TWI702927B - Anti-mattress and washable mattress - Google Patents

Abstract

一種防褥耐洗床墊，具有一表布層與一中間層與一底布層；其中表布層為透氣散熱層以含有20~90nm奈米級之插層式雲母0.65~0.9%與矽氧化物0.2~0.3%粉末與由聚酯98.8~99.15%混合抽製之紗線經立體網點織法織成，且具有導熱透氣功用，使表布層與人體相接觸；其中底布層為保溫蓄熱層以含有20~90nm奈米級之二氧化鋯1~2%粉末與由聚酯98~99%混合抽製之紗線以精緻刷毛及搖粒處理，且具有遠紅外線蓄熱保暖功用；藉中間層讓表布層與底布層間被奈米級彈性黏膠經過常溫冷貼長時間熟成膠合成一體，使兩布層不會分離且加強兩層間之散熱導熱效果，便能多次於洗衣機中清洗後仍不會剝離，提供給長期臥床者作為防褥使用。 An anti-mattress and washable mattress with a surface cloth layer, an intermediate layer and a bottom cloth layer; the surface cloth layer is a breathable heat dissipation layer containing 20-90nm nanometer-level intercalated mica 0.65~0.9% and silicon Oxide 0.2~0.3% powder and polyester 98.8~99.15% mixed and drawn yarns are woven by a three-dimensional mesh weave, and have the function of heat conduction and ventilation, so that the surface cloth layer is in contact with the human body; the bottom cloth layer is heat insulation The heat storage layer is made of 1-2% zirconium dioxide powder of 20~90nm nanometer grade mixed with 98~99% polyester yarn, treated with fine bristles and polarizing particles, and has the function of far infrared heat storage and warmth; The middle layer allows the surface cloth layer and the base cloth layer to be integrated with nano-grade elastic adhesive through room temperature cold pasting for a long time, so that the two cloth layers will not separate and strengthen the heat dissipation and heat conduction effect between the two layers. It can be used in the washing machine many times It will not peel off after medium cleaning, and is provided for long-term bedridden use as an anti-mattress.

Description

防褥耐洗床墊 Anti-mattress and washable mattress

本發明係關於一種耐用床墊，特別是指一種防褥耐洗床墊。 The invention relates to a durable mattress, in particular to an anti-mattress and washable mattress.

習知之防褥床墊，是運用含有遠紅外線物質的礦石或金屬顆粒，固定於布料上面。這樣的產品會因為使用者的接觸磨擦以及洗滌時的化學清潔劑的作用和摩擦，造成該物質脫落失去原有功效，因為不耐水洗，產品會隨著洗滌次數增加，讓功效不斷遞減，乃至於失去原有宣稱的效能。另有一種：基本上有一層含有促進循環的遠紅外線物質之塗佈布層，因為採用低階的塗佈技術，因不耐水洗，經多次水洗之後，其功能物質消失殆盡，此類產品耐用性欠佳。再有另一種：使採用天然礦物粉末運用不織布噴絨技術，另外用二層布料將噴絨不織布夾於二層布料中間，再採用大間隙點狀車縫加工車縫固定，此類產品因不耐水洗，經多次水洗之後，三層布料容易脫線分離，所以此類產品耐用性欠佳，使用者的消費成本價值高昂。於是，為了提供更符合實際需求之物品，發明人乃進行研發，以解決習知使用上易產生之問題。 The conventional anti-mattress is made of mineral or metal particles containing far-infrared material and fixed on the cloth. Such a product will lose its original efficacy due to the user's contact friction and the action and friction of the chemical detergent during washing. Because it is not resistant to washing, the product will increase with the number of washings, and the effect will continue to decrease, even It loses its original claimed effectiveness. There is another kind: basically there is a layer of coating cloth layer containing far-infrared material that promotes circulation. Because of the low-level coating technology, it is not resistant to washing. After washing for many times, its functional substances disappear. Product durability is poor. There is another one: use natural mineral powder to use non-woven fabric spraying technology, and use two-layer fabric to sandwich the sprayed non-woven fabric between the two layers of fabric, and then use large gap point stitching processing to fix the products. It is washable. After multiple washings, the three-layer fabric is easy to be threaded and separated. Therefore, the durability of this type of product is poor and the user's consumption cost is high. Therefore, in order to provide products that are more in line with actual needs, the inventor has conducted research and development to solve the problems that are likely to occur in the use of conventional knowledge.

