TWI645794B - Shoe body-forming piece and manufacturing method thereof - Google Patents
Shoe body-forming piece and manufacturing method thereof Download PDFInfo
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- TWI645794B TWI645794B TW106114375A TW106114375A TWI645794B TW I645794 B TWI645794 B TW I645794B TW 106114375 A TW106114375 A TW 106114375A TW 106114375 A TW106114375 A TW 106114375A TW I645794 B TWI645794 B TW I645794B
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/04—Uppers made of one piece; Uppers with inserted gussets
- A43B23/042—Uppers made of one piece
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
- D04B1/106—Patterned fabrics or articles with stitch pattern at a selvedge, e.g. hems or turned welts
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
- A43B1/04—Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
- A43B23/0215—Plastics or artificial leather
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/025—Uppers; Boot legs characterised by the constructive form assembled by stitching
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/026—Laminated layers
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/0265—Uppers; Boot legs characterised by the constructive form having different properties in different directions
- A43B23/027—Uppers; Boot legs characterised by the constructive form having different properties in different directions with a part of the upper particularly flexible, e.g. permitting articulation or torsion
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/04—Uppers made of one piece; Uppers with inserted gussets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/032—Flat fabric of variable width, e.g. including one or more fashioned panels
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/043—Footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
鞋體形成件包含鞋身部件及襪套部件，其中鞋身部件包含鞋面部及一對鞋跟部間隔設置於鞋面部之一端，以使鞋身部件係具有由外部邊緣及內部邊緣構成之實質U形輪廓，襪套部件具有連接側係至少部分連接於內部邊緣，鞋身部件及襪套部件係由至少一紗線針織形成具有多個緯列及經行的單一體結構，以使針織完成後之鞋體形成件不具有任何縫合部分，當鞋體形成件經加工形成鞋體時，鞋身部件係對應足部之足前部分、足側部分及足跟部分，且襪套部件係對應足部之腳踝部分。 The shoe body forming member includes a body member and a sock member, wherein the body member includes a shoe portion and a pair of heel portions are spaced apart from one end of the shoe portion such that the body member has a substantial U composed of an outer edge and an inner edge a contoured portion, the sock member having a connecting side at least partially joined to the inner edge, the body member and the sock member being knitted from at least one yarn to form a single body structure having a plurality of weft rows and rows, so that the knitted shoes are finished The body forming member does not have any stitching portion. When the shoe body forming member is processed to form the shoe body, the body member corresponds to the forefoot portion, the foot portion and the heel portion of the foot, and the sock member corresponds to the ankle of the foot. section.
Description
本發明一般係關於一種鞋體形成件及其製造方法，具體而言，本發明係關於一種具有襪套之針織鞋體形成件及其製造方法。 The present invention generally relates to a shoe body forming member and a method of manufacturing the same, and more particularly to a knitted shoe body forming member having a sock and a method of manufacturing the same.
一般傳統的鞋子，會由於所使用的材質而造成整個鞋子的透氣性不佳，甚至於有不舒適的感覺。又加上穿者的足部長時間都包覆於鞋子內，若鞋子的透氣性不足，很容易造成足部的疾病問題。再者，在傳統的鞋子製程中，會有大量的鞋材在剪、接、裁等過程中損耗，容易造成環保問題，相對的也會提高製鞋的成本。 Generally, the traditional shoes will have poor air permeability and even uncomfortable feeling due to the materials used. In addition, the wearer's foot is covered in the shoes for a long time. If the shoes are not breathable, it is easy to cause disease problems in the foot. Moreover, in the traditional shoe manufacturing process, a large number of shoe materials are lost in the process of cutting, picking, cutting, etc., which easily causes environmental problems, and relatively increases the cost of shoe making.
此外，傳統的鞋子通常僅包覆在腳踝以下的足部，在登山、跑步、打球等足部運動較大的活動時，對腳踝部分的保護明顯不足，容易造成腳部受傷。 In addition, the traditional shoes are usually only wrapped around the feet of the ankles. When climbing, running, playing, etc., the movement of the ankles is obviously insufficient, and the foot injuries are easily caused.
本發明之一目的在於提供一種鞋體形成件及其製造方法，其具有針織形成鞋身部件及襪套部件的單一體結構，不僅使人體穿著上具有合腳舒適及吸濕透氣的效果，更進一步提供對腳踝的保護，以利於應用在適合各種足部活動頻繁的鞋類。 An object of the present invention is to provide a shoe body forming member and a manufacturing method thereof, which have a single body structure for knitting a shoe body member and a sock member, which not only provides a comfortable fit and moisture absorbing effect on the human body, but further provides The protection of the ankle is to facilitate the application of footwear that is suitable for a variety of foot activities.
於一實施例，本發明之鞋體形成件的製造方法包含：依據預 定編織目數，提供至少一紗線針織形成襪套部件，且於襪套部件形成後保留複數待編織紗環；提供至少二紗線分別於襪套部件的兩側外針織形成二相對稱的鞋根部，當針織該對鞋根部達至該些待編織紗環時，與該對鞋根部一起依序針織該些待編織紗環之至少一部分，以連接該對鞋根部及襪套部件；以及延續該對鞋根部其中之一紗線針織形成鞋面部，使得鞋面部與該對鞋根部合併形成鞋身部件，當針織該鞋面部達至該些待編織紗環時，與鞋面部一起針織該些待編織紗環之其餘部分，以連接該鞋面部及該襪套部件。 In one embodiment, the method for manufacturing a shoe body forming member of the present invention comprises: a knitting mesh number, providing at least one yarn to form a sock component, and retaining a plurality of yarn loops to be knitted after the sock component is formed; providing at least two yarns respectively knitted on both sides of the sock component to form a symmetrical root portion, When knitting the pair of roots to the loops to be knitted, at least a portion of the loops to be knitted are sequentially knitted with the pair of roots to join the pair of roots and the sock components; and the pair of shoes are continued One of the roots is knitted to form a shoe face such that the shoe face and the pair of roots are combined to form a body part, and when the face is knitted to reach the to-be-woven loop, the to-be-woven yarn is knitted together with the upper The remainder of the ring connects the shoe face to the sock component.
於一實施例，於襪套部件形成後保留的該些待編織紗環小於預定編織目數，使得襪套部件僅與鞋身部件部分連接。於另一實施例，於襪套部件形成後保留的該些待編織紗環等於預定編織目數，使得襪套部件之一側與沿該對鞋根部及鞋身部件所圍成的內部邊緣實質完全連接。 In one embodiment, the loops to be woven that remain after the formation of the sock component are less than the predetermined number of woven meshes such that the sock component is only joined to the body component portion. In another embodiment, the loops to be knitted remaining after the formation of the sock component are equal to the predetermined number of meshes such that one side of the sock component is substantially fully connected to the inner edge enclosed by the pair of roots and the body part. .
