TWI681888B - Monolithic dish - Google Patents

Monolithic dish Download PDF

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TWI681888B
TWI681888B TW107140308A TW107140308A TWI681888B TW I681888 B TWI681888 B TW I681888B TW 107140308 A TW107140308 A TW 107140308A TW 107140308 A TW107140308 A TW 107140308A TW I681888 B TWI681888 B TW I681888B
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inner diameter
area
heat dissipation
disc
outer diameter
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TW107140308A
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TW202017777A (en
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陳琬琦
陳雅雯
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至興精機股份有限公司
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Abstract

一種單片型碟盤,主要係由一外徑面區、一內徑面區以及一中間支撐區所構成;該外徑面區係由一外徑基準面環繞形成一接觸上表面與一接觸下表面,其上遠離該外徑基準面係等距環列佈設複數第一幾何圖形孔;該內徑面區其上係等距環列複數第二幾何圖形孔,其上的該下凹表面或該內徑表面具有小單位凹凸散熱結構;該中間支撐區其形成複數支撐結構連接於該外徑面區與該內徑面區之間,其上的該支撐上表面或該支撐下表面具有大單位凹凸散熱結構;藉由小單位凹凸散熱結構與大單位凹凸散熱結構能大幅增加碟盤表面溫度的自然對流散熱效率。 A monolithic disc is mainly composed of an outer diameter surface area, an inner diameter surface area and an intermediate support area; the outer diameter surface area is surrounded by an outer diameter reference surface to form a contact upper surface and a contact A lower surface, a plurality of first geometric pattern holes are arranged on the equidistant ring row away from the outer diameter reference plane; a plurality of second geometric pattern holes on the inner diameter surface area are equidistant ring rows, and the concave surface thereon Or the inner diameter surface has a small unit concave-convex heat dissipation structure; the intermediate support area forms a plurality of support structures connected between the outer diameter surface area and the inner diameter surface area, and the upper surface of the support or the lower surface of the support Large unit concavo-convex heat dissipation structure; the small unit concavo-convex heat dissipation structure and large unit concavo-convex heat dissipation structure can greatly increase the natural convection heat dissipation efficiency of the surface temperature of the disc.

Description

單片型碟盤 Monolithic dish

本發明係關於一種單片型碟盤,特別是指一種一體成型的單片型碟盤形成有防鎖死煞車系統讀取孔且兼具碟盤表面形成凹凸形狀能增加自然對流散熱效率。 The invention relates to a monolithic disc, in particular to an integrally formed monolithic disc formed with an anti-lock braking system reading hole and having a concave-convex shape on the surface of the disc to increase natural convection heat dissipation efficiency.

習用「機車防鎖死剎車系統讀取盤構造」係如臺灣申請第098139822號專利案,其主要構成特徵至少包括有一輪圈、一碟剎盤及一讀取盤,該輪圈具有一輪轂,該輪轂上設有碟剎座,該碟剎座周圍設有複數個讀取盤固定座,該碟剎盤係鎖付於碟剎座上,而該讀取盤則鎖付於該讀取盤固定座上,其中,該輪轂上之該讀取盤固定座的長度係較碟剎座凸出,藉此,當該讀取盤由該碟剎盤之外側鎖固於該讀取盤固定座上時,該讀取盤與該碟剎盤之間可維持有一間隙,藉由該間隙可阻隔該碟剎盤之高溫,避免該高溫傳遞至該讀取盤上,以達到防止該讀取盤變形之功效;而其構成上之主要缺點為;該碟剎盤及該讀取盤分開製造與組裝,製造成本過大。 The traditional "reading disc structure of locomotive anti-lock braking system" is the Taiwan Patent Application No. 098139822. Its main structural features include at least a rim, a disc brake disc and a reading disc. The rim has a hub, A disc brake seat is arranged on the wheel hub, and a plurality of reading disc fixing seats are arranged around the disc brake seat, the disc brake disc is locked on the disc brake seat, and the reading disc is locked on the reading disc On the fixing seat, wherein the length of the reading disc fixing seat on the hub is more protruding than the disc brake seat, thereby, when the reading disc is locked to the reading disc fixing seat from the outer side of the disc brake disc When going up, a gap can be maintained between the reading disc and the disc brake disc, and the gap can block the high temperature of the disc brake disc to prevent the high temperature from being transmitted to the reading disc to prevent the reading disc The effect of deformation; and the main disadvantage of its composition is that the disc brake disc and the reading disc are separately manufactured and assembled, and the manufacturing cost is too large.

習用「車輪速度偵知裝置以及被感測環」係如 臺灣申請第105108089號專利案之構成特徵為:在剎車裝置上,如果持續長時間的剎車作動的話,剎車卡鉗的摩擦材與剎車碟盤之間將會產生高熱,這個高熱將會使得剎車碟盤和輪圈發生熱膨脹。車輪速度偵知裝置即使因為剎車作動導致剎車碟盤和輪圈發生熱伸縮,而產生應力作用在被感測環的脈衝訊號環被安裝部的情況下,也因為在被感測環的基礎壁設置了折彎部,所以可利用該折彎部來防止因為前述的應力所導致的基礎壁的變形;其構成上之主要缺點為:該剎車碟盤及該被感測環分開製造與組裝,製造成本過大。 Use "wheel speed detection device and sensed ring" system like The constitutional feature of the Taiwan Patent Application No. 105108089 is: On the brake device, if the brakes continue to operate for a long time, high heat will be generated between the friction material of the brake caliper and the brake disc. This high heat will cause the brake disc Thermal expansion with the rim. The wheel speed detection device, even if the brake disc and the rim are thermally expanded and contracted due to the brake actuation, and the stress is applied to the pulsed signal ring of the sensed ring when it is installed, it is because the base wall of the sensed ring The bending part is provided, so the bending part can be used to prevent the deformation of the foundation wall caused by the aforementioned stress; the main disadvantages of its structure are: the brake disc and the sensed ring are separately manufactured and assembled, The manufacturing cost is too large.

