TWI693347B - Booster - Google Patents
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- TWI693347B TWI693347B TW108108108A TW108108108A TWI693347B TW I693347 B TWI693347 B TW I693347B TW 108108108 A TW108108108 A TW 108108108A TW 108108108 A TW108108108 A TW 108108108A TW I693347 B TWI693347 B TW I693347B
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Abstract
本創作係一種增壓裝置,其包含殼座、設於殼座之活動室內的增壓組件、連接增壓組件之驅動機構以及設於殼座一側並連接驅動機構之驅動馬達,殼座之活動室二側設有活塞室,增壓組件之活塞桿伸入活塞室中,並具有活塞將每一活塞室區隔成二增壓腔,殼座之輸入通道與增壓腔之銜接處設有單向輸入閥,且殼座之輸出通道與增壓腔之銜接處設有單向輸出閥,本創作增壓裝置主要係藉由活塞將每一活塞室分別區隔出二增壓腔,使所述驅動馬達在驅動增壓組件之活塞桿及活塞進行一次往返行程的線性運動過程中,能分別對每一活塞室之二增壓腔內的流體進行增壓,並輸出接近兩倍的增壓流體量,能有效提高流體增壓之效率。The present invention is a supercharging device, which includes a housing base, a supercharging component provided in the movable chamber of the housing base, a driving mechanism connected to the supercharging component, and a driving motor provided on one side of the housing base and connected to the driving mechanism. A piston chamber is provided on both sides of the movable chamber. The piston rod of the booster assembly extends into the piston chamber, and a piston divides each piston chamber into two booster chambers. The connection between the input channel of the shell seat and the booster chamber is provided. There is a one-way input valve, and there is a one-way output valve at the junction of the output channel of the shell seat and the pressurizing chamber. The original pressurizing device mainly separates each piston chamber from the two pressurizing chambers by the piston. The drive motor can pressurize the fluid in the two pressurization chambers of each piston chamber during the linear movement of the piston rod and the piston of the pressurization assembly, and the output is nearly twice The amount of pressurized fluid can effectively improve the efficiency of fluid pressurization.
Description
本創作係一種增壓裝置,尤指用以進行流體增壓之增壓裝置。 This creation is a pressurizing device, especially a pressurizing device for pressurizing fluid.
部分機械設備於運作時,需要使用高壓流體作為動力源驅動運作,一般廠房中會透過設置一增壓裝置對流體進行增壓,並將增壓後的高壓流體輸送至機械設備作為動力源使用。 Some mechanical equipment needs to use high-pressure fluid as a power source to drive the operation. In general, a pressurizing device is provided in the plant to pressurize the fluid, and the pressurized high-pressure fluid is sent to the mechanical equipment as a power source.
其中,一般之增壓裝置包含一流體增壓器及一驅動馬達,該流體增壓器包含一殼座及複數活塞,該殼座內部形成複數增壓腔,且該殼座內部形成一輸出流道及一輸入流道,該輸出流道與該輸入流道係連通該複數增壓腔,且該輸出流道於每一增壓腔銜接處分別設有一單向輸出閥,該輸入流道於每一增壓腔銜接處分別設有一單向輸入閥,該複數活塞係分別能線性移動地設置於該複數增壓腔內,該驅動馬達係連接該複數活塞,並控制活塞於增壓腔內反覆線性運動。 Wherein, a general booster device includes a fluid booster and a drive motor. The fluid booster includes a housing seat and a plurality of pistons. A plurality of booster chambers are formed inside the housing seat, and an output flow is formed inside the housing seat. And an input flow channel, the output flow channel and the input flow channel are in communication with the plurality of booster chambers, and the output flow channel is provided with a one-way output valve at the junction of each booster chamber, and the input flow channel is A one-way input valve is respectively arranged at the joint of each boosting chamber, the plural pistons are respectively linearly arranged in the plural boosting chambers, the driving motor is connected to the plural pistons, and controls the pistons in the boosting chambers Repeated linear motion.
