TWI696743B - Toilet structure - Google Patents
Toilet structure Download PDFInfo
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- TWI696743B TWI696743B TW108137118A TW108137118A TWI696743B TW I696743 B TWI696743 B TW I696743B TW 108137118 A TW108137118 A TW 108137118A TW 108137118 A TW108137118 A TW 108137118A TW I696743 B TWI696743 B TW I696743B
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- pipe
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- flush
- drainage pipe
- rear end
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000000919 ceramic Substances 0.000 claims abstract description 24
- 239000010865 sewage Substances 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000004927 clay Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Sanitary Device For Flush Toilet (AREA)
Abstract
一種馬桶結構,係包括一馬桶本體,馬桶本體的後側上方安裝一水箱,馬桶本體包括一陶瓷外殼,陶瓷外殼之盆腔底部具有前進水端及後出水端;一上沖水道之後端連通水箱底部之下出水端,供輸入水流以形成向前迴旋之迴旋流,並向下沖洗盆腔式陶瓷外殼之內壁;一下沖水管之頂端具有上連接部以向上連接下出水端,下沖水管之底端具有下連接部以連接前進水端;下沖水管之內徑由上連接部朝向下連接部之方向漸縮;而一彎曲排水管道係具有一存水灣,彎曲排水管道之前端連通後出水端,彎曲排水管道之後端連接一出口管以向下排出污水與***物。 A toilet structure includes a toilet body, a water tank is installed above the rear side of the toilet body, the toilet body includes a ceramic shell, and the bottom of the basin of the ceramic shell has a forward water end and a rear water end; a rear end of the upper flush channel communicates with the bottom of the water tank The lower water outlet is used to input water flow to form a forward swirling swirling flow, and flush down the inner wall of the basin-type ceramic housing; the top of the lower flush pipe has an upper connection to connect the lower water outlet upward, and the bottom of the lower flush pipe The end has a lower connection part to connect the forward water end; the inner diameter of the lower flush pipe tapers from the upper connection part toward the lower connection part; and a curved drainage pipe has a water storage bay, and the front end of the curved drainage pipe is connected to the outlet At the end, an outlet pipe is connected to the rear end of the curved drainage pipe to discharge sewage and excrement downwards.
Description
本發明係有關一種馬桶結構,尤指一種能在製造時有效提高生產速度,並降低人力成本者。 The invention relates to a toilet structure, in particular to a person who can effectively increase production speed and reduce labor cost during manufacturing.
目前諸如陶瓷馬桶之類的衛浴設備,其主要之成型方式係是在一組模具內形成一空間,將泥漿灌入該空間內,於泥漿完全凝固前,將泥漿倒出,以成型一胚體,再經整修並乾燥後,上釉燒結而成。而對於具有較複雜結構之衛浴設備,則是利用數個模具以分別成型各種組件,再將各組件黏結之後,經整修、陰乾、上釉程序,再予以燒結而成。在上述胚體的成型過程中,由於需要在胚體大致乾燥之後,才能將胚體取出,以進行後續之作業,因此,需要較長的等待時間,並不符合大量生產之要求。 At present, the main forming method of bathroom equipment such as ceramic toilets is to form a space in a set of molds, pour the mud into the space, and pour out the mud before the mud is completely solidified to form a embryo body , After refurbished and dried, glazed and sintered. For bathroom equipment with a more complex structure, several molds are used to form various components separately, and then each component is bonded, then sintered after repairing, drying, and glazing procedures. In the process of forming the embryo body, the embryo body needs to be taken out after the embryo body is substantially dried for subsequent operations. Therefore, it takes a long waiting time and does not meet the requirements of mass production.
為改善上述缺點,即有一種以高壓模成型馬桶胚體之方法產生,其係藉由加壓陶土泥漿,使陶土泥漿之水氣讓模具快速吸收並排出,以快速成型胚體;再以空氣壓力之推壓以反向推動模具間隙內之水氣或部份空氣,使胚體有效且快速脫模,藉以增加生產效率。 In order to improve the above shortcomings, there is a method of forming the toilet body with a high-pressure mold, which is by pressurizing the clay mud, so that the moisture of the clay mud allows the mold to quickly absorb and discharge, to quickly shape the embryo; then use air The pushing of the pressure reversely pushes the water vapor or part of the air in the mold gap, so that the embryo body is effectively and quickly demolded, thereby increasing the production efficiency.
