TWI692879B - A perovskite solar cell and a method of manufacturing the same - Google Patents
A perovskite solar cell and a method of manufacturing the same Download PDFInfo
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Abstract
Description
本揭露係有關於鈣鈦礦太陽能電池,且特別係有關於一種包含誘導晶核層的鈣鈦礦太陽能電池。 The present disclosure relates to a perovskite solar cell, and particularly relates to a perovskite solar cell including an induced crystal core layer.
近年來由於受到全球氣候變遷、環境污染問題以及資源日趨短缺的影響,並在環保意識高漲與能源危機的警訊下,因而促使太陽光電產業的蓬勃發展。太陽能電池之發電原理係利用半導體材料之光電效應而將光能轉換成電能。具體而言,當光照射至半導體材料時會產生光子,而光子又使得半導體材料內部產生電子-電洞對,接著,電子與電洞係藉由內部電場而分別被輸送至兩個相對的電極,因此產生了電壓。此時,若將兩個電極連接至外部電路,則產生了電流。 In recent years, due to the impact of global climate change, environmental pollution and the increasing shortage of resources, and the warning of rising environmental awareness and energy crisis, it has promoted the vigorous development of the solar photovoltaic industry. The principle of solar cell power generation is to use the photoelectric effect of semiconductor materials to convert light energy into electrical energy. Specifically, when light is irradiated to the semiconductor material, photons are generated, and the photons cause electron-hole pairs to be generated inside the semiconductor material. Then, the electrons and holes are transported to two opposite electrodes by the internal electric field, respectively. , So voltage is generated. At this time, if two electrodes are connected to an external circuit, a current is generated.
目前,具有鈣鈦礦(perovskite)結構之新興半導體材料被提出,其具有光電轉換效率高,製備成本低等優勢,且不容易造成汙染。因此,將鈣鈦礦材料應用於太陽能電池的研究技術日益成長。然而,目前在應用上面臨最大的問題在於鈣鈦礦上太陽電池穩定性不佳。 Currently, emerging semiconductor materials with a perovskite structure have been proposed, which have the advantages of high photoelectric conversion efficiency and low manufacturing cost, and are not likely to cause pollution. Therefore, the research technology of applying perovskite materials to solar cells is growing day by day. However, the biggest problem facing the current application is the poor stability of solar cells on perovskite.
因此,目前亟需提高鈣鈦礦吸收層的穩定性,以提升其 應用性。 Therefore, there is an urgent need to improve the stability of the perovskite absorber layer in order to enhance its Applicability.
本揭露提供一種鈣鈦礦太陽能電池。該鈣鈦礦太陽能電池結構,包括:一基板、一第一半導體層,設置於該基板上、一誘導晶核層,設置於該第一半導體層上、一鈣鈦礦吸收層,覆蓋該誘導晶核層及該第一半導體層、一第二半導體層,設置於該鈣鈦礦吸收層上、一電極層,設置於該第二半導體層上,以及設置於第二半導體層上的電極層。 The present disclosure provides a perovskite solar cell. The perovskite solar cell structure includes: a substrate, a first semiconductor layer, disposed on the substrate, an induced crystal nucleus layer, disposed on the first semiconductor layer, a perovskite absorber layer, covering the induced The crystal nucleus layer, the first semiconductor layer, and a second semiconductor layer are disposed on the perovskite absorption layer, an electrode layer, are disposed on the second semiconductor layer, and an electrode layer disposed on the second semiconductor layer .
本揭露另提供一種製造上述鈣鈦礦太陽能電池的製造方法。該方法包含提供基板並形成第一半導體層於基板上、形成誘導晶核層於第一半導體層上、形成鈣鈦礦吸收層覆蓋誘導晶核層及第一半導體層、形成第二半導體層於鈣鈦礦吸收層上,以及形成電極層於第二半導體層上。 The disclosure also provides a method for manufacturing the above-mentioned perovskite solar cell. The method includes providing a substrate and forming a first semiconductor layer on the substrate, forming an induced crystal nucleus layer on the first semiconductor layer, forming a perovskite absorber layer to cover the induced crystal nucleus layer and the first semiconductor layer, and forming a second semiconductor layer on The perovskite absorber layer and the electrode layer are formed on the second semiconductor layer.
為讓本揭露實施例之特徵、和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the features and advantages of the disclosed embodiments more obvious and understandable, the preferred embodiments are specifically listed below and described in detail in conjunction with the accompanying drawings.
