pneumatic cylinder 2 is arranged on the opposite side of the air inlet 15 of the cylinder 1, and one end is provided with an air inlet 21 for connecting to the pressure switch of the air compressor, and the piston rod 22 at the other end is The connecting rod 23 is connected to the control valve 16 at the bottom edge of the cylinder 1. In this embodiment, the pneumatic cylinder 2 is provided with two brackets 24 arranged up and down. The two brackets 24 are connected to the cylinder 1, so that the air pressure The cylinder 2 is fixed to one side of the cylinder 1.

藉由前述構件的組合，構成空壓機水份處理裝置。俾當空壓機的氣壓打滿時，得以藉由空氣訊號驅動氣壓缸2將控制閥16開啟，將高壓空氣中大部份的水份向外排放，而小部份的水份則經由乾燥劑3過濾後進入儲氣桶，以供應車輛煞車、氣動工具等之高壓氣體，從而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 The combination of the aforementioned components constitutes an air compressor moisture treatment device. When the air pressure of the air compressor is full, the air pressure cylinder 2 can be driven by the air signal to open the control valve 16, and most of the water in the high-pressure air is discharged outward, and a small part of the water is passed through the desiccant. 3 After filtering, it enters the air storage barrel to supply high-pressure gas for vehicle brakes and pneumatic tools, so as to prevent direct or indirect damage to vehicle brakes and pneumatic tools due to moisture.

請參閱第3圖，係為本發明之組裝狀態圖。如圖所示，本發明於組裝時，其中設於筒體1頂端之出氣口14，係供連接於儲氣桶4，該筒體1側之進氣口15係供連接於空壓機5之出氣端，該氣壓缸2之進氣口21係供連接於空壓機5之壓力開關。使空壓機5所產生之高壓空氣先經過筒體1，將高壓空氣中的水份排除及過濾後，再將高壓空氣經由出氣口14儲存於儲氣桶4，以提供車輛煞車、喇叭或氣動工具等所需之高壓氣體。 Please refer to Figure 3, which is the assembled state diagram of the present invention. As shown in the figure, when the present invention is assembled, the air outlet 14 provided at the top of the cylinder 1 is for connecting to the air tank 4, and the air inlet 15 on the side of the cylinder 1 is for connecting to the air compressor 5. At the air outlet end, the air inlet 21 of the pneumatic cylinder 2 is connected to the pressure switch of the air compressor 5. Make the high-pressure air generated by the air compressor 5 pass through the cylinder 1, remove and filter the water in the high-pressure air, and then store the high-pressure air in the air tank 4 through the air outlet 14 to provide vehicle brakes, horns or High pressure gas required for pneumatic tools.

請參閱第4圖，係為本發明之動作狀態圖。如圖所示，本發明於空壓機5打氣時，所產生之高壓空氣將會由筒體1之進氣口15進入第二腔室13，並穿過隔板11進入第一腔室12。當空壓機5於打滿高壓空氣時，空壓機5之壓力開關將會傳輸一空氣訊號至氣壓缸2之進氣口21，使該氣壓缸2之活塞桿22動作(伸長)，以驅動連桿23轉動一個角度，進而將筒體1底緣之控制閥16開啟，將高壓空氣中的水份由控制閥16向外排放(由於水份的比重較空氣為重，因此會積存於筒體1第二 腔室13最下方，其中，該控制閥係約可排放高壓空氣中的90%水份。而由於該控制閥16的出口係設有一消音器17，因此可適當的消除洩放水份之雜音。 Please refer to Fig. 4, which is the action state diagram of the present invention. As shown in the figure, when the air compressor 5 is pumped up in the present invention, the generated high-pressure air will enter the second chamber 13 through the air inlet 15 of the cylinder 1, and enter the first chamber 12 through the partition 11 . When the air compressor 5 is filled with high-pressure air, the pressure switch of the air compressor 5 will transmit an air signal to the air inlet 21 of the air cylinder 2 to actuate (extend) the piston rod 22 of the air cylinder 2 to drive The connecting rod 23 rotates an angle to open the control valve 16 at the bottom edge of the cylinder 1 and discharge the water in the high-pressure air from the control valve 16 (because the specific gravity of water is heavier than air, it will accumulate in the cylinder 1 second At the bottom of the chamber 13, the control valve can discharge about 90% of the water in the high-pressure air. Since the outlet of the control valve 16 is provided with a muffler 17, the noise of the drained water can be appropriately eliminated.