而一般馬桶主要是由馬桶本體及水箱所組成,其中,水箱係安裝於馬桶本體的後側上方,馬桶本體的結構係由一陶瓷外殼及一具有存水灣之彎曲排水管道所組成。為了美觀及節省空間,亦有一種馬桶不使用 水箱而直接連結自來水,以藉由加壓泵加壓自來水,由設置於陶瓷外殼內部存水灣一側之下沖水道射出噴流,以排出***物。且在上述二種形式的陶瓷外殼頂面內部邊緣皆會以一框形的上沖水道向下沖水,以洗淨陶瓷外殼內壁,讓污水與***物一起排出。 The general toilet is mainly composed of a toilet body and a water tank. The water tank is installed above the rear side of the toilet body. The structure of the toilet body is composed of a ceramic shell and a curved drainage pipe with a storage bay. For beauty and space saving, there is also a toilet that is not used The water tank is directly connected to the tap water, so that the tap water is pressurized by the pressurizing pump, and the jet flow is ejected from the flush channel provided under the side of the storage bay inside the ceramic casing to discharge the excrement. In addition, the inner edge of the top surface of the ceramic shell of the above two forms will be flushed down with a frame-shaped upper flushing channel to wash the inner wall of the ceramic shell and let the sewage and excretion be discharged together.
在上述馬桶結構的實際製造過程中,可以採用灌漿之方式,讓射出噴流之下沖水道與陶瓷外殼一體製造成型,並使用分別成型再黏結之方式以結合具有存水灣之彎曲排水管道;但是由於下沖水道與彎曲排水管道之存在,會形成複雜之管道結構,致使無法順利脫模,因此無法採用可以有效且快速脫模之高壓模成型方式。有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,發明人積多年的經驗及不斷的研發改進,遂有本發明之產生。 In the actual manufacturing process of the toilet structure described above, the grouting method can be used to make the flush channel under the injection jet and the ceramic casing integrally formed, and the separately formed and then bonded method is used to combine the curved drainage pipe with a storage bay; but Due to the existence of the lower flush channel and the curved drainage pipe, a complicated pipe structure is formed, which prevents smooth demoulding, so it is impossible to adopt a high-pressure mold forming method that can effectively and quickly demold. In view of this, in order to provide a structure that is different from the conventional technology and improves the above-mentioned shortcomings, the inventor has accumulated many years of experience and continuous research and development improvements, and the invention has been produced.
本發明之一目的在提供一種馬桶結構,俾能解決習用馬桶結構無法使用高壓模成型方式,使得馬桶胚體成型時間緩慢之問題,而能增加生產效率,以提高生產速度,並降低人力成本。 An object of the present invention is to provide a toilet structure, which can solve the problem that the conventional toilet structure cannot use the high-pressure molding method, so that the toilet body molding time is slow, and the production efficiency can be increased to increase the production speed and reduce the labor cost.
為達上述發明之目的,本發明所設之一種馬桶結構係包括一馬桶本體及一水箱,水箱安裝於馬桶本體的後側上方,水箱之底部具有一下出水端;馬桶本體包括一陶瓷外殼、一下沖水管以及一彎曲排水管道。陶瓷外殼具有一盆腔及一上沖水道,盆腔之頂面開放,盆腔之底部具有一前進水端及一後出水端;上沖水道之後端連通水箱之下出水端,供輸入水流以形成向前迴旋之迴旋流,並向下沖洗盆腔式陶瓷外殼之內壁;下沖水管之頂端具有一上連接部,供向上連接下出水端;下沖水管之底端具有一 下連接部,供連接前進水端;下沖水管之內徑由上連接部朝向下連接部之方向漸縮;彎曲排水管道具有一存水灣,彎曲排水管道之前端連通後出水端,彎曲排水管道之後端連接一出口管,供向下排出污水與***物。 In order to achieve the purpose of the above invention, a toilet structure provided by the present invention includes a toilet body and a water tank. The water tank is installed above the rear side of the toilet body. The bottom of the water tank has a water outlet; the toilet body includes a ceramic shell, Flushing pipes and a curved drainage pipe. The ceramic shell has a basin and an upper flush channel, the top surface of the basin is open, and the bottom of the basin has a forward water end and a rear water end; the rear end of the upper flush channel is connected to the lower water end of the water tank for input water flow to form a forward The swirling swirling flow flushes the inner wall of the basin-type ceramic housing downward; the top of the lower flush pipe has an upper connecting portion for upward connection to the lower outlet; the bottom end of the lower flush pipe has a The lower connection part is used to connect the forward water end; the inner diameter of the lower flush pipe is gradually reduced from the upper connection part toward the lower connection part; the curved drainage pipe has a storage bay, the front end of the curved drainage pipe communicates with the outlet end, and the curved drainage An outlet pipe is connected to the rear end of the pipe for discharging sewage and excrement downwards.