100:鈣鈦礦太陽能電池結構 100: Perovskite solar cell structure
110:基板 110: substrate
120:第一半導體層 120: first semiconductor layer
130:誘導晶核層 130: Induced nucleus layer
130a:晶核點 130a: nucleus point
130b:晶核點 130b: nucleus point
140:鈣鈦礦吸收層 140: Perovskite absorption layer
150:第二半導體層 150: second semiconductor layer
160:透明導電層 160: transparent conductive layer
170:電極 170: electrode
180:前驅物溶液 180: precursor solution
210:晶核點 210: nucleus point
220:島狀結構 220: island structure
D:直徑 D: diameter
P:間距 P: pitch
第1圖為根據本揭露的一些實施例之鈣鈦礦太陽能電池結構的剖面示意圖;第2圖為根據本揭露的一些實施例之鈣鈦礦太陽能電池結構的上視圖;第3A-3D圖為根據本揭露的一些實施例之形成鈣鈦礦太陽能 電池結構的中間結構的製程流程圖;第4A-4B圖為根據本揭露的一些實施例之形成鈣鈦礦太陽能電池結構的中間結構的製程流程圖;第5A-5D圖為鈣鈦礦吸收層透過光學顯微鏡顯示的放大圖,其中5A、5B圖為比較例之鈣鈦礦吸收層的放大圖,5C、5D圖為實施例之鈣鈦礦吸收層的放大圖;6A、6B圖為本揭露的一些實施例的鈣鈦礦吸收層透過掃描電子顯微鏡顯示的放大圖;第7圖為比較例與實施例之鈣鈦礦吸收層的光激發螢光光譜圖;第8圖為比較例與實施例之鈣鈦礦吸收層的X光繞射分析光譜圖;以及第9圖為比較例與實施例之鈣鈦礦太陽能電池結構的電池開路電壓與電流密度關係圖。 Figure 1 is a schematic cross-sectional view of a perovskite solar cell structure according to some embodiments of the present disclosure; Figure 2 is a top view of a perovskite solar cell structure according to some embodiments of the present disclosure; Figures 3A-3D are Formation of perovskite solar energy according to some embodiments of the present disclosure Process flow chart of the intermediate structure of the battery structure; FIGS. 4A-4B are process flow charts of forming the intermediate structure of the perovskite solar cell structure according to some embodiments of the present disclosure; FIGS. 5A-5D are the perovskite absorber layers Enlarged image displayed through an optical microscope, of which 5A and 5B are enlarged views of the perovskite absorption layer of the comparative example, and 5C and 5D are enlarged views of the perovskite absorption layer of the embodiment; FIGS. 6A and 6B are disclosed The magnified view of the perovskite absorption layer of some examples shown by scanning electron microscope; Figure 7 is the photoexcited fluorescence spectrum of the perovskite absorption layer of the comparative example and the example; Figure 8 is the comparison example and the implementation The X-ray diffraction analysis spectrum diagram of the perovskite absorption layer of the example; and FIG. 9 are the relationship between the open circuit voltage and the current density of the perovskite solar cell structure of the comparative example and the example.
以下針對本揭露一些實施例之鈣鈦礦太陽能電池結構作詳細說明。應了解的是,以下之敘述提供許多不同的實施例或例子,用以實施本揭露一些實施例之不同樣態。以下所述特定的元件及排列方式僅為簡單清楚描述本揭露一些實施例。當然,這些僅用以舉例而非本揭露之限定。此外,在不同實施例中可能使用重複的標號或標示。這些重複僅為了簡單清楚地敘述本揭露一些實施例,不代表所討論之不同實施例及/或結構之間具有任何關連性。再 者,當述及一第一材料層位於一第二材料層上或之上時,包括第一材料層與第二材料層直接接觸之情形。或者,亦可能間隔有一或更多其它材料層之情形,在此情形中,第一材料層與第二材料層之間可能不直接接觸。 The following is a detailed description of the perovskite solar cell structures of some embodiments of the present disclosure. It should be understood that the following description provides many different embodiments or examples for implementing different embodiments of the disclosed embodiments. The specific elements and arrangements described below are simply and clearly describing some embodiments of the present disclosure. Of course, these are only examples and not limitations of this disclosure. In addition, repeated reference numbers or labels may be used in different embodiments. These repetitions are merely to briefly describe some embodiments of the present disclosure, and do not mean that there is any correlation between the different embodiments and/or structures discussed. again Furthermore, when a first material layer is located on or above a second material layer, it includes the case where the first material layer and the second material layer are in direct contact. Alternatively, there may be a situation where one or more other material layers are spaced apart, in which case, the first material layer and the second material layer may not be in direct contact.
此外,實施例中可能使用相對性的用語,例如「較低」或「底部」及「較高」或「頂部」,以描述圖式的一個元件對於另一元件的相對關係。能理解的是,如果將圖式的裝置翻轉使其上下顛倒,則所敘述在「較低」側的元件將會成為在「較高」側的元件。在此,「約」、「大約」、「大抵」之用語通常表示在一給定值或範圍的20%之內,較佳是10%之內,且更佳是5%之內,或3%之內,或2%之內,或1%之內,或0。5%之內。在此給定的數量為大約的數量,亦即在沒有特定說明「約」、「大約」、「大抵」的情況下,仍可隱含「約」、「大約」、「大抵」之含義。 In addition, embodiments may use relative terms, such as "lower" or "bottom" and "higher" or "top" to describe the relative relationship of one element of the drawing to another element. It is understandable that if the device of the figure is turned upside down, the element on the "lower" side will become an element on the "higher" side. Here, the terms “about”, “approximately” and “approximately” generally mean within 20% of a given value or range, preferably within 10%, and more preferably within 5%, or 3 Within %, or within 2%, or within 1%, or within 0.5%. The quantity given here is an approximate quantity, that is, if there is no specific description of "about", "approximate", or "approximately", the meaning of "approximate", "approximate", and "approximately" may still be implied.
本揭露一些實施例提供一種鈣鈦礦太陽能電池結構。在一些實施例,鈣鈦礦太陽能電池結構包含誘導晶核層。誘導晶核層可作為晶種,誘導鈣鈦礦吸收層於底部成核,而促使鈣鈦礦晶體由底部往上及往側面生長。藉此減少晶體缺陷的產生並提高鈣鈦礦吸收層的晶體品質,以提升鈣鈦礦太陽能電池結構的效率及穩定性。 Some embodiments of the present disclosure provide a perovskite solar cell structure. In some embodiments, the perovskite solar cell structure includes a layer of induced crystal nuclei. The inducing crystal nucleus layer can be used as seed crystals to induce the perovskite absorption layer to nucleate at the bottom, and promote the growth of perovskite crystals from the bottom up and to the side. In this way, the generation of crystal defects is reduced and the crystal quality of the perovskite absorber layer is improved to improve the efficiency and stability of the perovskite solar cell structure.
