TWI665615B - Collection and storage of materials - Google Patents
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Abstract
一種物料之領取方法，包含依據工單自資料庫中查找對應的物料之一儲位資訊，依據儲位資訊控制對應之儲位上的指示燈點亮，以導引人員至儲位拿取物料，並在比對儲位識別碼與儲位資訊相符時，記錄物料已被領取。一種物料之儲放方法，包含依據物料上的一物料識別碼自資料庫中查找應的該物料之一儲位資訊，依據儲位資訊控制對應之儲位上的指示燈點亮，以導引人員至儲位放置物料，並在比對儲位識別碼與儲位資訊相符時，記錄物料已被放置於該儲位。藉此，提高拿取及儲放物料的效率。A method for receiving materials, including searching for storage location information of a corresponding material from a database according to a work order, and controlling the indicator light on the corresponding storage location to light up according to the storage location information, so as to guide personnel to the storage location to obtain materials , And when the comparison storage location identification code matches the storage location information, the record material has been collected. A storage method for a material includes searching for corresponding storage position information of one of the materials from a database according to a material identification code on the material, and controlling an indicator light on a corresponding storage position to guide according to the storage position information. The person places the material at the storage location, and when the comparison storage location identification code matches the storage location information, the recorded material has been placed at the storage location. In this way, the efficiency of taking and storing materials is improved.
Description
本發明係與生產管理有關；特別是指一種物料之領取及儲放方法。The invention relates to production management; in particular, it refers to a method for receiving and storing materials.
隨著科技的進步，目前的工業的生產模式大多已經進入了全自動化生產的時代。然而，對於傳統產業而言，雖可引入自動化設備取代人力，但仍有部分的流程仍需仰賴人力的操作，無法被自動化設備取代，例如物料的領取與儲放。With the advancement of science and technology, most of the current industrial production models have entered the era of fully automated production. However, for traditional industries, although automated equipment can be introduced to replace manpower, there are still some processes that still rely on human operations and cannot be replaced by automated equipment, such as the collection and storage of materials.
習用之物料領取方式，係由人員依據工單所載之物料至儲料場所，再到特定的儲位領取物料；而儲料時，係將物料拿到特地的儲位放置。然而，在偌大的儲料場所中，人員若對儲料場所的場地配置不熟悉，便需要花時間找尋儲位的所在位置，如此一來便無法快速地直接走到儲位領料或儲料，效率無法有效提升。The conventional material collection method is to pick up the materials according to the materials contained in the work order to the storage location, and then to the specific storage location. When storing materials, the materials are taken to a special storage location. However, in a large storage place, if the personnel are not familiar with the site configuration of the storage place, they need to take the time to find the location of the storage place, so that they cannot quickly go directly to the storage place to pick or store the material. , Efficiency can not be effectively improved.
此外，在領料或儲料時，管理人員並無法隨時監看在側，只能以不定時稽核的方式，以期領料或儲料的人員正確行事。如此一來，將造成生產管理的困難。In addition, when picking or storing materials, the management staff can not monitor the side at any time, and can only perform the audit from time to time, so that the person who picks or stores the materials correctly. As a result, it will cause difficulties in production management.
有鑑於此，本發明之目的在於提供一種物料之領取及儲放方法，可提高領料及儲料的效率及正確性。In view of this, the object of the present invention is to provide a method for receiving and storing materials, which can improve the efficiency and correctness of the materials and storage.
