TWI679506B - Planning method for turning over steel construction materials - Google Patents
Planning method for turning over steel construction materials Download PDFInfo
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Abstract
一種鋼構建材之翻轉加工規劃方法，其以一具有數個型鋼樣板之處理系統進行鋼構建材之翻轉加工規劃方法，其步驟包含有：於各型鋼樣板中選一加工型鋼樣板，並於加工型鋼樣板設定有一欲進行加工之加工座標，且將加工座標以及加工型鋼樣板儲存為一工件參數，當於欲將工件參數輸入至一加工機控制系統內時，以一翻轉指令，使工件參數以一旋轉軸為軸心進行180度旋轉，並計算出工件參數之加工型鋼樣板於旋轉後相對加工座標之一相對加工座標，再將相對加工座標取代工件參數內之加工座標，並透過處理系統將工件數據傳送至加工機控制系統內以進行加工動作。 A method for planning the turning process of a steel building material. The method for planning the turning process of a steel building material by using a processing system with a plurality of profile steel templates includes the steps of selecting a processed steel template from each of the steel templates and processing The profile steel template is set with a machining coordinate to be processed, and the machining coordinate and the profile steel template are stored as a workpiece parameter. When the workpiece parameter is to be input into a processing machine control system, a turning instruction is used to make the workpiece parameter to A rotary axis is rotated by 180 degrees as the axis center, and the processed steel sample template of the workpiece parameters is calculated after the relative machining coordinates of one of the machining coordinates after the rotation, and then the relative machining coordinates are used to replace the machining coordinates in the workpiece parameters, and the processing system The workpiece data is transferred to the control system of the processing machine for processing operations.
Description
本發明與加工規劃方法有關，特別是指一種鋼構建材之翻轉加工規劃方法。 The invention relates to a processing planning method, in particular to a method for planning the turning processing of a steel building material.
按，建築物於籌建過程中，會先依設計與需求統計所需之型鋼規格及數量，以利管理建築成本及建材運輸方式；而型鋼係由一原型鋼材依設計切割成不同分段並加工製成，而工程師將所需的型鋼規格設計好後，將型鋼依照數個型鋼分段編排於原型鋼材上，且不超過原型鋼材之總長度並進行生產，以達最佳化的原料利用率。 According to the plan, during the construction process, the specifications and quantities of the profile steel required according to the design and demand are first counted to facilitate the management of the construction cost and the transportation method of the building materials; and the profile steel is cut from a prototype steel into different sections and processed according to design After the engineer has designed the required section steel specifications, the section steel is arranged on the prototype steel in sections according to several sections, and the total length of the prototype steel is not exceeded, and production is performed to achieve the optimal raw material utilization rate. .
由於近來電腦科技發達，型鋼的設計工作係藉由編寫程式完成。習知的加工設計方法，其係以一整個原型鋼材為對象，按其長度延伸方向排列複數個型鋼，加工程式則依各型鋼分段依序編寫加工程序，最終完成一個整體的加工程序。惟，加工程序因為包含有數個不同的分段而顯得過度龐大，且在密密麻麻的程式碼中難以區分出各分段所屬的部分，導致在設計變更後，例如抽換其中一支型鋼，程式碼的修改作業變得非常繁雜，且有牽一髮而動全身的高技術難度，此外亦容易在修改過程中發生錯誤，造成使用上不甚理想。 Due to the recent development of computer technology, the design of section steel is completed by writing programs. The conventional processing design method takes a whole prototype steel as an object, and arranges a plurality of sections according to the length extension direction of the section. The processing program writes processing programs in order according to the sections of the sections, and finally completes an overall processing program. However, the processing program is excessively large because it contains several different segments, and it is difficult to distinguish the part to which each segment belongs in the dense code. As a result, after design changes, such as replacing one of the sections, the code The modification operation becomes very complicated, and it has high technical difficulty that affects the whole body. In addition, it is easy to make mistakes in the modification process, which makes it unsatisfactory in use.
有鑑於此，如何解決上述問題即為本發明所欲解決之首要課題。 In view of this, how to solve the above problems is the primary problem to be solved by the present invention.