關於「隱藏式制動裝置」之先前技術,請另參考臺灣申請第107201583號專利案等專利案。說明隱藏式制動裝置包含一引擎總成、一輪圈總成、一煞車總成、一速度感測盤及一速度感知器。引擎總成樞設於車架上,包括有至少一第一安裝部及一第二安裝部,輪圈總成樞設於引擎總成上,煞車總成包括一碟盤及一卡鉗,碟盤固設於輪圈總成,卡鉗固設於至少一第一安裝部上並夾設碟盤,速度感測盤固設於輪圈總成上,速度感知器固設於第二安裝部上並對應速度感測盤;因碟盤與速度感測盤分別固設於輪圈總成上,使製造成本與日後維修成本花費更大。 For the prior art of "hidden brakes", please also refer to Taiwan's patent case No. 107201583 and other patent cases. Description The hidden brake device includes an engine assembly, a rim assembly, a brake assembly, a speed sensing disk and a speed sensor. The engine assembly is pivotally mounted on the frame, including at least a first mounting portion and a second mounting portion, the rim assembly is pivotally mounted on the engine assembly, the brake assembly includes a disc and a caliper, the disc It is fixed on the rim assembly, the caliper is fixed on at least one first mounting part and sandwiches the disc, the speed sensing disc is fixed on the rim assembly, and the speed sensor is fixed on the second mounting part and Corresponding to the speed sensing disc; because the disc and the speed sensing disc are respectively fixed on the rim assembly, the manufacturing cost and future maintenance cost will be greater.

習知ABS碟盤組裝後所會面臨,如:風流管理、熱管理的問題因而衍生眾多專利,如臺灣申請第091101719、092220754、093216851、097210434、098204455、103200399、 104219471、101116212、105209205、104122744、106216191、105112977號專利案所提到上述的問題,在本發明中可一併解決這些問題,相當實用。 Conventional ABS discs will face many problems after assembly, such as: air flow management and thermal management issues, resulting in many patents. The problems mentioned in the patent cases 104219471, 101116212, 105209205, 104122744, 106216191, and 105112977 can be solved together in the present invention, which is quite practical.

本發明之目的即在於提供一種具備避免碟盤變形與高散熱能力的單片型碟盤。 The object of the present invention is to provide a single-piece type disk with the ability to avoid deformation of the disk and high heat dissipation capability.

可達成上述發明目的之單片型碟盤,包括有:一外徑面區,係由一外徑基準面環繞形成一接觸上表面與一接觸下表面,其上遠離該外徑基準面之位置係等距環列佈設構造形狀相同且由一第一大徑邊界與一第一小徑邊界構成一第一孔長的複數第一幾何圖形孔,該第一大徑邊界至該外徑基準面形成一第一徑長,該第一徑長為該第一孔長的3~5倍;一內徑面區,其上表面係由一內徑基準面遠離一旋轉中心線性放大形成一下凹表面,其下表面係由一內徑基準面遠離一旋轉中心線性放大形成一內徑表面,其上遠離該內徑基準面之位置係等距環列佈設構造形狀相同的複數第二幾何圖形孔,且該下凹表面或該內徑表面具有小單位凹凸散熱結構;一中間支撐區,其形成複數支撐結構同時個別連接於該外徑面區與該內徑面區之間,其中各該支撐結構包含一支撐上表面與一支撐下表面,該支撐上表面或該支撐下 表面具有大單位凹凸散熱結構,且該中間支撐區的該支撐結構係以一曲率半徑等距環設至少三固定連接部。 The monolithic disc that can achieve the above-mentioned object of the invention includes: an outer diameter surface area, which is surrounded by an outer diameter reference surface to form a contact upper surface and a contact lower surface, the position of which is away from the outer diameter reference surface The equidistant ring arrangement structure has the same shape and is composed of a first large-diameter boundary and a first small-diameter boundary to form a first plurality of geometric holes with a first hole length, the first large-diameter boundary to the outer diameter reference plane Forming a first diameter length that is 3 to 5 times the length of the first hole; an inner diameter surface area, the upper surface of which is linearly enlarged from an inner diameter reference surface away from a rotation center to form a concave surface The lower surface is formed by an inner diameter reference surface away from a center of rotation and linearly enlarged to form an inner diameter surface, and the position on the upper surface away from the inner diameter reference surface is a plurality of second geometric pattern holes with the same configuration shape arranged in equidistant rings. And the concave surface or the inner diameter surface has a small unit concave-convex heat dissipation structure; an intermediate support area, which forms a plurality of support structures and is individually connected between the outer diameter surface area and the inner diameter surface area, wherein each of the support structures Including a supporting upper surface and a supporting lower surface, the supporting upper surface or the supporting lower surface The surface has a large unit concave-convex heat dissipation structure, and the support structure of the intermediate support area is provided with at least three fixed connection portions equidistantly looped with a radius of curvature.