請參閱第5圖，係為本發明之另一動作狀態圖。敬請配合第2圖，如圖所示，本發明當空壓機5所產生之高壓空氣進入筒體1之第二腔室13及第一腔室12時，其中之控制閥16會將大部份的空氣中水份排放，而當高壓空氣經過隔板11(由隔板11之透孔111穿過)進入第一腔室12後，將會被置於第一腔室12之乾燥劑3所過濾，將剩餘的水份積存於該乾燥劑3，而經過濾後的高壓空氣則由筒體1頂端之出氣口14輸至儲氣桶4予以儲存，進而可供應車輛煞車、氣動工具等所需之高壓氣體。其中，該置於第一腔室12之乾燥劑3係可將前述控制閥16所排放剩餘之10%水份適當過濾，使儲氣桶4的高壓空氣無水份存在。 Please refer to Figure 5, which is another action state diagram of the present invention. Please cooperate with Figure 2. As shown in the figure, when the high-pressure air generated by the air compressor 5 enters the second chamber 13 and the first chamber 12 of the cylinder 1, the control valve 16 in the When the high-pressure air enters the first chamber 12 through the partition 11 (passing through the through hole 111 of the partition 11), it will be placed in the desiccant 3 in the first chamber 12 After filtering, the remaining water is stored in the desiccant 3, and the filtered high-pressure air is sent from the air outlet 14 at the top of the cylinder 1 to the air storage barrel 4 for storage, and can be used for vehicle brakes, pneumatic tools, etc. The required high-pressure gas. Among them, the desiccant 3 placed in the first chamber 12 can properly filter the remaining 10% of the water discharged from the aforementioned control valve 16 so that the high-pressure air in the air tank 4 is free of water.

本發明於空壓機5產生高壓空氣後，經由排除水份及過濾水份之過程，使高壓空氣中的水份消除，免除人力操作洩水的麻煩，且改善電子控制易因潮濕故障、損壞之缺失。 After the air compressor 5 generates high-pressure air, the process of removing water and filtering water eliminates the water in the high-pressure air, avoids the trouble of manual operation and water leakage, and improves the electronic control that is easy to malfunction and damage due to moisture The absence.

前述實施例，僅為說明本發明之較佳實施方式，而非限制本發明之範圍，凡經由些微修飾、變更，仍不失本發明之要義所在，亦不脫本發明之精神範疇。 The foregoing embodiments are merely illustrative of the preferred embodiments of the present invention, rather than limiting the scope of the present invention. Any minor modifications and changes will still not lose the essence of the present invention, nor deviate from the spirit of the present invention.

綜上所述，本發明以設有控制閥及乾燥劑之筒體，配合以連桿連接控制閥之氣壓缸，構成空壓機水份處理裝置。以供排除空壓機空氣中水份，進而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。為一實用之設計，誠屬一俱新穎性之發明，爰依法提出專利之申請， 祈 鈞局予以審查，早日賜准專利，至感德便。 In summary, the present invention uses a cylinder equipped with a control valve and a desiccant, and a pneumatic cylinder connected to the control valve with a connecting rod to form an air compressor moisture treatment device. In order to remove the moisture in the air of the air compressor, it can indeed prevent the direct or indirect damage of the vehicle brakes and pneumatic tools caused by the moisture. For a practical design, it is an invention of all novelty, and a patent application is filed in accordance with the law. Pray that the Bureau will review it and grant the patent as soon as possible, which will be convenient for you.