參閱第1圖,第1圖為根據本揭露的一些實施例之鈣鈦礦太陽能電池結構100的剖面示意圖。如第1圖所示,鈣鈦礦太陽能電池結構100包含基板110。基板110可為透明導電基板,例如為
氟摻雜氧化錫(F-doped Tin Oxide,FTO)基板。
Referring to FIG. 1, FIG. 1 is a schematic cross-sectional view of a perovskite
此外,鈣鈦礦太陽能電池結構100包含第一半導體層120。第一半導體層120設置於基板110上。第一半導體層120包含富勒烯或2,2',7,7'-四[N,N-二(4-甲氧基苯基)氨基]-9,9'-螺二芴(2,2',7,7'-Tetrakis[N,N-di(4-methoxyphenyl)amino]-9,9'-spiro-bifluorene,Spiro-OMeTAD),富勒烯例如為[6.6]-苯基-C61-丁酸甲酯([6,6]-phenyl-C61-butyric acid methyl ester,PCBM)。此外,第一半導體層120亦包含氧化鎳(NiO)、二氧化鈦(TiO2)、碳(C)、二氧化錫(SnO2)或其他材料。在一些實施例,第一半導體層120可為p型半導體層或n型半導體層。
In addition, the perovskite
在一些實施例,鈣鈦礦太陽能電池結構包含誘導晶核層130,其包含複數個晶核點130a(可參閱第2圖)。晶核點130a設置於部分第一半導體層120上方。在一些實施例,晶核點130a為疏水性材料。在一些實施例,晶核點130a相對於第一半導體層120,更具疏水性。在一些實施例,誘導晶核層130包含銦錫氧化物。(Indium Tin Oxide,ITO)、氧化鎳(NiO)、鉬硫化物(MoSX)、鉬氧化物(MoOX)、鎢氧化物(WOX)或其他適合的材料。晶核點130a是用來幫助在形成鈣鈦礦吸收層140的過程中,能讓鈣鈦礦晶體由第一半導體層120的上表面開始往上生長,藉由這樣的方式形成的鈣鈦礦吸收層140的晶體缺陷較少。關於利用晶核點130a形成鈣鈦礦吸收層140的詳細過程將在後續描述。
In some embodiments, the perovskite solar cell structure includes an induced
在一些實施例,鈣鈦礦太陽能電池結構100包含鈣鈦
礦吸收層140,鈣鈦礦吸收層140覆蓋晶核點130a,並且形成在第一半導體層120的上方。鈣鈦礦吸收層140的通用化學結構式為ABX3。其中,A可選自於金屬離子,例如選自於Li+、Na+、Cs+、Rb+、K+所組成的群組中的任一者;或者,A也可包含1至15個的碳以及1至20個的雜原子,上述雜原子可為N、O或S,例如A可為甲基胺(methylammonium)、甲脒(formamidinium)、羥基胺(hydroxylammonium)、(hydrazinium)、氮雜環(azetidinium)、咪唑(imidazolium)、二甲銨(dimethylammonium)、乙銨(ethylammonium)、胍(guanidinium)、四甲銨(tetramethylammonium)或噻唑(thiazolium)。在一些實施例,A可包含一種以上的上述材料或上述材料的組合。
In some embodiments, the perovskite
B可包含金屬離子,例如選自於Li+、Na+、Cs+、Rb+、K+、Ge2+、Sn2+、Mn2+、Fe2+、Co2+、Ni2+、Pd2+、Pt2+、Cu2+、Zn2+、Cd2+、Hg2+、Be2+、Mg2+、Ca2+、Sr2+、Ba2+、Eu2+、Tm2+、Yb2+所組成的群組中的任一者。在一些實施例,B可包含一種以上的上述材料或上述材料的組合。 B may contain metal ions, for example selected from Li + , Na + , Cs + , Rb + , K + , Ge 2+ , Sn 2+ , Mn 2+ , Fe 2+ , Co 2+ , Ni 2+ , Pd 2+ , Pt 2+ , Cu 2+ , Zn 2+ , Cd 2+ , Hg 2+ , Be 2+ , Mg 2+ , Ca 2+ , Sr 2+ , Ba 2+ , Eu 2+ , Tm 2+ , Yb 2+ in any group. In some embodiments, B may include more than one of the foregoing materials or a combination of the foregoing materials.
X為陰離子,例如鹵素,鹵素包含Cl-、Br-、I-。X亦可包含NCS-、CN-、NCO-或RCOO-之官能基,其中R可為甲基或乙基。在一些實施例,C可包含一種以上的上述材料或上述材料的組合。 X is an anion such as halogen, a halogen containing Cl -, Br -, I - . X may also comprise NCS -, CN -, NCO -, or RCOO - the functional group, wherein R may be methyl or ethyl. In some embodiments, C may include more than one of the foregoing materials or a combination of the foregoing materials.