1‧‧‧外徑面區 1‧‧‧Outer diameter area

11‧‧‧外徑基準面 11‧‧‧Outer diameter reference surface

12‧‧‧接觸上表面 12‧‧‧Contact with the upper surface

13‧‧‧接觸下表面 13‧‧‧Contact the lower surface

14‧‧‧第一幾何圖形孔 14‧‧‧The first geometry hole

141‧‧‧第一大徑邊界 141‧‧‧The first major path boundary

142‧‧‧第一小徑邊界 142‧‧‧The first trail boundary

143‧‧‧第一孔長 143‧‧‧ First hole length

15‧‧‧第一徑長 15‧‧‧ First diameter length

2‧‧‧內徑面區 2‧‧‧ ID area

21‧‧‧內徑基準面 21‧‧‧Inner diameter datum

22‧‧‧下凹表面 22‧‧‧recessed surface

23‧‧‧內徑表面 23‧‧‧ ID surface

24‧‧‧第二幾何圖形孔 24‧‧‧Second geometry hole

241‧‧‧第二大徑邊界 241‧‧‧The second largest diameter boundary

242‧‧‧第二小徑邊界 242‧‧‧The second trail boundary

243‧‧‧第二孔長 243‧‧‧ Second hole length

25‧‧‧第二徑長 25‧‧‧The second diameter length

26‧‧‧小單位凹凸散熱結構 26‧‧‧Small unit concave and convex heat dissipation structure

3‧‧‧中間支撐區 3‧‧‧Intermediate support area

31‧‧‧支撐結構 31‧‧‧Support structure

32‧‧‧支撐上表面 32‧‧‧support upper surface

33‧‧‧支撐下表面 33‧‧‧support lower surface

34‧‧‧大單位凹凸散熱結構 34‧‧‧ Large unit concave and convex heat dissipation structure

35‧‧‧固定連接部 35‧‧‧Fixed connection

36‧‧‧導流孔 36‧‧‧Diversion hole

R1‧‧‧曲率半徑 R1‧‧‧ radius of curvature

圖1為本發明單片型碟盤之正視圖;圖2為該單片型碟盤之剖面示意圖;圖3為圖2之A部分之局部放大示意圖,其顯示該外徑面區與該中間支撐區;圖4為該單片型碟盤之正視圖;圖5為圖4之B部分之局部放大示意圖;圖6為圖4之C部分之局部放大示意圖;圖7為圖2之A部分之局部放大示意圖,其顯示該內徑面區;圖8為該單片型碟盤之正視圖,其顯示該中間支撐區之第二型態;圖9為該單片型碟盤之正視圖,其顯示該中間支撐區之第三型態;圖10為圖8之該單片型碟盤之第二型態上視圖;以及圖11為圖8之該單片型碟盤之第三型態上視圖。 Fig. 1 is a front view of the monolithic disc of the present invention; Fig. 2 is a schematic cross-sectional view of the monolithic disc; Fig. 3 is a partially enlarged schematic view of part A of Fig. 2 showing the outer diameter surface area and the middle Supporting area; Fig. 4 is a front view of the single-piece disc; Fig. 5 is a partially enlarged schematic view of part B of Fig. 4; Fig. 6 is a partially enlarged schematic view of part C of Fig. 4; Fig. 7 is a part A of Fig. 2 A partially enlarged schematic view showing the inner diameter surface area; FIG. 8 is a front view of the monolithic disc, showing the second form of the intermediate support area; FIG. 9 is a front view of the monolithic disc , Which shows the third type of the intermediate support area; FIG. 10 is a top view of the second type of the monolithic disc of FIG. 8; and FIG. 11 is the third type of the monolithic disc of FIG. 8 Top view.

請參閱圖1,本發明所提供之單片型碟盤為一體 成形一碟剎盤與一讀取盤(或速度感測盤)之結構,主要包括有:一外徑面區1、一內徑面區2以及一中間支撐區3所構成;如圖2、圖3與圖5所示,該外徑面區1係由一外徑基準面11環繞形成一接觸上表面12(contact upper surface)與一接觸下表面13(contact lower surface),其上遠離該外徑基準面11之位置係等距環列佈設(或環形陣列(Ring array))構造形狀相同且由一第一大徑邊界141(large diameter boundary)與一第一小徑邊界142(small diameter boundary)構成一第一孔長143的複數第一幾何圖形孔14(drawing geometric figure hole),該第一大徑邊界141至該外徑基準面11形成一第一徑長15,該第一徑長15為該第一孔長143的3~5倍,該接觸上表面12與該接觸下表面13分別對應設有一煞車塊(brake shoe)(圖中未顯示),供該煞車塊壓抵於該接觸上表面12與該接觸下表面13,而使該單片型碟盤產生煞車作用。其中,該第一幾何圖形孔14提供一第一防鎖死煞車系統(Anti-lock Braking System,ABS)透過至少一角速度傳感器(angular velocity transducer)偵測一角速度訊號(angular velocity signal),經由該第一幾何圖形孔14提供的該角速度訊號,使該第一防鎖死煞車系統控制調節複數獨立剎車系統(independent brake system)的剎車作用。 Please refer to FIG. 1, the monolithic dish provided by the present invention is integrated The structure of forming a disc brake disc and a reading disc (or speed sensing disc) mainly includes: an outer diameter surface area 1, an inner diameter surface area 2 and an intermediate support area 3; as shown in Figure 2, As shown in FIGS. 3 and 5, the outer diameter surface area 1 is surrounded by an outer diameter reference surface 11 to form a contact upper surface 12 and a contact lower surface 13 which are far away from the The position of the outer diameter reference surface 11 is equidistant ring arrangement (or ring array) with the same structure shape and is composed of a first large diameter boundary 141 (large diameter boundary) and a first small diameter boundary 142 (small diameter boundary) boundary) constitutes a plurality of drawing geometric figure holes 14 of a first hole length 143, the first large diameter boundary 141 to the outer diameter reference surface 11 forms a first diameter length 15, the first diameter The length 15 is 3 to 5 times the length of the first hole 143. The contact upper surface 12 and the contact lower surface 13 are respectively provided with a brake shoe (not shown) for the brake shoe to press against The contacting upper surface 12 and the contacting lower surface 13 cause the single disc to brake. Wherein, the first geometric pattern hole 14 provides a first anti-lock braking system (ABS) to detect an angular velocity signal through at least one angular velocity sensor (angular velocity transducer). The angular velocity signal provided by the first geometric pattern hole 14 enables the first anti-lock braking system to control and adjust the braking effect of a plurality of independent brake systems.