當所述增壓裝置在進行流體之增壓時,所述驅動馬達會帶動該複數活塞於對應之增壓腔內線性移動,流體會自該輸入流道處流入增壓腔內,並在活塞之壓縮下增壓並自輸出流道輸出,藉此達到流體增壓之效果。 When the pressurizing device is pressurizing the fluid, the driving motor will drive the plurality of pistons to move linearly in the corresponding pressurizing chamber, and the fluid will flow into the pressurizing chamber from the input flow path and enter the piston The pressure is increased under compression and output from the output flow channel, thereby achieving the effect of fluid pressure increase.
然而現今之增壓裝置之每一活塞係分別對應一增壓腔,當所述增壓裝置在進行流體之增壓作業時,所述活塞在每一行程中僅能對流體進行增壓一次,導致有增壓流體之輸出量少以及效率不佳之問題。 However, each piston of the current pressurizing device corresponds to a pressurizing chamber, and when the pressurizing device is pressurizing the fluid, the piston can pressurize the fluid only once per stroke, This leads to problems of low output of pressurized fluid and poor efficiency.
本創作之主要目的在於提供一增壓裝置,希藉此改善現今之增壓裝置之每一活塞係分別對應一增壓腔,活塞的每一行程中僅能對流體進行增壓一次,有增壓流體之輸出量少以及效率不佳之問題。 The main purpose of this creation is to provide a booster device, hoping to improve the current booster device. Each piston corresponds to a booster chamber. The piston can only pressurize the fluid once in each stroke. Problems with low output of pressurized fluid and poor efficiency.
為達成前揭目的,本創作之增壓裝置包含:一殼座,其內部形成一活動室、複數活塞室、一輸入通道及一輸出通道,且該殼座上形成一輸入孔及一輸出孔,該複數活塞室係分別位於該活動室之左、右二端,該輸入通道係分別連通該複數活塞室的左、右二端,並連通該輸入孔,且該輸出通道係分別連通該複數活塞室的左、右二端,並連通該輸出孔;一增壓組件,其包含一活塞桿及複數活塞,該活塞桿係能線性移動地設置於該殼座之活動室內,該活塞桿的左、右二端係分別自該活動室延伸至該複數活塞室內,該複數活塞係設置於該活塞桿上並分別位於該複數活塞室中,每一活塞將對應之活塞室區隔形成二增壓腔,所述輸入通道係分別連通該複數活塞室之增壓腔,所述輸出通道係分別連通該複數活塞室之增壓腔;多數單向輸入閥,其係分別設置於所述輸入通道與該複數活塞室之增壓腔的銜接處;多數單向輸出閥,其係分別設置於所述輸出通道與該複數活塞室之增壓腔的銜接處;一驅動機構,其係設置於該殼座的活動室內,並連接該增壓組件之活塞桿;以及一驅動馬達,其係設置於該殼座的一側,該驅動馬達係連接該驅動機構,所述驅動馬達能經由該驅動機構驅動所述活塞桿於該殼座中直線往復運動。 In order to achieve the purpose of pre-disclosure, the supercharging device of the present invention includes: a shell seat, inside which forms a movable chamber, a plurality of piston chambers, an input channel and an output channel, and an input hole and an output hole are formed on the shell seat , The plural piston chambers are respectively located at the left and right ends of the movable chamber, the input channel is respectively connected to the left and right ends of the plural piston chambers, and is connected to the input hole, and the output channel is respectively connected to the complex number The left and right ends of the piston chamber are connected to the output hole; a pressurization component includes a piston rod and a plurality of pistons. The piston rod is linearly movable in the movable chamber of the housing, the piston rod The left and right ends extend from the movable chamber to the plural piston chambers respectively. The plural pistons are arranged on the piston rod and respectively located in the plural piston chambers. Each piston divides the corresponding piston chamber into two. Pressure chamber, the input channels are respectively connected to the pressurized chambers of the plurality of piston chambers, and the output channels are respectively connected to the pressurized chambers of the plurality of piston chambers; most one-way input valves are respectively provided in the input channels The connection point with the pressurization chamber of the plural piston chambers; most of the one-way output valves are respectively arranged at the connection point of the output channel and the pressurization chamber of the plural piston chambers; a driving mechanism is provided on the The movable chamber of the shell seat is connected to the piston rod of the booster assembly; and a drive motor is provided on one side of the shell seat, the drive motor is connected to the drive mechanism, and the drive motor can pass through the drive mechanism The piston rod is driven to reciprocate linearly in the shell seat.
