TWI706211B - Split lens integrating focusing mechanism, assembling method and camera module thereof - Google Patents
Split lens integrating focusing mechanism, assembling method and camera module thereof Download PDFInfo
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- G—PHYSICS
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- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/025—Mountings, adjusting means, or light-tight connections, for optical elements for lenses using glue
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- G—PHYSICS
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- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
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Abstract
本發明係一種整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,其中所述分體式鏡頭包括一對焦機構和一鏡頭組件,所述鏡頭組件包括至少二光學鏡片、至少一鏡筒部件和一承載結構件,每個所述鏡筒部件分別承載至少一片所述光學鏡片形成至少一待調整鏡頭,所述承載結構件承載至少一片所述光學鏡片形成一固定鏡頭,所述待調整鏡頭預組裝於所述固定鏡頭,其相對於所述固定鏡頭的組裝位置適於被調整,其中所述固定鏡頭通過所述承載結構件安裝於所述對焦機構內部,隨著所述對焦機構的通電而運動,進而適於調焦,組裝方法簡單,工序較少,減少了組裝公差鏈,有利於提高生產效率和良率,並降低製造成本。 The present invention is a split lens integrating a focusing mechanism, an assembly method thereof, and a camera module. The split lens includes a focusing mechanism and a lens assembly. The lens assembly includes at least two optical lenses and at least one lens barrel component. And a supporting structure, each of the lens barrel parts respectively carries at least one of the optical lenses to form at least one lens to be adjusted, the supporting structure carries at least one of the optical lenses to form a fixed lens, and the lens to be adjusted It is pre-assembled on the fixed lens, and its assembly position relative to the fixed lens is adapted to be adjusted, wherein the fixed lens is installed inside the focusing mechanism through the supporting structure, and as the focusing mechanism is energized The movement is further suitable for focusing, the assembly method is simple, the process is less, the assembly tolerance chain is reduced, and the production efficiency and yield are improved, and the manufacturing cost is reduced.
Description
本發明係一種整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,尤其涉及整合對焦機構的鏡頭及其組裝方法和攝像模組。 The invention relates to a split lens integrating a focusing mechanism, an assembly method thereof, and a camera module, in particular to a lens integrating a focusing mechanism, an assembly method thereof, and a camera module.
隨著攝像頭模組市場競爭的日益激烈,攝像模組製造成本的下降、生產效率的提高及成像質量的提高是已成為攝像模組製造廠家不斷追逐的目標。 With the increasingly fierce competition in the camera module market, the decline in camera module manufacturing costs, the improvement of production efficiency and the improvement of imaging quality have become the goals that camera module manufacturers continue to pursue.
通常情況下,可調焦攝像模組由鏡頭、對焦機構、感光晶片等重要部件組成,可調焦攝像模組的製造通常也是這些部件之間的組裝,其中鏡頭與對焦機構的製造本身也是各個零部件的組裝,組裝完成後再將鏡頭成品與對焦機構進行組裝,進而完成攝像模組的組裝。這種方法有以下幾個問題:第一,組裝工藝比較重複繁瑣,導致攝像模組的生產效率較低;第二,鏡頭與對焦機構之間存在組裝公差,再加上鏡頭、對焦機構本身的組裝公差,使公差鏈過長,影響模組品質;第三,這種方式生產的模組在長寬方向上的尺寸較大,不利於攝像模組向輕薄化的方向發展;第四,鏡頭和對焦機構在裝配過程中極易進入灰塵,出現汙點不良現象,這是由於鏡頭和對焦機構之間的連接並沒有那麼緊密,有時候會有一些小的縫隙,使得灰塵會進入鏡頭和對焦機構之間,很難除去,而如果模組內部的灰塵長時間得不到除去,則會使鏡頭、對焦機構 以及整個模組受到污染,影響成像質量及使用壽命,最終會影響裝帶有攝像模組的整個產品的質量。 Normally, the adjustable focus camera module is composed of important components such as the lens, focusing mechanism, and photosensitive chip. The manufacture of the adjustable focus camera module is usually the assembly between these components. The manufacturing of the lens and the focusing mechanism itself After the assembly of the parts, the finished lens and the focusing mechanism are assembled to complete the assembly of the camera module. This method has the following problems: First, the assembly process is more repetitive and cumbersome, resulting in lower production efficiency of the camera module; second, there are assembly tolerances between the lens and the focusing mechanism, plus the lens and focusing mechanism itself Assembly tolerances make the tolerance chain too long and affect the quality of the module; third, the module produced in this way has a larger size in the length and width directions, which is not conducive to the development of the camera module in the direction of light and thin; fourth, the lens And the focusing mechanism is easy to get into dust during the assembly process, and the phenomenon of poor stains occurs. This is because the connection between the lens and the focusing mechanism is not so tight, sometimes there are some small gaps, so that dust will enter the lens and focusing mechanism It is difficult to remove the dust, and if the dust inside the module is not removed for a long time, it will make the lens and focusing mechanism And the entire module is contaminated, which affects the image quality and service life, and ultimately affects the quality of the entire product with the camera module.
此外,對於分體式鏡頭模組,在將各個鏡筒組裝形成攝像模組的過程中,各個鏡筒之間的組裝也存在組裝公差,傳統的分體式鏡頭的各個鏡頭固定到一起形成分體式鏡頭模組,而且已經生產完成的分體式鏡頭模組無法再進行校正,這些公差會導致鏡頭的光學品質不穩定,從而影響整個攝像模組的生產效率及成像質量。所以,在攝像模組的鏡頭模組的製造過程中,如何保分體式鏡頭在被製造後的成像品質也成為亟待解決的問題。 In addition, for split lens modules, in the process of assembling each lens barrel to form a camera module, there are assembly tolerances between the assembly of each lens barrel. The lenses of the traditional split lens are fixed together to form a split lens. Modules, and the split lens modules that have been produced cannot be corrected. These tolerances will cause the optical quality of the lens to be unstable, thereby affecting the production efficiency and imaging quality of the entire camera module. Therefore, in the manufacturing process of the lens module of the camera module, how to maintain the imaging quality of the split-body lens after being manufactured has also become an urgent problem to be solved.