於一實施例，襪套部件係以隔針雙面袋編方式針織而成，使得襪套部件包含第一織面及第二織面，且隔針雙面袋編方式包含：隔針編織至少一紗線達預定編織目數，以編成第一織面的第一起始邊；逆向隔針編織至少一紗線達預定編織目數，以編成第二織面的第二起始邊；針織至少一紗線以連接第一起始邊編成第一織面後，逆向針織至少一紗線以連接第二起始邊編成第二織面，依此循環編織第一織面及第二織面；於襪套部件形成後，僅保留第一織面及第二織面其中之一的複數紗環的至少一部分作為該些待編織紗環。 In one embodiment, the sock cover component is knitted by a double-needle pocket knitting, such that the sock cover component comprises a first weave surface and a second weave surface, and the double-needle pocket knitting method comprises: at least one yarn weaving the needle. The wire reaches a predetermined weaving mesh to form a first starting edge of the first weave; the reverse weave knits at least one yarn up to a predetermined weave mesh to form a second starting edge of the second weave; knitting at least one yarn After the first knitting edge is joined to form the first weaving surface, the at least one yarn is reversely knitted to form the second weaving surface by connecting the second starting edge, and the first weaving surface and the second weaving surface are woven in a loop; After formation, at least a portion of the plurality of yarn loops of one of the first weave and the second weave are retained as the loops to be knitted.
於一實施例，編成第一起始邊及第二起始邊的步驟包含：針織至少一紗線，以隔兩針交錯方式織成第一起始邊；於形成第二起始邊前， 將第一起始邊的隔兩針交錯方式改為非交錯兩針隔一針方式；逆向編織至少一紗線，以隔兩針交錯方式織成第二起始邊；將第二起始邊的隔兩針交錯方式改為非交錯兩針隔一針方式；將第一起始邊的非交錯兩針隔一針方式改回隔兩針交錯方式。 In an embodiment, the step of forming the first starting edge and the second starting edge comprises: knitting at least one yarn, and weaving into a first starting edge by two needles interlaced; before forming the second starting edge, Changing the two-needle interlacing manner of the first starting edge into a non-interlaced two-needle one-needle manner; at least one yarn is reversely woven, and the second starting edge is woven by two stitches; the second starting edge is The two-needle interleaving method is changed to a non-interlaced two-needle one-needle method; the non-interlaced two-needle one-pin method of the first starting side is changed back to the two-needle interlacing manner.
於一實施例，循環編織第一織面及第二織面的步驟包含：逆向針織第二織面前，將第一織面的隔兩針交錯方式改為非交錯兩針隔一針方式；將第二起始邊的非交錯兩針隔一針方式改回隔兩針交錯方式，逆向針織第二織面；於循環針織第一織面前，將第一織面的非交錯兩針隔一針方式改回隔兩針交錯方式，以針織第一織面；於循環針織第二織面前，將第二織面的非交錯兩針隔一針方式改回隔兩針交錯方式，以針織第二織面。 In one embodiment, the step of cyclically weaving the first woven surface and the second woven surface comprises: reversely knitting the second woven front surface, and changing the two-stitch interlacing manner of the first woven surface into a non-interlaced two-needle one-needle manner; The non-interlaced two-needle one-needle method of the second starting side is changed back to the two-needle interlacing manner, and the second weaving surface is reversely knit; in front of the circular knitting first weave, the non-interlaced two needles of the first weaving surface are separated by one stitch. The method is changed back to the two-stitch interlacing method to knit the first weave surface; in the front of the circular knitting second weave, the non-interlaced two-needle stitching of the second weaving surface is changed back to the two-needle interlacing manner to knit the second Weave.
於一實施例，本發明之製造方法更包含於針織至少一紗線形成襪套部件時，嵌設鑲嵌線繩於襪套部之相對兩端。 In one embodiment, the manufacturing method of the present invention further comprises embedding the inlaid strands at opposite ends of the sock sleeve portion when knitting the at least one yarn to form the sock sleeve component.
於一實施例，本發明之製造方法拉緊鑲嵌線繩，使襪套部件之相對兩端係藉由鑲嵌線繩縫合，以使襪套部件具有套筒構造。 In one embodiment, the method of the present invention tightens the inlaid cord such that the opposite ends of the sock component are sewn by the inlaid strand so that the sock component has a sleeve configuration.
於另一實施例，本發明提供一種藉由上述製造方法製成的鞋體形成件，其特徵在於：該對鞋跟部係間隔設置於鞋面部之一端，以使鞋身部件具有實質U形輪廓，該U形輪廓具有外部邊緣及內部邊緣；襪套部件具有至少部分連接於內部邊緣的連接側，使得襪套部件與鞋身部件之間具有連接線。 In another embodiment, the present invention provides a shoe body forming member manufactured by the above manufacturing method, wherein the pair of heel portions are spaced apart from one end of the shoe portion so that the body member has a substantially U shape. A contour having an outer edge and an inner edge; the sock member having a connecting side at least partially coupled to the inner edge such that there is a connecting line between the sock member and the body member.
於一實施例，連接線僅沿內部邊緣之一部分延伸。於另一實施例，連接線實質沿內部邊緣延伸。 In an embodiment, the connecting line extends only partially along one of the inner edges. In another embodiment, the connecting line extends substantially along the inner edge.
於一實施例，襪套部件為無縫合的一體成形套筒構造，襪套 部件部分連接於內部邊緣，使得襪套部件與鞋身部件之間具有一連接線僅沿內部邊緣之一部分延伸。 In one embodiment, the sock component is a seamless integrated sleeve construction, sock The component portion is coupled to the inner edge such that a connecting line between the sock component and the body member extends only partially along one of the inner edges.
本發明提供一種鞋體形成件，其包含鞋身部件及襪套部件，其中鞋身部件包含鞋面部及一對鞋跟部，該對鞋跟部係間隔設置於鞋面部之一端，以使鞋身部件係具有實質U形輪廓，該U形輪廓具有外部邊緣及內部邊緣；襪套部件具有連接側係至少部分連接於內部邊緣，其中鞋身部件及襪套部件係由至少一紗線針織形成具有多個緯列及經行的單一體結構，以使針織完成後之鞋體形成件不具有任何縫合部分，當鞋體形成件經加工形成鞋體時，鞋身部件係對應足部之足前部分、足側部分及足跟部分，且襪套部件係對應足部之腳踝部分。 The present invention provides a shoe body forming member including a shoe body member and a sock member, wherein the body member includes a shoe portion and a pair of heel portions spaced apart from one end of the shoe portion to allow the body to be The component has a substantially U-shaped profile having an outer edge and an inner edge; the sock component having a connecting side at least partially coupled to the inner edge, wherein the body component and the sock component are knitted from the at least one yarn to form a plurality a single body structure of the weft row and the row so that the shoe body forming member after knitting is finished without any stitching portion, and when the shoe body forming member is processed to form the shoe body, the body member corresponds to the front portion of the foot, The foot portion and the heel portion, and the sock member corresponds to the ankle portion of the foot.
