TWI708643B - Apparatus for forging - Google Patents
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- TWI708643B TWI708643B TW108142371A TW108142371A TWI708643B TW I708643 B TWI708643 B TW I708643B TW 108142371 A TW108142371 A TW 108142371A TW 108142371 A TW108142371 A TW 108142371A TW I708643 B TWI708643 B TW I708643B
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Abstract
Description
本發明是有關於一種成形裝置,特別是指一種低翹曲的成形裝置。The invention relates to a forming device, in particular to a forming device with low warpage.
隨著環保意識的抬頭,各國也陸續提出相關的綠能政策,因此燃料電池的需求量也因而大幅增加,其中大面積的金屬雙極板是燃料電池的核心元件之一。然而,大面積的金屬板材容易在沖壓過程中,因應力回彈而產生翹曲現象,造成平坦度無法達到所需標準,故需設計可解決材料翹曲之問題的模具。With the rising awareness of environmental protection, various countries have successively proposed relevant green energy policies, so the demand for fuel cells has also increased significantly, among which large-area metal bipolar plates are one of the core components of fuel cells. However, large-area metal plates are prone to warping due to stress rebound during the stamping process, resulting in flatness that cannot meet the required standard. Therefore, it is necessary to design a mold that can solve the problem of material warping.
參閱圖1,中華人民共和國第CN 102451869A號專利中揭露了一種成形裝置1,該成形裝置1在固定座11上設置多個電磁產生裝置12,這些電磁產生裝置12可受控制對位於其上的金屬板料13產生強弱不同的電磁斥力,以使金屬板料13貼合位於上方的模具14,並依模具14的表面特徵15成形。該等電磁產生裝置12所產生的高速成形力可提升金屬板料13的成形性,並可減少殘留應力所造成的材料翹曲之問題。然而,該成形裝置1的結構複雜,並需額外使用供電設備來驅動該等電磁產生裝置12,整體所費成本較高。Referring to Figure 1, the People’s Republic of China Patent No. CN 102451869A discloses a forming
因此,本發明之目的,即在提供一種結構簡單且能防止大型板件材料翹曲的成形裝置。Therefore, the object of the present invention is to provide a forming device that has a simple structure and can prevent warping of large-sized plate materials.
於是,本發明成形裝置,包含一下模單元、一上模單元,及一行程控制單元。該下模單元包括一底座、一設置於該底座的下模板,及一設置於該下模板上的下模仁。該上模單元包括一位於該下模仁上方的頂座、一位於該頂座及該下模仁之間的上模仁,及複數連接該頂座及該上模仁的導桿。Therefore, the forming device of the present invention includes a lower mold unit, an upper mold unit, and a stroke control unit. The lower mold unit includes a base, a lower mold plate arranged on the base, and a lower mold core arranged on the lower mold plate. The upper mold unit includes a top seat located above the lower mold core, an upper mold core located between the top seat and the lower mold core, and a plurality of guide rods connecting the top seat and the upper mold core.
該行程控制單元包括一提供該上模仁向上之彈性位能的致動件、一限制該上模仁向上移動的限位機構,及一設置於該下模單元且位於該限位機構下方的切換機構,該切換機構可控制該限位機構不再限位該上模仁,使該上模仁被該致動件帶動而向上移動。The stroke control unit includes an actuator that provides upward elastic potential of the upper mold core, a limit mechanism that limits the upward movement of the upper mold core, and a stopper mechanism arranged on the lower mold unit and located below the limit mechanism The switching mechanism can control the limiting mechanism to no longer limit the upper mold core, so that the upper mold core is driven by the actuator to move upward.
本發明之功效在於:該上模仁沿該等導桿向下移動,以與該下模仁合模使板料第一次成形,接著透過該切換機構使該限位機構不再限制該上模仁,使該上模仁被該致動件向上帶動而產生短暫的開模動作,達到釋放成形壓力之功效,在該上模仁到達上死點而停止上升,之後該導桿繼續帶動該上模仁向下與該下模仁合模,完成第二次的整形動作,本發明透過簡單的結構可在一個成形道次中,完成預成形、釋壓,及二次整形等複合動作,可改善產品的回彈及翹曲現象,從而提升尺寸精度及生產效率。The effect of the present invention is that the upper mold core moves downward along the guide rods to close the mold with the lower mold core to form the sheet for the first time, and then the limit mechanism no longer restricts the upper mold through the switching mechanism. The mold core causes the upper mold core to be driven upward by the actuator to produce a short mold opening action to achieve the effect of releasing the forming pressure. When the upper mold core reaches the top dead center, it stops rising, and then the guide rod continues to drive the The upper mold core is downwardly clamped with the lower mold core to complete the second shaping action. The present invention can complete the composite actions of pre-forming, pressure release, and secondary shaping in one forming pass through a simple structure. It can improve the springback and warpage of the product, thereby improving the dimensional accuracy and production efficiency.