綜上,在攝像模組的製造過程中,如何有效的解決上述問題是提高攝像模組製造良率與品質的關鍵。 In summary, in the manufacturing process of the camera module, how to effectively solve the above-mentioned problems is the key to improving the manufacturing yield and quality of the camera module.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,以解決現有技術中分體式鏡頭模組存在的公差鏈過長、生產效率較低、製造成本高、模組尺寸較大及模組成像品質較差的問題。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, assembling method and camera module, so as to solve the problem of excessively long tolerance chain, low production efficiency and high manufacturing cost of split lens modules in the prior art. The problem of large module size and poor imaging quality.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,消除了傳統攝像模組的鏡頭模組的組裝步驟存在的缺陷,將鏡頭的組裝與校準整合到了攝像模組整體的組裝工序中,提高了攝像模組的成像質量。 An object of the present invention is to provide a split lens that integrates a focusing mechanism, an assembly method thereof, and a camera module, which eliminates the defects existing in the assembly steps of the lens module of the traditional camera module, and integrates the assembly and calibration of the lens into the camera. In the overall assembly process of the module, the imaging quality of the camera module is improved.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,其中所述攝像模組在封裝前進行調整和校準,減少了分體式鏡頭及整個攝像模組的加工工序,提高了生產效率,降低了製造成本。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, assembling method thereof, and camera module, wherein the camera module is adjusted and calibrated before packaging, reducing the processing of the split lens and the entire camera module The process improves the production efficiency and reduces the manufacturing cost.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,其包括至少一個待調整鏡頭,每個待調整鏡頭均包括至少一光學鏡片和至少一鏡筒部件,各個待調整鏡頭的組裝位置被可調,併進行組裝位置校準,從而提高其形成的整體的鏡頭的光學品質。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, an assembly method thereof, and a camera module, which includes at least one lens to be adjusted, and each lens to be adjusted includes at least one optical lens and at least one lens barrel component, The assembly position of each lens to be adjusted is adjustable, and the assembly position calibration is performed, thereby improving the optical quality of the overall lens formed by it.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,通過鏡筒部件的組裝位置的校準,來補償前道工序中存在的公差,降低了對攝像模組其他部件的組裝公差要求,提高了生產效率且降低了組裝成本。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, assembling method thereof, and camera module. Through the calibration of the assembly position of the lens barrel component, the tolerance existing in the previous process is compensated and the camera module is reduced. The assembly tolerance requirements of other components improve production efficiency and reduce assembly costs.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,各待調整鏡頭可以進行多個方位的調整,調整更加便捷,有利於保證組裝的精準及成像質量。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, assembling method and camera module, each lens to be adjusted can be adjusted in multiple directions, the adjustment is more convenient, and it is beneficial to ensure the accuracy of assembly and imaging quality.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,通過將光學鏡片安裝於一承載結構件中形成一固定鏡頭,使得所述承載結構件代替傳統的對焦機構的載體和鏡頭的鏡筒,使得鏡頭和模組的尺寸更小,有利於攝像模組向輕薄化的方向發展。 An object of the present invention is to provide a split lens with an integrated focusing mechanism, an assembly method thereof, and a camera module. The optical lens is installed in a supporting structure to form a fixed lens, so that the supporting structure replaces the traditional focus. The carrier of the mechanism and the lens barrel of the lens make the size of the lens and the module smaller, which is conducive to the development of the camera module in the light and thin direction.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,由於將對焦機構的載體和鏡頭的鏡筒作為一個整體,減少了鏡筒和對焦機構的載體之間的組裝工序,進而簡化了攝像模組的整體組裝工序,使得組裝公差鏈變短,有利於提高生產效率、產品良率及成像品質。 An object of the present invention is to provide a split lens with an integrated focus mechanism, assembling method thereof, and camera module. Since the carrier of the focus mechanism and the lens barrel of the lens are integrated as a whole, the distance between the lens barrel and the carrier of the focus mechanism is reduced. The assembly process further simplifies the overall assembly process of the camera module, shortens the assembly tolerance chain, and helps improve production efficiency, product yield and imaging quality.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,將對焦機構的載體設計成鏡筒的結構形狀,直接用來承載光學鏡片,帶動鏡片移動,使得調焦效果較好。 An object of the present invention is to provide a split lens that integrates a focusing mechanism, an assembly method thereof, and a camera module. The carrier of the focusing mechanism is designed into the structure of the lens barrel, which is directly used to carry the optical lens and drive the lens to move, so that the adjustment The focal effect is better.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,省略了鏡筒與對焦機構載體之間的組裝,可避免傳統組裝方式中出現的灰塵進入二者之間的現象,有利於保證攝像模組的成像質量。 An object of the present invention is to provide a split lens that integrates a focusing mechanism, assembling method thereof, and camera module, omitting the assembly between the lens barrel and the focusing mechanism carrier, and avoiding dust in the traditional assembly method from entering either This phenomenon helps to ensure the imaging quality of the camera module.
本發明的一個目的在於提供一整合對焦機構的分體式鏡頭及其組裝方法和攝像模組,使用治具進行組裝,組裝方法簡單,操作方便,組裝精度較高,適於推廣應用。 An object of the present invention is to provide a split lens integrating a focusing mechanism, an assembly method thereof, and a camera module. The assembly method is simple, the operation is convenient, and the assembly accuracy is high, which is suitable for popularization and application.
為滿足本發明的以上目的以及本發明的其他目的和優勢,本發明提供一分體式鏡頭模組,包括: 一對焦機構;和一鏡頭組件,所述鏡頭組件包括至少二光學鏡片、至少一鏡筒部件和一承載結構件,每個所述鏡筒部件分別承載至少一片所述光學鏡片形成至少一待調整鏡頭,所述承載結構件承載至少一片所述光學鏡片形成一固定鏡頭,所述待調整鏡頭預組裝於所述固定鏡頭,其相對於所述固定鏡頭的組裝位置適於被調整,其中所述固定鏡頭通過所述承載結構件安裝於所述對焦機構內部,隨著所述對焦機構的通電而運動,進而適於調焦。 To meet the above objectives of the present invention and other objectives and advantages of the present invention, the present invention provides a split lens module, including: A focusing mechanism; and a lens assembly, the lens assembly includes at least two optical lenses, at least one lens barrel component and a bearing structure, each of the lens barrel components respectively carries at least one optical lens to form at least one to be adjusted A lens, the carrying structure carries at least one optical lens to form a fixed lens, the lens to be adjusted is pre-assembled on the fixed lens, and its assembly position relative to the fixed lens is adapted to be adjusted, wherein The fixed lens is installed inside the focusing mechanism through the supporting structure, and moves with the energization of the focusing mechanism, thereby being suitable for focusing.
根據本發明之一實施例,所述鏡筒部件通過膠水預組裝於所述承載結構件的頂部實現所述待調整鏡頭與所述固定鏡頭的預組裝。 According to an embodiment of the present invention, the lens barrel part is pre-assembled on the top of the supporting structure by glue to realize the pre-assembly of the lens to be adjusted and the fixed lens.
根據本發明之一實施例,預組裝用的所述膠水為一種UV膠與熱固膠的混合膠,經過紫外曝光後所述膠水會半固化實現預組裝,經過烘烤處理後,所述膠水會完全固化,以固定整個所述分體式鏡頭模組。 According to an embodiment of the present invention, the glue for pre-assembly is a mixed glue of UV glue and thermosetting glue. After UV exposure, the glue will be semi-cured to realize pre-assembly. After baking treatment, the glue It will be completely cured to fix the entire split lens module.
根據本發明之一實施例,述待調整鏡頭的組裝位置適於被進行至少一個方向的調整。 According to an embodiment of the present invention, the assembly position of the lens to be adjusted is adapted to be adjusted in at least one direction.
根據本發明之一實施例,所述對焦機構適於選擇音圈馬達、壓電陶瓷馬達或液晶馬達。 According to an embodiment of the present invention, the focusing mechanism is suitable for selecting a voice coil motor, a piezoelectric ceramic motor or a liquid crystal motor.
根據本發明之一實施例,所述承載結構件安裝於所述對焦機構內部,並沿著所述對焦機構進行運動。 According to an embodiment of the present invention, the supporting structure is installed inside the focusing mechanism and moves along the focusing mechanism.
根據本發明之一實施例,所述承載結構件的頂部端面高於所述對焦機構的頂部端面。 According to an embodiment of the present invention, the top end surface of the supporting structure is higher than the top end surface of the focusing mechanism.