在一些實施例,可先將包含A、B及X的化合物溶於
溶劑,形成前驅物溶液,之後,再藉由將前驅物溶液塗佈在晶核點130a及第一半導體層120上,之後使溶劑蒸發而形成鈣鈦礦吸收層140。此過程將在後續詳細描述。
In some embodiments, the compound containing A, B, and X may be dissolved in
The solvent forms a precursor solution. After that, the precursor solution is coated on the
鈣鈦礦太陽能電池結構100包含第二半導體層150。第二半導體層150設置於鈣鈦礦吸收層140上。第二半導體層150可包含富勒烯或2,2',7,7'-四[N,N-二(4-甲氧基苯基)氨基]-9,9'-螺二芴(2,2',7,7'-Tetrakis[N,N-di(4-methoxyphenyl)amino]-9,9'-spiro-bifluorene,Spiro-OMeTAD),富勒烯例如為[6.6]-苯基-C61-丁酸甲酯([6,6]-phenyl-C61-butyric acid methyl ester,PCBM)。此外,第二半導體層150亦包含NiO、TiO2、C、SnO2或其他材料。在一些實施例,第二半導體層150可為p型半導體層或n型半導體層,並且與第一導體層120的導電型態不同。
The perovskite
鈣鈦礦太陽能電池結構100包含透明導電層160。透明導電層160設置於第二半導體層150上。透明導電層160可讓環境的光入射,並具有使上述入射光散射的效果,使得光被吸收的效率增加,以改善光電轉換的效率。透明導電層160可為單層或多層結構。透明導電層160的材料包含氧化鋅、氧化錫,上述的摻雜材料,例如氧化錫摻氟(F-doped Tin Oxide,FTO)、氧化鋅摻鋁(Al-doped Zinc Oxide,AZO)、氧化錫摻銻(Sb-doped Tin Oxide,ATO)或其他材料。
The perovskite
鈣鈦礦太陽能電池結構100包含電極170。電極170
設置於透明導電層160上。電極170包含金屬材料,例如銀(Ag)、銅(Cu)、鋁(Al)、鉬(Mo)、鎢(W)、金(Au)、鉻(Cr)、鎳(Ni)、鉑(Pt)或鈦(Ti)。
The perovskite
太陽光可以從基板110進入鈣鈦礦太陽能電池結構100的內部結構中,藉由第一半導體層120、第二半導體層150及鈣鈦礦吸收層140進行光電轉換之後產生電子電洞,然後電極170可以藉由設置一傳遞迴路而導通電流。
Sunlight can enter the internal structure of the perovskite
參閱第2圖,第2圖為根據本揭露的一些實施例之鈣鈦礦太陽能電池結構100的上視圖。為了清楚描述誘導晶核層130、晶核點130a與第一半導體層120的排列關係,第2圖省略了其他元件。
Referring to FIG. 2, FIG. 2 is a top view of a perovskite
在一些實施例,由上視圖觀看,誘導晶核層130可為一圖案化層,其包含複數個晶核點130a設置於第一半導體層120上並曝露出部分第一半導體層120。在此,所謂的圖案化層指的是具有複數個不連續的區塊,上述區塊可具有任意相同的形狀或不同的形狀,上述複數個區塊之間的距離可相同或不同,並且可以任意的方式排列上述複數個區塊。
In some embodiments, viewed from the top view, the induced
如第2圖所示,上述多個晶核點130a彼此分離,並且具有間距P。在一些實施例,間距P介於約0.1mm~1.7mm之間的範圍。若間距小於0.1mm將導致透光度降低,使得光電流下降,因而降低電池效率;若間距大於1.7mm,將影響鈣鈦礦晶粒的品質。在一些實施例中間距為0.4mm~1.5mm、0.5mm~1.2mm或
0.6mm~1.0mm。在一些實施例,晶核點130a的直徑D介於約30μm至約100μm的範圍間,例如40μm~80μm或50μm~70μm。若直徑D小於30μm,將限縮晶體的成長空間,因此限縮晶粒大小;若間距大於100μm,將使得前趨溶液無法均勻覆蓋於晶核點上。
As shown in FIG. 2, the plurality of crystal nucleus points 130 a are separated from each other and have a pitch P. In some embodiments, the pitch P ranges from about 0.1 mm to 1.7 mm. If the pitch is less than 0.1mm, the light transmittance will be reduced, which will reduce the photocurrent, thus reducing the battery efficiency; if the pitch is greater than 1.7mm, it will affect the quality of the perovskite grains. In some embodiments, the pitch is 0.4 mm to 1.5 mm, 0.5 mm to 1.2 mm, or 0.6 mm to 1.0 mm. In some embodiments, the diameter D of the
在一些情況,若誘導晶核層130並未圖案化,而大抵上完整覆蓋第一半導體層120時,會因為誘導晶核層130所具有的疏水性而導致鈣鈦礦吸收層140的前驅物溶液無法塗佈在誘導晶核層130上,如此將無法形成鈣鈦礦吸收層140。由於晶核點130a的尺寸會影響鈣鈦礦吸收層140的晶體大小,考量到形成的晶體品質與鈣鈦礦太陽能電池結構100的效率,晶核點130a的直徑D範圍為30μm至100μm。
In some cases, if the induced
參閱第3A-3D圖,第3A-3D圖為根據本揭露的一些實施例之形成鈣鈦礦太陽能電池100的中間結構的製程流程圖。詳細而言,第3A-3D圖繪示在第一半導體層120上形成鈣鈦礦吸收層140的過程。此外,第3A-3D圖所示的剖面可為第2圖中沿著A-A’切線的剖面,其中第2圖所示的結構為第3A圖的結構的上視圖。
Referring to FIGS. 3A-3D, FIGS. 3A-3D are process flow diagrams of forming an intermediate structure of a perovskite
參閱第3A圖,在一些實施例,形成第一半導體層120於基板110上之後,在第一半導體層120上形成多個晶核點130a。晶核點130a可藉由圖案化製程形成,例如蒸鍍、濺鍍、微影(Lithography)製程、網印或其他適合的製程,但不以此為限。在一些實施例,先將具有圖案的遮罩層(未繪示)設置在第一半導體層120上,其中上述遮罩層具有多個開口露出第一半導體層120的表
面。接下來,將疏水性材料藉由遮罩層設置於第一半導體層120,之後移除遮罩層,形成晶核點130a。第2圖所示的晶核點130a的設置處對應於遮罩層的開口處。藉由設置具有圖案的遮罩層,可形成如第2A圖所示的誘導晶核層130,其包含多個晶核點130a。上述遮罩層可包含金屬遮罩或其他具有圖案化的遮罩。
Referring to FIG. 3A, in some embodiments, after the
如第3B圖所示,將前驅物溶液180塗佈在晶核點130a及第一半導體層120上。在一些實施例,可將欲形成鈣鈦礦的前驅物溶於溶劑,以形成前驅物溶液180。鈣鈦礦的前驅物可包含複數化合物,其中每一個化合物包含上述A、B或X所組成的群組的任一者。溶劑可包含γ-丁內酯(gamma-Butyrolactone,GBL)、二甲基甲醯胺(Dimethylformamide,DMF)、二甲基亞碸(Dimethyl Sulfoxide,DMSO)、二甲基乙醯胺(Dimethylacetamide,DMAc)、N-甲基吡咯酮(N-Methyl-2-Pyrrolidone,NMP)或其他適合的溶劑。在一些實施例,可藉由塗佈製程將前驅物溶液180塗佈在晶核點130a及第一半導體層120上。
As shown in FIG. 3B, the