參閱圖2、圖3,及圖4,為本發明成形裝置之一實施例,定義一垂直上下方向A的第一方向B,及一垂直上下方向A及該第一方向B的第二方向C。成形裝置包含一下模單元2、一位於該下模單元2上方的上模單元3,及一設置於該下模單元2及該上模單元3上的行程控制單元4。該下模單元2包括一底座21、一設置於該底座21頂面的下模板22,及一設置於該下模板22頂面的下模仁23。該下模仁23通常具有形成於頂面的特徵231,在本實施例中是以凹槽的方式呈現,但不以此為限。Refer to Figure 2, Figure 3, and Figure 4, which are an embodiment of the forming device of the present invention, defining a first direction B perpendicular to the vertical direction A, and a second direction C perpendicular to the vertical direction A and the first direction B . The forming device includes a
該上模單元3包括一位於該下模仁23上方的頂座31、一位於該頂座31及該下模仁23之間的上模仁32、四個沿上下方向A延伸且連接該頂座31及該上模仁32的導桿33,及一位於該頂座31及該上模仁32間且被該等導桿33穿設的上模板34。該上模板34具有一形成於底面且沿該第一方向B延伸的滑槽341。該上模仁32通常具有形成於底面的特徵321,在本實施例中是以凸塊的方式呈現,但不以此為限。The
該行程控制單元4包括一提供該上模仁32向上之彈性位能的致動件41、一設置於該上模板34的限位機構42、一設置於該下模單元2且位於該限位機構42下方的切換機構43、四個由該上模仁32頂面向上延伸且頂面與該上模板34的底面相間隔的定位柱44,及二沿該第一方向B彼此相間隔地凸設於該上模仁32頂面的擋塊45。該致動件41具有二沿該第二方向C彼此相間隔設置的拉力彈簧411,每一拉力彈簧411的兩端分別連接該上模板34及該上模仁32。該限位機構42具有二沿該第一方向B彼此相間隔,且沿上下方向A卡置於該上模仁32及該上模板34間的側滑塊421,及一個兩端分別連接該等側滑塊421的復位彈簧422。每一側滑塊421具有一塊體部423,及一凸設於該塊體部423頂面且沿該第一方向B延伸,並可滑動地嵌設於該滑槽341內的滑軌部424。該塊體部423界定出一面向下方且沿該第一方向B延伸的第一平面425,及一連接該第一平面425,且沿該第一方向B向外傾斜地向下延伸的第一斜面426。The
該切換機構43具有二沿該第一方向B彼此相間隔地立設於該底座21上的導引件431。該等導引件431沿該第一方向B分別位於該下模仁23的兩側,且每一導引件431具有一面向上方且沿該第一方向B延伸的第二平面432,及一連接該第二平面432,且沿該第一方向B向外傾斜地向下延伸的第二斜面433。該等定位柱44沿該第一方向B位於該等拉力彈簧411的兩側,且沿該第二方向C位於該復位彈簧422的兩側。該等擋塊45沿該第一方向B分別位於該等側滑塊421的內側,在該復位彈簧422拉動該等側滑塊421朝彼此方向復位時,該等擋塊45分別擋抵該等側滑塊421,以限制該等側滑塊421繼續向內移動。The