1‧‧‧筒體 1‧‧‧Cylinder

11‧‧‧隔板 11‧‧‧Partition

111‧‧‧透孔 111‧‧‧through hole

12‧‧‧第一腔室 12‧‧‧The first chamber

13‧‧‧第二腔室 13‧‧‧Second Chamber

14‧‧‧出氣口 14‧‧‧Exhaust port

15‧‧‧進氣口 15‧‧‧Air inlet

16‧‧‧控制閥 16‧‧‧Control valve

17‧‧‧消音器 17‧‧‧Muffler

2‧‧‧氣壓缸 2‧‧‧Pneumatic cylinder

21‧‧‧進氣口 21‧‧‧Air inlet

22‧‧‧活塞桿 22‧‧‧Piston rod

23‧‧‧連桿 23‧‧‧Connecting rod

24‧‧‧支架 24‧‧‧Bracket

3‧‧‧乾燥劑 3‧‧‧Desiccant

4‧‧‧儲氣桶 4‧‧‧Air tank

5‧‧‧空壓機 5‧‧‧Air compressor

Claims (3)

一種空壓機水份處理裝置，包含：一筒體，其內部設有一具有複數透孔之隔板，以區隔為第一腔室及第二腔室，於該第一腔室置入有乾燥劑，其頂端係設有一與該第一腔室貫通之出氣口，以供連接於儲氣桶；其一側係設有一與該第二腔室貫通之進氣口，以供連接於空壓機之出氣端；底緣係設有一與該第二腔室貫通之控制閥；一氣壓缸，係設於筒體之進氣口的相對側，以供連接於空壓機之壓力開關，其活塞桿係以一連桿連接於該筒體底緣之該控制閥；俾當空壓機的氣壓打滿時，得以驅動控制閥開啟，將高壓空氣中大部份的水份向外排放，而小部份的水份則經由乾燥劑過濾後進入儲氣桶，以達到消除水份之目的，從而可確實防止因水份造成車輛煞車、氣動工具等直接或間接的損壞。 A water treatment device for an air compressor, comprising: a cylinder, inside of which is provided a baffle with a plurality of through holes to partition the first chamber and the second chamber, and the first chamber is placed The top of the desiccant is provided with an air outlet through the first chamber for connection to the air storage barrel; on one side is provided with an air inlet through the second chamber for connection to the air The air outlet of the compressor; the bottom edge is provided with a control valve that communicates with the second chamber; a pneumatic cylinder is provided on the opposite side of the air inlet of the cylinder for connecting to the pressure switch of the air compressor, The piston rod is connected to the control valve at the bottom edge of the cylinder by a connecting rod; when the air pressure of the air compressor is full, the control valve can be opened to discharge most of the water in the high-pressure air. A small part of the water is filtered by the desiccant and then enters the air storage tank to achieve the purpose of eliminating the water, which can indeed prevent direct or indirect damage to the vehicle brakes and pneumatic tools due to the water. 如申請專利範圍第1項所述之空壓機水份處理裝置，其中，該控制閥的出口係設有一消音器，以消除洩放水份之雜音。 Such as the air compressor moisture treatment device described in item 1 of the scope of patent application, wherein the outlet of the control valve is equipped with a muffler to eliminate the noise of the water discharged. 如申請專利範圍第1項所述之空壓機水份處理裝置，其中，該氣壓缸係設有兩支架，藉由兩支架連接於筒體，使該氣壓缸固定於筒體的一側。 According to the first item of the scope of patent application, the air compressor moisture treatment device, wherein the air cylinder is provided with two brackets, and the air cylinder is fixed on one side of the barrel by connecting the two brackets to the barrel.
TW108111937A 2019-04-03 2019-04-03 Air compressor moisture treatment device TWI709716B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM391589U (en) * 2010-06-29 2010-11-01 He Kai Machinery Engineering Co Ltd Water drain device for air compressor
TWM514518U (en) * 2015-06-15 2015-12-21 Zhen-Fa Guan Air compressor and utilized gas drainage control device
CN207345791U (en) * 2017-11-03 2018-05-11 中国第一汽车股份有限公司 Pure electric automobile air supply system
CN108506193A (en) * 2018-03-23 2018-09-07 台州学院 A kind of air compressor machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM391589U (en) * 2010-06-29 2010-11-01 He Kai Machinery Engineering Co Ltd Water drain device for air compressor
TWM514518U (en) * 2015-06-15 2015-12-21 Zhen-Fa Guan Air compressor and utilized gas drainage control device
CN207345791U (en) * 2017-11-03 2018-05-11 中国第一汽车股份有限公司 Pure electric automobile air supply system
CN108506193A (en) * 2018-03-23 2018-09-07 台州学院 A kind of air compressor machine

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