根據本發明之一實施例,一片所述光學鏡片固定於所述鏡筒部件的內部空間,三片所述光學鏡片沿著所述承載結構件的高度方向被固定於所述承載結構件的內部空間。 According to an embodiment of the present invention, one of the optical lenses is fixed to the inner space of the lens barrel component, and three of the optical lenses are fixed to the inside of the supporting structure along the height direction of the supporting structure space.
根據本發明的另一方面,本發明還提供一攝像模組,包括:一感光裝置,所述感光裝置包括一感光晶片;以及一分體式鏡頭模組,所述分體式鏡頭模組被設置於所述感光晶片的感光路徑上,其中所述分體式鏡頭模組包括一對焦機構和一鏡頭組件,所述鏡頭組件包括至少二光學鏡片、至少一鏡筒部件和一承載結構件,每個所述鏡筒部件分別承載至少一片所述光學鏡片形成至少一待調整鏡頭,所述承載結構件承載至少一片所述光學鏡片形成一固定鏡頭,所述待調整鏡頭預組裝於所述固定鏡頭,其相對於所述感光晶片的組裝位置適於被調整,其中所述固定鏡頭通過所述承載結構件安裝於所述對焦機構內部,隨著所述對焦機構的通電而運動,進而適於調焦。 According to another aspect of the present invention, the present invention also provides a camera module, including: a photosensitive device, the photosensitive device includes a photosensitive chip; and a split lens module, the split lens module is arranged in On the photosensitive path of the photosensitive chip, the split lens module includes a focusing mechanism and a lens assembly, and the lens assembly includes at least two optical lenses, at least one lens barrel component, and a supporting structure. The lens barrel parts respectively carry at least one of the optical lenses to form at least one lens to be adjusted, the carrying structure member carries at least one of the optical lenses to form a fixed lens, the lens to be adjusted is pre-assembled on the fixed lens, and The assembling position relative to the photosensitive wafer is suitable for adjustment, wherein the fixed lens is installed inside the focusing mechanism through the supporting structure, and moves as the focusing mechanism is energized, thereby being suitable for focusing.
根據本發明之一實施例,所述待調整鏡頭的組裝位置適於被進行至少一個方向的調整,調整後使得所述分體式鏡頭模組的中心軸線與所述感光晶片的中心軸線重合或者在偏差允許的範圍內。 According to an embodiment of the present invention, the assembly position of the lens to be adjusted is adapted to be adjusted in at least one direction. After adjustment, the central axis of the split lens module coincides with the central axis of the photosensitive chip or is Within the allowable range of deviation.
根據本發明之一實施例,所述感光裝置進一步包括一濾光片、一鏡座和一線路板,其中所述濾光片連接於所述鏡座的內壁並位於所述感光晶片的上方,所述感光晶片貼裝於所述線路板的上方,所述線路板安裝於所述鏡座的底部,使得所述感光晶片位於所述鏡座的內部並與所述鏡座的內壁保持一間距。 According to an embodiment of the present invention, the photosensitive device further includes a filter, a lens holder and a circuit board, wherein the filter is connected to the inner wall of the lens holder and is located above the photosensitive wafer , The photosensitive chip is mounted above the circuit board, and the circuit board is mounted on the bottom of the lens holder, so that the photosensitive chip is located inside the lens holder and held with the inner wall of the lens holder One pitch.
根據本發明之一實施例,所述感光裝置進一步包括一濾光片、一鏡座和一線路板,其中所述濾光片和所述感光晶片均安裝於所述鏡座的內部並連接於所述鏡座的內壁,其中所述濾光片設於所述感光晶片的上方,所述線路板安裝於所述鏡座的底部。 According to an embodiment of the present invention, the photosensitive device further includes a filter, a lens holder and a circuit board, wherein the filter and the photosensitive chip are both installed inside the lens holder and connected to The inner wall of the lens holder, wherein the filter is arranged above the photosensitive chip, and the circuit board is installed at the bottom of the lens holder.
根據本發明的另一方面,本發明還提供一分體式鏡頭模組的組裝方法,所述方法包括以下步驟:(A)將至少一光學鏡片組裝於一鏡筒部件的內部空間,形成一待調整鏡頭;(B)將至少一光學鏡片組裝於一承載結構件的內部空間,形成一固定鏡頭,其中所述承載結構件被設置於一對焦機構內部,隨著所述對焦機構的通電而運動;以及(C)將所述待調整鏡頭和所述固定鏡頭進行預組裝,形成所述待調整鏡頭被可調的所述分體式鏡頭模組。 According to another aspect of the present invention, the present invention also provides a method for assembling a split lens module. The method includes the following steps: (A) Assembling at least one optical lens in the inner space of a lens barrel component to form a Adjust the lens; (B) Assemble at least one optical lens in the internal space of a supporting structure to form a fixed lens, wherein the supporting structure is arranged inside a focusing mechanism and moves with the energization of the focusing mechanism And (C) pre-assemble the lens to be adjusted and the fixed lens to form the split lens module in which the lens to be adjusted is adjustable.
根據本發明之一實施例,在所述步驟(A)中,將所述鏡筒部件倒置的固定於一治具具有的一凹槽中,再將各所述光學鏡片沿著所述鏡筒部件的高度方向安裝於所述鏡筒部件的內部空間,並加以固定。 According to an embodiment of the present invention, in the step (A), the lens barrel part is fixed upside down in a groove of a jig, and then each of the optical lenses is placed along the lens barrel. The height direction of the component is installed in the inner space of the lens barrel component and fixed.
根據本發明之一實施例,在所述步驟(B)中,將所述承載結構件和所述對焦機構分別倒置的放置於所述鏡筒部件的底部和所述治具具有的一第二承靠部,再將各所述光學鏡片沿著所述承載結構件的高度方向安裝於所述承載結構件的內部空間,並加以固定。 According to an embodiment of the present invention, in the step (B), the supporting structure and the focusing mechanism are respectively placed upside down on the bottom of the lens barrel part and a second part of the jig. In the supporting part, each of the optical lenses is installed in the inner space of the supporting structure along the height direction of the supporting structure and fixed.
根據本發明之一實施例,在所述步驟(C)中,在預組裝所述待調整鏡頭和所述固定鏡頭之前,在所述鏡筒部件的底部塗膠或者在所述承載結構件的頂部塗膠,所述承載結構件與所述鏡筒部件之間通過膠水實現預組裝,其中所述待調整鏡頭的組裝位置適於被進行至少一個方向的調整。 According to an embodiment of the present invention, in the step (C), before pre-assembling the lens to be adjusted and the fixed lens, glue is applied to the bottom of the lens barrel component or the carrier structure Glue is applied on the top, and pre-assembly is realized between the supporting structure and the lens barrel component through glue, wherein the assembly position of the lens to be adjusted is suitable for adjustment in at least one direction.
根據本發明之一實施例,在上述方法中,通過所述治具具有的一第一承靠部來承載所述鏡筒部件和所述承載結構件,並通過所述第二承靠部承載所述對焦機構,其中所述第一承靠部和所述第二承靠部形成的所述凹槽適於***述承載結構件高出所述對焦機構的部分及所述鏡筒部件,所述凹槽的深度等於所述鏡筒部件的高度與所述承載結構件高出所述對焦機構的部分的高度之和。 According to an embodiment of the present invention, in the above method, the lens barrel component and the supporting structure are carried by a first supporting portion of the jig, and the second supporting portion is used for supporting In the focusing mechanism, the groove formed by the first supporting portion and the second supporting portion is suitable for accommodating the portion of the supporting structure that is higher than the focusing mechanism and the lens barrel component, The depth of the groove is equal to the sum of the height of the lens barrel component and the height of the part of the supporting structure that is higher than the focusing mechanism.