如第3C圖所示,塗佈前驅物溶液180後,使溶劑蒸發,使鈣鈦礦結晶以形成鈣鈦礦吸收層140。可先將基板110預熱,使其溫度達到約300℃,以利溶劑蒸發。由於晶核點130a具有疏水性的關係,會排斥前驅物溶液180,促使鈣鈦礦吸收層140由底部(或第一半導體層120的上表面)開始形成。當鈣鈦礦吸收層140由底部往上面及側面生長,有助於溶劑完全揮發,而形成缺陷少且結晶粒較大的結晶。在一些實施例,鈣鈦礦吸收層140與晶核點130a及第
一半導體層120直接接觸。
As shown in FIG. 3C, after applying the
在一些情況,若沒有使用晶核點130a,則鈣鈦礦吸收層會從前驅物溶液的上表面開始形成結晶,並且由上表面朝底部的順序形成結晶,這樣的方式會阻擋溶劑蒸發,使得溶劑容易殘留於鈣鈦礦吸收層內,使得鈣鈦礦吸收層的晶體缺陷較多,例如於吸收層內形成孔洞,使得形成的結晶粒較小,且此鈣鈦礦吸收層覆蓋第一半導體層的覆蓋率會較低。
In some cases, if the
如第3D圖所示,當溶劑大抵上完全揮發以後,形成鈣鈦礦吸收層140於第一半導體層120的表面上。如上所述,在形成鈣鈦礦吸收層140的過程中,晶核點130a可避免溶劑殘留在第一半導體層120的上表面而導致鈣鈦礦吸收層140的晶體的缺陷產生,因此設置晶核點130a有助於形成具有較大結晶粒的鈣鈦礦吸收層140,並使鈣鈦礦吸收層140覆蓋第一半導體層120的覆蓋率較高。當鈣鈦礦吸收層140的結晶粒越大,越有助於提升鈣鈦礦吸收層140的穩定性,使得鈣鈦礦太陽能電池結構100能被長時間的使用並維持高效率。
As shown in FIG. 3D, after the solvent is almost completely evaporated, a
參閱第4A-4B圖,第4A-4B圖為根據本揭露的一些實施例之形成鈣鈦礦太陽能電池結構100的中間結構的製程流程圖。參閱第4A圖,在一些實施例,在形成鈣鈦礦吸收層140前,可先形成晶核點130b於第一半導體層120上。可藉由對第一半導體層120的表面實施改質製程,例如對第一半導體層120的表面進行疏水化處理而形成晶核點130b。在一些實施例,可對第一半導體層120
的表面進行電漿處理,以在第一半導體層120的表面形成自由基或具有疏水性的官能基,以形成晶核點130b。
Referring to FIGS. 4A-4B, FIGS. 4A-4B are process flowcharts of forming an intermediate structure of a perovskite
在此實施例,晶核點130b鑲入於第一半導體層120內,晶核點130b的上表面與第一半導體層120的上表面大抵上共平面。在此實施例,晶核點130b為具有疏水性的半導體材料。
In this embodiment, the
如第4B圖所示,形成晶核點130b之後,形成鈣鈦礦吸收層140於第一半導體層120上。由第4A至4B的過程與由第3A至3D的過程相同或相似,在此不再重複敘述。在此實施例,具有圖案的誘導晶核層130可由複數個晶核點130b組成。此外,此實施例的誘導晶核層130的材料與第一半導體層120相同或相似。
As shown in FIG. 4B, after the
為了讓本揭露之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉實施例並搭配圖式,作詳細說明如下: In order to make the above-mentioned and other purposes, features, and advantages of this disclosure more obvious and understandable, the following specific examples and drawings are used to explain in detail as follows:
實施例1 Example 1
準備FTO基板,並以異丙醇(Isopropanol,IPA)進行超音波清潔後,使用氮氣乾燥之。接下來,以旋塗方式將包含NiO奈米粒子之溶液塗佈於FTO基板上,並在溫度為300℃之環境製備NiO薄膜,其中NiO薄膜的厚度約為60nm,接下來,將具有圖案的金屬遮罩設置於NiO薄膜/FTO基板上,以濺鍍製程形成具有多個晶核點的誘導晶核層於NiO薄膜上,並移除金屬遮罩,其中,每一個晶核點的直徑約為50μm,且晶核點之間的間距約為1.0mm。接下來,準備用來形成鈣鈦礦吸收層的前趨物溶液,其包含甲基三碘化鉛(MaPbI3)、γ-丁內酯及二甲基亞碸,其中MaPbI3可使用 PbI2/MAI比例為1:1來形成,另外溶劑則使用DMSO/GBL比例為3:7調配而成,最後前驅物溶液中MaPbI3的濃度為1.2M(MaPbI3/(DMSO+GBL)=1.2M)。將上述前驅物溶液旋塗於已加熱之誘導晶核層/NiO薄膜/FTO基板上,待溶劑蒸發後形成鈣鈦礦吸收層。接下來,以旋塗方式製作n型PCBM薄膜,其中PCBM薄膜的厚度約為50nm。接下來,以蒸鍍製作銀電極於PCBM薄膜上,其中銀電極的厚度約為150nm,以完成實施例1的鈣鈦礦太陽能電池結構。 Prepare the FTO substrate and perform ultrasonic cleaning with isopropanol (IPA), then dry it with nitrogen. Next, a solution containing NiO nanoparticles is applied on the FTO substrate by spin coating, and a NiO thin film is prepared in an environment at a temperature of 300° C., where the thickness of the NiO thin film is about 60 nm. Next, the patterned The metal mask is disposed on the NiO film/FTO substrate, and an induced crystal nucleus layer having a plurality of crystal nucleus points is formed on the NiO film by a sputtering process, and the metal mask is removed, wherein the diameter of each crystal nucleus point is about It is 50 μm, and the spacing between crystal nuclei is about 1.0 mm. Next, prepare a precursor solution for forming the perovskite absorber layer, which contains lead methyl triiodide (MaPbI 3 ), γ-butyrolactone, and dimethyl sulfoxide, of which MaPbI 3 can use PbI 2 /MAI ratio is 1:1, and the solvent is prepared by using DMSO/GBL ratio of 3:7. Finally, the concentration of MaPbI 3 in the precursor solution is 1.2M (MaPbI 3 /(DMSO+GBL)=1.2M ). The above precursor solution is spin-coated on the heated induced crystal nucleus layer/NiO film/FTO substrate, and the perovskite absorption layer is formed after the solvent is evaporated. Next, an n-type PCBM film is produced by spin coating, wherein the thickness of the PCBM film is about 50 nm. Next, a silver electrode is fabricated on the PCBM film by evaporation, wherein the thickness of the silver electrode is about 150 nm, to complete the perovskite solar cell structure of Example 1.