1‧‧‧鞋子 1‧‧‧ shoes
10、10’‧‧‧鞋體 10, 10'‧‧‧ shoe body
12‧‧‧足部空間 12‧‧‧ Foot space
14‧‧‧開口 14‧‧‧ openings
20‧‧‧鞋底 20‧‧‧ sole
100、100’‧‧‧鞋體形成件 100, 100’‧‧‧ shoe body forming parts
110‧‧‧鞋身部件 110‧‧‧Shoe body parts
110a‧‧‧外部邊緣 110a‧‧‧External edge
110b‧‧‧內部邊緣 110b‧‧‧Internal edge
112‧‧‧鞋面部 112‧‧‧Shoe face
114‧‧‧鞋跟部 114‧‧‧ heel
114’‧‧‧左側鞋跟部 114’‧‧‧left heel
114”‧‧‧右側鞋跟部 114"‧‧‧ right heel
114a、114b‧‧‧末端 End of 114a, 114b‧‧
120、220、320‧‧‧襪套部件 120, 220, 320‧‧ ‧ socks parts
120a、220a、320a‧‧‧連接側 120a, 220a, 320a‧‧‧ connection side
120b、220b‧‧‧側邊 120b, 220b‧‧‧ side
120c、220c‧‧‧側邊 120c, 220c‧‧‧ side
122‧‧‧環形襪口部 122‧‧‧ ring socks
130‧‧‧開口 130‧‧‧ openings
130’‧‧‧環形鞋口部 130’‧‧‧Rings
140‧‧‧鑲嵌線繩 140‧‧‧Inlaid string
150、150’‧‧‧連接線 150, 150’‧‧‧ connecting lines
200~206‧‧‧緯列 200~206‧‧‧Weft
240‧‧‧連接線 240‧‧‧Connecting line
241‧‧‧連接紗環 241‧‧‧Connected yarn loop
321‧‧‧第一織面 321‧‧‧First weave
321a‧‧‧第一起始邊 321a‧‧‧ first starting side
322‧‧‧第二織面 322‧‧‧Second weave
322a‧‧‧第二起始邊 322a‧‧‧second starting side
401‧‧‧第一順位山角 401‧‧‧The first order mountain corner
402‧‧‧第二順位山角 402‧‧‧second order mountain corner
403‧‧‧第二順位山角A~H紗環 403‧‧‧second order mountain corner A~H yarn ring
a~i‧‧‧待編織紗環 a~i‧‧‧ woven yarn loop
a’~i’‧‧‧紗環 A’~i’‧‧ yarn ring
P1‧‧‧第一織程期間 P1‧‧‧ during the first weaving period
P2‧‧‧第二織程期間 P2‧‧‧ during the second weaving period
P3‧‧‧第三織程期間 P3‧‧‧ during the third weaving period
圖1A係本發明一實施例之鞋體形成件之示意圖；圖1B係由圖1A之鞋體形成件所製成之鞋體之示意圖；圖1C係為本發明一實施例之鞋體形成件之製造方法示意圖；圖2A及圖2B分別為包含圖1B之鞋體之鞋子之***圖及組合圖；圖3A及圖3B為本發明另一實施例之鞋體形成件之示意圖；圖4A係本發明另一實施例之鞋體形成件之示意圖；圖4B係本發明一實施例形成初始形成襪套部件之示意圖；圖4C係本發明一實施例形成圖4A之襪套部件之示意圖；圖4D係由圖4A之鞋體形成件所製成之鞋體之示意圖；圖4E係為圖4A之鞋體形成件之製造方法實施例之示意圖； 圖5A係為本發明另一實施例之鞋體形成件之製造方法示意圖；以及圖5B係為圖5A之鞋體形成件之針織示意圖。 1A is a schematic view of a shoe body forming member according to an embodiment of the present invention; FIG. 1B is a schematic view of a shoe body formed by the shoe body forming member of FIG. 1A; FIG. 1C is a shoe body forming member according to an embodiment of the present invention; FIG. 2A and FIG. 2B are respectively an exploded view and a combined view of a shoe including the shoe body of FIG. 1B; FIG. 3A and FIG. 3B are schematic views of a shoe body forming member according to another embodiment of the present invention; FIG. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 4B is a schematic view showing the initial formation of a sock component according to an embodiment of the present invention; FIG. 4C is a schematic view showing the formation of the sock component of FIG. 4A according to an embodiment of the present invention; FIG. 4A is a schematic view of a shoe body made of the shoe body forming member of FIG. 4A; FIG. 4E is a schematic view showing an embodiment of the method for manufacturing the shoe body forming member of FIG. 4A; 5A is a schematic view showing a manufacturing method of a shoe body forming member according to another embodiment of the present invention; and FIG. 5B is a knitting schematic view of the shoe body forming member of FIG. 5A.
本發明提供一種鞋體形成件及其製造方法，具體而言，本發明係提供一種具有襪套之針織鞋體形成件及其製造方法，其可應用於各種鞋類，以提供良好的彈性、舒適性及透氣性，並強化對腳踝的保護。為了能徹底地瞭解本發明，將說明步驟及結構的細節。眾所周知的針織製作方式及詳細步驟並未描述於細節中，以避免造成本發明不必要之限制。 The present invention provides a shoe body forming member and a manufacturing method thereof. Specifically, the present invention provides a knitted shoe body forming member having a sock and a manufacturing method thereof, which can be applied to various footwear to provide good elasticity and comfort. Sexual and breathable, and strengthen the protection of the ankle. In order to fully understand the present invention, details of the steps and structures will be explained. Well-known methods of making knitting and detailed steps are not described in detail to avoid unnecessarily limiting the invention.