緣以達成上述目的，本發明提供的一種物料之領取方法，包含下列步驟：A、辨識一工單上的一工單識別碼，並將該工單識別碼上傳至一伺服器；B、由該伺服器依據該工單識別碼自一資料庫中查找該工單識別碼所對應的一物料之一儲位資訊，其中，該儲位資訊係對應一儲位，且該物料係置於該儲位，該物料設置有一物料識別碼，該儲位設置有一指示燈及一儲位識別碼；C、依據該儲位資訊控制對應之該儲位上的該指示燈點亮，以導引一人員至該儲位；由該人員至該儲位拿取該物料；D、辨識該物料識別碼及該儲位識別碼並上傳至該伺服器；由該伺服器比對上傳的該儲位識別碼與該儲位資訊相符時，記錄該物料識別碼對應的該物料已被領取。In order to achieve the above object, a method for receiving materials provided by the present invention includes the following steps: A. identifying a work order identification code on a work order, and uploading the work order identification code to a server; B. by The server searches a database for storage position information of a material corresponding to the work order identification code according to the work order identification code, wherein the storage position information corresponds to a storage position, and the material is placed in the Storage position, the material is provided with a material identification code, the storage position is provided with an indicator light and a storage position identification code; C. the indicator light on the corresponding storage position is controlled according to the storage position information to guide a Personnel to the storage location; the personnel to the storage location to pick up the material; D. identify the material identification code and the storage location identification code and upload to the server; the server compares the uploaded storage location identification When the code matches the storage location information, it is recorded that the material corresponding to the material identification code has been collected.
本發明提供的一種物料之儲放方法，包含下列步驟：A、辨識一物料上的一物料識別碼，並將該物料識別碼上傳至一伺服器；B、由該伺服器依據該物料識別碼自一資料庫中查找該物料識別碼所對應的該物料之一儲位資訊，其中，該儲位資訊係對應一儲位，且該儲位設置有一指示燈及一儲位識別碼；C、依據該儲位資訊控制對應之該儲位上的該指示燈點亮，以導引一人員至該儲位；由該人員至該儲位放置該物料；D、辨識該儲位識別碼並上傳至該伺服器；由該伺服器比對上傳的該儲位識別碼與該儲位資訊相符時，記錄該物料識別碼對應的該物料已被放置於該儲位。The invention provides a material storage method, which includes the following steps: A. identifying a material identification code on a material and uploading the material identification code to a server; B. the server according to the material identification code Find a storage location information of the material corresponding to the material identification code from a database, wherein the storage location information corresponds to a storage location, and the storage location is provided with an indicator and a storage location identification code; C, According to the storage position information control, the indicator light on the corresponding storage position is lit to guide a person to the storage position; the person places the material to the storage position; D, identifies the storage position identification code and uploads it To the server; when the storage location identification code uploaded by the server matches the storage location information, it is recorded that the material corresponding to the material identification code has been placed in the storage location.
本發明之效果在於，藉由點亮儲位上的指示燈可以有效引導人員至儲位拿取及儲放物料，提高拿取及儲放物料的效率，降低錯誤發生的機會。並且可以記錄物料的狀態，讓管理更為方便。The effect of the present invention is that by lighting the indicator on the storage location, personnel can be effectively guided to the storage location to pick up and store materials, improve the efficiency of picking up and storing materials, and reduce the chance of errors. And can record the status of materials, making management more convenient.
為能更清楚地說明本發明，茲舉一較佳實施例並配合圖式詳細說明如後。請參圖１至圖２所示，為本發明一較佳實施例物料之領取及儲放方法方法所應用的生產系統，該生產系統包含複數個指示燈10、至少一載車20、一控制端30與複數個製程站點40。該生產系統係配置於一廠區，廠區包含一儲料場所100、一管理中心200與一加工場所300。In order to explain the present invention more clearly, a preferred embodiment is described in detail below with reference to the drawings. Please refer to FIG. 1 to FIG. 2, which is a production system applied to a method for receiving and storing materials according to a preferred embodiment of the present invention. The production system includes a plurality of indicators 10, at least one carrier 20, and a control. End 30 and a plurality of process sites 40. The production system is arranged in a factory area, and the factory area includes a storage site 100, a management center 200, and a processing site 300.
該些指示燈10係位於該儲料場所100，該儲料場所100具有複數個儲位102a，該些儲位102a區分有複數儲位組102，每一儲位組102設置有一個指示燈10位於接近通道處，且每一儲位組102的每個儲位102a上設置有一個指示燈10。The indicator lights 10 are located in the storage place 100. The storage place 100 has a plurality of storage spaces 102a. The storage spaces 102a are divided into a plurality of storage space groups 102. Each storage space group 102 is provided with an indicator light 10. It is located near the aisle, and an indicator light 10 is provided on each storage position 102a of each storage position group 102.