比較例1 Comparative example 1
準備FTO基板,並以IPA進行超音波清潔後,使用氮氣乾燥之。接下來,以旋塗方式將包含NiO奈米粒子之溶液塗佈於FTO基板上,並在溫度為300℃之環境製備NiO薄膜,其中NiO薄膜的厚度約為60nm。接下來,準備用來形成鈣鈦礦吸收層的前趨物溶液,其包含甲基三碘化鉛(MaPbI3)、γ-丁內酯及二甲基亞碸。以旋轉塗佈法將上述前驅物溶液旋塗於已加熱之NiO薄膜/FTO基板上,待溶劑蒸發後形成鈣鈦礦吸收層。接下來,以旋塗方式製作n型PCBM薄膜,其中PCBM薄膜的厚度約為50nm。接下來,接下來,以蒸鍍製作銀電極於PCBM薄膜上,其中銀電極的厚度約為150nm,以完成比較例1的鈣鈦礦太陽能電池結構。 After preparing the FTO substrate and performing ultrasonic cleaning with IPA, dry it with nitrogen. Next, a solution containing NiO nanoparticles is applied on the FTO substrate by spin coating, and a NiO thin film is prepared in an environment with a temperature of 300° C., wherein the thickness of the NiO thin film is about 60 nm. Next, a precursor solution for forming a perovskite absorption layer is prepared, which contains lead methyl triiodide (MaPbI 3 ), γ-butyrolactone, and dimethyl sulfoxide. The above-mentioned precursor solution was spin-coated on the heated NiO film/FTO substrate by spin coating method, and the perovskite absorption layer was formed after the solvent was evaporated. Next, an n-type PCBM film is produced by spin coating, wherein the thickness of the PCBM film is about 50 nm. Next, next, a silver electrode is fabricated on the PCBM film by evaporation, wherein the thickness of the silver electrode is about 150 nm, to complete the perovskite solar cell structure of Comparative Example 1.
參閱第5A-5D圖,第5A-5D圖是鈣鈦礦吸收層透過光學顯微鏡顯示的放大圖,其中5A、5B圖為比較例1之鈣鈦礦吸收 層的放大圖,第5C、5D圖為實施例1之鈣鈦礦吸收層的放大圖,第5A、5C圖的放大倍率為5倍,第5B、5D圖的放大倍率為50倍。 Refer to Figures 5A-5D. Figures 5A-5D are enlarged views of the perovskite absorption layer through an optical microscope. Figures 5A and 5B show the perovskite absorption of Comparative Example 1. 5C and 5D are magnified views of the perovskite absorption layer of Example 1. The magnifications of the 5A and 5C figures are 5 times, and the magnifications of the 5B and 5D figures are 50 times.
比較第5A及5C圖,可以發現第5C圖上有多個顏色較淺、間距約為1.0mm、且大小約為100μm的圓點,這些圓點的位置對應於晶核點210(如第5D圖所示)的形成處。如第5C圖所示,圓點內鈣鈦礦吸收層的顏色較其他地方淺,其原因是長在晶核點210上的鈣鈦礦吸收層的表面較平滑所致。相對於此,形成在晶核點210以外的鈣鈦礦吸收層的顏色較深,代表其表面較粗糙。
Comparing Figures 5A and 5C, it can be seen that there are multiple dots with a lighter color, a pitch of about 1.0 mm, and a size of about 100 μm on Figure 5C. The position of these dots corresponds to the nucleus point 210 (such as the 5D Figure shows) the formation of. As shown in FIG. 5C, the color of the perovskite absorption layer in the dots is lighter than other places. The reason is that the surface of the perovskite absorption layer growing on the
比較第5B及5D圖,由第5B圖可以發現許多顏色較深的島狀結構220。此外,由第5D圖可發現位於圓點外的部分,亦有許多島狀結構220。這些島狀結構220的長度介於約5μm至約10μm的範圍間。島狀結構220為形成在鈣鈦礦吸收層內的孔洞所致。相較於此,在第5D圖可以發現在晶核點210上及其周邊的鈣鈦礦吸收層的表面較為平滑,亦即,形成在誘導晶核層上的鈣鈦礦吸收層的表面相對較不會有孔洞,而使得其表面較為緻密。由於比較例1並未形成誘導晶核層或晶核點210,因此鈣鈦礦吸收層的島狀結構220佈滿整個鈣鈦礦吸收層,而使得鈣鈦礦吸收層的覆蓋率較差。實施例1有形成誘導晶核層,由第5D圖可知位於晶核點210上及其周圍的鈣鈦礦吸收層實質上不含有島狀結構220,因此形成在晶核點210上及其周圍的鈣鈦礦吸收層的覆蓋率較佳。島狀結構220會減少光線吸收,使短路電流降低。此外,島狀結構220亦會造成晶體缺陷,使開路電壓及填充因子下降,而降低電池效率。據此,藉由設置誘
導晶核層,可減少晶體缺陷的產生,提供較佳的薄膜品質,並且避免因生成島狀結構220而衍生的問題。
Comparing Figures 5B and 5D, from Figure 5B, many
在一些實施例,形成在晶核點210上的鈣鈦礦吸收層的結晶粒的直徑介於約20μm至約40μm的範圍間。而形成在晶核點210外,並環繞晶核點210的鈣鈦礦吸收層的結晶粒的尺寸介於約0.5μm至約1μm的範圍間。亦即,形成在誘導晶核層上的鈣鈦礦吸收層具有較大的晶粒。在一些實施例,晶核點210上的鈣鈦礦吸收層的結晶粒的尺寸與晶核點210外的鈣鈦礦吸收層的結晶粒的尺寸的比介於約20:1至約40:1之間。
In some embodiments, the diameter of the crystal grains of the perovskite absorption layer formed on the