根據本發明之一實施例,在所述步驟(B)中,將所述承載結構件和所述對焦機構分別倒置的固定於一治具具有的一第一承靠部和一第二承靠部,再將各所述光學鏡片沿著所述承載結構件的高度方向安裝於所述承載結構件的內部空間,並加以固定。 According to an embodiment of the present invention, in the step (B), the supporting structure and the focusing mechanism are respectively inverted and fixed to a first supporting portion and a second supporting portion of a jig. Part, and then each of the optical lenses is installed in the inner space of the supporting structure along the height direction of the supporting structure, and fixed.
根據本發明之一實施例,在所述步驟(C)中,從所述治具上取下所述固定鏡頭,將組裝完成的所述待調整鏡頭預組裝於所述固定鏡頭的頂部,其中所述待調整鏡頭的組裝位置相對於所述固定鏡頭的空間位置適於被進行至少一個方向的調整。 According to an embodiment of the present invention, in the step (C), the fixed lens is removed from the jig, and the assembled lens to be adjusted is pre-assembled on the top of the fixed lens, wherein The assembling position of the lens to be adjusted relative to the spatial position of the fixed lens is adapted to be adjusted in at least one direction.
根據本發明之一實施例,在所述步驟(C)中,通過在所述固定鏡頭的頂部或者所述待調整鏡頭的底部塗膠,使得所述待調整鏡頭和所述固定鏡頭通過膠水實現預組裝。 According to an embodiment of the present invention, in the step (C), glue is applied to the top of the fixed lens or the bottom of the lens to be adjusted, so that the lens to be adjusted and the fixed lens are realized by glue Pre-assembled.
根據本發明之一實施例,在上述方法中,所述第一承靠部和所述第二承靠部的形狀、尺寸分別與所述承載結構件和所述鏡筒部件的形狀、尺寸相匹配,其中所述第一承靠部和所述第二承靠部形成的所述凹槽適於***述承載結構件高出所述對焦機構的部分,所述凹槽的深度等於所述承載結構件與所述對焦機構之間的高度差。 According to an embodiment of the present invention, in the above method, the shape and size of the first supporting portion and the second supporting portion are respectively the same as those of the supporting structure and the lens barrel component. Matching, wherein the groove formed by the first supporting portion and the second supporting portion is suitable for accommodating the portion of the supporting structure that is higher than the focusing mechanism, and the depth of the groove is equal to the The height difference between the supporting structure and the focusing mechanism.
根據本發明之一實施例,在上述方法中,所述承載結構件和所述對焦機構通過所述治具有的至少二空氣通道進行固定,其中各所述空氣通道均連通於所述治具的頂部和底部,所述空氣通道分別設於所述第一承靠部和所述第二承靠部,進而適於使用一吸嘴或一真空設備通過所述空氣通道固定所述承載結構件和所述對焦機構。 According to an embodiment of the present invention, in the above method, the supporting structure and the focusing mechanism are fixed by at least two air channels of the fixture, wherein each of the air channels is connected to the fixture. At the top and bottom, the air channels are respectively provided at the first supporting part and the second supporting part, which are further adapted to use a suction nozzle or a vacuum device to fix the supporting structure and the supporting structure through the air channel. The focusing mechanism.
根據本發明之一實施例,在上述方法中,所述待調整鏡頭的組裝位置的X、Y、Z、U、V、W六軸的方向均適於被調整。根據本發明之一實施例,在所述步驟(B)中,所述承載結構件安裝於所述對焦機構的內部,作為所述對焦機構的載體,隨著所述對焦機構的通電而沿著所述對焦機構運動。 According to an embodiment of the present invention, in the above method, the directions of the six axes of X, Y, Z, U, V, and W of the assembly position of the lens to be adjusted are all suitable to be adjusted. According to an embodiment of the present invention, in the step (B), the supporting structure is installed inside the focusing mechanism, as a carrier of the focusing mechanism, along with the focusing mechanism being energized The focusing mechanism moves.
根據本發明之一實施例,在所述步驟(B)中,所述對焦機構預先與所述承載結構件連接為一個整體或者所述承載結構件預組裝於所述對焦機構內部,進而在所述步驟(C)中進行二者之間的連接。 According to an embodiment of the present invention, in the step (B), the focus mechanism is pre-connected with the supporting structure as a whole or the supporting structure is pre-assembled inside the focus mechanism, and then The connection between the two is performed in the step (C).
1:固定鏡頭 1: fixed lens
10:分體式鏡頭模組 10: Split lens module
11:鏡頭組件 11: lens assembly
111:光學鏡片 111: Optical lens
112:鏡筒部件 112: Lens tube parts
113:承載結構件 113: Bearing structure
12:對焦機構 12: Focusing mechanism
2:待調整鏡頭 2: Lens to be adjusted
20、20A:治具 20, 20A: Fixture
21、21A:第一承靠部 21, 21A: The first supporting department
22、22A:第二承靠部 22, 22A: The second supporting part
23、23A:空氣通道 23, 23A: Air channel
3:膠水 3: glue
30A、30B:感光裝置 30A, 30B: photosensitive device
31A、31B:濾光片 31A, 31B: filter
32A、32B:鏡座 32A, 32B: mirror holder
33A、33B:感光晶片 33A, 33B: photosensitive wafer
34A、34B:線路板 34A, 34B: circuit board
900、1000:組裝方法 900, 1000: assembly method
901~906:步驟 901~906: steps
1001~1006:步驟 1001~1006: steps
圖1是根據本發明的一個較佳實施例的分體式鏡頭模組的剖視示意圖。 FIG. 1 is a schematic cross-sectional view of a split lens module according to a preferred embodiment of the present invention.
圖2和圖3是根據本發明的上述較佳實施例的分體式鏡頭模組的第一種組裝方法示意圖。 2 and 3 are schematic diagrams of the first assembly method of the split lens module according to the above-mentioned preferred embodiment of the present invention.
圖4和圖5是根據本發明的上述較佳實施例的分體式鏡頭模組的第二種組裝方法示意圖。 4 and 5 are schematic diagrams of a second method of assembling the split lens module according to the above preferred embodiment of the present invention.
圖6是根據本發明的上述較佳實施例的包括分體式鏡頭模組的攝像模組的剖視示意圖。 6 is a schematic cross-sectional view of a camera module including a split lens module according to the above-mentioned preferred embodiment of the present invention.
圖7是根據本發明的上述較佳實施例的包括分體式鏡頭模組的攝像模組的一種變形實施。 FIG. 7 is a modified implementation of the camera module including the split lens module according to the above preferred embodiment of the present invention.
圖8是根據本發明的上述較佳實施例的分體式鏡頭模組組裝過程中使用的治具的結構示意圖。 FIG. 8 is a schematic structural diagram of a jig used in the assembly process of the split lens module according to the above preferred embodiment of the present invention.
圖9是根據本發明的上述較佳實施例的分體式鏡頭模組的組裝方法流程圖。 FIG. 9 is a flowchart of a method for assembling a split lens module according to the above-mentioned preferred embodiment of the present invention.