該至少一載車20的數量於本實施例中為複數個，用以載運物料，且各載車20上配有一辨識裝置22，本實施例中辨識裝置為一手持式條碼掃描器用以辨識條碼，且辨識裝置22具有一通訊模組（圖未示）可連線至一網路。辨識裝置22亦可以是一行動電子裝置，例如智慧型手機。此外，辨識裝置22不以配於載車為限，亦可由人員隨身攜帶。The number of the at least one carrier 20 is plural in this embodiment for carrying materials, and each carrier 20 is provided with an identification device 22. In this embodiment, the identification device is a handheld barcode scanner for identifying bar codes. The identification device 22 has a communication module (not shown) that can be connected to a network. The identification device 22 may also be a mobile electronic device, such as a smart phone. In addition, the identification device 22 is not limited to being equipped with a car, and may be carried by a person.
該控制端30包含一伺服器32、一資料庫34與一顯示裝置36，其中，伺服器32、資料庫34與顯示裝置36位於管理中心200。伺服器32透過有線或無線的方式與該些指示燈10連線，以控制指示燈10點亮或熄滅。伺服器32安裝有監控程式，以控制指示燈10、監控製程站點40的狀態。資料庫34與伺服器32連線以供儲存資料。顯示裝置36於本實施例中為一電子看板，用以顯示監控的資訊。The control terminal 30 includes a server 32, a database 34 and a display device 36, wherein the server 32, the database 34 and the display device 36 are located in the management center 200. The server 32 is connected to the indicator lights 10 in a wired or wireless manner to control the indicator lights 10 to be turned on or off. A monitoring program is installed on the server 32 to control the indicator light 10 and monitor the status of the process station 40. The database 34 is connected to the server 32 for storing data. The display device 36 in this embodiment is an electronic kanban for displaying monitored information.
該些製程站點40位於加工場所300用以進行生產物件所需的製程，不同的製程站點40所進行的程序各不相同，例如加工、清潔、或包裝等。因應不同的物件，有些物件只需經一個製程站點40即可，有些物件則需經過多個製程站點40。The process stations 40 are located at the processing site 300 to perform the processes required for the production of objects. The processes performed by different process stations 40 are different, such as processing, cleaning, or packaging. Due to different objects, some objects need only pass through one process station 40, and some objects need to pass through multiple process stations 40.
藉由上述之生產系統，即可進行本實施例物料之領取及儲放方法，物料之領取方法包含圖３所示之下列步驟：With the above production system, the material receiving and storage method of this embodiment can be performed. The material receiving method includes the following steps shown in FIG. 3:
步驟S11，進行基本作業：於儲料場所100的每一組儲位102a設置對應的一儲位識別碼，並將儲位識別碼與儲位102a的對應關係登錄於資料庫34。於複數個物料上分別設置對應的一物料識別碼，並將物料識別碼與物料的對應關係登錄於資料庫34，且將該些物料放置於對應的儲位102a，並將物料的數量與儲位102a的對應關係登錄於資料庫34。於載車20上分別設置對應的一載車識別碼，並將載車識別碼與載車20的對應關係登錄於資料庫。建立複數種產品之工單，且各工單對應有一工單識別碼、所需的物料、及所需的至少一個製程站點40等資訊。對每個人員建立對應的一人員識別碼，並將人員識別碼與人員的對應關係登錄於資料庫34。前述之各種識別碼於本實施例中採用對應的條碼之形式設置於物料、儲位102a、人員的工作證上，例如一維或二維條碼。In step S11, a basic operation is performed: a corresponding storage location identification code is set in each group of storage locations 102a of the storage site 100, and a correspondence relationship between the storage location identification code and the storage location 102a is registered in the database 34. A corresponding material identification code is set on each of the plurality of materials, and the corresponding relationship between the material identification code and the material is registered in the database 34, and the materials are placed in the corresponding storage space 102a, and the quantity and storage of the materials are stored. The correspondence relationship between the bits 102a is registered in the database 34. A corresponding vehicle identification code is set on the vehicle 20, and the correspondence relationship between the vehicle identification code and the vehicle 20 is registered in the database. Establish work orders for multiple products, and each work order corresponds to a work order identification code, required materials, and at least one process station 40 and other information. A corresponding person identification code is established for each person, and the correspondence between the person identification code and the person is registered in the database 34. The aforementioned various identification codes are provided in the form of corresponding barcodes on the materials, storage positions 102a, and work permits of personnel in this embodiment, such as one-dimensional or two-dimensional barcodes.