如圖2、圖4至圖7所示,該內徑面區2其上表 面係由一內徑基準面21遠離一旋轉中心(center of rotation)線性放大形成一下凹表面22(concave surface),其下表面係由一內徑基準面21遠離一旋轉中心線性放大形成一內徑表面23(inner diameter surface),該內徑面區2上且遠離該內徑基準面21之位置係等距環列佈設(或環形陣列(Ring array))構造形狀相同且由一第二大徑邊界241(large diameter boundary)與一第二小徑邊界242(small diameter boundary)構成一第二孔長234的複數第二幾何圖形孔24,該第二小徑邊界242至該內徑基準面21形成一第二徑長25,該第二徑長25為該第二孔長234的1.1~1.8倍,且該下凹表面22或該內徑表面23具有由算術平均高度為10~15μm的複數小單位凹凸散熱結構26(small unit concave-convex heat dissipation structure);其中,該上表面形成該下凹表面22,因此該內徑面區2的厚度為該外徑面區1的厚度的五分之二至五分之四之間。其中,該第二幾何圖形孔24提供一第二防鎖死煞車系統(Anti-lock Braking System,ABS)透過至少一角速度傳感器(angular velocity transducer)偵測一角速度訊號(angular velocity signal),經由該第二幾何圖形孔24提供的該角速度訊號,使該第二防鎖死煞車系統控制調節複數獨立剎車系統(independent brake system)的剎車作用。或該第一防鎖死煞車系統與該第二防鎖死煞車系統控制調節複數獨立剎車系統的剎車作用。 As shown in Fig. 2, Fig. 4 to Fig. 7, the inner diameter surface area 2 has the above table The surface is linearly enlarged from an inner diameter reference surface 21 away from a center of rotation to form a concave surface 22 (concave surface), and its lower surface is linearly enlarged from an inner diameter reference surface 21 away from a rotation center to form an inner surface The inner diameter surface 23 (inner diameter surface), the position on the inner diameter surface area 2 and away from the inner diameter reference surface 21 is equidistant ring arrangement (or ring array) with the same shape and a second largest A diameter boundary 241 (large diameter boundary) and a second diameter boundary 242 (small diameter boundary) form a plurality of second geometric pattern holes 24 of a second hole length 234, the second diameter boundary 242 reaches the inner diameter reference plane 21 forms a second diameter length 25, the second diameter length 25 is 1.1 to 1.8 times the second hole length 234, and the concave surface 22 or the inner diameter surface 23 has an arithmetic average height of 10 to 15 μm A plurality of small unit concave-convex heat dissipation structures (small unit concave-convex heat dissipation structure); wherein, the upper surface forms the lower concave surface 22, so the thickness of the inner diameter surface area 2 is five times the thickness of the outer diameter surface area 1 Between two fifths and four fifths. The second geometric pattern hole 24 provides a second anti-lock braking system (ABS) to detect an angular velocity signal through at least one angular velocity sensor (angular velocity transducer). The angular velocity signal provided by the second geometric pattern hole 24 enables the second anti-lock braking system to control and adjust the braking effect of a plurality of independent brake systems. Or, the first anti-lock braking system and the second anti-lock braking system control and adjust the braking effect of a plurality of independent braking systems.

其中,該第一幾何圖形孔14與第二幾何圖形孔24的孔形係選自下列之一或其組合:矩形孔(rectangular hole)、錐形孔(taper hole)、多邊形孔(Polygon hole)、梯形孔(trapezoidal hole)、菱形孔(rhombic hole)、弓形孔(bow hole)、弧形孔(curved hole)。 The hole shapes of the first geometric hole 14 and the second geometric hole 24 are selected from one or a combination of the following: rectangular hole, tapered hole, polygon hole , Trapezoidal hole (trapezoidal hole), rhombic hole (rhombic hole), bow hole (bow hole), curved hole (curved hole).