由上述內容,可以將鈣鈦礦吸收層分成第一區及第二區。第一區實質上位於誘導晶核層的正上方,第二區之鈣鈦礦吸收層下方並無誘導晶核層或晶核點,此外,第二區環繞第一區並與第一區接觸。位於第一區的鈣鈦礦吸收層的結晶粒的直徑大於位於第二區的鈣鈦礦吸收層的結晶粒的直徑。在一些實施例中第一區與第二區結晶直徑比為20:1~40:1。第一區投影至FTO基板的面積可大於或等於晶核點投影至FTO基板的面積。例如,第一區的投影面積與晶核點的投影面積的比介於約1:1至約2:1的範圍間。此外,由上視圖觀看,第一區與誘導晶核層或晶核點重疊。 From the above, the perovskite absorption layer can be divided into a first zone and a second zone. The first zone is located substantially directly above the induced crystal nucleus layer. There is no induced crystal nucleus layer or nucleus point under the perovskite absorption layer in the second zone. In addition, the second zone surrounds the first zone and is in contact with the first zone . The diameter of the crystal grains of the perovskite absorption layer located in the first zone is larger than the diameter of the crystal grains of the perovskite absorption layer located in the second zone. In some embodiments, the ratio of the crystal diameter of the first zone to the second zone is 20:1~40:1. The area of the first area projected onto the FTO substrate may be greater than or equal to the area of the crystal nucleus point projected onto the FTO substrate. For example, the ratio of the projected area of the first region to the projected area of the crystal nucleus point is in the range of about 1:1 to about 2:1. In addition, as viewed from the top view, the first region overlaps with the induced nucleus layer or nucleus point.
參閱第6A、6B圖,第6A、6B圖為實施例1的鈣鈦礦吸收層透過掃描電子顯微鏡顯示的放大圖。第6A圖的放大倍率為500倍,第6B圖的放大倍率為5000倍。由第6B圖可以發現位於圓點210內的鈣鈦礦吸收層的結晶具有樹枝狀(dendrite)結構。由於
誘導晶核層與前趨物溶液的界面為疏水性,因此不利鈣鈦礦晶體析出。隨溶劑蒸發,會使得溶液過飽和,並使鈣鈦礦晶體迅速長晶。由於晶體的成長速度過於迅速,使得位於誘導晶核層上的鈣鈦礦吸收層的結晶呈現樹枝狀結構。樹枝狀結晶的結晶粒大小可以透過控制FTO基板溫度而調整。在一些實施例,樹枝狀結晶的結晶粒尺寸介於約為20um至40um的範圍間。
Referring to FIGS. 6A and 6B, FIGS. 6A and 6B are enlarged views of the perovskite absorption layer of Example 1 displayed through a scanning electron microscope. The magnification of FIG. 6A is 500 times, and the magnification of FIG. 6B is 5000 times. From FIG. 6B, it can be found that the crystal of the perovskite absorption layer located within the
參閱第7圖,第7圖為比較例1與實施例1之鈣鈦礦吸收層的拉曼光譜圖。其中實線為實施例1的光譜,虛線為比較例1的光譜。分析光源為使用波長為532nm之雷射,其雷射光斑約為10um,分析範圍為從50cm-1~650cm-1,解析度為0.6cm-1。其結果顯示,比較例1與實施例1於波數76.8cm-1、93.5cm-1、107.7cm-1、163.0cm-1以及214.2cm-1有峰值,其中76.8cm-1、93.5cm-1、107.7cm-1符合MAPbI3之峰值,而163.0cm-1以及214.2cm-1則符合PbI2之峰值。由峰值強度可以得知,實施例1之鈣鈦礦吸收層的PbI2/MAPbI3的訊號強度比例明顯低於比較例1的PbI2/MAPbI3的訊號強度,這結果顯示透過使用誘導晶核層較容易使前驅物反應成為MAPbI3,因此未反應完的PbI2之殘存量相較於比較例1較少。 Referring to FIG. 7, FIG. 7 is a Raman spectrum chart of the perovskite absorption layer of Comparative Example 1 and Example 1. The solid line is the spectrum of Example 1, and the broken line is the spectrum of Comparative Example 1. The analysis light source is a laser with a wavelength of 532 nm. The laser spot is about 10 um. The analysis range is from 50 cm -1 to 650 cm -1 and the resolution is 0.6 cm -1 . The results are shown, Comparative Example 1 and Example wavenumber 76.8cm -1 1, 93.5cm -1, 107.7cm -1, 163.0cm -1 with peaks and 214.2cm -1, wherein 76.8cm -1, 93.5cm - 1 , 107.7cm -1 corresponds to the peak of MAPbI 3 , while 163.0cm -1 and 214.2cm -1 correspond to the peak of PbI 2 . It can be known from the peak intensity that the signal intensity ratio of PbI 2 /MAPbI 3 of the perovskite absorber layer of Example 1 is significantly lower than that of PbI 2 /MAPbI 3 of Comparative Example 1. This result shows that The layer makes it easier for the precursor to react to MAPbI 3 , so the remaining amount of unreacted PbI 2 is smaller than that in Comparative Example 1.