本發明之主要目的，在於提供一種鋼構建材之翻轉加工規劃方法，其可依據加工需求透過建立工件參數，且當工件參數欲進行180度旋轉將加工座標重新設定時，使用者僅需透過翻轉指令，將相對加工座標取代加工座標轉，即可輕易且迅速地更新為新的加工座標，進而可達到方便且快速之功效。 The main object of the present invention is to provide a method for planning the turning process of steel construction materials, which can establish workpiece parameters according to the processing requirements, and when the workpiece parameters are to be reset by 180 degrees, the user only needs to flip the Instruction, the relative processing coordinates are replaced by the processing coordinates, which can be easily and quickly updated to the new processing coordinates, thereby achieving convenient and fast effects.
為達前述之目的，本發明提供一種鋼構建材之翻轉加工規劃方法，其係透過電腦以一處理系統進行該鋼構建材之翻轉加工規劃方法，該處理系統內具有數個依據市面上常用型鋼規格之型鋼樣板，且各該型鋼樣板並具有其規格之三維數據，其步驟包含有：於各該型鋼樣板中挑選一欲使用之加工型鋼樣板，並於該加工型鋼樣板上定義有一沿該加工型鋼樣板延伸方向之X軸、一與該X軸垂直之Y軸、一同時與該X軸以及該Y軸垂直之Z軸，且該X軸、該Y軸、該Z軸三者交會處定義有一原點；該加工型鋼樣板定義有一正面、一背面、一頂面、一底面、一左側面以及一右側面，其中該正面、該背面以及該頂面分別具有一與該原點相對之起始點，該加工型鋼樣板沿該X軸方向之最長距離定義為一長度，該加工型鋼樣板沿該Y軸方向之最長距離定義為一高度，而該加工型鋼樣板沿該Z軸方向之最長距離定義為一寬度；選擇該正面、該背面以及該頂面其中之一，並依欲加工之位置以及型態定義有至少一相對其起始點之加工座標，並將其起始點、該加工型鋼樣板以及該加工座標儲存為一工件參數；於欲將該工件參數輸入至一加工機控制系統內時，以一翻轉指令，使該加工型鋼樣板以一與該X軸、該Y軸或該Z軸平行之旋轉軸為軸心進行180度 旋轉，該處理系統並依據該加工型鋼樣板於尚未旋轉時之該原點、其起始點與該加工座標之位置關係，並透過該長度、該高度與該寬度計算出該加工型鋼樣板於旋轉後相對該加工座標之一相對加工座標，再將該相對加工座標取代該工件參數內之加工座標，並透過該處理系統將該工件數據傳送至該加工機控制系統內以進行加工動作。 In order to achieve the foregoing object, the present invention provides a method for planning the turning process of steel construction materials, which is a method for planning the turning process of steel construction materials through a computer through a processing system. The processing system has several steels based on commonly used profiles on the market. The steel profile template of the specification, and each of the steel profile templates has the three-dimensional data of its specifications. The steps include: selecting a steel profile template to be used from each steel profile template, and defining a processing edge on the processed steel template. The X axis of the profile steel template extending direction, a Y axis perpendicular to the X axis, a Z axis perpendicular to the X axis and the Y axis at the same time, and the intersection of the X axis, the Y axis, and the Z axis are defined There is an origin; the processed steel template defines a front surface, a back surface, a top surface, a bottom surface, a left surface, and a right surface, wherein the front surface, the back surface, and the top surface each have a position opposite to the origin. Starting point, the longest distance of the processed steel sample along the X-axis direction is defined as a length, and the longest distance of the processed steel sample along the Y-axis direction is defined as a height, and the processed steel sample The longest distance along the Z axis direction is defined as a width; one of the front surface, the back surface, and the top surface is selected, and at least one processing coordinate relative to its starting point is defined according to the position and type to be processed, and The starting point, the processed steel template and the processing coordinates are stored as a workpiece parameter; when the workpiece parameters are to be input into a processing machine control system, a turning instruction is used to make the processed steel template a X-axis, the Y-axis or the Z-axis parallel to the axis of rotation is 180 degrees Rotation, the processing system also calculates the processed steel template rotation based on the position relationship between the origin, the starting point and the processing coordinates of the processed steel template before it has been rotated, and the length, height and width of the processed steel template Then, relative to one of the processing coordinates, the relative processing coordinate is used to replace the processing coordinates in the workpiece parameters, and the workpiece data is transmitted to the processing machine control system through the processing system to perform processing operations.