如圖2至圖3、圖8至圖9所示,該中間支撐區3其形成複數支撐結構31(supporting structure)同時個別連接於該外徑面區1與該內徑面區2之間,其中各該支撐結構31包含一支撐上表面32(supporting upper surface)與一支撐下表面33(supporting upper surface),該支撐上表面32或該支撐下表面33具有由算術平均高度為20~25μm的複數大單位凹凸散熱結構34(large unit concave-convex heat dissipation structure),且該中間支撐區3的該支撐結構31係以一曲率半徑R1等距環設至少三固定連接部35。圖10為圖8之該單片型碟盤之第二型態上視圖,其顯示等距環列佈設(或環形陣列))構造形狀相同複數第一幾何圖形孔14之另一排列方式;圖11為圖8之該單片型碟盤之第三型態上視圖,其顯示等距環列佈設(或環形陣列))構造形狀相同複數第一幾何圖形孔14兼具散熱孔之形式。 As shown in FIG. 2 to FIG. 3 and FIG. 8 to FIG. 9, the intermediate support region 3 forms a plurality of support structures 31 (supporting structure) and is individually connected between the outer diameter surface region 1 and the inner diameter surface region 2, Each of the supporting structures 31 includes a supporting upper surface 32 (supporting upper surface) and a supporting upper surface 33 (supporting upper surface). The supporting upper surface 32 or the supporting lower surface 33 has an arithmetic average height of 20-25 μm A plurality of large unit concave-convex heat dissipation structures 34, and the support structure 31 of the intermediate support region 3 is provided with at least three fixed connection portions 35 equidistantly looped with a radius of curvature R1. 10 is a top view of the second type of the monolithic disc of FIG. 8, which shows another arrangement of the first geometric pattern holes 14 of the same shape and shape in the form of equidistant annular rows (or circular arrays); FIG. 11 is a top view of the third type of the monolithic disc shown in FIG. 8, which shows that the first geometric pattern holes 14 having the same shape and the same shape and a plurality of first geometric pattern holes 14 also have the form of heat dissipation holes.

為更詳細的說明本發明之加工方法,請參閱如下:首先,提供一薄圓板狀之碟剎盤,依序進行該外徑面區1磨削滾圓、加工散熱孔、該外徑基準面11的倒角加工、該 碟剎盤的一上表面與一下表面雙面研磨、該外徑面區1的該接觸上表面12與該接觸下表面13雙面研磨等步驟,以製成一單片型碟盤。接著,以拋光消除單片型碟盤表面的機械損傷,並於該外徑面區1的該接觸上表面12與該接觸下表面13進行雙面拋光、及該外徑基準面11邊緣拋光。 For a more detailed description of the processing method of the present invention, please refer to the following: First, a thin disc-shaped disc brake disc is provided, and the outer diameter surface area 1 is ground and rounded in order, and the heat dissipation holes and the outer diameter reference surface are processed. 11 chamfering process, the The upper surface and the lower surface of the disc brake disc are double-sidedly polished, the contact upper surface 12 and the contact lower surface 13 of the outer diameter surface region 1 are double-sided polished, and the like, to make a single-piece disc. Next, the mechanical damage of the surface of the monolithic disc is eliminated by polishing, and the contact upper surface 12 and the contact lower surface 13 of the outer diameter surface region 1 are double-sided polished, and the outer diameter reference surface 11 is edge polished.

接續,依序該內徑面區2進行複數第二幾何圖形孔24進行沖孔加工、磨削或單面研磨該內徑表面23、以乾式加工或乾式蝕刻將該內徑面區2的該下凹表面22加工低於周圍面同時進行平坦化與薄化製程處理等步驟,以製成該內徑面區2。接著,於該內徑面區2的該下凹表面22及/或該內徑表面23進行粗化處理以形成該小單位凹凸散熱結構26、及該內徑基準面21邊緣拋光。 Next, the inner diameter surface area 2 is sequentially subjected to a plurality of second geometric pattern holes 24 for punching, grinding or single-side grinding the inner diameter surface 23, and the inner diameter surface area 2 is subjected to dry machining or dry etching The concave surface 22 is processed to be lower than the surrounding surface while performing steps such as planarization and thinning process to complete the inner diameter surface area 2. Next, the concave surface 22 and/or the inner diameter surface 23 of the inner diameter surface area 2 are roughened to form the small unit uneven heat dissipation structure 26 and the edge of the inner diameter reference surface 21 is polished.

最後,該中間支撐區3依序進行沖孔加工形成複數支撐結構31、磨削或雙面研磨該支撐上表面32與該支撐下表面33、以乾式加工或乾式蝕刻將該支撐上表面32與該支撐下表面33平坦化處理等步驟,於該內徑面區2的該支撐上表面32及/或該支撐下表面33進行粗化處理以形成該大單位凹凸散熱結構34,以製成該中間支撐區3。 Finally, the intermediate support area 3 is sequentially punched to form a plurality of support structures 31, the support upper surface 32 and the support lower surface 33 are ground or double-sidedly polished, and the support upper surface 32 and the support upper surface 32 are dry-processed or dry-etched. Steps such as flattening the lower support surface 33 are roughened on the upper support surface 32 and/or the lower support surface 33 of the inner diameter surface area 2 to form the large unit uneven heat dissipation structure 34 to make the Middle Support Zone 3.

複數粗化粒子亦可從該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33以物理方式剝離。亦即,亦可在複數粗化粒子與該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33的界面產生剝 離的方式對複數粗化粒子和該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33至少一方施加外力。即便是這樣的構成,則可獲得該下凹表面22以及該內徑表面23的表面粗糙度(Rz)可成為10~15μm的方式進行粗化,與獲得該支撐上表面32以及該支撐下表面33的表面粗糙度(Rz)可成為20~25μm的方式進行粗化效果。 The plurality of roughened particles may also be physically peeled off from the concave surface 22, the inner diameter surface 23, the support upper surface 32, and the support lower surface 33. That is, peeling may also occur at the interface of the plurality of roughened particles and the concave surface 22, the inner diameter surface 23, the support upper surface 32, and the support lower surface 33 An external force is applied to at least one of the plurality of coarsened particles and the concave surface 22, the inner diameter surface 23, the support upper surface 32, and the support lower surface 33 in a separated manner. Even with such a configuration, the surface roughness (Rz) of the concave surface 22 and the inner diameter surface 23 can be roughened in such a manner as to be 10 to 15 μm, and the support upper surface 32 and the support lower surface can be obtained The surface roughness (Rz) of 33 can be roughened by 20-25 μm.