本發明之主要目的在於提供一種防褥耐洗床墊，以去除習知之布料表面顆粒固定性與噴塗黏著性及布料上車縫固定後易脫線之缺點；本發明採用透氣散熱之表布層藉黏膠中間層與保溫蓄熱之底布層形成導熱、溫熱之結構，以促進對人體體熱之導引與排放，以防止因長期臥床連續產生體位不動之壓著熱所產生之褥瘡，且能直接水洗，以提供清潔洗滌之必需。 The main purpose of the present invention is to provide an anti-mattress and washable mattress to remove the defects of the conventional cloth surface particle fixation and spray adhesion, and the cloth is easy to fall off after sewing and fixing; the invention adopts a breathable heat dissipation surface cloth layer The viscose intermediate layer and the heat-preserving base fabric layer form a heat-conducting and warming structure to promote the guidance and discharge of body heat to prevent bedsores caused by the continuous generation of pressure heat due to long-term bed rest. And it can be washed directly with water to provide the necessary cleaning and washing.

為達成上述之目的，本發明之結構為：具有一表布層與一中間層與一底布層；其中表布層為透氣散熱層以含有20~90nm奈米級之插層 式雲母0.65~0.9%與矽氧化物0.2~0.3%粉末與由聚酯98.8~99.15%混合之紗線抽製之紗線經立體網點織法織成，且具有導熱功用，使表布層與人體相接觸；其中底布層為保溫蓄熱層以含有20~90nm奈米級之二氧化鋯1~2%粉末與由聚酯98~99%混合抽製之紗線以精緻刷毛及搖粒處理，且具有遠紅外線溫熱功用；藉中間層讓表布層與底布層間被奈米級彈性黏膠經過常溫冷貼長時間熟成膠合定型成一體，使兩布層不會分離且加強兩層間之散熱導熱效果，便能多次於洗衣機中清洗後仍不會剝離，提供給長期臥床者作為防褥使用。 In order to achieve the above-mentioned purpose, the structure of the present invention is: a surface cloth layer, an intermediate layer and a base cloth layer; wherein the surface cloth layer is a breathable heat dissipation layer containing an intercalation layer of 20~90nm nanometer level Type mica 0.65~0.9%, silicon oxide 0.2~0.3% powder and polyester 98.8~99.15% mixed yarn drawn by the three-dimensional mesh weave, and has the function of heat conduction, so that the surface cloth layer and The human body is in contact; the bottom fabric layer is the heat preservation and storage layer, which contains 20~90nm nanometer zirconia 1~2% powder and 98~99% polyester yarn mixed with exquisite bristles and polarizing treatment , And has the function of far-infrared heating; through the middle layer, the surface cloth layer and the base cloth layer are made by nano-level elastic viscose through room temperature cold pasting for a long time and glued into one body, so that the two cloth layers will not separate and strengthen the two layers Its heat dissipation and heat conduction effect can be used as anti-mattress for long-term bedridden people without peeling after washing in the washing machine for many times.

為使 貴審查委員能更進一步瞭解本發明為達成預定目的所採取之技術、手段及功效，茲舉一較佳可行之實施例，並配合圖式詳細說明如后，相信本發明之目的、特徵與優點，當可由此得一深入且具體之瞭解。 In order to enable your reviewer to further understand the technology, means and effects of the present invention to achieve the intended purpose, here is a preferred and feasible embodiment, and detailed description with the drawings as follows, I believe the purpose and features of the present invention And the advantages, you can get an in-depth and specific understanding.

〔本發明〕 〔this invention〕

1:表布層 1: Surface cloth layer

2:底布層 2: bottom fabric layer

3:中間層 3: middle layer

第一圖為本發明之立體圖。 The first figure is a perspective view of the present invention.

第二圖為本發明之立體分解圖。 The second figure is a three-dimensional exploded view of the present invention.

第三圖為本發明之實施之立體圖。 The third figure is a perspective view of the implementation of the present invention.