而本發明之上述目的與優點，不難從下述所選用實施例之詳細說明與附圖中獲得深入了解。 The above-mentioned objects and advantages of the present invention can be easily understood from the detailed description and accompanying drawings of selected embodiments below.
1‧‧‧加工型鋼樣板 1‧‧‧Processed Steel Prototype
O‧‧‧原點 O‧‧‧ origin
A、B、C‧‧‧起始點 A, B, C‧‧‧ starting point
D1‧‧‧第一工件參數 D1‧‧‧The first workpiece parameters
D2‧‧‧第二工件參數 D2‧‧‧Second workpiece parameters
D3‧‧‧第三工件參數 D3‧‧‧Third workpiece parameter
F‧‧‧加工座標 F‧‧‧processing coordinates
G‧‧‧相對加工座標 G‧‧‧ Relative processing coordinates
L‧‧‧長度 L‧‧‧ length
W‧‧‧寬度 W‧‧‧Width
H‧‧‧高度 H‧‧‧ height
第1圖為本發明之步驟流程圖。 Figure 1 is a flowchart of the steps of the present invention.
第2圖為本發明之型鋼樣本立體示意圖。 Fig. 2 is a schematic perspective view of a profile steel sample according to the present invention.
第3圖為本發明之使用狀態示意圖，用以顯示於型鋼樣本之正面時之狀態。 Figure 3 is a schematic diagram of the use state of the present invention, which is used to show the state when the front surface of the steel sample.
第4圖為本發明之使用狀態示意圖，用以顯示於型鋼樣本之背面時之狀態。 Fig. 4 is a schematic diagram of the use state of the present invention, which is used to show the state when the profile steel sample is on the back.
第5圖為本發明之使用狀態示意圖，用以顯示於型鋼樣本之頂面時之狀態。 FIG. 5 is a schematic diagram of the use state of the present invention, which is used to show the state when it is on the top surface of the steel sample.
第6圖為本發明之使用狀態示意圖，用以顯示於依序編排第一工件參數、第二件參數以及第三工件參數時之狀態。 FIG. 6 is a schematic diagram of a use state of the present invention, which is used to display a state when the first workpiece parameter, the second parameter, and the third workpiece parameter are sequentially arranged.
第7圖為本發明之使用狀態示意圖，用以顯示第三工件參數之型鋼樣本的頂面時之狀態。 FIG. 7 is a schematic diagram of the use state of the present invention, which is used to display the state of the top surface of the profile steel sample of the third workpiece parameter.
第8圖為本發明之使用狀態示意圖，用以顯示第三工件參數以翻轉指令將其型鋼樣本之頂面旋轉後之狀態。 FIG. 8 is a schematic diagram of the use state of the present invention, which is used to display the state of the third workpiece parameter after the top surface of the profile steel sample is rotated by the flip command.
第9圖為本發明之使用狀態示意圖，用以顯示將第三工件參數之加工座標取代為相對加工座標並傳遞至加工機控制系統內排序時之狀態。 FIG. 9 is a schematic diagram of the use state of the present invention, which is used to display the state when the processing coordinates of the third workpiece parameter are replaced with relative processing coordinates and passed to the processing machine control system for sequencing.
請參閱第1圖至第9圖，圖中所示者為本發明所選用之較佳實施例，此僅供說明之用，在專利申請上並不受所述實施例之限制。 Please refer to FIG. 1 to FIG. 9. The figures show the preferred embodiments of the present invention. This is for illustrative purposes only and is not limited by the embodiments in the patent application.