如圖1A所示，於一實施例，本發明之鞋體形成件100包含鞋身部件110及襪套部件120，其中鞋身部件110及襪套部件120係由至少一紗線針織形成具有多個緯列及經行的單一體結構，以使針織完成後之鞋體形成件100不具有任何縫合部分。緯列係為織針紗環構成的水平列，而經行為交互相接之織針紗環構成的垂直行。換言之，沿紗線針織的蜿蜒路徑係定義為緯列，且經行的延伸方向係與緯列的延伸方向相交。因此，鞋身部件110及襪套部件120係由紗線以預定順序針織以包含多個緯列及經行，使得鞋身部件110及襪套部件120之間係藉由針織連接而沒有任何縫合加工部。在此需注意，用以針織鞋體形成件100之紗線的數目、顏色、材料或織法係依據所欲形成之鞋體不同部分的伸縮需求、顏色或圖案設計等來決定。在此需注意，鞋體形成件100(尤其是鞋身部件110)可具有單層或多層結構，且可具有不同的圖案設計，以應用於各種鞋類。 As shown in FIG. 1A, in an embodiment, the shoe body forming member 100 of the present invention includes a shoe body member 110 and a sock member 120, wherein the shoe body member 110 and the sock member member 120 are knitted by at least one yarn to have a plurality of wefts. The single body structure of the rows and rows is such that the shoe body forming member 100 after knitting is completed without any stitched portions. The weft row is a horizontal row of knitting needle loops, and a vertical row of knitting yarn loops that are interacting with each other. In other words, the meandering path along the yarn is defined as a weft, and the direction of extension of the row intersects the direction in which the weft extends. Therefore, the shoe body member 110 and the sock cover member 120 are knitted by the yarn in a predetermined order to include a plurality of weft rows and rows, so that the shoe body member 110 and the sock cover member 120 are knitted by knitting without any stitching processing portion. . It should be noted here that the number, color, material or weave of the yarn used to knit the shoe body forming member 100 is determined according to the stretching requirements, color or pattern design of different portions of the shoe body to be formed. It should be noted here that the shoe body forming member 100 (especially the shoe body member 110) may have a single layer or a multi-layer structure and may have different pattern designs for application to various footwear.
鞋身部件110包含鞋面部112及一對鞋跟部114，該對鞋跟部114係間隔設置於鞋面部112之一端，以使鞋身部件110係具有實質U形輪 廓，且U形輪廓具有外部邊緣110a及內部邊緣110b。具體而言，鞋身部件110係為鞋面部112及該對鞋跟部114連接而成的扁平U形輪廓，其外部邊緣110a係由鞋面部112的外緣及該對鞋跟部114之遠離側的外緣連接構成，而內部邊緣110b係由該對鞋跟部114之相鄰側的邊緣及鞋面部112的上緣連接構成。換言之，該對鞋跟部114之相鄰側及鞋面部112於該對鞋跟部114之間的上緣部分係定義U形輪廓的開口130，即內部邊緣110b係定義U形輪廓的開口130。襪套部件120係具有實質矩形輪廓，且襪套部件120具有連接側120a(例如下側)係至少部分連接於內部邊緣110b。於此實施例，襪套部件120之連接側120a係部分連接於內部邊緣110b，尤其是連接側120a的中央部分係連接於開口130底部的內部邊緣110b。 The body member 110 includes a shoe portion 112 and a pair of heel portions 114 spaced from one end of the shoe portion 112 such that the body member 110 has a substantially U-shaped wheel And the U-shaped profile has an outer edge 110a and an inner edge 110b. Specifically, the body member 110 is a flat U-shaped profile in which the upper portion 112 and the pair of heel portions 114 are joined, and the outer edge 110a is separated from the outer edge of the upper portion 112 and the pair of heel portions 114. The outer edge of the side is connected and the inner edge 110b is formed by the edge of the adjacent side of the pair of heel portions 114 and the upper edge of the upper portion 112. In other words, the adjacent side of the pair of heel portions 114 and the upper portion of the upper portion 112 between the pair of heel portions 114 define a U-shaped opening 130, i.e., the inner edge 110b defines an opening 130 defining a U-shaped contour. . The sock component 120 has a substantially rectangular profile, and the sock component 120 has a connecting side 120a (eg, a lower side) that is at least partially coupled to the inner edge 110b. In this embodiment, the connecting side 120a of the sock component 120 is partially connected to the inner edge 110b, and in particular the central portion of the connecting side 120a is attached to the inner edge 110b of the bottom of the opening 130.
具體而言，鞋體形成件100的製造方法係包含針織至少一紗線以形成由多個緯列及經行構成的鞋身部件110及襪套部件120。於此實施例，至少一紗線係先針織形成實質矩形的襪套部件120，且自連接側120a延伸針織形成鞋身部件110，以使連接側120a僅部分連接鞋身部件110之內部邊緣110b。具體而言，至少一紗線係沿X軸方向往復針織形成矩形襪套部件120，使得襪套部件120之緯列方向係實質平行於X軸方向，且襪套部件120之經行方向係實質平行於Y軸方向，使得沿Y軸方向排列的下方緯列係作為襪套部件120的連接側120a，且襪套部件120之經行方向係垂直於連接側120a。接著，至少一紗線自連接側120a之中央部分突出地延伸針織以形成鞋跟部114及鞋面部112，而使得襪套部件120僅藉由連接側120a的中央部分連接鞋身部件110。換言之，一旦在針織程序完成後，鞋身部件110及襪套部件120之間不需要車縫加工來連接，從而簡化了製造過程，並節省了傳統剪 裁及縫合程序所產生的材料及勞動力成本。 Specifically, the method of manufacturing the shoe body forming member 100 includes knitting at least one yarn to form a shoe body member 110 and a sock member member 120 composed of a plurality of weft rows and rows. In this embodiment, at least one of the yarns is first knitted to form a substantially rectangular sock member 120 and is knitted from the attachment side 120a to form the body member 110 such that the attachment side 120a only partially joins the inner edge 110b of the body member 110. Specifically, at least one of the yarns is reciprocally knitted in the X-axis direction to form the rectangular sock member 120 such that the weft direction of the sock member 120 is substantially parallel to the X-axis direction, and the traveling direction of the sock member 120 is substantially parallel to Y. The axial direction is such that the lower weft array arranged in the Y-axis direction serves as the connecting side 120a of the sock cover member 120, and the traveling direction of the sock cover member 120 is perpendicular to the connecting side 120a. Next, at least one of the yarns is extendedly knit from the central portion of the connecting side 120a to form the heel portion 114 and the upper portion 112 such that the sock member 120 connects the body member 110 only by the central portion of the connecting side 120a. In other words, once the knitting process is completed, there is no need for sewing processing to join between the shoe body member 110 and the sock member 120, thereby simplifying the manufacturing process and saving the traditional scissors. Material and labor costs incurred in cutting and stitching procedures.