圖10是根據本發明的上述較佳實施例的分體式鏡頭模組的另一種組裝方法流程圖。 FIG. 10 is a flowchart of another method for assembling the split lens module according to the above-mentioned preferred embodiment of the present invention.
以下描述用於揭露本發明以使本領域技術人員能夠實現本發明。以下描述中的較佳實施例只作為舉例,本領域技術人員可以想到其他顯而易見的變型。在以下描述中界定的本發明的基本原理可以應用於其他實施方案、變形方案、改進方案、等同方案以及沒有背離本發明的精神和範圍的其技術方案。 The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and technical solutions that do not depart from the spirit and scope of the present invention.
在傳統的可調焦的攝像模組中,鏡頭模組通常包括鏡頭和對焦機構,其中鏡頭包括光學鏡片和承載鏡片的鏡筒,而對焦機構包括一載體(Holder),連接對焦機構的其他部分,且該載體作為移動部件載體,其內部有螺紋,通過螺紋或者其他方式與鏡頭配合,即該載體與鏡筒相連接,使鏡頭可以固定在載體上與載體一起移動,進而達到調焦的目的。 In a traditional adjustable focus camera module, the lens module usually includes a lens and a focusing mechanism, where the lens includes an optical lens and a lens barrel that carries the lens, and the focusing mechanism includes a holder, which is connected to other parts of the focusing mechanism. , And the carrier is used as a carrier for moving parts. It has a thread inside and is matched with the lens through threads or other means. That is, the carrier is connected with the lens barrel, so that the lens can be fixed on the carrier and move together with the carrier to achieve the purpose of focusing .
此外,傳統的分體式光學鏡頭中的各鏡頭組件一旦被封裝,其組裝位置便不可被調整,無法實現在鏡頭或攝像模組組裝的過程中對其成像質量進行調節。 In addition, once the lens components in the traditional split optical lens are packaged, their assembly positions cannot be adjusted, and it is impossible to adjust the imaging quality of the lens or camera module during the assembly process.
在本發明中,通過對各鏡筒及對焦機構的載體進行改進,將固定鏡頭的鏡筒和對焦機構的載體作為一個整體進行設計,以減少組裝工序,降低製造成本,提高成像質量並對至少一個鏡頭進行預組裝,在後續的工序中對其組裝位置進行調整,制得可調的分體式鏡頭,使得攝像模組在組裝過程中的成像質量即可被及時有目標的調整,提高了分體式鏡頭及攝像模組的製造良率。 In the present invention, by improving each lens barrel and the carrier of the focusing mechanism, the lens barrel of the fixed lens and the carrier of the focusing mechanism are designed as a whole, so as to reduce the assembly process, reduce the manufacturing cost, and improve the imaging quality. A lens is pre-assembled, and its assembly position is adjusted in the subsequent process to produce an adjustable split lens, so that the imaging quality of the camera module during the assembly process can be adjusted in a timely and targeted manner, which improves the resolution. The manufacturing yield of body lenses and camera modules.
參考圖1,本發明提供的分體式鏡頭模組將被闡述。如圖1所示,一分體式鏡頭模組10,包括一鏡頭組件11和一對焦機構12,其中所述鏡頭組件11包括至少二光學鏡片111、至少一鏡筒部件112和一承載結構件113,其中各所述光學鏡片111分別安裝於所述承載結構件113和所述鏡筒部件112中,組成一個包括所述承載結構件113的一固定鏡頭1和包括所述鏡筒部件112的至少一待調整鏡頭2,所述待調整鏡頭2預組裝於所述固定鏡頭1,所述待調整鏡頭2的組裝位置相對於所述固定鏡頭1的組裝位置適於被調整,進而得以調整所述分體式鏡頭模組的光心,其中包括所述固定鏡頭1安裝於所述對焦機構12內
部,所述承載結構件113作為所述對焦機構12的載體,隨著所述對焦機構12的通電而運動,進而得以調焦。
Referring to FIG. 1, the split lens module provided by the present invention will be described. As shown in FIG. 1, a
本較佳實施例以一個所述固定鏡頭1和一個所述待調整鏡頭2為例進行解釋說明,其中所述固定鏡頭1承載至少一片所述光學鏡片111,所述待調整鏡頭2承載至少一片所述光學鏡片111。由圖1可知,在本較佳實施例中,所述固定鏡頭1包括三片所述光學鏡片111,其中三片所述光學鏡片111依次沿著所述承載結構件113的高度方向被設置於所述承載結構件113的內部空間,並加以固定,可採用點膠或者銲接的方式或者其他能夠實施的方式將所述光學鏡片111與所述承載結構件113進行組裝固定,本較佳實施例採用熱固膠將所述光學鏡片111固定於所述承載結構件113中。
In this preferred embodiment, one fixed
進一步地,所述承載結構件113不但作為所述固定鏡頭1的鏡筒部件,來承載各所述光學鏡片111,並且同時作為所述對焦機構12的載體,安裝於所述對焦機構12的內部,與所述對焦機構12的其他部件相連接,當對所述對焦機構12進行通電時,所述承載結構件113會隨著所述對焦機構12的通電而運動,沿著所述對焦機構12的高度方向或者其他方向進行運動,進而適於用來調焦。
Further, the supporting
所述待調整鏡頭2包括一片所述光學鏡片111,所述光學鏡片111固定於所述鏡筒部件112的內部空間,其中可採用點膠或者銲接的方式或者其他能夠實施的方式將所述光學鏡片111與所述承載結構件113進行組裝固定,本較佳實施例採用熱固膠將所述光學鏡片111固定於所述鏡筒部件112中。
The lens to be adjusted 2 includes a piece of the
所述待調整鏡頭2通過膠水3預組裝於所述固定鏡頭1的頂部,即所述鏡筒部件112通過所述膠水3與所述承載結構件113相連接,進而實現所述
待調整鏡頭2與所述固定鏡頭1之間的組裝,其中所述待調整鏡頭2的組裝位置適於被進行至少一個方向的調整,可調整的方向適於選擇為水準方向、垂直方向、傾斜方向和圓周方向中的一個或幾個。
The
值得一提的是,預組裝用所述待調整鏡頭2的所述膠水3適於選擇為熱固膠或UV膠與熱固膠的混合膠,本較佳實施例的所述膠水3採用一種UV膠與熱固膠的混合膠,其中經過紫外曝光後所述膠水3會半固化實現預組裝,當後期對所述待調整鏡頭2調整後需要對其進行固定時,再經過烘烤處理,所述膠水3會完全固化,以固定整個所述分體式鏡頭模組10。