第四圖為本發明之第三圖中圈部之局部剖視圖。 The fourth figure is a partial cross-sectional view of the circle in the third figure of the present invention.

附件一：國立台灣工藝研究發展中心之測試報告一張。 Attachment 1: A test report from the National Taiwan Technology Research and Development Center.

附件二：行政院子能委員會(核種分析實驗室)之環境試樣放射性測試報告二張。 Attachment 2: Two pieces of environmental sample radioactivity test report from the Executive Yuan Energy Committee (Nuclear Seed Analysis Laboratory).

如第一圖至第四圖所示，為本發明一種防褥耐洗床墊，具有一表布層1與一中間層3與一底布層2，其中表布層1為透氣散熱層以含有20~90nm(較佳者為30~80nm)_奈米級之插層式雲母0.65~0.9%(較佳者為0.75~0.85%)與矽氧化物0.2~0.3%粉末與由聚酯98.8~99.15%(較佳者為98.85~99.05%)混合抽製之紗線經立體網點織法織成，且具有導熱透氣功用，使表布層1與人體相接觸；其中底布層2為保溫蓄熱層以含有20~90nm(較佳者為30~80nm)奈米級之二氧化鋯1~2%粉末與由聚酯98~99%混合抽製之紗線以精緻刷毛及搖粒處理，且具有遠紅外線(如附件一：波長5-14μm放 射率0.873)溫熱功用；藉中間層3讓表布層1與底布層2間被奈米級彈性黏膠經過常溫冷貼長時間40~60小時(較佳為48~52小時)熟成膠合定型成一體，使兩布層1、2不會產生剝離且加強兩層間之散熱導熱效果，便能多次於洗衣機中清洗後而不會剝離，提供給長期臥床者作為防褥使用。其中本發明之床墊具有遠紅外線功能，其效果如附件一之國立台灣工藝研究發展中心之測試報告一張與附件二之行政院子能委員會(核種分析實驗室)之環境試樣放射性測試報告二張。 As shown in the first to fourth figures, it is an anti-mattress and washable mattress of the present invention. It has a surface cloth layer 1, an intermediate layer 3, and a bottom cloth layer 2, wherein the surface cloth layer 1 is a breathable and heat-dissipating layer Containing 20~90nm (preferably 30~80nm) _ nanometer-level intercalated mica 0.65~0.9% (preferably 0.75~0.85%) and silicon oxide 0.2~0.3% powder and polyester 98.8 ~99.15% (preferably 98.85~99.05%) mixed drawn yarn is woven by three-dimensional dot weaving, and has the function of heat conduction and ventilation, so that the surface cloth layer 1 is in contact with the human body; the bottom cloth layer 2 is for heat preservation The heat storage layer is made of 1~2% zirconia powder containing 20~90nm (preferably 30~80nm) nano-grade zirconia powder mixed with 98~99% polyester yarn and processed with fine bristles and shake particles. And has far-infrared rays (such as attachment 1: wavelength 5-14μm amplifier Rate 0.873) warming function; through the middle layer 3, the surface cloth layer 1 and the base cloth layer 2 are cured by nano-level elastic viscose through room temperature cold pasting for a long time of 40~60 hours (preferably 48~52 hours) Gluing and shaping into one body, so that the two fabric layers 1 and 2 will not peel off and strengthen the heat dissipation and heat conduction effect between the two layers. It can be washed in the washing machine for many times without peeling off. It is provided as an anti-mattress for long-term bed rest. Among them, the mattress of the present invention has a far-infrared function, and its effects are as the test report of the National Taiwan Technology Research and Development Center in Annex 1 and the Environmental Sample Radioactivity Test Report of the Executive Yuan Energy Committee (Nuclear Analysis Laboratory) in Annex 2. Zhang.