由伺服器32依所欲生產的產品產生對應的工單列印出紙本的工單，工單上具有工單識別碼、所需的物料、製程站點40之資訊。The server 32 generates a corresponding work order to print a paper work order according to the product to be produced, and the work order has a work order identification code, required materials, and information of the process site 40.
步驟S12：人員以辨識裝置22辨識工作證上的人員識別碼、工單上的工單識別碼，辨識裝置22透過其通訊模組將前述之人員識別碼、工單識別碼上傳至伺服器32。Step S12: The personnel uses the identification device 22 to identify the personnel identification code on the work permit and the work order identification code on the work order. The identification device 22 uploads the aforementioned personnel identification code and work order identification code to the server 32 through its communication module.
步驟S13：由伺服器32記錄上傳的時間並依據工單識別碼由資料庫34中查找工單識別碼所對應的物料之一儲位資訊，儲位資訊係對應儲料場所100中放置物料的儲位102a。且伺服器32記錄由人員識別碼所對應的人員執行，以及記錄物料待領取。Step S13: The upload time is recorded by the server 32 and the storage location information of one of the materials corresponding to the work order identification code is searched in the database 34 according to the work order identification code. The storage position information corresponds to the material placed in the storage location 100. Storage location 102a. And the server 32 records the execution performed by the personnel corresponding to the personnel identification code, and records the materials to be collected.
步驟S14：伺服器32依據儲位資訊控制對應之儲位102a上的指示燈10點亮及對應之儲位組102的指示燈點亮，以供引導人員。Step S14: The server 32 controls the indicator light 10 on the corresponding storage location 102a to light and the indicator of the corresponding storage group 102 to light up according to the storage location information for guiding personnel.
步驟S15：人員依指示燈10的引導操控載車移至儲位旁，將儲位102a上的物料移至載車20上，並以辨識裝置22辨識人員識別碼、物料上的物料識別碼、載車上的載車識別碼（即本發明所定義的第一載車識別碼）、以及儲位識別碼，辨識裝置22透過其通訊模組將前述之人員識別碼、物料識別碼、載車識別碼、儲位識別碼上傳至伺服器32。Step S15: The personnel moves the vehicle to the storage location according to the guidance of the indicator light 10. The material on the storage location 102a is moved to the vehicle 20, and the identification device 22 identifies the personnel identification code, the material identification code on the material, The vehicle identification number on the vehicle (that is, the first vehicle identification number defined in the present invention) and the storage location identification number. The identification device 22 uses the communication module to transfer the aforementioned personnel identification number, material identification number, and vehicle identification number. The identification code and storage identification code are uploaded to the server 32.
步驟S16：由伺服器32記錄上傳的時間並比對上傳的儲位識別碼與步驟S13中工單識別碼所對應的物料之儲位資訊是否相符：Step S16: The server 32 records the upload time and compares the uploaded storage location identification code with the storage location information of the material corresponding to the work order identification code in step S13:
若是，伺服器32記錄物料識別碼對應的物料已被領取且由儲位102a被移至載車識別碼對應的載車20，上並在顯示裝置36顯示，亦可紀錄及顯示由所記錄的人員識別碼對應的人員領取。If yes, the server 32 records that the material corresponding to the material identification code has been picked up and moved from the storage location 102a to the vehicle 20 corresponding to the vehicle identification code, and displays it on the display device 36. It can also record and display the recorded information. Collected by the person corresponding to the personnel identification code.
若否，則伺服器32發出一警示訊息並在顯示裝置36上顯示，表示物料錯誤，以通知相關人員進行處理，例如檢查物料識別碼、儲位識別碼是否有誤。再重新將正確的物料移至載車20上，並進行此檢查步驟S16。If not, the server 32 sends out a warning message and displays it on the display device 36, which indicates that the material is wrong, so as to notify relevant personnel for processing, such as checking whether the material identification code and storage location identification code are wrong. Then move the correct material to the cart 20 again, and perform this inspection step S16.