舉例而言，如圖1C所示，鞋體形成件100的製造方法包含步驟(a)，依據預定編織目數，提供至少一紗線針織形成襪套部件120，且於襪套部件120形成後保留複數待編織紗環(例如a~c)；步驟(b)，提供至少二紗線分別於襪套部件120的兩側外針織形成對稱的該對鞋根部(例如左側鞋根部114’、右側鞋根部114”)，當針織該對鞋根部114’、114”達至該些待編織紗環a~c時，與該對鞋根部一起依序針織該些待編織紗環a~c之至少一部分(例如a、c)，以連接該對鞋根部114’、114”及襪套部件120；以及步驟(c)，延續該對鞋根部114’、114”其中之一紗線針織形成鞋面部112，使得鞋面部112與該對鞋根部114’、114”合併形成鞋身部件110，當針織鞋面部112達至該些待編織紗環a~c時，與鞋面部112一起針織該些待編織紗環a~c之其餘部分(例如b)，以連接鞋面部112及襪套部件120。 For example, as shown in FIG. 1C, the manufacturing method of the shoe body forming member 100 includes the step (a) of providing at least one yarn knitting to form the sock member 120 according to a predetermined knitting mesh number, and retaining the plural after the sock member 120 is formed. a yarn loop to be woven (for example, a~c); and step (b), providing at least two yarns to be knitted on the two sides of the sock component 120 to form a symmetrical pair of shoe roots (for example, the left shoe root portion 114' and the right shoe root portion 114 When knitting the pair of shoe roots 114', 114" to the yarn loops a~c to be knitted, at least a portion of the yarn loops a~c to be knitted are sequentially knitted with the pair of shoe roots (for example) a) c) for joining the pair of root portions 114', 114" and the sock member 120; and step (c), continuing to knit one of the pair of root portions 114', 114" to form the upper portion 112, such that the shoes The face 112 merges with the pair of root portions 114', 114" to form a body member 110 that is knitted with the shoe portion 112 when the knitted shoe portion 112 reaches the to-be-knitted yarn loops a-c The remainder of ~c (e.g., b) is used to connect the upper portion 112 and the sock member 120.
具體而言，於一實施例中，較佳使用例如雙針床橫編機進行鞋體形成件100的編織。例如，於步驟(a)中，較佳使用雙面編織方式形成具有相對兩技術正面的實質矩形扁平襪套部件120，且於襪套部件120形成後，於連接側120a保留複數待編織紗環a~c。例如，可僅保留中間部分的數個待編織紗環a~c於織針上，以待後續與鞋身部件110編織連接。亦即，於襪套部件120形成後保留的該些待編織紗環小於預定編織目數，使得襪套部件120僅與鞋身部件110部分連接。 Specifically, in one embodiment, the weaving of the shoe body forming member 100 is preferably performed using, for example, a double needle bed flat knitting machine. For example, in the step (a), the substantially rectangular flat sock member 120 having the opposite sides of the two techniques is preferably formed by double-sided weaving, and after the sock member 120 is formed, the plurality of loops to be knitted are retained on the connecting side 120a. c. For example, only a plurality of intermediate yarn loops a~c may be retained on the knitting needle for subsequent knitting engagement with the body member 110. That is, the loops to be woven that remain after the sock component 120 is formed are smaller than the predetermined number of woven meshes, such that the sock cover component 120 is only partially coupled to the body member 110.
於步驟(b)中，於襪套部件120的一側(例如圖式的左側120b)外，以雙面編織方式由左至右提供至少一紗線針織達預定目數的左側鞋根部114’，接著於襪套部件120的另一側(例如圖式的右側120c)外，也以雙面 編織方式由左至右提供至少另一紗線針織達預定目數的右側鞋根部114”。然後，逆向編織，由右至左分別針織右側鞋根部114”及左側鞋根部114’，並依此循環針織左側鞋根部114’及右側鞋根部114”直到達到該些待編織紗環a~c。當針織左側鞋根部114’及右側鞋根部114”達到該些待編織紗環a~c時，依序針織該些待編織紗環a~c之至少一部分(例如a、c)，以連接該對鞋根部114’、114”及襪套部件120。例如，當左側鞋根部114’之紗環a’對應襪套部件120的待編織紗環a時，移動針床使得待編織紗環a可與紗環a’同步針織。然後，於對稱的右側鞋根部114”，同步針織對應右側鞋根部114”之紗環c’與待編織紗環c，依此方式往復針織連接該對鞋根部114’、114”及襪套部件120，直到完成對應該對鞋跟部114’、114”之待編織紗環與該對鞋根部114’、114”的紗環沿該對鞋跟部114’、114”之延伸方向的針織連接。 In the step (b), on the one side of the sock cover member 120 (for example, the left side 120b of the drawing), at least one yarn is knitted from left to right in a double-sided knitting manner to the left shoe root portion 114' of a predetermined mesh number, Then on the other side of the sock component 120 (for example, the right side 120c of the drawing), also on both sides The knitting method provides at least another yarn knit for a predetermined number of right side shoe roots 114" from left to right. Then, the fabric is reversely knitted, and the right shoe root portion 114" and the left shoe root portion 114' are knitted from right to left, respectively. Cycling and knitting the left shoe root portion 114' and the right shoe root portion 114" until the yarn loops to be knitted a~c are reached. When the knitting left shoe root portion 114' and the right shoe root portion 114" reach the towed yarn loops a~c, At least a portion (e.g., a, c) of the yarn loops a~c to be knitted is sequentially knitted to join the pair of root portions 114', 114" and the sock member 120. For example, when the left shoe root portion 114' is looped a 'When the yarn loop a of the sock component 120 is to be knitted, the needle bed is moved so that the yarn loop a to be knitted can be knitted synchronously with the yarn loop a'. Then, in the symmetrical right shoe root portion 114", the synchronous knitting corresponds to the right shoe root portion 114" The yarn loop c' and the loop of the yarn to be knitted c are reciprocally knitted in this manner to join the pair of root portions 114', 114" and the sock member 120 until the yarn loop to be knitted corresponding to the heel portions 114', 114" is completed. a loop of yarn with the pair of root portions 114', 114" along the pair of heels Knit joints extending in the direction of 114', 114".
於步驟(c)中，延續該對鞋根部114’、114”其中之一紗線針織形成鞋面部112，使得鞋面部112與該對鞋根部114’、114”合併形成鞋身部件110，當針織鞋面部112達至該些待編織紗環a~c時，與鞋面部112一起針織該些待編織紗環之其餘部分(例如b)，以連接鞋面部112及襪套部件120，例如當逆向編織使得右側鞋根部114”之紗環b’與襪套部件120的待編織紗環b一起針織後，可延續使用右側鞋根部114”的紗線針織連接左側鞋根部114’，並往復循環針織而形成鞋面部112。以上述製造方法可織成例如圖1A所示的鞋體形成件100，其中該對鞋跟部114係間隔設置於鞋面部112之一端，以使鞋身部件100係具有實質U形輪廓，該U形輪廓具有外部邊緣110a及內部邊緣110b，且襪套部件120具有至少部分連接於內部邊緣110b的連接側120a係，使得襪套部件120與鞋身部件110之間具有連接線150，其中連接線150僅沿 內部邊緣110b之一部分延伸。 In step (c), one of the pair of root portions 114', 114" is knitted to form the upper portion 112 such that the upper portion 112 and the pair of root portions 114', 114" are combined to form the body member 110. When the knitted shoe surface 112 reaches the yarn loops a to c to be knitted, the remaining portions (for example, b) of the yarn loops to be knitted are knitted together with the shoe surface 112 to connect the shoe portion 112 and the sock member 120, for example, when reversed. After knitting, the yarn loop b' of the right shoe root portion 114" is knitted together with the yarn loop b to be knitted of the sock sleeve member 120, and the left shoe root portion 114' can be knitted by the yarn of the right shoe root portion 114" and reciprocally looped and knitted. A shoe face 112 is formed. The shoe body forming member 100 shown in FIG. 1A can be woven in the above manufacturing method, wherein the pair of heel portions 114 are spaced apart from one end of the shoe portion 112 such that the body member 100 has a substantially U-shaped contour. The U-shaped profile has an outer edge 110a and an inner edge 110b, and the sock member 120 has a connecting side 120a that is at least partially coupled to the inner edge 110b such that there is a connecting line 150 between the sock component 120 and the body member 110, wherein the connecting line 150 Only along One of the inner edges 110b extends partially.