本創作增壓裝置能藉由該驅動馬達經由該驅動機構驅動所述增壓組件,使增壓組件之活塞桿及活塞進行線性運動,以壓縮活塞室內的增壓腔,達到流體增壓之效果。 The pressure-increasing device of the present invention can drive the pressure-increasing component through the driving mechanism through the drive mechanism, so that the piston rod and the piston of the pressure-increasing component perform linear motion to compress the pressure-increasing chamber in the piston chamber to achieve the effect of fluid pressure boosting .
其中,本創作增壓裝置主要係藉由該增壓組件之活塞將每一活塞室分別區隔出二增壓腔,使所述驅動馬達在驅動該增壓組件之活塞桿及活塞進行一次往返行程的線性運動過程中,能分別對每一活塞室之增壓腔內的流體進行增壓,藉此使所述增壓裝置能在活塞進行每一次的行程運動時,輸出接近兩倍的增壓流體量,能有效提高流體增壓之效率。 Among them, the pressure boosting device of the present invention mainly uses the piston of the pressure boosting component to separate each piston chamber from two pressure boosting chambers, so that the drive motor drives the piston rod and piston of the pressure boosting component to make a round trip During the linear movement of the stroke, the fluid in the pressurization chamber of each piston chamber can be pressurized separately, thereby enabling the pressurization device to output nearly twice as much as the piston performs each stroke movement The amount of pressurized fluid can effectively improve the efficiency of fluid pressurization.
此外,所述輸入通道能進一步於每一活塞室之側壁外圍環繞形成一螺旋型之散熱段,使自該輸入孔進入該輸入通道的流體於通過所述散熱段時,能同時帶走活塞於活塞室內運動所產生之熱量,再者,該增壓裝置能進一步包含多數散熱鰭片,該多數散熱鰭片係分別間隔地分布於該殼座外圍,使所述增壓裝置在進行流體增壓過程中所產生的熱量能傳導致該多數散熱鰭片上,以達到散熱之效果。 In addition, the input channel can further form a spiral heat dissipation section around the periphery of the side wall of each piston chamber, so that the fluid entering the input channel from the input hole can simultaneously take the piston away when passing through the heat dissipation section The heat generated by the movement in the piston chamber. Furthermore, the pressure-increasing device can further include a plurality of heat-dissipating fins, which are distributed at intervals around the outer periphery of the shell seat respectively, so that the pressure-increasing device is performing fluid pressure boosting. The heat generated during the process can be transferred to the majority of heat dissipation fins to achieve heat dissipation.
10:殼座 10: Shell seat
11:活動室 11: Activity room
12:活塞室 12: Piston chamber
121:增壓腔 121: Pressurized chamber
13:輸入通道 13: input channel
131:散熱段 131: cooling section
14:輸出通道 14: output channel
15:輸入孔 15: input hole
16:輸出孔 16: output hole
17:散熱鰭片 17: cooling fins
20:增壓組件 20: Booster components
21:活塞桿 21: Piston rod
22:活塞 22: Piston
23:滑軌座 23: Slide rail seat
231:組設槽 231: Group slot
24:軸承 24: Bearing
25:導板 25: Guide
26:導油通道 26: oil guide channel
30:單向輸入閥 30: one-way input valve
40:單向輸出閥 40: one-way output valve
50:驅動機構 50: Drive mechanism
51:轉動件 51: Rotating parts
52:連桿 52: connecting rod
60:驅動馬達 60: drive motor
圖1:為本創作增壓裝置之第一種較佳實施例之立體外觀示意圖。 FIG. 1 is a three-dimensional appearance schematic diagram of the first preferred embodiment of the supercharging device.
圖2:為本創作增壓裝置之第一種較佳實施例之俯視平面示意圖。 Fig. 2: A schematic plan view of the first preferred embodiment of the pressure boosting device of the present invention.
圖3:為圖2之A-A剖面示意圖。 Figure 3: A-A schematic cross-sectional view of Figure 2.