因本發明布層所採用為高科技之纖維是以聚酯纖維(Polyester)當作基材成分，布層內所含置入的是以奈米科技所製成奈米粉體(粒徑約20~90nm之間)，會完全穩定地融合在布層纖維的內部，不會因水洗次數造成粉體粒子因而流失所引起之使用功率衰減。床墊可以直接放置於洗衣機中清洗，清潔保養非常簡單容易。所運用之遠紅外線材料為二氧化鋯具有產生溫熱共振效用，能提昇血液循環，降低因長期臥床時血液循環不良所引發造成的褥瘡現象。在布料織造技術部分係採用立體針織織造技術所織成網格狀或突毛狀具有透氣散熱與保溫蓄熱兩種之熱導功用的織物結構，由於黏合所使用之奈米級彈性黏膠黏著性特別好，使上、下兩種布料間固著膠合而完全不會因水洗而產生分離剝離，且因為布層間完美結合，具有更佳的熱傳導功能，使臥床時人體與床墊間產生的過熱氣體，能夠快速散熱，不至於產生悶熱現象，因此不容易產生褥瘡，進而確保防止褥瘡產生的機率。奈米級彈性黏膠讓布料保持原有的彈性，不會因黏膠凝固變硬而失去彈性。所以，本發明是以預防之機構設計，防患於未然。 Because the high-tech fiber used in the fabric layer of the present invention is made of polyester fiber (Polyester) as the base material, the fabric layer contains nanopowder made of nanotechnology (with a particle size of about 20 ~90nm), it will be completely and stably integrated into the fabric of the cloth layer, and there will be no power attenuation caused by the loss of powder particles due to the number of washing times. The mattress can be cleaned directly in the washing machine, and the cleaning and maintenance are very simple and easy. The far-infrared material used is zirconium dioxide, which has the effect of generating thermal resonance, which can improve blood circulation and reduce bedsores caused by poor blood circulation when lying in bed for a long time. In the fabric weaving technology part, the three-dimensional knitting technology is used to woven into a grid-like or tuft-like fabric structure with two heat conduction functions: ventilation and heat dissipation and heat preservation and storage, due to the adhesiveness of the nano-level elastic viscose used for bonding It is particularly good to make the upper and lower fabrics adhere to each other without separation and peeling due to washing. And because the fabric layers are perfectly combined, it has a better heat conduction function, so that the human body and the mattress will overheat when lying in bed. The gas can quickly dissipate heat and will not produce stuffiness, so it is not easy to produce bedsores, thereby ensuring the probability of preventing bedsores. Nano-level elastic viscose keeps the original elasticity of the fabric without losing its elasticity due to the solidification and hardening of the viscose. Therefore, the present invention is designed as a preventive mechanism to prevent problems before they occur.

本發明之製作流程如下： The production process of the present invention is as follows:

{表布層部份}： {Surface layer part}:

將聚酯與插層式雲母與矽氧化物依比例混合抽成奈米紗線；將紗線進行立體織造成立體布料；將立體布料進行染整染色；染色後之布料進行定型加工形成表布層； Polyester, intercalated mica and silicon oxide are mixed and drawn into nano yarn in proportion; the yarn is three-dimensionally woven to form a three-dimensional fabric; the three-dimensional fabric is dyed and dyed; the dyed fabric is shaped and processed to form a surface cloth Floor;

{底布層部份}： {Bottom fabric layer part}:

將聚酯與二氧化鋯依比例混合抽成奈米紗線； 將紗線進行以刷毛、搖粒形成立體布料；將立體布料進行染整染色；染色後之布料進行定型加工形成底布層； Mix polyester and zirconium dioxide in proportion to draw nano yarn; The yarn is bristled and polarized to form a three-dimensional fabric; the three-dimensional fabric is dyed and dyed; the dyed fabric is shaped and processed to form a base fabric layer;

{中間層部份}：(膠合) {Intermediate part}: (Gluing)

取得奈米級彈性黏膠分別塗佈於表布層與底布層之相對面處；上膠後之兩布料經常溫冷貼長時間40~60小時(較佳實施例為48~52小時)熟成膠合；將二層膠合布料進行定型、裁邊、車邊、整燙；包裝成品。 Obtain nano-level elastic adhesives and apply them on the opposite sides of the surface cloth layer and the base cloth layer; the two fabrics after the glue are often warm and cold for a long time of 40-60 hours (preferably 48-52 hours) Matured and glued; the two-layer glued fabric is shaped, trimmed, turned, and ironed; the finished product is packaged.

本發明與習知產品測試比較：測試條件：以家用洗衣機，洗淨脫水、烘乾為1次。 Test comparison between the present invention and conventional products: Test conditions: using a household washing machine, washing, dehydrating, and drying once.