實施時,下沖水管係以後端朝向前端之方向向下傾斜。 In practice, the lower flush pipe system is inclined downward with the rear end toward the front end.
實施時,陶瓷外殼之盆腔後方更具有一定位座,供容納出口管之頂端,定位座之頂部具有一上下貫穿之通孔,供彎曲排水管道之後端穿過以連接出口管,彎曲排水管道之後端周緣更具有一徑向凸出之限位塊,供阻擋彎曲排水管道之後端繼續穿過通孔以限位彎曲排水管道之後端。 In practice, there is a positioning seat behind the basin of the ceramic shell for accommodating the top of the outlet pipe, and the top of the positioning seat has a through hole penetrating up and down for the rear end of the curved drainage pipe to connect the outlet pipe, after the curved drainage pipe The peripheral edge of the end further has a radially protruding limiting block for blocking the rear end of the curved drainage pipe to continue to pass through the through hole to limit the bending of the rear end of the drainage pipe.
為便於對本發明能有更深入的瞭解,茲詳述於後: In order to facilitate a deeper understanding of the present invention, it is described in detail below:
1‧‧‧馬桶結構 1‧‧‧ toilet structure
2‧‧‧馬桶本體 2‧‧‧ toilet body
3‧‧‧水箱 3‧‧‧Water tank
31‧‧‧下出水端 31‧‧‧lower outlet
4‧‧‧陶瓷外殼 4‧‧‧Ceramic shell
41‧‧‧盆腔 41‧‧‧Pelvic cavity
411‧‧‧前進水端 411‧‧‧Go to the water
412‧‧‧後出水端 After 412‧‧‧
42‧‧‧上沖水道 42‧‧‧Upper flush channel
421‧‧‧水流輸出部 421‧‧‧Water flow output
43‧‧‧定位座 43‧‧‧Positioning seat
431‧‧‧通孔 431‧‧‧Through hole
5‧‧‧下沖水管 5‧‧‧Flush hose
51‧‧‧上連接部 51‧‧‧Upper connection
52‧‧‧下連接部 52‧‧‧Lower connection
6‧‧‧彎曲排水管道 6‧‧‧Bent drainage pipe
61‧‧‧存水灣 61‧‧‧Shuishuiwan
62‧‧‧限位塊 62‧‧‧Limit block
9‧‧‧出口管 9‧‧‧Export tube
第1圖係為本發明之較佳實施例之元件分解圖。 FIG. 1 is an exploded view of components of a preferred embodiment of the present invention.
第2圖係為本發明之較佳實施例之組合剖面示意圖。 FIG. 2 is a schematic cross-sectional view of a preferred embodiment of the present invention.
第3圖係為本發明之較佳實施例之使用狀態圖。 Figure 3 is a state diagram of the preferred embodiment of the present invention.
請參閱第1~3圖所示,其為本發明馬桶結構1之較佳實施例,係包括一馬桶本體2及一水箱3,馬桶本體2定位於一出口管9之上方。在一般情況下,馬桶本體2之一端靠近一牆壁,牆壁上埋設有自來水管。在本實施例中,馬桶本體2靠近牆壁之一端界定為後端,馬桶本體2遠離牆壁之一端界定為前端。水箱3安裝於馬桶本體2之後側上方,水箱3之底部具有一下出水端31,且水箱3連通自來水管以輸送水流進入水箱3內。
Please refer to FIGS. 1 to 3, which is a preferred embodiment of the
馬桶本體2包括一陶瓷外殼4、一下沖水管5以及一彎曲排水
管道6。其中,陶瓷外殼4之胚體較佳係以高壓模成型方式所成型,其係使用至少二個對模,藉由加壓陶土泥漿,使陶土泥漿之水氣讓模具快速吸收並排出,以快速成型胚體;再以空氣壓力之推壓以反向推動模具間隙內之水氣或部份空氣,使胚體快速脫模而成。成型並燒結而成之陶瓷外殼4具有一頂面開放之盆腔41、一上沖水道42及一定位座43,其中,盆腔41之底部具有一前進水端411及一後出水端412;陶瓷外殼4具有一框形頂面,框形頂面內側向下延伸而成一框形面,該框形面做為上沖水道42。上沖水道42之後端具有空心之水流輸出部421,水流輸出部421之後端連通水箱3底部之下出水端31,藉以讓水流由水箱3輸出,再輸入上沖水道42內以形成向前迴旋之迴旋流,向下沖洗盆腔式陶瓷外殼4之內壁。而定位座43係為一框架,定位座43位於陶瓷外殼4之盆腔41後方,供容納出口管9之頂端,定位座43之頂部具有一上下貫穿之通孔431。
The
下沖水管5係為塑膠材質之連續彎管,實施時,下沖水管5亦可為塑鋼管或金屬管,下沖水管5之頂端具有一上連接部51,上連接部51向上連接水箱3底部之下出水端31;下沖水管5之底端具有一下連接部52,下連接部52水平連接盆腔41底部之前進水端411,藉以讓下沖水管5以後端朝向前端之方向向下傾斜。另,下沖水管5之內徑係由上連接部51朝向下連接部52之方向漸縮,藉以讓水箱3之輸出水流能由盆腔41底部之前進水端411向後噴射。
The
而彎曲排水管道6係為一上凸之連續彎管,彎曲排水管道6之前端具有一存水灣61,存水灣61之前端連通盆腔41底部之後出水端412;彎曲排水管道6之後端周緣具有一徑向凸出之限位塊62,藉以在彎曲排水管