圖4:為圖2之B-B剖面示意圖。 Fig. 4: A schematic sectional view taken along the line B-B in Fig. 2.
圖5:為圖2之C-C剖面示意圖。 FIG. 5 is a schematic cross-sectional view taken along line C-C in FIG. 2.
圖6:為本創作增壓裝置之第一種較佳實施例之俯視剖面示意圖。 Fig. 6: A schematic top cross-sectional view of the first preferred embodiment of the supercharging device of the present invention.
圖7:為本創作增壓裝置之第一種較佳實施例之另一俯視剖面示意圖。 FIG. 7 is another schematic cross-sectional schematic view of the first preferred embodiment of the supercharging device.
圖8:為本創作增壓裝置之第二種較佳實施例之剖面示意圖。 Fig. 8: A schematic cross-sectional view of a second preferred embodiment of the pressure boosting device of the present invention.
圖9:為本創作增壓裝置之第二種較佳實施例之另一剖面示意圖。 FIG. 9 is another schematic cross-sectional view of the second preferred embodiment of the supercharging device.
圖10:為本創作增壓裝置之活塞左移之動作示意圖。 Figure 10: Schematic diagram of the left movement of the piston of the pressure-increasing device.
圖11:為本創作增壓裝置之活塞右移之動作示意圖。 Figure 11: Schematic diagram of the movement of the piston of the pressure creation device to the right.
請參閱圖1至圖5,為本創作增壓裝置之第一種較佳實施例,其包含一殼座10、一增壓組件20、多數單向輸入閥30、多數單向輸出閥40、一驅動機構50及一驅動馬達60。
Please refer to FIG. 1 to FIG. 5, which is the first preferred embodiment of the pressure-increasing device, which includes a
如圖2、圖3、圖5所示,該殼座10內部形成一活動室11、複數活塞室12、一輸入通道13及一輸出通道14,且該殼座10上形成一輸入孔15及一輸出孔16,該複數活塞室12係分別位於該活動室11之左、右二端,該輸入通道13係分別連通該複數活塞室12的左、右二端,並連通該輸入孔15,且該輸出通道14係分別連通該複數活塞室12的左、右二端,並連通該輸出孔16,其中,所述輸入通道13分別於每一活塞室12之側壁外圍環繞形成一螺旋型之散熱段131,且每一活塞室12之側壁為導熱性材質。
As shown in FIG. 2, FIG. 3 and FIG. 5, a
如圖3、圖5所示,該增壓組件20包含一活塞桿21及複數活塞22,該活塞桿21係能線性移動地設置於該殼座10之活動室11內,該活塞桿21的左、右二端係分別自該活動室11延伸至該複數活塞室12內,該複數活塞22係設置於該活塞桿21上並分別位於該複數活塞室12中,每一活塞22將對應之活塞室12區隔形成二增壓腔121,所述輸入通道13係分別連通該複數活塞室12之增壓腔121,所述輸出通道14係分別連通該複數活塞室12之增壓腔121,其中,每一活塞室12之二增壓腔121會隨著活塞22的移動而改變容積大小。
As shown in FIGS. 3 and 5, the
如圖3所示,該多數單向輸入閥30係分別設置於所述輸入通道13與該複數活塞室12之增壓腔121的銜接處。
As shown in FIG. 3, the plurality of one-
如圖5所示,該多數單向輸出閥40係分別設置於所述輸出通道14與該複數活塞室12之增壓腔121的銜接處。
As shown in FIG. 5, the plurality of one-
如圖3、圖6、圖7所示,該驅動機構50係設置於該殼座10的活動室11內,並連接該增壓組件20之活塞桿21,其中,該驅動機構50包含一轉動件51及一連桿52,該轉動件51係樞設於該殼座10之活動室11內並連接所述驅動馬達60,該連桿52一端係偏心地樞設於該轉動件51上,且該連桿52之另一端係樞接該活塞桿21。
As shown in FIGS. 3, 6, and 7, the