綜上所述之結構，本發明運用特殊材料與結構設計之表布層與底布層，最特別是所採用中間層之膠合性以產生耐水洗不容易分離表布層與底布層，這種結構特殊且讓人最容易了解與實施，所以能提供很好之使用性與便利性，為一完全與習知不同之組成與製法。 To sum up the structure described above, the present invention uses special materials and structural design of the surface cloth layer and the base cloth layer, and most particularly the adhesiveness of the intermediate layer used to produce washing resistance and it is not easy to separate the surface cloth layer and the base cloth layer. This kind of structure is special and easy to understand and implement, so it can provide good usability and convenience, and it is a completely different composition and manufacturing method from conventional ones.

以上所述為本發明之較佳實施例之詳細說明與圖式，並非用來限制本發明，本發明之所有範圍應以下述之專利範圍為準，凡專利範圍之精神與其類似變化之實施例與近似結構，皆應包含於本發明之中。 The above are the detailed descriptions and drawings of the preferred embodiments of the present invention, and are not intended to limit the present invention. All the scope of the present invention should be subject to the following patent scope, and the spirit of the patent scope and similar modified embodiments Both and similar structures should be included in the present invention.

1:表布層 1: Surface cloth layer

3:中間層 3: middle layer

2:底布層 2: bottom fabric layer

Claims (4)

一種防褥耐洗床墊，具有一表布層與一中間層與一底布層，其中表布層為透氣散熱層以含有20~90nm奈米級之插層式雲母0.65~0.9%與矽氧化物0.2~0.3%粉末與由聚酯98.8~99.15%混合之紗線抽製之紗線經立體網點織法織成，且具有導熱功用，使表布層與人體相接觸；其中底布層為保溫蓄熱層以含有20~90nm奈米級之二氧化鋯1~2%粉末與由聚酯98~99%混合抽製之紗線以精緻刷毛及搖粒處理，且具有遠紅外線溫熱功用；藉中間層讓表布層與底布層間被奈米級彈性黏膠經過常溫冷貼長時間熟成膠合定型成一體，使兩布層不會分離。 An anti-mattress and washable mattress, which has a surface cloth layer, an intermediate layer and a bottom cloth layer. The surface cloth layer is a breathable heat dissipation layer containing 20~90nm nanometer-level intercalated mica 0.65~0.9% and silicon Oxide 0.2~0.3% powder and yarn drawn from 98.8~99.15% polyester blended yarn are woven by a three-dimensional dot weaving method, and has the function of heat conduction, so that the surface cloth layer is in contact with the human body; the bottom cloth layer It is a heat preservation and storage layer with 20~90nm nanometer grade zirconia 1~2% powder and a yarn made of 98~99% polyester mixed with exquisite bristles and polarizing treatment, and has a far infrared heating function. ; With the middle layer, the surface cloth layer and the base cloth layer are cured by the nano-level elastic viscose through room temperature and cold pasting for a long time, so that the two cloth layers will not separate. 如申請專利範圍第1項所述之防褥耐洗床墊，其中表布層以含有30~80nm奈米級之插層式雲母0.75~0.85%與矽氧化物0.2~0.3%粉末與由聚酯含有98.85~99.05%混合之紗線；其中底布層以含有30~80nm奈米級之氧化鋯1~2%粉末與由聚酯98~99%混合抽製之紗線。 For the anti-mattress and washable mattress mentioned in the first item of the scope of patent application, the surface cloth layer contains 30~80nm nanometer-level intercalated mica 0.75~0.85% and silicon oxide 0.2~0.3% powder and polymer Ester contains 98.85-99.05% mixed yarn; the base fabric layer contains 30-80nm nanometer grade zirconia 1-2% powder and polyester 98-99% mixed yarn. 如申請專利範圍第1項所述之防褥耐洗床墊，其中所述之長時間為40~60小時。 For the anti-mattress and washable mattress as described in item 1 of the scope of patent application, the said long time period is 40-60 hours. 如申請專利範圍第2項所述之防褥耐洗床墊，其中所述之長時間為48~52小時。 For the anti-mattress and washable mattress described in item 2 of the scope of patent application, the long time period is 48 to 52 hours.

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