如第1圖至第5圖所示，為本發明提供一種鋼構建材之翻轉加工規劃方法，其係透過電腦以一處理系統進行該鋼構建材之翻轉加工規劃方法，該處理系統內具有數個依據市面上常用型鋼規格之型鋼樣板，且各該型鋼樣板並具有其規格之三維數據，其步驟包含有： 於各該型鋼樣板中挑選一欲使用之加工型鋼樣板1，並於該加工型鋼樣板1上定義有一沿該加工型鋼樣板1延伸方向之X軸、一與該X軸垂直之Y軸、一同時與該X軸以及該Y軸垂直之Z軸，且該X軸、該Y軸、該Z軸三者交會處定義有一原點O。 As shown in FIG. 1 to FIG. 5, the present invention provides a method for planning the turning process of steel building materials, which is a method for planning the turning process of steel building materials through a computer through a processing system. A section steel template based on the commonly used section steel specifications on the market, and each section steel template has three-dimensional data of its specifications. The steps include: Select a processing steel template 1 to be used from each of the steel templates, and define an X axis along the extending direction of the processing steel template 1 on the processing steel template 1, a Y axis perpendicular to the X axis, and a simultaneous A Z-axis perpendicular to the X-axis and the Y-axis, and an origin O is defined at the intersection of the X-axis, the Y-axis, and the Z-axis.
該加工型鋼樣板1定義有一正面、一背面、一頂面、一底面、一左側面以及一右側面，其中該正面、該背面以及該頂面分別具有一與該原點O相對之起始點A、B、C，該加工型鋼樣板1沿該X軸方向之最長距離定義為一長度L，該加工型鋼樣板1沿該Y軸方向之最長距離定義為一高度H，而該加工型鋼樣板1沿該Z軸方向之最長距離定義為一寬度W。 The processed steel template 1 defines a front surface, a back surface, a top surface, a bottom surface, a left surface, and a right surface, wherein the front surface, the back surface, and the top surface each have a starting point opposite to the origin O. A, B, C, the longest distance of the processed steel template 1 along the X axis direction is defined as a length L, the longest distance of the processed steel template 1 along the Y axis direction is defined as a height H, and the processed steel template 1 The longest distance along the Z-axis direction is defined as a width W.
搭配第3至5圖所示，上述加工型鋼樣板1之正面為第3圖示者，於該正面上界定有該起始點A，並於該正面具有沿該Y軸方向之該高度H，以及沿該X軸方向之該長度L；上述加工型鋼樣板1之背面則為第4圖示者，於該背面 上界定有該起始點B，並於該背面具有沿該Y軸方向之該高度H，以及沿該X軸方向之該長度L；而上述加工型鋼樣板1之頂面為第5圖示者，於該頂面上界定有該起始點C，並於該頂面具有沿該Z軸方向之該寬度W，以及沿該X軸方向之該長度L。 As shown in Figures 3 to 5, the front side of the above-mentioned processed steel template 1 is the third icon, the starting point A is defined on the front side, and the height H along the Y-axis direction is defined on the front side. And the length L along the X-axis direction; the back side of the above-mentioned processed steel template 1 is shown in the fourth figure on the back side The starting point B is defined on the upper side, and the height H along the Y-axis direction and the length L along the X-axis direction are defined on the back surface; and the top surface of the above-mentioned processed steel template 1 is shown in Figure 5. , The starting point C is defined on the top surface, and the top surface has the width W along the Z-axis direction and the length L along the X-axis direction.
選擇該正面、該背面以及該頂面其中之一，並依欲加工之位置以及加工型態(例如：具有螺紋之圓形穿孔、橢圓穿孔、線性刻印等)定義有至少一相對其起始點之加工座標，並將其起始點、該加工型鋼樣板1以及該加工座標儲存建立為一工件參數，並透過該處理系統將該工件數據傳送至一加工機控制系統內以進行加工動作。 Select one of the front surface, the back surface, and the top surface, and define at least one starting point relative to the position and processing type (for example, circular perforation with a thread, oval perforation, linear marking, etc.) to be processed The machining coordinates are stored, and the starting point, the machining profile template 1 and the machining coordinates are stored as a workpiece parameter, and the workpiece data is transmitted to a processing machine control system through the processing system to perform a machining action.
當然，使用者可依據加工需求建立數個工件參數，並依序將各該工件參數排列，且各該工件參數之加工型鋼樣板1總長不超過一欲加工之原型鋼材之長度，並透過該處理系統將各該工件數據傳送至該加工機控制系統內，並依序按各該工件參數之排列進行加工。 Of course, the user can establish several workpiece parameters according to the processing requirements, and arrange each of the workpiece parameters in order, and the total length of the processed steel sample 1 for each workpiece parameter does not exceed the length of a prototype steel to be processed, and through this processing The system transmits each piece of workpiece data to the processing machine control system, and performs processing according to the arrangement of each piece of workpiece parameters in order.