如圖1、圖7所示,該驅動馬達60係設置於該殼座10的一側,該驅動馬達60係連接該驅動機構50,所述驅動馬達60能經由該驅動機構50驅動所述活塞桿21於該殼座10中直線往復運動。
As shown in FIGS. 1 and 7, the driving
其中,如圖4所示,該增壓組件20能進一步包含一滑軌座23及複數軸承24,該滑軌座23係設置於該殼座10之活動室11內,並具有一組設槽231,所述活塞桿21係能線性移動地設置於該滑軌座23之組設槽231內,該複數軸承24係設置於該滑軌座23之組設槽231內,並位於該滑軌座23與該活塞桿21之間,此外,該增壓組件20之滑軌座23具有一開口朝上之導油通道26,該導油通道26係連通該組設槽231(圖未示),該增壓組件20包含一導板25,該導板25係樞設於該滑軌座23上,並朝該驅動機構50之轉動件51方向延伸。
Wherein, as shown in FIG. 4, the supercharging
如圖3至圖5所示,該增壓裝置能進一步包含多數散熱鰭片17,該多數散熱鰭片17係分別間隔地分布於該殼座10外圍。
As shown in FIGS. 3 to 5, the supercharging device can further include a plurality of
本創作增壓裝置能依據增壓流體之需求量設定所述活塞室12、活塞22的數量,如圖3至圖5所示,於本創作增壓裝置之第一種較佳實施例中,所述增壓裝置具有二個活塞室12以及二個活塞22;如圖8、圖9所示,於本創作
增壓裝置之第二種較佳實施例中,所述增壓裝置具有四個活塞室12以及四個活塞22,以下說明皆以本創作增壓裝置之第一種較佳實施例為例。
The pressure-increasing device of the present invention can set the number of the
如圖3、圖5所示,該增壓裝置之輸入孔15能連接一待增壓流體之輸入管路,且該輸出孔16能連接一高壓流體之輸出管路,當在進行流體之增壓時,所述增壓裝置之驅動馬達60會經由該驅動機構50驅動所述增壓組件20,使增壓組件20之活塞桿21及活塞22反覆進行左右方向的線性運動。
As shown in FIGS. 3 and 5, the
其中,如圖10、圖11所示,在活塞桿21與活塞22運動之每一行程中,如圖3、圖5、圖10所示,活塞桿21及活塞22會先受到該驅動馬達60之驅動下朝向左端移動,而位於每一活塞室12右端的增壓腔121的容積會增加,待增壓流體會自該輸入孔15進入該輸入通道13,並通過單向輸入閥30進入每一活塞室12右端的增壓腔121內,且於此同時,每一活塞室12左端的增壓腔121的容積會在對應之活塞22的壓縮下減少,使每一活塞室12左端的增壓腔121內的流體受壓而從單向輸出閥40流出,並通過該輸出通道14後,自該輸出孔16流出。
Among them, as shown in FIGS. 10 and 11, in each stroke of the movement of the
接著,如圖3、圖5、圖11所示,活塞桿21及活塞22會在該驅動馬達60之驅動下朝向右端移動,而位於每一活塞室12左端的增壓腔121的容積會增加,待增壓流體會自該輸入孔15進入該輸入通道13,並通過單向輸入閥30進入每一活塞室12左端的增壓腔121內,此時,每一活塞室12右端的增壓腔121的容積會在對應之活塞22的壓縮下減少,使每一活塞室12右端的增壓腔121內的流體受壓而從單向輸出閥40流出,並通過該輸出通道14後,自該輸出孔16流出,即完成活塞桿21與活塞22的一次運動形成。
Next, as shown in FIGS. 3, 5, and 11, the
所述增壓裝置透過該主要係藉由該增壓組件20之活塞22將每一活塞室12分別區隔出二增壓腔121,使所述驅動馬達60在驅動該增壓組件20之活塞桿21及活塞22進行一次往返行程的線性運動過程中,能分別對每一活塞室
12之增壓腔121內的流體進行增壓,藉此使所述增壓裝置能在活塞22進行每一次的行程運動時,輸出接近兩倍的增壓流體量,能有效提高流體增壓之效率。
The pressurizing device mainly separates each
其中,如圖3所示,當待增壓流體自輸入通道13流入增壓腔121前,所述待增壓流體會流經活塞室12之側壁外圍的散熱段131,藉此帶走活塞22於活塞室12內運動所產生之熱量,再者,該多數散熱鰭片17能使所述增壓裝置在進行流體增壓過程中所產生的熱量能傳導致該多數散熱鰭片17上,以達到散熱之效果。
Wherein, as shown in FIG. 3, before the fluid to be pressurized flows into the pressurizing
另外,如圖4所示,設置於該殼座10內之滑軌座23及軸承24能提供所述活塞桿21支撐效果,除了能分散所述活塞桿21於運動時受到的應力外,亦能提高所述活塞桿21進行左右方向之線性移動時的平衡性,再者,如圖4、圖5所示,所述殼座10之活動室11內部能填充潤滑劑,所述導板25能接觸該轉動件51之外周壁,當所述增壓裝置之驅動馬達60在帶動該驅動機構50之轉動件51轉動時,所述轉動件51之外周壁會沾附有所述潤滑劑,所述導板25能刮除該轉動件51外周壁上之潤滑劑,使潤滑劑能沿著導板25流動至該滑軌座23上的導油通道26內,並進入該滑軌座23之組設槽231中,藉此提供滑軌座23中的軸承24與活塞桿21之間的潤滑效果。