該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33中的加工表面,不論加工表面是該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33中任一或是該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33多面,亦可在該內徑面區2以及該中間支撐區3未形成有凹凸散熱結構(concave-convex heat dissipation structure)的狀態下進行。即便是這樣的構成,則可獲得該下凹表面22以及該內徑表面23的表面粗糙度(Rz)可成為10~15μm的方式進行粗化,與獲得該支撐上表面32以及該支撐下表面33的表面粗糙度(Rz)可成為20~25μm的方式進行粗化效果。 The concave surface 22, the inner diameter surface 23, the supporting upper surface 32, and the machining surface in the supporting lower surface 33, regardless of whether the machining surface is the concave surface 22, the inner diameter surface 23, the supporting upper surface 32, and Any one of the lower support surface 33 or the concave surface 22, the inner diameter surface 23, the upper support surface 32 and the lower support surface 33 may be multi-faceted, and may also be in the inner diameter surface area 2 and the intermediate support area 3 It is carried out without forming a concave-convex heat dissipation structure. Even with such a configuration, the surface roughness (Rz) of the concave surface 22 and the inner diameter surface 23 can be roughened in such a manner as to be 10 to 15 μm, and the support upper surface 32 and the support lower surface can be obtained The surface roughness (Rz) of 33 can be roughened by 20-25 μm.

本發明揭露一種單片型碟盤的製造方法,其步驟包括:首先,在步驟(a)中,對該內徑面區2以及該中間支撐區3表面進行脫脂處理;在步驟(b)中,再對經脫脂處理的該內徑面區2以及該中間支撐區3表面進行粗化處理;然後,在步驟(c)中,對經粗化處理的該內徑面區2以及該中間支撐 區3表面進行剝離處理,以形成複數小單位凹凸散熱結構26,該小單位凹凸散熱結構26具有由算術平均高度為10~15μm;接著,在步驟(d)中,對經剝離處理的該中間支撐區3表面進行再次剝離處理;在步驟(e)中,再對經再次剝離處理的該中間支撐區3表面進行剝離處理,使該小單位凹凸散熱結構26的平均高度擴大而形成複數大單位凹凸散熱結構34,該大單位凹凸散熱結構34具有由算術平均高度為20~25μm;之後,在步驟(f)中,再對該內徑面區2以及該中間支撐區3表面進行烘乾作業,而製得本發明的單片型碟盤。 The present invention discloses a method for manufacturing a single-piece disc. The steps include: first, in step (a), degrease the surfaces of the inner diameter surface area 2 and the intermediate support area 3; in step (b) , And then roughen the surface of the degreased inner diameter surface area 2 and the intermediate support area 3; then, in step (c), roughen the inner diameter surface area 2 and the intermediate support The surface of the area 3 is peeled to form a plurality of small unit uneven heat dissipation structures 26, and the small unit uneven heat dissipation structure 26 has an arithmetic average height of 10 to 15 μm; then, in step (d), The surface of the support area 3 is peeled again; in step (e), the surface of the intermediate support area 3 that has been peeled again is peeled, so that the average height of the small unit uneven heat dissipation structure 26 is expanded to form a plurality of large units Concavo-convex heat dissipation structure 34, the large unit concavo-convex heat dissipation structure 34 has an arithmetic average height of 20-25 μm; then, in step (f), the surfaces of the inner diameter surface area 2 and the intermediate support area 3 are dried , And the monolithic disc of the present invention is made.

本發明特別適用於一既有的碟剎盤由一單片型碟剎盤取代的升級之狀況,然而本發明亦可較佳地用於建構新的單片型碟盤。如上所述,有輕量化、散熱性佳以及高耐磨之結構強度的碟剎盤經常需要某種型式的外部散熱結構來將該等碟剎盤在操作期間維持在一適當溫度。本發明所提供之單片型碟盤的該散熱結構通常包括一具有該小單位凹凸散熱結構26與該大單位凹凸散熱結構34的一體成形的金屬結構,其可增加在該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33上之熱量傳遞至空氣的表面積。為了降低該小單位凹凸散熱結構26與該大單位凹凸散熱結構34的成本,通常採用模製的鐵製或鋼製結構。藉由使用乾式加工或乾式蝕刻一體成形該碟剎盤與該讀取盤(或該速度感測盤)之結構,該下凹表面22與該內徑表面23的該 小單位凹凸散熱結構26、與該支撐上表面32以及該支撐下表面33的該大單位凹凸形狀上的散熱結構因為不需要包括有額外散熱裝置來附著該碟剎盤而簡化。 The present invention is particularly applicable to an upgrade situation where an existing disc brake disc is replaced by a single-disc disc brake disc, but the present invention can also be preferably used to construct a new single-disc disc. As mentioned above, disc brake discs with light weight, good heat dissipation, and high wear-resistant structural strength often require some type of external heat dissipation structure to maintain such disc brake discs at an appropriate temperature during operation. The heat dissipation structure of the monolithic disc provided by the present invention generally includes an integrally formed metal structure having the small unit uneven heat dissipation structure 26 and the large unit uneven heat dissipation structure 34, which can be added to the concave surface 22, The heat on the inner diameter surface 23, the support upper surface 32, and the support lower surface 33 is transferred to the surface area of the air. In order to reduce the cost of the small unit uneven heat dissipation structure 26 and the large unit uneven heat dissipation structure 34, a molded iron or steel structure is generally used. By integrally forming the structure of the disc brake disc and the reading disc (or the speed sensing disc) by using dry machining or dry etching, the concave surface 22 and the inner diameter surface 23 of the The small unit concave-convex heat dissipation structure 26, the heat dissipation structure on the large unit concave-convex shape of the support upper surface 32 and the support lower surface 33 are simplified because there is no need to include an additional heat dissipation device to attach the disc brake disc.