而當各該工件參數中具有一欲轉換方向之修正工件參數時，即為將該工件參數內之加工座標重新設定，可透過一翻轉指令，使該修正工件參數之加工型鋼樣板1以一與該X軸、該Y軸或該Z軸平行之旋轉軸為軸心進行180度旋轉，該處理系統並依據該加工型鋼樣板1於尚未旋轉時之該原點O、其起始點與該加工座標之位置關係，並透過該長度、該高度與該寬度計算出該加工型鋼樣板1於旋轉後相對該加工座標之一相對加工座標，再將該相對加工座標取代該修正工件參數內之加工座標，並透過該處理系統將該修正工件參數傳送至該加工機控制系統內，該修正工件參數並依照原本於各該工件參數內之排序以進行加工動作。 When each of the workpiece parameters has a modified workpiece parameter whose direction is to be changed, it is to reset the machining coordinates in the workpiece parameter. A turning instruction can be used to make the processed steel template 1 of the modified workpiece parameter with a and The X-axis, the Y-axis, or the Z-axis parallel rotation axis is rotated by 180 degrees as the axis. The processing system is based on the origin O, the starting point and the processing of the processed steel template 1 before it has been rotated. The positional relationship of the coordinates, and calculated the relative processing coordinates of the processed steel template 1 after the rotation with respect to one of the processing coordinates through the length, the height and the width, and then replace the relative processing coordinates with the processing coordinates in the modified workpiece parameters. The modified workpiece parameters are transmitted to the processing machine control system through the processing system, and the modified workpiece parameters are processed according to the original order within each of the workpiece parameters.
其中，該翻轉指令計算該相對加工座標之方式以選擇該頂面為例，該修正工件參數之加工型鋼樣板1界定有一沿該長度方向之第一側以及一 與該第一側相反之第二側，且位於該第一側具有該加工座標以及該起始點；當該修正工件參數之加工型鋼樣板1並透過該翻轉指令，使該加工型鋼樣板1以一與該Y軸平行之旋轉軸為軸心進行180度旋轉，即為令該第一側與第二側之位置相互對調，該處理系統並以該原點為基礎點，依據該加工型鋼樣板1尚未旋轉時之起始點與該加工座標兩者之位置關係以及該長度與該寬度，並以位於位置已經相互交換後之該第一側上的起始點為參考點，推演計算該加工型鋼樣板1於旋轉後與該加工座標相對之該相對加工座標，該處理系統並將該相對加工座標取代該修正工件參數內之加工座標，藉以完成該加工座標轉換為該相對加工座標之計算。 The method of calculating the relative machining coordinates by the flip instruction is to select the top surface as an example. The machining profile template 1 for modifying workpiece parameters defines a first side along the length direction and a The second side opposite to the first side, and located on the first side, has the processing coordinates and the starting point; when the processed profile steel template 1 for correcting the workpiece parameters is passed the reversing instruction, the processed profile steel template 1 A rotation axis that is parallel to the Y axis is rotated by 180 degrees as the center of the axis, that is, the positions of the first side and the second side are adjusted to each other. The processing system uses the origin as a base point and according to the processed steel sample template. 1 The positional relationship between the starting point before the rotation and the processing coordinates, the length and the width, and using the starting point on the first side after the positions have been exchanged as reference points, the calculation is deduced. The relative processing coordinate of the profile steel template 1 after the rotation is opposite to the processing coordinate, the processing system replaces the relative processing coordinate with the processing coordinate in the modified workpiece parameter, thereby completing the calculation of converting the processing coordinate into the relative processing coordinate.