In addition, as shown in FIG. 4, the
綜上所述,本創作增壓裝置主要係藉由該增壓組件20之活塞22將每一活塞室12分別區隔出二增壓腔121,使所述驅動馬達60在驅動該增壓組件20之活塞桿21及活塞22進行一次往返行程的線性運動過程中,能分別對每一活塞室12之該二增壓腔121內的流體進行增壓,並輸出接近兩倍的增壓流體量,能有效提高流體增壓之效率。
In summary, the supercharging device of the present invention mainly uses the
10:殼座 10: Shell seat
11:活動室 11: Activity room
12:活塞室 12: Piston chamber
121:增壓腔 121: Pressurized chamber
131:散熱段 131: cooling section
17:散熱鰭片 17: cooling fins
21:活塞桿 21: Piston rod
22:活塞 22: Piston
23:滑軌座 23: Slide rail seat
231:組設槽 231: Group slot
24:軸承 24: Bearing
30:單向輸入閥 30: one-way input valve
40:單向輸出閥 40: one-way output valve
51:轉動件 51: Rotating parts
52:連桿 52: connecting rod
Claims (6)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5331884A (en) * | 1992-06-04 | 1994-07-26 | Ando Seisakujo Co., Ltd. | Fluid cylinder with cooling passages |
CN1894504A (en) * | 2003-12-20 | 2007-01-10 | Itw有限公司 | Pump |
WO2011148775A1 (en) * | 2010-05-24 | 2011-12-01 | アネスト岩田株式会社 | Booster compressor with integrated electric motor |
CN202811257U (en) * | 2012-09-11 | 2013-03-20 | 佛山市广顺电器有限公司 | Cross internal gas-intake compressor |
CN105041739A (en) * | 2015-07-07 | 2015-11-11 | 四维增压科技(苏州)有限公司 | High-temperature pressure-increasing valve |
TWM555417U (en) * | 2017-08-21 | 2018-02-11 | Chyuan Ming Sheng Tech Company Limited | Booster |
-
2019
- 2019-03-11 TW TW108108108A patent/TWI693347B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US5331884A (en) * | 1992-06-04 | 1994-07-26 | Ando Seisakujo Co., Ltd. | Fluid cylinder with cooling passages |
CN1894504A (en) * | 2003-12-20 | 2007-01-10 | Itw有限公司 | Pump |
WO2011148775A1 (en) * | 2010-05-24 | 2011-12-01 | アネスト岩田株式会社 | Booster compressor with integrated electric motor |
CN202811257U (en) * | 2012-09-11 | 2013-03-20 | 佛山市广顺电器有限公司 | Cross internal gas-intake compressor |
CN105041739A (en) * | 2015-07-07 | 2015-11-11 | 四维增压科技(苏州)有限公司 | High-temperature pressure-increasing valve |
TWM555417U (en) * | 2017-08-21 | 2018-02-11 | Chyuan Ming Sheng Tech Company Limited | Booster |
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