道6之後端穿過定位座43頂部的通孔431之後,阻擋彎曲排水管道6之後端繼續穿過通孔431,以限位彎曲排水管道6之後端,讓彎曲排水管道6之後端連接出口管9,並經由下沖水管5所產生之向後噴射水流,通過存水灣61再向下排出污水與***物。
The
綜上所述,依上文所揭示之內容,本發明確可達到預期之目的,提供一種不僅能使用高壓模成型方式以提高生產速度,進而降低人力成本,且能經由位能之轉換及口徑之縮減以產生噴射水流,進而降低材料成本之馬桶結構,極具產業上利用之價值,爰依法提出發明專利申請。 In summary, according to the content disclosed above, the present invention can indeed achieve the intended purpose, providing a method that can not only use high-pressure molding to increase production speed, thereby reducing labor costs, but also through the conversion and caliber of potential energy The toilet structure, which is reduced to produce jet water flow and thereby reduce the cost of materials, is of great industrial value, and the invention patent application is filed according to law.
本發明雖為實現上述目的而揭露了較佳的具體實施例,惟其並非用以限制本發明之構造特徵,任何該技術領域之通常知識者應知,在本發明的技術精神下,任何輕易思及之變化或修飾皆是可能的,且皆為本發明之申請專利範圍所涵蓋。 Although the present invention discloses preferred specific embodiments for achieving the above-mentioned objectives, it is not intended to limit the structural features of the present invention. Any person of ordinary knowledge in the technical field should know that, under the technical spirit of the present invention, any Changes and modifications are possible, and are covered by the patent application scope of the invention.
1‧‧‧馬桶結構 1‧‧‧ toilet structure
2‧‧‧馬桶本體 2‧‧‧ toilet body
3‧‧‧水箱 3‧‧‧Water tank
31‧‧‧下出水端 31‧‧‧lower outlet
4‧‧‧陶瓷外殼 4‧‧‧Ceramic shell
41‧‧‧盆腔 41‧‧‧Pelvic cavity
411‧‧‧前進水端 411‧‧‧Go to the water
412‧‧‧後出水端 After 412‧‧‧
42‧‧‧上沖水道 42‧‧‧Upper flush channel
421‧‧‧水流輸出部 421‧‧‧Water flow output
43‧‧‧定位座 43‧‧‧Positioning seat
431‧‧‧通孔 431‧‧‧Through hole
5‧‧‧下沖水管 5‧‧‧Flush hose
51‧‧‧上連接部 51‧‧‧Upper connection
52‧‧‧下連接部 52‧‧‧Lower connection
6‧‧‧彎曲排水管道 6‧‧‧Bent drainage pipe
61‧‧‧存水灣 61‧‧‧Shuishuiwan
62‧‧‧限位塊 62‧‧‧Limit block
9‧‧‧出口管 9‧‧‧Export tube
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW108137118A TWI696743B (en) | 2019-10-15 | 2019-10-15 | Toilet structure |
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TW108137118A TWI696743B (en) | 2019-10-15 | 2019-10-15 | Toilet structure |
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TWI696743B true TWI696743B (en) | 2020-06-21 |
TW202117143A TW202117143A (en) | 2021-05-01 |
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TW108137118A TWI696743B (en) | 2019-10-15 | 2019-10-15 | Toilet structure |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW437779U (en) * | 2000-08-02 | 2001-05-28 | Welters Co Ltd | Improved toilet structure |
CN108286285A (en) * | 2018-03-28 | 2018-07-17 | 日丰企业集团有限公司 | Economical toilet |
-
2019
- 2019-10-15 TW TW108137118A patent/TWI696743B/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW437779U (en) * | 2000-08-02 | 2001-05-28 | Welters Co Ltd | Improved toilet structure |
CN108286285A (en) * | 2018-03-28 | 2018-07-17 | 日丰企业集团有限公司 | Economical toilet |
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