該小單位凹凸散熱結構26與該大單位凹凸散熱結構34為由具高導熱及散熱特性之高耐磨材料一體式結構所構成之柱狀組織(columnar structure)、橘皮狀面(orange peel surface)、網狀組織(network structure)、針狀組織(needle structure)、帶狀組織(banded structure)、島狀組織(island structure)、核狀組織(core structure)結構、圓柱體(circular column)、斜圓柱體(oblique cylinder)、六角柱體(hexagonal column)、橢圓體(ellipse)、稜柱體(prism)、立方體(cube)、四面體結構(tetrahedral structure)。該該小單位凹凸散熱結構26與該大單位凹凸散熱結構的排列形狀為螺旋排列(spiral arrangement)、輪狀排列(whorled arrangement)、機遇排列(chance packing)、曲折排列(zig-zag order)、環狀排列(circular permutation)、混雜排列(confounded arrangement)、隨機排列(random permutation),藉以將該小單位凹凸散熱結構26與該大單位凹凸散熱結構34之熱量傳遞導出至空氣。其中,該內徑面區2之一面為形成該內徑表面23,該內徑面區2之另一面為具有該下凹表面22結構及複數第二幾何圖形孔24者,該內徑面區2之該下凹表面22及/或該內徑表面23兩者或其中之一,表面為呈小單位凹凸散熱結構26;如圖7與圖8所 示,該支撐結構31為個別連接於該外徑面區1與該內徑面區2之間並由良好導熱材料所構成,供與該外徑面區1以及該內徑面區2一體構成或組合而成,該支撐結構31為呈條狀或片狀設置於該外徑面區1與該內徑面區2之間,供聯結於該外徑面區1之熱源區,使該支撐上表面32與該支撐下表面33的該大單位凹凸散熱結構34用以傳輸熱量至空氣的表面積;該支撐結構31之外部及/或內部之表面進一步設置供通過氣流之一導流孔36,該導流孔36之設置位置包括環設三個或三個以上由該支撐上表面32通往該支撐下表面33周圍環設該導流孔36者。 The small unit concave-convex heat dissipation structure 26 and the large unit concave-convex heat dissipation structure 34 are a columnar structure and an orange peel surface composed of an integral structure of a highly wear-resistant material with high thermal conductivity and heat dissipation characteristics ), network structure, needle structure, banded structure, island structure, core structure, circular column, Oblique cylinder, hexagonal column, ellipse, prism, cube, tetrahedral structure. The arrangement shape of the small unit uneven heat dissipation structure 26 and the large unit uneven heat dissipation structure is a spiral arrangement, a whorled arrangement, a chance packing, a zig-zag order, Circular permutation, confounded arrangement, and random permutation are used to transfer heat from the small unit uneven heat dissipation structure 26 and the large unit uneven heat dissipation structure 34 to the air. Wherein one surface of the inner diameter surface area 2 forms the inner diameter surface 23, and the other surface of the inner diameter surface area 2 has the structure of the concave surface 22 and a plurality of second geometric pattern holes 24, the inner diameter surface area 2 or one or both of the concave surface 22 and/or the inner diameter surface 23, the surface is a small unit concave and convex heat dissipation structure 26; as shown in FIGS. 7 and 8 As shown, the support structure 31 is individually connected between the outer diameter surface area 1 and the inner diameter surface area 2 and is composed of a good thermally conductive material, and is integrally formed with the outer diameter surface area 1 and the inner diameter surface area 2 Or combined, the supporting structure 31 is arranged in a strip shape or a sheet shape between the outer diameter surface area 1 and the inner diameter surface area 2 for connecting to the heat source area of the outer diameter surface area 1 to make the support The large unit concave-convex heat dissipation structure 34 on the upper surface 32 and the lower surface 33 is used to transmit heat to the surface area of the air; the outer and/or inner surface of the support structure 31 is further provided with a diversion hole 36 for passing airflow, The arrangement positions of the diversion holes 36 include three or more rings surrounding the diversion holes 36 from the support upper surface 32 to the support lower surface 33.

本發明為針對該接觸上表面12與該接觸下表面13之散熱需求,使用該外徑面區1作為單片型碟盤時之局部散熱,首創具導熱及導流的該內徑面區2與該中間支撐區3做為增加在該下凹表面22、該內徑表面23、該支撐上表面32以及該支撐下表面33上之熱量傳遞至空氣的表面積,並進一步藉由該支撐結構31連接於該外徑面區1與該內徑面區2之間,以協助傳遞至該中間支撐區3之熱能經該中間支撐區3表面及該支撐結構31表面向周圍空氣散熱者;以及進一步於該支撐結構31設置供通過氣流之該導流孔36,使該大單位凹凸散熱結構34通過散熱流體作對流散熱者。 The present invention is directed to the heat dissipation requirements of the contact upper surface 12 and the contact lower surface 13, when using the outer diameter surface area 1 as a single-disc type disc for local heat dissipation, the first inner diameter surface area 2 with heat conduction and diversion With the intermediate support area 3 as an increase in the surface area of the heat transfer on the concave surface 22, the inner diameter surface 23, the support upper surface 32 and the support lower surface 33 to the air, and further through the support structure 31 Connected between the outer diameter surface area 1 and the inner diameter surface area 2 to assist the heat energy transferred to the intermediate support area 3 to radiate to the surrounding air through the surface of the intermediate support area 3 and the surface of the support structure 31; and further The support structure 31 is provided with the guide holes 36 for passing airflow, so that the large unit concave-convex heat dissipation structure 34 can dissipate heat through the heat dissipation fluid.