而上述步驟於本例中，如第6至9圖所示，使用者係建立有一第一工件參數D1、一第二工件參數D2、以及一第三工件參數D3，並依該第一工件參數D1、該第二工件參數D2以及該第三工件參數D3之順序依序排列，且於該第三工件參數D3之頂面具有一加工座標F，當使用者欲將該第三工件參數D3以一與該Y軸平行之旋轉軸進行180度旋轉，即為將該加工座標F重新設定新位置時，使用者透過該翻轉指令使該處理系統以該第三工件參數D3之原點O為基礎點，依據其工型鋼樣板於尚未旋轉時之起始點C與該加工座標F兩者之位置關係以及長度L與寬度W，並以其加工型鋼樣板1於旋轉後之起始點C為參考點，推演計算該加工座標F於旋轉後之該相對加工座標G，該處理系統並將該相對加工座標G取代該第三工件參數D3內之加工座標F，完成欲加工之位置的重新設定，接著並透過該處理系統將該第三工件數據D3傳送至一加工機控制系統內，並依序按該第一工件參數D1、該第二工件參數D2、以及該第三工件參數D3之順序進行加工動作。 In the example above, as shown in Figs. 6 to 9, the user establishes a first workpiece parameter D1, a second workpiece parameter D2, and a third workpiece parameter D3, and according to the first workpiece parameter D1, the second workpiece parameter D2 and the third workpiece parameter D3 are arranged in order, and a processing coordinate F is placed on the top of the third workpiece parameter D3. When the user wants to set the third workpiece parameter D3 to A 180-degree rotation of a rotation axis parallel to the Y axis means that when the processing coordinate F is reset to a new position, the user makes the processing system based on the origin O of the third workpiece parameter D3 through the flip instruction. Point, based on the positional relationship between the starting point C of the profile steel template before the rotation and the machining coordinate F, and the length L and width W, and the starting point C of the profile steel template 1 after rotation as a reference Point, deduct and calculate the relative processing coordinate G of the processing coordinate F after rotation, the processing system replaces the relative processing coordinate G with the processing coordinate F in the third workpiece parameter D3, and reset the position to be processed. Then through the processing system The third data D3 transmitted to the workpiece in a machine control system, and in sequence according to the first workpiece parameters D1, the second workpiece parameter D2, and D3 of the order of the third parameter for a workpiece processing operation.
經由前述說明可知，本發明之優點在於使用者可依據加工需求透過建立工件參數，且當工件參數欲進行180度旋轉將該加工座標重新設定 時，使用者僅需透過翻轉指令，將該相對加工座標取代該加工座標，即可輕易且迅速地更新為新的加工座標，進而可達到方便且快速之功效。 As can be seen from the foregoing description, the advantage of the present invention is that the user can establish workpiece parameters according to the processing requirements, and reset the processing coordinates when the workpiece parameters are to be rotated by 180 degrees. At this time, the user only needs to replace the processing coordinate with the relative processing coordinate through a flip instruction, and can easily and quickly update the new processing coordinate, thereby achieving convenient and fast effects.
惟，以上實施例之揭示僅用以說明本發明，並非用以限制本發明，故舉凡等效元件之置換仍應隸屬本發明之範疇。 However, the disclosure of the above embodiments is only used to illustrate the present invention and is not intended to limit the present invention. Therefore, the replacement of equivalent components should still belong to the scope of the present invention.
綜上所述，當可使熟知本項技藝者明瞭本發明確可達成前述目的，實已符合專利法之規定，因此依法提出申請。 In summary, when those skilled in the art can be made aware that the present invention can indeed achieve the aforementioned purpose, it has indeed complied with the provisions of the Patent Law, and therefore filed an application in accordance with the law.
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| TW201032956A (en) * | 2009-03-06 | 2010-09-16 | Au Optronics Corp | Substrate turnover apparatus and method for turning over substrate |
| TW201541546A (en) * | 2014-02-20 | 2015-11-01 | Intevac Inc | System and method for bi-facial processing of substrates |
| TW201719786A (en) * | 2015-11-17 | 2017-06-01 | 京元電子股份有限公司 | Turn-over device of semiconductor element and testing apparatus thereof |
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| TW201032956A (en) * | 2009-03-06 | 2010-09-16 | Au Optronics Corp | Substrate turnover apparatus and method for turning over substrate |
| TW201541546A (en) * | 2014-02-20 | 2015-11-01 | Intevac Inc | System and method for bi-facial processing of substrates |
| TW201719786A (en) * | 2015-11-17 | 2017-06-01 | 京元電子股份有限公司 | Turn-over device of semiconductor element and testing apparatus thereof |
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| CN111843339A (en) * | 2020-07-14 | 2020-10-30 | 古伟粦 | Tripod welding set for stool manufacturing |
| CN111843339B (en) * | 2020-07-14 | 2022-07-22 | 古伟粦 | Tripod welding set for stool manufacturing |
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