It is worth mentioning that the
更值得一提的是,本較佳實施例只是作為舉例,本領域的技術人員可以想到的是,將多個所述待調整鏡頭2進行預組裝,形成多個可調的待調整鏡頭,並且,也可以將多個鏡頭進行固定,保留其中一個或者幾個作為待調整鏡頭,以在後續工序中對鏡頭的光心進行調整。
It is worth mentioning that this preferred embodiment is only an example. Those skilled in the art can think of pre-assembled
參考圖2、圖3、圖8和圖9,本發明的所述分體式鏡頭模組10的組裝方法及在組裝過程中使用的一治具20將被闡述,其中所述治具20與所述分體式鏡頭模組10的形狀、尺寸相匹配,以用於輔助組裝所述分體式鏡頭模組10。
2, 3, 8 and 9, the method of assembling the
如圖8所示,所述治具20包括一第一承靠部21和一第二承靠部22,並具有至少二空氣通道23,其中所述第二承靠部22設於所述第一承靠部21的外圍,且所述第二承靠部22的頂部端面高於所述第一承靠部21的底部端面,二者之間形成一凹槽,其中所述凹槽位於所述第一承靠部21處,由於在所述分體式鏡頭模組10中,所述承載結構件113的頂部端面高於所述對焦機構12的頂部端面,而所述治具20的所述第一承靠部21和所述第二承靠部22之間的凹槽得 以***述承載結構件113和所述鏡筒部件112高出所述對焦機構12的部分,換句話說,所述第一承靠部21與所述承載結構件13和所述鏡筒部件112的形狀、尺寸相匹配,所述第二承靠部22與所述對焦機構12的形狀、尺寸相匹配,當組裝所述分體式鏡頭模組10時,所述對焦機構12倒置於所述第二承靠部22,所述承載結構件113倒置於所述第一承靠部21,在組裝過程中,所述第一承靠部21和所述第二承靠部22分別用來承載所述承載結構件113、所述鏡筒部件112和所述對焦機構12。 As shown in Figure 8, the jig 20 includes a first supporting portion 21 and a second supporting portion 22, and has at least two air passages 23, wherein the second supporting portion 22 is provided on the first supporting portion 22 The periphery of a supporting portion 21, and the top end surface of the second supporting portion 22 is higher than the bottom end surface of the first supporting portion 21, a groove is formed between the two, wherein the groove is located at the At the first supporting portion 21, since in the split lens module 10, the top end surface of the supporting structure 113 is higher than the top end surface of the focusing mechanism 12, and the top end surface of the jig 20 The groove between the first supporting portion 21 and the second supporting portion 22 is In order to accommodate the supporting structure 113 and the lens barrel member 112 higher than the focusing mechanism 12, in other words, the first supporting portion 21 and the supporting structure 13 and the lens barrel member 112 matches the shape and size, the second supporting portion 22 matches the shape and size of the focusing mechanism 12, when the split lens module 10 is assembled, the focusing mechanism 12 is placed upside down on the The second supporting portion 22, the supporting structure 113 is placed upside down on the first supporting portion 21, during the assembly process, the first supporting portion 21 and the second supporting portion 22 are used to carry The supporting structure 113, the lens barrel component 112 and the focusing mechanism 12.
進一步地,所述空氣通道23連通於所述治具20的頂部和底部,使得所述治具20的頂部的外部環境和其底部的外部環境通過所述空氣通道23相連通,其中至少一個所述空氣通道23設於所述第一承靠部21,至少一個所述空氣通道23設於所述第二承靠部22,以便於將吸嘴或者其他真空設備放置於所述治具20的底部通過所述空氣通道23對所述承載結構件113和所述對焦機構12施加外力,以將所述承載結構件113或/和所述鏡筒部件112和所述對焦機構12分別固定於所述第一承靠部21和所述第二承靠部22,便於後續工序中的組裝。
Further, the
在本較佳實施例中,在所述第一承靠部21和所述第二承靠部22分別均勻、間隔地設置四個所述空氣通道23,以便全方位的固定所述承載結構件13和所述對焦機構12,使其固定的更加牢固。
In this preferred embodiment, the first supporting
如圖2、圖3和圖9所示,所述分體式鏡頭模組10的一種組裝方法900包括以下步驟:步驟(901):倒置所述對焦機構12和所述承載結構件113於所述治具20上;
步驟(902):調節所述治具20,將所述對焦機構12和所述承載結構件113固定於所述治具20上;步驟(903):依次將各所述光學鏡片111組裝於所述承載結構件113的內部空間,並加以固定,形成所述固定鏡頭1;步驟(904):從所述治具20上取下所述固定鏡頭1;步驟(905):將所述待調整鏡頭2預組裝於所述固定鏡頭1的頂部;以及步驟(906):完成所述分體式鏡頭模組10的組裝。
As shown in FIGS. 2, 3 and 9, an
在所述步驟(901)中,由於所述承載結構件113在設計的時候已將其設計為兼具鏡筒和對焦機構載體的雙重功能,因此,所述對焦機構12與所述承載結構件113可採用以下三種方式中的一種進行組裝:(a)所述對焦機構12可以預先與所述承載結構件113連接到一起,使得所述承載結構件113具有對焦機構12的載體的功能,二者作為一個整體共同倒置於所述治具20上,使其進一步具有鏡筒的動能;(b)分別將所述對焦機構12和所述承載結構件113倒置於相匹配的所述治具20上後再進行二者的組裝;(c)在將各所述光學鏡片111組裝於所述承載結構件113內部後,使得所述承載結構件113具有鏡筒的功能後,與各所述光學鏡片111組裝為一個整體後再將所述承載結構件113與所述對焦機構12進行組裝,使其進一步具有所述對焦機構12的載體的功能。
In the step (901), since the supporting
在所述步驟(902)中,通過調節所述治具20,使其與吸嘴或者真空設備配合,在所述治具20的底部將所述吸嘴或者真空設備對著所述空氣通道23進行施壓,進而得以通過所述空氣通道23進行吸附以固定所述對焦機構12和所述承載結構件113,進而將所述對焦機構12和所述承載結構件113分別固定