參閱圖2、圖3,及圖5,以下說明本實施例對一板料6成形的過程。首先,將該板料6置於該下模仁23上,該上模單元3位於該下模單元2正上方,此時該復位彈簧422拉動該等側滑塊421向內分別緊抵該等擋塊45,使該等側滑塊421部分位於該上模仁32的正上方,並卡置於該上模仁32及該上模板34之間,使該上模仁32與該上模板34沿上下方向A保持一固定距離。接著,透過液壓裝置等動力來源,驅動該上模板34沿該等導桿33相對於該頂座31向下移動,該上模板34推動該等側滑塊421及該上模仁32向下移動,並使該上模仁32及該下模仁23合模以共同擠壓該板料6,完成第一次的成形動作。此時該等側滑塊421之第一斜面426甫分別貼觸該等導引件431之第二斜面433。Referring to FIGS. 2, 3, and 5, the process of forming a
參閱圖2、圖3,及圖6,隨著該上模板34繼續向下移動,壓抵該等第二斜面433的該等第一斜面426,會沿該等第二斜面433滑移,使得該等側滑塊421相對於該等導引件431向下及向外移動而遠離彼此,當該等側滑塊421向外移動而不再壓抵該上模仁32時,該上模仁32不再受到該等側滑塊421的限位,因此該等拉力彈簧411會釋放彈性位能,以帶動該上模仁32相對於該上模板34向上移動,直至該等定位柱44頂抵該上模板34而到達上死點,此時該上模仁32及該上模板34間的距離減少,且該上模仁32脫離該板料6,完成短暫向上開模的動作,此動作可暫時釋放成形壓力,以改善翹曲及回彈之程度。在該上模仁32上移到達上死點後,該上模板34繼續向下移動,使該上模仁32可再次與該板料接觸,該上模仁32會被帶動而持續向下移動,直至下死點,此時該上模仁32與該下模仁23再次合模,並完成第二次的整形動作。需要特別說明的是,雖然一般下死點可以是在該等第一平面425分別壓抵該等第二平面432時到達,但也可以是帶動上模板34的驅動裝置本身先到達下死點(如圖6所示,圖中該等第一平面425未完全壓抵該等第二平面432)。Referring to Figures 2, 3, and 6, as the
參閱圖2、圖3,及圖7,完成成形後,該等側滑塊421被驅動而向上移動,從而帶動該上模板34及該上模仁32向上朝該頂座31移動,使得該上模仁32與該下模仁23分離而完成開模動作。該上模板34繼續上移,在此過程中,該等導桿33向下推抵該上模仁32,使該上模仁32向下遠離該上模板34,由於該復位彈簧422持續向內拉動該等側滑塊421(但受到該上模仁32的阻擋),因此當該上模板34及該上模仁32沿上下方向A間的距離大於該等側滑塊421的高度時,該等側滑塊421不再受到該上模仁32的阻擋而向內移動,直至分別靠抵該等擋塊45,並重新卡置於該上模板34及該上模仁32之間,完成復位而可進行下一次的板料成形。Referring to Figures 2, 3, and 7, after forming is completed, the
本實施例的結構簡單而無需另外建置額外的電源或設備,剛性且不複雜的模具結構可提高使用壽命及強度。且本實施例可在一個成形道次中,完成預成形、釋壓,及二次整形等複合動作,以使大型金屬板件成形且減少其回彈及翹曲之情形。The structure of this embodiment is simple and does not require additional power supply or equipment. The rigid and uncomplicated mold structure can improve the service life and strength. In addition, this embodiment can perform compound actions such as pre-forming, pressure release, and secondary shaping in one forming pass, so as to form large metal plates and reduce their springback and warpage.