此外，伺服器32判斷前述步驟S13中記錄的上傳工單識別碼的時間與步驟S16中記錄的上傳儲位識別碼的時間之時間差超過一預設時間時發出一警示訊息並在顯示裝置36上顯示，表示至儲位102a領取物料的移動時間過久。In addition, the server 32 judges that the time difference between the time of uploading the work order identification code recorded in the foregoing step S13 and the time of uploading the storage position identification code recorded in step S16 exceeds a preset time, and sends a warning message on the display device 36 The display indicates that the moving time to pick up the material to the storage location 102a is too long.
而後人員操控載車20移至加工場所300中的至少一個製程站點40進行加工。加工完成後，人員操控載車20由最後一個製程站點40移至儲料場所100。Then, the person controls the vehicle 20 to move to at least one process station 40 in the processing site 300 for processing. After the processing is completed, the personnel controls the vehicle 20 to move from the last process station 40 to the storage site 100.
接著進行圖４所示物料之領取方法，以將加工完成的物料儲放於儲料場所100，其包含：Then, the method for receiving the materials shown in FIG. 4 is performed to store the processed materials in the storage site 100, which includes:
步驟S21：人員以辨識裝置22辨識人員識別碼、載車20上的載車識別碼及物料上的物料識別碼並上傳至伺服器32。Step S21: The personnel uses the identification device 22 to identify the personnel identification code, the vehicle identification code on the vehicle 20 and the material identification code on the materials and uploads them to the server 32.
步驟S22：由伺服器32記錄上傳的時間並依據上傳的物料識別碼自資料庫34中查找對應的一儲位資訊，伺服器32記錄物料待由載車20放至儲位資訊對應的儲位102a及由人員識別碼對應的人員執行，此處的儲位資訊可對應與領取物料時不同或相同的儲位102a，並在顯示裝置36上顯示物料待由載車20放至儲位資訊對應的儲位102a，亦可顯示由所記錄的人員識別碼對應的人員執行。Step S22: The upload time is recorded by the server 32 and the corresponding storage location information is searched from the database 34 according to the uploaded material identification code. The server 32 records the material to be placed by the vehicle 20 to the storage location corresponding to the storage location information. 102a and the personnel corresponding to the personnel identification code, the storage location information here can correspond to the storage location 102a which is different or the same as when receiving the material, and the display device 36 displays the material to be stored by the vehicle 20 to the storage location The storage position 102a of the computer may also be displayed by a person corresponding to the recorded person identification code.
步驟S23：伺服器32依據儲位資訊控制對應之儲位102a上的指示燈點亮10及對應之儲位組102的指示燈10點亮，以供引導人員。Step S23: The server 32 controls the indicator 10 on the corresponding storage location 102a to light 10 and the indicator 10 on the corresponding storage group 102 to light according to the storage information for guiding personnel.
步驟S24：人員依指示燈的引導操控載車20移至儲位102a旁，將載車20上的物料移至儲位102a，並以辨識裝置22辨識人員識別碼、物料上的物料識別碼、載車20上的載車識別碼、以及儲位識別碼，並上傳至伺服器32。Step S24: The person controls the vehicle 20 to move to the storage location 102a according to the guidance of the indicator light, moves the material on the vehicle 20 to the storage location 102a, and uses the identification device 22 to identify the personnel identification code, the material identification code on the material, The vehicle identification code and storage location identification code on the vehicle 20 are uploaded to the server 32.
步驟S25：由伺服器32記錄上傳的時間並比對上傳的儲位識別碼與自資料庫34中查找的儲位資訊是否相符：Step S25: The server 32 records the upload time and compares the uploaded storage location identification code with the storage location information found in the database 34:
若是，伺服器32依步驟S24所上傳的物料識別碼及載車識別碼記錄物料由載車20被移至儲位102a並在顯示裝置36顯示，亦可顯示由物料已被所記錄的人員識別碼對應的人員放置於儲位10。。If yes, the server 32 records the material according to the material identification code and the vehicle identification code uploaded in step S24 from the vehicle 20 to the storage space 102a and displays it on the display device 36. It can also display that the material has been identified by the recorded personnel. The person corresponding to the code is placed in storage position 10. .