如圖1B所示，當鞋體形成件100經加工形成鞋體10時，鞋身部件110係對應足部之足前部分、足側部分及足跟部分，且襪套部件120係對應足部之腳踝部分。於此實施例，鞋體10的製造方法包含針織形成上述之鞋體形成件100；縫合該對鞋跟部114，以使內部邊緣110b形成環形鞋口部130’，且鞋身部件110定義足部空間12；縫合襪套部件120，以使襪套部件120之連接側120a之相對端形成環形襪口部122。具體而言，可藉由上述方式針織形成圖1A之鞋體形成件100，且將該對鞋跟部114之末端114a、114b(參見圖1A)對接縫合，以使得定義U形輪廓的開口130之內部邊緣110b連接形成封閉式的環形鞋口部130’。藉此，鞋身部件110係形成立體結構，以於其內部定義出供容置足部的足部空間12，且足部空間12的下方係為開放式的開口14。亦即，外部邊緣100a係定義開口14。 As shown in FIG. 1B, when the shoe body forming member 100 is processed to form the shoe body 10, the shoe body member 110 corresponds to the forefoot portion, the foot portion, and the heel portion of the foot, and the sock member 120 corresponds to the foot portion. The ankle part. In this embodiment, the method of manufacturing the shoe body 10 includes knitting to form the shoe body forming member 100 described above; stitching the pair of heel portions 114 such that the inner edge 110b forms an annular shoe portion 130', and the body member 110 defines a foot. The space portion 12; the sock sleeve member 120 is sewn so that the opposite ends of the connecting side 120a of the sock member 120 form the annular sock portion 122. Specifically, the shoe body forming member 100 of FIG. 1A can be knitted by the above-described manner, and the ends 114a, 114b (see FIG. 1A) of the pair of heel portions 114 are butted to each other such that the U-shaped contour opening 130 is defined. The inner edges 110b are joined to form a closed annular shoe portion 130'. Thereby, the body member 110 is formed in a three-dimensional structure to define a foot space 12 for receiving the foot therein, and the lower portion of the foot space 12 is an open opening 14. That is, the outer edge 100a defines the opening 14.
再者，將襪套部件120平行於Y軸方向的兩側邊120b、120c(參見圖1A)對接縫合，以使得襪套部件120相對於連接側120a之自由端形成封閉式的環形襪口部122。換言之，襪套部件120之下端係部分連接鞋身部件110於環形鞋口部130’的周緣，使得襪套部件120與鞋身部件110之間部分分離而具有較大的相對移動範圍。藉此足部可較輕易地係自環形襪口部122套入環形鞋口部130’，以伸入足部空間12，且於足部活動時可藉由襪套部件120保護腳踝，又藉由襪套部件120與鞋身部件110部分連接的特性增進足部的活動彈性。 Further, the sock member 120 is butt-stitched parallel to the side edges 120b, 120c (see FIG. 1A) in the Y-axis direction such that the sock member 120 forms a closed annular sock portion 122 with respect to the free end of the connecting side 120a. In other words, the lower end portion of the sock member 120 connects the body member 110 to the periphery of the annular shoe portion 130' such that the sock member 120 is partially separated from the body member 110 to have a relatively large range of relative movement. Thereby, the foot can be easily inserted from the annular sock portion 122 into the annular shoe portion 130' to extend into the foot space 12, and the ankle can be protected by the sock member 120 when the foot is active, The nature of the sock component 120 being coupled to the body member 110 portion enhances the mobility of the foot.
此外，形成鞋身部件110及/或襪套部件120時，可加入熱塑紗線進行針織。當利用鞋體形成件100形成鞋體10時，可藉由熱塑紗線的可 熱固化特性，利用熱塑成型法加工使得熱塑紗線熔化以均勻地分布在鞋體10(例如鞋面部112及鞋跟部114)，然後硬化以支撐鞋體10的形狀，並增強鞋體10的結構強度，以定型鞋面部112及鞋跟部114。熱塑紗線的材料包含任何合適的熱可固化的材料，例如但不限於：尼龍、聚酯、丙烯酸等。在此需注意，鞋體10可藉由其他方式定型，不限上述針織時加入熱塑紗線熱固化之方式。 Further, when the body member 110 and/or the sock member 120 are formed, a thermoplastic yarn may be added for knitting. When the shoe body 10 is formed by the shoe body forming member 100, the thermoplastic yarn can be used. The heat curing property is processed by a thermoplastic molding process to melt the thermoplastic yarn to be evenly distributed on the shoe body 10 (for example, the shoe portion 112 and the heel portion 114), and then hardened to support the shape of the shoe body 10 and enhance the shoe body. The structural strength of 10 is to shape the shoe portion 112 and the heel portion 114. The material of the thermoplastic yarn comprises any suitable heat curable material such as, but not limited to, nylon, polyester, acrylic, and the like. It should be noted here that the shoe body 10 can be shaped by other means, and is not limited to the manner in which the thermoplastic yarn is thermally cured in the above knitting.
如圖2A及圖2B所示，鞋體形成件100經加工形成鞋體10後，可與鞋底20組合，以形成鞋子1。舉例而言，鞋體10可藉由黏著、縫合等方式與鞋底20結合。 As shown in FIGS. 2A and 2B, after the shoe body forming member 100 is processed to form the shoe body 10, it can be combined with the sole 20 to form the shoe 1. For example, the shoe body 10 can be coupled to the sole 20 by adhesion, stitching, or the like.