參閱第8圖,第8圖為比較例1與實施例1之鈣鈦礦吸收層的X光繞射分析(XRD)光譜圖。其中實線為實施例1的光譜,虛線為比較例1的光譜。由第8圖可知,在13.98°、19.86°、28.34°、31.82°、40.50°及43.14°都有明顯繞射峰,上述繞射峰符合
MAPbI3,參閱表1及表2,如下所示:
表1為比較例1及實施例1在波峰為13.98°、19.86°、28.34°、31.82°、40.50°及43.14°的訊號強度,表2將兩個訊號強度最強的繞射峰13.98°和31.82°進行半峰全寬(Full Width at Half Maximum,FWHM)分析。由第8圖、表1及表2可知,實施例1之鈣鈦礦的所有繞射峰的訊號強度皆大於比較例1之鈣鈦礦之繞射峰的訊號強度。另外根據表2,顯示比較例1及實施例1於13.98°之半峰全寬分別為1.13以及0.41,在31.82°之半峰全寬分別為0.47以及0.41。當半峰全寬的數值越小時,代表晶體的品質較佳。根據表二的分析結果,可以得知,實施例1所生長之鈣鈦礦 吸收層的晶體品質優於比較例1所製備之鈣鈦礦吸收層。 Table 1 shows the signal intensities of Comparative Example 1 and Example 1 at peaks of 13.98°, 19.86°, 28.34°, 31.82°, 40.50°, and 43.14°. Table 2 shows the diffraction peaks with the strongest signal intensity at 13.98° and 31.82. °Full Width at Half Maximum (FWHM) analysis. As can be seen from FIG. 8, Table 1 and Table 2, the signal intensity of all diffraction peaks of the perovskite of Example 1 is greater than that of the diffraction peak of the perovskite of Comparative Example 1. In addition, according to Table 2, it is shown that the full width at half maximum of 13.98° of Comparative Example 1 and Example 1 is 1.13 and 0.41, and the full width at half of 31.82° is 0.47 and 0.41, respectively. The smaller the value of the full width at half maximum, the better the quality of the crystal. According to the analysis results in Table 2, it can be known that the perovskite grown in Example 1 The crystal quality of the absorption layer is better than that of the perovskite absorption layer prepared in Comparative Example 1.
第9圖是比較例1與實施例1之鈣鈦礦太陽能電池結構的電池開路電壓(Open-Circuit Voltage,Von)與電流密度之關係圖。實施例1的電池開路電壓為1.056V,短路電流密度(Short Circuit Current Density,Jsc)為19.76mA/cm2,填充因子(Fill-Factor,F.F.)為66.29%,效率為13.83%,其中,實線為實施例1,虛線比較例1。比較例1的電池開路電壓為1.052V,短路電流密度為18.59mA/cm2,填充因子為64.64%,效率為12.64%。根據第9圖,實施例1之鈣鈦礦太陽能電池結構的電池效率高於比較例1的鈣鈦礦太陽能電池結構的電池效率,主要原因可歸因於使用誘導晶核層所形成的鈣鈦礦吸收層的覆蓋率較高,因此提升了電流密度。並且,使用誘導晶核層所形成的鈣鈦礦吸收層之晶體品質較高,且缺陷相對較少,因此可提升電池效率。另外,參閱表3,如下:
表3整理出未形成晶核點、晶核點間距分別為0.6mm、1.0mm的開路電壓、短路電流密度、填充因子及效率的比較表格。由表格可以發現,當晶核點間距大於0.6mm時,開路電壓、 短路電流密度、填充因子及效率可比未形成晶核點的參數更進一步提升。 Table 3 summarizes the comparison table of open-circuit voltage, short-circuit current density, fill factor and efficiency where the nucleus point is not formed and the nucleus point spacing is 0.6 mm and 1.0 mm respectively. It can be found from the table that when the spacing between the nucleus points is greater than 0.6mm, the open circuit voltage, The short-circuit current density, fill factor and efficiency can be further improved than the parameters that do not form crystal nuclei.
雖然本揭露的實施例及其優點已揭露如上,但應該瞭解的是,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作更動、替代與潤飾。此外,本揭露之保護範圍並未侷限於說明書內所述特定實施例中的製程、機器、製造、物質組成、裝置、方法及步驟,任何所屬技術領域中具有通常知識者可從本揭露一些實施例之揭示內容中理解現行或未來所發展出的製程、機器、製造、物質組成、裝置、方法及步驟,只要可以在此處所述實施例中實施大抵相同功能或獲得大抵相同結果皆可根據本揭露一些實施例使用。因此,本揭露之保護範圍包括上述製程、機器、製造、物質組成、裝置、方法及步驟。另外,每一申請專利範圍構成個別的實施例,且本揭露之保護範圍也包括各個申請專利範圍及實施例的組合。 Although the embodiments and advantages of the present disclosure have been disclosed above, it should be understood that anyone with ordinary knowledge in the technical field can make changes, substitutions, and retouching without departing from the spirit and scope of the present disclosure. In addition, the scope of protection of the present disclosure is not limited to the processes, machines, manufacturing, material composition, devices, methods, and steps in the specific embodiments described in the specification. Any person with ordinary knowledge in the technical field can implement some implementations from the present disclosure. In the disclosure of the examples, understand the current or future development of processes, machines, manufacturing, material composition, devices, methods and steps, as long as they can implement substantially the same functions or obtain substantially the same results in the embodiments described herein. This disclosure uses some embodiments. Therefore, the protection scope of the present disclosure includes the above processes, machines, manufacturing, material composition, devices, methods and steps. In addition, each patent application scope constitutes an individual embodiment, and the protection scope of the present disclosure also includes a combination of each patent application scope and embodiment.
100:鈣鈦礦太陽能電池結構 100: Perovskite solar cell structure
110:基板 110: substrate
120:第一半導體層 120: first semiconductor layer
130a:晶核點 130a: nucleus point
140:鈣鈦礦吸收層 140: Perovskite absorption layer
150:第二半導體層 150: second semiconductor layer
160:透明導電層 160: transparent conductive layer
170:電極 170: electrode
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