綜上所述,本案不但在空間型態上確屬創新,並能較習用物品增進上述多項功效,應已充分符合新穎性及 進步性之法定發明專利要件,爰依法提出申請,懇請 貴局核准本件發明專利申請案,以勵發明,至感德便。 In summary, this case is not only innovative in terms of spatial form, but also can improve the above-mentioned multiple functions compared to conventional items, and should have fully met the novelty and Progressive statutory invention patent requirements, you must file an application in accordance with the law, and urge your office to approve this application for an invention patent to encourage invention and achieve good results.

1‧‧‧外徑面區 1‧‧‧Outer diameter area

11‧‧‧外徑基準面 11‧‧‧Outer diameter reference surface

12‧‧‧接觸上表面 12‧‧‧Contact with the upper surface

13‧‧‧接觸下表面 13‧‧‧Contact the lower surface

141‧‧‧第一大徑邊界 141‧‧‧The first major path boundary

142‧‧‧第一小徑邊界 142‧‧‧The first trail boundary

143‧‧‧第一孔長 143‧‧‧ First hole length

15‧‧‧第一徑長 15‧‧‧ First diameter length

3‧‧‧中間支撐區 3‧‧‧Intermediate support area

31‧‧‧支撐結構 31‧‧‧Support structure

32‧‧‧支撐上表面 32‧‧‧support upper surface

33‧‧‧支撐下表面 33‧‧‧support lower surface

34‧‧‧大單位凹凸散熱結構 34‧‧‧ Large unit concave and convex heat dissipation structure

Claims (1)

一種單片型碟盤,包括:一外徑面區,係由一外徑基準面環繞形成一接觸上表面與一接觸下表面,其上遠離該外徑基準面之位置係等距環列佈設構造形狀相同的複數第一幾何圖形孔;一內徑面區,其上表面係由一內徑基準面遠離一旋轉中心線性放大形成一下凹表面,其下表面係由一內徑基準面遠離一旋轉中心線性放大形成一內徑表面,該內徑面區上且遠離該內徑基準面之位置係等距環列佈設構造形狀相同且由一第二大徑邊界與一第二小徑邊界構成一第二孔長的複數第二幾何圖形孔,該第二小徑邊界至該內徑基準面形成一第二徑長,該第二徑長為該第二孔長的1.1~1.8倍,且該下凹表面或該內徑表面具有小單位凹凸散熱結構;一中間支撐區,其形成複數支撐結構同時個別連接於該外徑面區與該內徑面區之間,其中各該支撐結構包含一支撐上表面與一支撐下表面,該支撐上表面或該支撐下表面具有大單位凹凸散熱結構,且該中間支撐區的該支撐結構係以一曲率半徑等距環設至少三固定連接部。 A monolithic disc includes: an outer diameter surface area, which is surrounded by an outer diameter reference surface to form a contact upper surface and a contact lower surface, and the positions away from the outer diameter reference surface are arranged in an isometric ring row A plurality of first geometric pattern holes of the same shape and shape; an inner diameter surface area whose upper surface is linearly enlarged from an inner diameter reference surface away from a rotation center to form a concave surface, and its lower surface is away from an inner diameter reference surface The center of rotation is linearly enlarged to form an inner diameter surface. The position on the inner diameter surface area and away from the inner diameter reference surface is the same shape of the equidistant ring arrangement and is composed of a second large diameter boundary and a second small diameter boundary A plurality of second geometric pattern holes with a second hole length, the second small diameter boundary to the inner diameter reference plane forms a second diameter length, the second diameter length is 1.1 to 1.8 times the second hole length, and The concave surface or the inner diameter surface has a small unit concave-convex heat dissipation structure; an intermediate support area that forms a plurality of support structures and is individually connected between the outer diameter area and the inner diameter area, wherein each of the support structures includes A supporting upper surface and a supporting lower surface, the supporting upper surface or the supporting lower surface have a large unit concave-convex heat dissipation structure, and the supporting structure of the intermediate supporting area is provided with at least three fixed connection portions equidistantly looped with a radius of curvature.
TW107140308A 2018-11-12 2018-11-12 Monolithic dish TWI681888B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202790235U (en) * 2012-07-24 2013-03-13 合肥市恒盛铸造有限公司 Disk-type brake disk
CN203051568U (en) * 2012-12-30 2013-07-10 浙江长江机械有限公司 Brake disc of autoped
TWM555813U (en) * 2017-09-21 2018-02-21 Fine Blanking & Tool Co Ltd ABS brake disc
TWM557225U (en) * 2017-09-14 2018-03-21 Liu An Sheng Brake disc intermittent anti-lock structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202790235U (en) * 2012-07-24 2013-03-13 合肥市恒盛铸造有限公司 Disk-type brake disk
CN203051568U (en) * 2012-12-30 2013-07-10 浙江长江机械有限公司 Brake disc of autoped
TWM557225U (en) * 2017-09-14 2018-03-21 Liu An Sheng Brake disc intermittent anti-lock structure
TWM555813U (en) * 2017-09-21 2018-02-21 Fine Blanking & Tool Co Ltd ABS brake disc

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