若否，則伺服器32發出一警示訊息並在顯示裝置36上顯示，表示儲位102a錯誤，以通知相關人員進行處理，例如人員放錯儲位102a或再檢查儲位識別碼是否有誤。再重新將物料放至正確的儲位102a。If not, the server 32 sends out a warning message and displays it on the display device 36, indicating that the storage location 102a is wrong, so as to notify relevant personnel for processing, for example, the personnel misplaces the storage location 102a or checks whether the storage location identification code is wrong. Put the material back to the correct storage location 102a.
此外，伺服器32判斷前述步驟S22所記錄上傳載車識別碼的時間與步驟S25所記錄上傳儲位識別碼的時間之時間差超過一預設時間時發出一警示訊息並在顯示裝置36上顯示，表示至儲位102a儲放物料的移動時間過久。In addition, the server 32 judges that the time difference between the time of uploading the vehicle identification code recorded in step S22 and the time of uploading the storage location identification code recorded in step S25 exceeds a preset time, and sends a warning message and displays it on the display device 36. It indicates that the moving time to the storage place 102a is too long.
據上所述，藉由本發明的物料領取及儲放方法，可以有效引導人員至儲位拿取及儲放物料，提高拿取及儲放物料的效率，並且可以記錄物料的狀態，讓管理更為方便。According to the above, with the material receiving and storage method of the present invention, personnel can be effectively guided to the storage place to pick up and store materials, improve the efficiency of taking and storing materials, and can record the status of the materials and make management more efficient. For convenience.
以上所述僅為本發明較佳可行實施例而已，舉凡應用本發明說明書及申請專利範圍所為之等效變化，理應包含在本發明之專利範圍內。The above descriptions are only the preferred and feasible embodiments of the present invention, and any equivalent changes made by applying the description of the present invention and the scope of patent application should be included in the patent scope of the present invention.
［本發明］ 10指示燈 20載車 22辨識裝置 30控制端 32伺服器 34資料庫 36顯示裝置 40製程站點 100儲料場所 102儲位組 102a儲位 200管理中心 300加工場所 S11~S16、S21~S25步驟[Invention] 10 indicator lights, 20 vehicles, 22 identification devices, 30 control terminals, 32 servers, 34 databases, 36 display devices, 40 process stations, 100 storage locations, 102 storage locations, 102a storage locations, 200 management centers, 300 processing locations, S11 ~ S16, S21 ~ S25 steps
圖１與圖２為本發明一較佳實施例之生產系統及廠區示意圖。 圖３為上述較佳實施例物料之領取方法的流程圖。 圖４為上述較佳實施例之儲放方法的流程圖。1 and 2 are schematic diagrams of a production system and a plant area according to a preferred embodiment of the present invention. FIG. 3 is a flowchart of a method for receiving materials in the preferred embodiment. FIG. 4 is a flowchart of the storage method of the above preferred embodiment.
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| TW539971B (en) * | 2001-07-03 | 2003-07-01 | Inventec Corp | AS/RS PLC operation method and the system thereof |
| US7032816B2 (en) * | 2001-12-28 | 2006-04-25 | Kimberly-Clark Worldwide, Inc. | Communication between machines and feed-forward control in event-based product manufacturing |
| US20130261792A1 (en) * | 2012-03-29 | 2013-10-03 | Piyush Gupta | Pickup location monitoring |
| CN204688906U (en) * | 2015-04-21 | 2015-10-07 | 苏州工业园区立宇科技有限公司 | A kind of electronics paster material storage shelf |
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| TW539971B (en) * | 2001-07-03 | 2003-07-01 | Inventec Corp | AS/RS PLC operation method and the system thereof |
| US7032816B2 (en) * | 2001-12-28 | 2006-04-25 | Kimberly-Clark Worldwide, Inc. | Communication between machines and feed-forward control in event-based product manufacturing |
| US20130261792A1 (en) * | 2012-03-29 | 2013-10-03 | Piyush Gupta | Pickup location monitoring |
| CN204688906U (en) * | 2015-04-21 | 2015-10-07 | 苏州工业园区立宇科技有限公司 | A kind of electronics paster material storage shelf |
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