於另一實施例，如圖3A所示，於針織至少一紗線形成襪套部件120時，可同時嵌設鑲嵌線繩140於襪套部件120垂直於連接側之相對兩端。藉此，如圖3B所示，當拉緊鑲嵌線繩140時，襪套部件120之相對兩端係藉由鑲嵌線繩140縫合，以使襪套部件120具有套筒構造，免除後續加工縫合。具體而言，當沿X軸方向往復針織形成襪套部件120時，鑲嵌線繩140同時往復自襪套部件120的側邊120b嵌設到襪套部件120的另一側邊120c，使得襪套部件120的相對兩端120b、120c藉由鑲嵌線繩140連接。當完成整個鞋體形成件100的針織程序後，沿Y軸方向拉緊嵌線繩140，可使襪套部件120平行於Y軸方向的兩側邊120b、120c對接縫合，以使得襪套部件120相對於連接側120a之自由端形成封閉式的環形襪口部122。 In another embodiment, as shown in FIG. 3A, when the at least one yarn is formed into the sock cover member 120, the inlaid string 140 can be simultaneously embedded at the opposite ends of the sock member 120 perpendicular to the joint side. Thereby, as shown in FIG. 3B, when the inlaid string 140 is tensioned, the opposite ends of the sock member 120 are sewn by the inlaid string 140 so that the sock member 120 has a sleeve configuration, eliminating subsequent processing stitching. Specifically, when the sock cover member 120 is reciprocally knitted in the X-axis direction, the inlaid cord 140 is simultaneously reciprocated from the side 120b of the sock member 120 to the other side 120c of the sock member 120 such that the sock member 120 is opposed. The two ends 120b, 120c are connected by the inlaid string 140. After the knitting process of the entire shoe body forming member 100 is completed, the weaving string 140 is tensioned in the Y-axis direction, so that the sock sleeve member 120 can be butt-stitched parallel to the side edges 120b, 120c in the Y-axis direction, so that the sock member 120 is opposed A closed annular sock portion 122 is formed at the free end of the connecting side 120a.
再者，上述實施例雖說明襪套部件120係部分連接鞋身部件110，但鞋身部件與襪套部件可具有不同的連接方式。於又一實施例，如圖4A所示，鞋體形成件100’之襪套部件220之連接側220a係沿鞋身部件110之 內部邊緣110b連接鞋身部件110。亦即，襪套部件220之連接側220a係自內部邊緣110b之一端(例如右端)持續連接至內部邊緣110b之另一端(例如左端)。於此實施例，至少一紗線係先針織形成襪套部件220，且自連接側220a持續針織以形成鞋身部件110，以使連接側220a與鞋身部件110之內部邊緣110b完全連接，使得襪套部件220之連接側220a與鞋身部件110之間實質不分離。如圖4B所示，至少一紗線係沿X軸方向往復針織形成類似圖1A的矩形襪套部件220，接著運用針織技術使矩形襪套部件220形成具有如圖4A所示對應U形內部邊緣110b之連接側220a。具體而言，如圖4B及4C所示，當襪套部件220沿X軸方向往復針織於完成最後幾排緯列(僅顯示200~202)時，自例如側邊220c朝側邊220b繼續針織緯列203的前兩個紗環，然後藉由連接紗線240將緯列203的第二個紗環A與緯列202的第三個紗環B相互連接，並形成第一連接紗環241，如圖4C所示。接著，針織緯列204的前兩個紗環，然後以相同方式藉由連接紗線240將緯列204的第二個紗環C與緯列202的第四個紗環D相互連接，並形成第二連接紗環。接著，針織緯列205的前兩個紗環，然後藉由連接紗線240將緯列205之第二個紗環E與緯列202之第五個紗環F相互連接，並形成第三連接紗環。接著，針織緯列206的前兩個紗環，然後藉由連接紗線240將緯列206之第二個紗環G與緯列202之第六個紗環H相互連接，並形成第四連接紗環。然後，以類似的方式，將後續緯列的第二個紗環與緯列202後續的紗環相互連接，並形成後續的連接紗環，直到連接線240完成緯列202所有紗環的連接，而形成圖4D之弧形襪套部件220。於此實施例，襪套部件220之經行方向係實質沿弧形連接側220a(或內部邊緣110b)排列。接著，至少一紗線自連接側220a端點(例如側邊220b、220c)沿X軸方 向持續往復針織並與弧形襪套部件220之連接側220a連接，以形成上述鞋跟部114及鞋面部112，而使得襪套部件220之連接側220a與鞋身部件110實質完全連接。在此需注意，襪套部件220及鞋身部件110可具有不同的織法或針數，以形成圖4A的類U型輪廓。藉此，一旦在針織程序完成後，鞋身部件110及襪套部件220之間不需要車縫加工來連接，從而簡化了製造過程，並節省了傳統剪裁及縫合程序所產生的材料及勞動力成本。 Furthermore, the above embodiment illustrates that the sock member 120 is partially connected to the body member 110, but the body member and the sock member may have different attachment means. In still another embodiment, as shown in FIG. 4A, the connecting side 220a of the sock cover member 220 of the shoe body forming member 100' is along the body member 110. The inner edge 110b connects the body member 110. That is, the connecting side 220a of the sock member 220 is continuously connected to one end (e.g., the left end) of the inner edge 110b from one end (e.g., the right end) of the inner edge 110b. In this embodiment, at least one of the yarns is knitted first to form the sock member 220, and the knitting is continued from the joining side 220a to form the body member 110 such that the connecting side 220a is fully coupled with the inner edge 110b of the body member 110 such that the sock The connecting side 220a of the member 220 is substantially not separated from the body member 110. As shown in Fig. 4B, at least one of the yarns is reciprocally knitted in the X-axis direction to form a rectangular sock member 220 similar to that of Fig. 1A, and then the rectangular sock member 220 is formed by knitting techniques to have a corresponding U-shaped inner edge 110b as shown in Fig. 4A. Connection side 220a. Specifically, as shown in FIGS. 4B and 4C, when the sock member 220 is reciprocally knitted in the X-axis direction to complete the last rows of weft rows (only 200 to 202 are displayed), the knitting weft continues from the side 220c toward the side 220b. The first two loops of the column 203 are then interconnected by a connecting yarn 240 to join the second loop A of the weft 203 with the third loop B of the weft 202 and form a first loop of yarn 241. As shown in Figure 4C. Next, the first two loops of the weft row 204 are knitted, and then the second loop C of the weft 204 and the fourth loop D of the weft 202 are interconnected by the connecting yarn 240 in the same manner and formed. The second connecting yarn loop. Next, the first two loops of the weft 205 are knitted, and then the second loop E of the weft 205 and the fifth loop F of the weft 202 are interconnected by a connecting yarn 240, and a third joint is formed. Yarn ring. Next, the first two loops of the weft row 206 are knitted, and then the second loop G of the weft 206 and the sixth loop H of the weft 202 are interconnected by a connecting yarn 240, and a fourth joint is formed. Yarn ring. Then, in a similar manner, the second loop of the subsequent weft row and the subsequent loop of the weft row 202 are interconnected and a subsequent loop of the loop is formed until the loop 240 completes the joining of all the loops of the weft 202. The curved sock cover member 220 of Figure 4D is formed. In this embodiment, the direction of travel of the sock member 220 is substantially aligned along the curved connecting side 220a (or inner edge 110b). Next, at least one yarn is along the X-axis from the end of the connecting side 220a (eg, the sides 220b, 220c) The continuous reciprocating knitting is coupled to the connecting side 220a of the curved sock component 220 to form the heel portion 114 and the upper portion 112 such that the connecting side 220a of the sock member 220 is substantially fully coupled to the body member 110. It should be noted herein that the sock component 220 and the body member 110 can have different weaves or stitch numbers to form the U-like profile of FIG. 4A. Thereby, once the knitting process is completed, the seaming process is not required to be joined between the shoe body member 110 and the sock member 220, thereby simplifying the manufacturing process and saving material and labor costs incurred by conventional cutting and stitching procedures.