於所述治具20的所述第二承靠部22和所述第一承靠部21,防止其在後續組裝過程中出現滑動、抖動、偏移等現象,減少組裝偏差,以保證組裝的精度。
In the step (902), by adjusting the
進一步地,所述第一承靠部21和所述第二承靠部22之間形成的所述凹槽的深度等於所述承載結構件113與所述對焦機構12之間的高度差,進而得以***述承載結構件113高出所述對焦機構12的部分。
Further, the depth of the groove formed between the first supporting
值得一提的是,如果當所述承載結構件113和所述對焦機構12在倒置前已經連接到一起,則所述第一承靠部21無需設置所述空氣通道23,只需要對所述對焦機構12進行固定即可。
It is worth mentioning that if the supporting
在所述步驟(903)中,放入各所述光學鏡片111,例如本較佳實施例中的三片所述光學鏡片111,本較佳實施例採用單次放入單片所述光學鏡片11的做法,依次放入三片所述光學鏡片111,放置後適於通過熱固膠對其進行直接固定,可以選擇每放入一片光學鏡片就進行固定,也可以全都放入後再進行固定,根據實際情況選擇。本領域的技術人員可以理解的是,可以根據所述承載結構件113的內壁的結構來選擇各所述光學鏡片111的組裝方式,例如,也可以將三片所述光學鏡片111預先嵌合組裝到一起後,作為一個整體安裝於所述承載結構件113的內部空間。
In the step (903), put each of the
值得一提的是,各所述光學鏡片111也可以預組裝於所述鏡筒部件112中,在後續工序中進行調整。
It is worth mentioning that each of the
在所述步驟(904)中,首先,撤去吸嘴或其他真空設備,然後從所述治具20中取出所述固定鏡頭1,完成所述固定鏡頭1的組裝,其中取出所述固定鏡頭1可採用通過所述空氣通道23進行噴氣,對所述固定鏡頭1施加相反
的力,頂出所述固定鏡頭1,進而得以取出,也可以根據實際情況採用其他方式來取出所述固定鏡頭1。
In the step (904), first, remove the suction nozzle or other vacuum equipment, and then take out the fixed
在所述步驟(905)中,在將所述待調整鏡頭2預組裝於所述固定鏡頭1之前,對所述待調整鏡頭2進行組裝,將一片所述光學鏡片111固定於所述鏡筒部件112的內部空間,完成所述待調整鏡頭2的組裝,其中可以使用所述治具20輔助所述待調整鏡頭2的組裝,將所述待調整鏡頭2的所述鏡筒部件112通過所述空氣通道23固定於所述第一承靠部21,進而將所述光學鏡片111安裝於所述鏡筒部件112中,並加以固定。
In the step (905), before the lens to be adjusted 2 is pre-assembled to the fixed
組裝好的所述待調整鏡頭2後,用所述膠水3將所述待調整鏡頭2安裝於所述固定鏡頭1的頂端,即將所述膠水3塗於所述待調整鏡頭2的底部或者塗於所述固定鏡頭1的頂部,即將所述膠水3塗於所述鏡筒部件112的底部或者所述承載結構件113的頂部,使得所述鏡筒部件112與所述承載結構件113通過所述膠水3相連接,並且得以調整所述鏡筒部件112來調整所述待調整鏡頭2。
After the
在所述步驟(906)中,所述待調整鏡頭2是預組裝於所述分體式鏡頭模組10中,其組裝位置可以被調整,當將所述分體式鏡頭模組10組裝到攝像模組中後,對所述待調整鏡頭2進行調整,使得攝像模組成像滿足解像要求,再將所述待調整鏡頭2完全固定。
In the step (906), the
參考圖4、圖5和圖10,本發明提供的所述分體式鏡頭模組10的第二種組裝方法將被闡述,一治具20A與所述分體式鏡頭模組10相匹配,以輔助所述分體式鏡頭模組10的組裝,其中所述治具20A包括一第一承靠部21A和一第二承靠部22A,並具有至少二空氣通道23A,其中所述第二承靠部22A設於
所述第一承靠部21A的外圍,至少一個所述空氣通道23A設於所述第一承靠部21A,至少一個所述空氣通道23A設於所述第二承靠部22A。
4, 5 and 10, the second method of assembling the
進一步地,所述第一承靠部21A的形狀、尺寸與所述鏡筒部件112、所述承載結構件113疊合後的形狀、尺寸相匹配,所述第二承靠部22A與所述對焦機構12的形狀、尺寸相匹配,以便於輔助其組裝,其中所述第一承靠部21A的頂部端面低於所述第二承靠部22A的底部端面,二者之間形成一凹槽,同時所述承載結構件13的頂部端面高於所述對焦機構12的頂部端面,所述鏡筒部件112疊合於所述承載結構件113的頂部,因此,在本較佳實施例中,所述凹槽的深度等於所述承載結構件113與所述對焦機構12之間的高度差以及所述鏡筒部件112的高度之和,進而得以***述鏡筒部件112以及所述承載結構件113高出所述對焦機構12的部分,便於固定進行組裝。
Further, the shape and size of the first supporting
所述分體式鏡頭模組10的第二種組裝方法1000包括以下步驟:步驟(1001):倒置所述鏡筒部件112於所述治具20A上並固定;步驟(1002):將一片所述光學鏡片111組裝於所述鏡筒部件112中,並加以固定,形成所述待調整鏡頭2;步驟(1003):在所述鏡筒部件112上塗膠,倒置所述承載結構件113於所述鏡筒部件112上進行二者之間的預組裝,並倒置所述對焦機構12於所述治具20A上;步驟(1004):調節所述治具20A,固定所述對焦機構12和所述承載結構件113於所述治具20A上;
步驟(1005):依次將各所述光學鏡片111組裝於所述承載結構件113的內部空間,並加以固定,形成所述固定鏡頭1;以及步驟(1006):從所述治具20A上取下所述分體式鏡頭模組10,完成所述分體式鏡頭模組10的組裝。
The
在所述步驟(1001)中,將所述鏡筒部件112倒置於所述治具20A的所述第一承靠部21A,使得所述鏡筒部件112位於所述治具20A的上述凹槽中,並將吸嘴或者其他真空設備放置於所述治具20A的底部,通過設於所述第一承靠部21A的所述空氣通道23A來將所述鏡筒部件112進行固定,防止在組裝鏡片的過程中出現偏移、傾斜等現象,保證組裝的精度。
In the step (1001), the
在所述步驟(1002)中,將一片所述光學鏡片111安裝於所述鏡筒部件112的內部空間,並通過膠水或者銲接的方式進行固定,實施例選為熱固膠來固定所述光學鏡片111。
In the step (1002), a piece of the
另外,本領域的技術人員也可以將多片所述光學鏡片111固定於所述鏡筒部件112中,鏡片數量和鏡筒部件的數量只是作為舉例,並不限制本發明。
In addition, those skilled in the art can also fix a plurality of the
在所述步驟(1003)中,在所述鏡筒部件112的底部塗膠,也可以在所述承載結構件113的頂部塗膠,然後將二者疊合到一起,實現二者之間的組裝,例如塗的所述膠水3可選為熱固膠或者選擇熱固膠與UV膠的混合膠,然後將所述承載結構件113倒置於所述鏡筒部件112的底部,則所述鏡筒部件112與所述承載結構件113通過所述膠水3完成預組裝,其中所述鏡筒部件112的組裝位置適於被調整,且所述承載結構件113高出所述對焦機構12的部分位元
於所述治具20A的所述凹槽中,同時將所述對焦機構12放置於所述第二承靠部22A。
In the step (1003), glue is applied to the bottom of the
值得一提的是,在所述步驟(1003)中,由於所述承載結構件113在設計的時候已將其設計為兼具鏡筒和對焦機構載體的雙重功能,因此,所述對焦機構12與所述承載結構件113可採用以下三種方式中的一種進行組裝:(a)所述對焦機構12可以預先與所述承載結構件113連接到一起,使得所述承載結構件113具有對焦機構12的載體的功能,二者作為一個整體共同倒置於所述治具20上,使其進一步具有鏡筒的動能;(b)分別將所述對焦機構12和所述承載結構件113倒置於相匹配的所述治具20上後再進行二者的組裝;(c)在將各所述光學鏡片111組裝於所述承載結構件113內部後,使得所述承載結構件113具有鏡筒的功能後,與各所述光學鏡片111組裝為一個整體後再將所述承載結構件113與所述對焦機構12進行組裝,使其進一步具有所述對焦機構12的載體的功能。
It is worth mentioning that in the step (1003), since the supporting