綜上所述,本發明透過簡單的結構可在一個成形道次中,完成預成形、釋壓,及二次整形等複合動作,可改善產品的回彈及翹曲現象,從而提升尺寸精度及生產效率,故確實能達成本發明之目的。To sum up, the present invention can complete composite actions such as pre-forming, pressure release, and secondary shaping in one forming pass through a simple structure, which can improve product springback and warpage, thereby improving dimensional accuracy and Production efficiency can indeed achieve the purpose of the invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
2:下模單元 21:底座 22:下模板 23:下模仁 231:特徵 3:上模單元 31:頂座 32:上模仁 321:特徵 33:導桿 34:上模板 341:滑槽 4:行程控制單元 41:致動件 411:拉力彈簧 42:限位機構 421:側滑塊 422:復位彈簧 423:塊體部 424:滑軌部 425:第一平面 426:第一斜面 43:切換機構 431:導引件 432:第二平面 433:第二斜面 44:定位柱 45:擋塊 6:板料 A:上下方向 B:第一方向 C:第二方向 2: Lower die unit 21: Base 22: Lower template 23: Lower mold core 231: Features 3: Upper die unit 31: Top seat 32: Upper mold core 321: Features 33: guide rod 34: Upper template 341: Chute 4: Stroke control unit 41: Actuator 411: tension spring 42: limit mechanism 421: Side slider 422: return spring 423: Block 424: Slide Rail Department 425: first plane 426: first slope 43: switching mechanism 431: guide 432: second plane 433: second slope 44: positioning column 45: stop 6: Sheet A: Up and down direction B: First direction C: second direction
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一側視剖面圖,說明中華人民共和國第CN 102451869A號專利中的一成形裝置; 圖2是一側視圖,說明本發明成形裝置之一實施例; 圖3是一俯視剖面圖,說明圖2的俯視剖面態樣; 圖4是一前視剖面圖,說明圖2的前視剖面態樣;及 圖5至圖7皆是示意圖,說明本實施例的成形過程。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a side cross-sectional view illustrating a forming device in the People's Republic of China Patent No. CN 102451869A; Figure 2 is a side view illustrating an embodiment of the forming apparatus of the present invention; Figure 3 is a top sectional view illustrating the top sectional view of Figure 2; Figure 4 is a front cross-sectional view illustrating the front cross-sectional configuration of Figure 2; and 5 to 7 are schematic diagrams illustrating the forming process of this embodiment.
2:下模單元 2: Lower die unit
21:底座 21: Base
22:下模板 22: Lower template
23:下模仁 23: Lower mold core
231:特徵 231: Features
3:上模單元 3: Upper die unit
31:頂座 31: Top seat
32:上模仁 32: Upper mold core
321:特徵 321: Features
33:導桿 33: guide rod
34:上模板 34: Upper template
4:行程控制單元 4: Stroke control unit
41:致動件 41: Actuator
411:拉力彈簧 411: tension spring
42:限位機構 42: limit mechanism
421:側滑塊 421: Side slider
422:復位彈簧 422: return spring
425:第一平面 425: first plane
426:第一斜面 426: first slope
43:切換機構 43: switching mechanism
431:導引件 431: guide
432:第二平面 432: second plane
433:第二斜面 433: second slope
44:定位柱 44: positioning column
6:板料 6: Sheet
A:上下方向 A: Up and down direction
B:第一方向 B: First direction
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Citations (6)
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CN204584055U (en) * | 2015-05-01 | 2015-08-26 | 杭州斯莱特泵业有限公司 | Slot U-shaped folder bending die with flange |
CN206104679U (en) * | 2016-08-30 | 2017-04-19 | 亿和精密工业(苏州)有限公司 | U -shaped forming die |
CN106694660A (en) * | 2016-11-29 | 2017-05-24 | 长沙金鸿顺汽车部件有限公司 | Negative-angle edge turning and stamping mechanism of part |
CN206464445U (en) * | 2017-02-28 | 2017-09-05 | 广东远见精密五金股份有限公司 | Diel with position limiting slide block |
CN207900010U (en) * | 2018-02-08 | 2018-09-25 | 厦门市克成五金制品有限公司 | A kind of circular arc bend forming die |
TWI667086B (en) * | 2018-10-26 | 2019-08-01 | 財團法人金屬工業研究發展中心 | Forming apparatus with back pressure |
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2019
- 2019-11-21 TW TW108142371A patent/TWI708643B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN204584055U (en) * | 2015-05-01 | 2015-08-26 | 杭州斯莱特泵业有限公司 | Slot U-shaped folder bending die with flange |
CN206104679U (en) * | 2016-08-30 | 2017-04-19 | 亿和精密工业(苏州)有限公司 | U -shaped forming die |
CN106694660A (en) * | 2016-11-29 | 2017-05-24 | 长沙金鸿顺汽车部件有限公司 | Negative-angle edge turning and stamping mechanism of part |
CN206464445U (en) * | 2017-02-28 | 2017-09-05 | 广东远见精密五金股份有限公司 | Diel with position limiting slide block |
CN207900010U (en) * | 2018-02-08 | 2018-09-25 | 厦门市克成五金制品有限公司 | A kind of circular arc bend forming die |
TWI667086B (en) * | 2018-10-26 | 2019-08-01 | 財團法人金屬工業研究發展中心 | Forming apparatus with back pressure |
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