在所述步驟(1004)中,通過調節所述治具20A,使其與吸嘴或者真空設備配合,在所述治具20A的底部將所述吸嘴或者真空設備對著所述空氣通道23A進行施壓,進而得以通過所述空氣通道23A進行吸附以固定所述對焦機構12,進而將所述對焦機構12固定於所述治具20A的所述第二承靠部22A,所述承載結構件113則通過與所述鏡筒部件112之間的膠水穩固地位於所述凹槽中,防止其在後續組裝過程中出現滑動、抖動、偏移等現象,減少組裝偏差,以保證組裝的精度。
In the step (1004), by adjusting the
在所述步驟(1005)中,放入各所述光學鏡片111,例如本較佳實施例中的三片所述光學鏡片111,本較佳實施例採用單次放入單片所述光學
鏡片11的做法,依次放入三片所述光學鏡片111,放置後適於通過熱固膠對其進行直接固定,可以選擇每放入一片光學鏡片就進行固定,也可以全都放入後再進行固定,根據實際情況選擇。本領域的技術人員可以理解的是,可以根據所述承載結構件113的內壁的結構來選擇各所述光學鏡片111的組裝方式,例如,也可以將三片所述光學鏡片111預先嵌合組裝到一起後,作為一個整體安裝於所述承載結構件113的內部空間。
In the step (1005), put each of the
在所述步驟(1006)中,首先,撤去吸嘴或其他真空設備,然後從所述治具20A中取出所述分體式鏡頭模組10,完成所述分體式鏡頭模組10的組裝,其中取出所述分體式鏡頭模組10可採用通過所述空氣通道23A進行噴氣,對所述分體式鏡頭模組10施加相反的力,頂出所述分體式鏡頭模組10,進而得以取出,也可以根據實際情況採用其他方式來取出所述分體式鏡頭模組10。
In the step (1006), first, remove the suction nozzle or other vacuum equipment, and then take out the
其中,所述待調整鏡頭2是預組裝於所述分體式鏡頭模組10中,其組裝位置可以被調整,當將所述分體式鏡頭模組10組裝到攝像模組中後,對所述待調整鏡頭2進行調整,使得攝像模組成像滿足解像要求,再將所述待調整鏡頭2完全固定。
Wherein, the lens to be adjusted 2 is pre-assembled in the
此外,在本較佳實施例中,也可以將所述鏡筒部件112和所述承載結構件113完成預組裝後,再將各所述光學鏡片111分別依次安裝於所述鏡筒部件112和所述承載結構件中,固定後完成所述分體式鏡頭模組10的預組裝,即將上述步驟(1002)中所述光學鏡片111的組裝改為在所述步驟(1005)中與其他三片所述光學鏡片111一起進行組裝。
In addition, in this preferred embodiment, after the
參考圖6,包括上述較佳實施例的所述分體式鏡頭模組10的攝像模組將被闡述。如圖6所示,一攝像模組,包括所述分體式鏡頭模組10和一感光裝置30A,其中所述感光裝置30A包括一濾光片31A、一鏡座32A、一感光晶片33A和一線路板34A,所述感光裝置採用COB(chip on board)工藝進行製造,其中所述濾光片31A安裝於所述鏡座32A內部的上部並連接於所述鏡座32A,且位於所述感光晶片33A的上方,所述感光晶片33A貼裝於所述線路板34A的上方,與所述鏡座32A的內壁保持一間距,所述線路板34A安裝於所述鏡座32A的底部,並使得所述感光晶片33A安裝於所述鏡座32A內部的腔體中。所述分體式鏡頭模組10安裝於所述感光裝置30A的頂部,並位於所述感光晶片33A的感光路徑上,當被物體反射的光線經過所述分體式鏡頭模組10進入所述攝像模組內部,被所述感光晶片33A接收和進行光電轉化,從而在後續所述攝像模組能夠獲得與物體相關的影像。
Referring to FIG. 6, the camera module including the
進一步地,所述對焦機構12和所述承載結構件113均固定地組裝於所述鏡座32A的頂部,與所述鏡座32A相連接,以使得各所述光學鏡片111均位於所述感光晶片33的感光路徑上,便於後續成像,使得所述攝像模組更加穩定可靠。
Further, the focusing
值得一提的是,將所述分體式鏡頭模組10與所述感光裝置30A進行組裝後,完成所述攝像模組的預組裝,對預組裝完成的所述攝像模組通電,採集攝像模組成像,根據所述攝像模組成像按照光學方法採用軟件計算出所述待調整鏡頭2的調整方式及調整量,根據調整量調整所述待調整鏡頭2的組裝位置,使得所述分體式鏡頭模組10的中心軸線與所述感光晶片33A的中心軸線重合或者在偏差允許的範圍內,進而使得所述攝像模組成像滿足解像要求,然後
將所述待調整鏡頭2進行完全固定,使得所述鏡筒部件112與所述承載結構件113固定到一起,即將所述待調整鏡頭2與所述固定鏡頭1固定到一起,完成所述攝像模組的組裝。
It is worth mentioning that after the
較佳地,預組裝所述待調整鏡頭2與所述固定鏡頭1的所述膠水3在半固化狀態下實現預組裝,既可以半固定所述待調整鏡頭2,防止其偏移,又可以進行調整,在調整完成後,通過將所述膠水3完全固化實現所述待調整鏡頭2的固定,完成所述攝像模組的組裝。
Preferably, the
其中,所述待調整鏡頭2的組裝位置相對於所述攝像模組的X、Y、Z、U、V、W六軸的方向均適於被調整。
Wherein, the assembling position of the
參考圖7,包括上述較佳實施例的所述分體式鏡頭模組10的攝像模組的一種實施方式將被闡述。如圖7所示,一攝像模組,包括所述分體式鏡頭模組10和一感光裝置30B,其中所述感光裝置30B包括一濾光片31B、一鏡座32B、一感光晶片33B和一線路板34B,所述感光裝置30B採用晶片倒裝(flip chip)工藝進行製造,其中所述濾光片31B安裝於所述鏡座32B內部的上部並連接於所述鏡座32B,所述感光晶片33B安裝於所述濾光片31B的下方並保持一距離,其中所述感光晶片33B直接連接於所述鏡座32B,與安裝於所述鏡座32B底部的所述線路板34B保持一預定間距,所述鏡座32B具有電氣功能,其內部植人有相應的電器元件,保證所述攝像模組的成像,同時使得所述感光裝置30B的厚度更薄,尺寸較為緊湊,從而使得所述攝像模組的尺寸較小。
Referring to FIG. 7, an implementation of the camera module including the
所述分體式鏡頭模組10安裝於所述感光裝置30B的頂部,並位於所述感光晶片33B的感光路徑上,當被物體反射的光線經過所述分體式鏡頭模
組10進入所述攝像模組內部,被所述感光晶片33B接收和進行光電轉化,從而在後續所述攝像模組能夠獲得與物體相關的影像。
The
進一步地,所述對焦機構12和所述承載結構件113均固定地組裝於所述鏡座32B的頂部,與所述鏡座32B相連接,以使得各所述光學鏡片111均位於所述感光晶片33B的感光路徑上,便於後續成像,使得所述攝像模組更加穩定可靠的工作。
Further, the focusing
本領域的技術人員應理解,上述描述及附圖中所示的本發明的實施例只作為舉例而並不限制本發明。本發明的目的已經完整併有效地實現。本發明的功能及結構原理已在實施例中展示和說明,在沒有背離所述原理下,本發明的實施方式可以有任何變形或修改。 Those skilled in the art should understand that the above description and the embodiments of the present invention shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been completely and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may have any deformation or modification.
1:固定鏡頭 1: fixed lens
10:分體式鏡頭模組 10: Split lens module
11:鏡頭組件 11: lens assembly
111:光學鏡片 111: Optical lens
112:鏡筒部件 112: Lens tube parts
113:承載結構件 113: Bearing structure
12:對焦機構 12: Focusing mechanism
2:待調整鏡頭 2: Lens to be adjusted
3:膠水 3: glue
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