舉例而言，於一實施例中，可以使用類似於圖1C所示的方式進行鞋體形成件100’的編織。如圖4E所示，鞋體形成件100’的製造方法包含前述的步驟(a)~步驟(c)，其變化在於，於步驟(a)中，於襪套部件220形成後，於連接側220a保留在織針上的複數待編織紗環a~i實質等於預定編織目數，以待後續與鞋身部件110編織連接。 For example, in one embodiment, weaving of the shoe body forming member 100' can be performed in a manner similar to that shown in Figure 1C. As shown in FIG. 4E, the manufacturing method of the shoe body forming member 100' includes the foregoing steps (a) to (c), and in the step (a), after the sock member 220 is formed, on the connecting side 220a. The plurality of towed loops a~i retained on the needle are substantially equal to the predetermined number of meshes to be subsequently knittedly joined to the body member 110.
於步驟(b)中，於襪套部件220的一側(例如圖式的左側220b)外，以雙面編織方式由左至右提供至少一紗線針織達預定目數的左側鞋根部114’後，同步針織襪套部件220最左側220b的待編織紗環a。接著，於襪套部件220的另一側(例如圖式的右側220c)外，提供至少另一紗線同步針織襪套部件220最右側220c的待編織紗環b，並以雙面編織方式由左至右針織達預定目數的右側鞋根部114”。然後，逆向編織，由右至左針織右側鞋根部114”達至襪套部件220右側220c的待編織紗環c時，同步針織待編織紗環c，接著於針織左側鞋根部114’時，同步針織襪套部件220左側220b的待編織紗環d後，由右至左針織左側鞋根部114’。依此循環針織左側鞋根部114’及右側鞋根部114”，並依序分別一起針織其餘待編織紗環e~h直到對應該對鞋跟部之待編織紗環a~h分別與該對鞋根部114’、114”的紗環a’~h’沿該對鞋根部 114’、114”的延伸方向依序對應連接。 In the step (b), on the one side of the sock cover member 220 (for example, the left side 220b of the drawing), at least one yarn is knitted from left to right in a double-sided knitting manner to a predetermined number of left side shoe root portions 114'. , the yarn loop a to be woven on the leftmost side 220b of the knitted knit sleeve component 220. Next, on the other side of the sock component 220 (for example, the right side 220c of the drawing), the yarn loop b to be knitted of the rightmost 220c of at least one other yarn-synchronized knit sleeve component 220 is provided, and is left-to-sided in a double-sided weaving manner. The right side is knitted to the right shoe root portion 114". Then, the right knitting root is swung from right to left, and the right side shoe root portion 114" reaches the yarn loop c to be knitted on the right side 220c of the sock cover member 220, and the knitting ring to be knitted is synchronously knitted. Then, when the left shoe root portion 114' is knitted, the left shoe root portion 114' is knitted from right to left after the yarn loop d to be knitted on the left side 220b of the knitted knit sleeve member 220. The left shoe root portion 114' and the right shoe root portion 114" are knitted in this manner, and the remaining yarn loops e~h are knitted together in sequence, respectively, until the yarn loops a~h corresponding to the heel portion are respectively associated with the pair of shoes. The yarn loops a'~h' of the root portions 114', 114" are along the pair of shoe roots The extending directions of 114', 114" are sequentially connected.
於該些待編織紗環a~h與該對鞋根部114’、114”的紗環a’~h’分別針織連接完成後，執行類似圖1C所述的步驟(c)，延續該對鞋根部114’、114”其中之一紗線針織形成鞋面部112，使得鞋面部112與該對鞋根部114’、114”合併形成鞋身部件110，例如當編織使得左側鞋根部114’之紗環i’與襪套部件220的待編織紗環i同步針織後，可延續使用左側鞋根部114’的紗線針織連接右側鞋根部114”，並往復循環針織而形成鞋面部112。以上述製造方法可織成例如圖4A所示的鞋體形成件100’，其中該對鞋跟部114係間隔設置於鞋面部110之一端，以使鞋身部件100’具有實質U形輪廓，該U形輪廓具有外部邊緣110a及內部邊緣110b，且襪套部件220具有實質完全連接於內部邊緣110b的連接側220a，使得襪套部件220與鞋身部件110之間具有連接線150’，亦即連接線150’實質沿內部邊緣110b延伸。 After the knitting rings a~h are knitted and the yarn loops a'~h' of the pair of shoe roots 114', 114" are respectively knitted, the step (c) similar to that shown in FIG. 1C is performed to continue the pair of shoes. One of the roots 114', 114" is knitted to form the upper 112, such that the upper 112 is merged with the pair of roots 114', 114" to form the body member 110, such as when knitting to cause the loop of the left sole 114' After the i' is knitted in synchronization with the loop of the yarn to be knitted i of the sock cover member 220, the right side root portion 114" may be continuously knitted using the yarn of the left shoe root portion 114' and reciprocally loop-knitted to form the upper portion 112. The shoe body forming member 100' shown in FIG. 4A can be woven in the above manufacturing method, wherein the pair of heel portions 114 are spaced apart from one end of the shoe portion 110 such that the body member 100' has a substantially U-shaped contour. The U-shaped profile has an outer edge 110a and an inner edge 110b, and the sock component 220 has a connecting side 220a that is substantially fully coupled to the inner edge 110b such that there is a connecting line 150' between the sock component 220 and the body member 110, ie, the connection Line 150' extends substantially along inner edge 110b.
如圖4D所示，當鞋體形成件100’經加工形成鞋體10’時，鞋身部件110係對應足部之足前部分、足側部分及足跟部分，且襪套部件220係對應足部之腳踝部分。於此實施例，鞋體10’的製造方法包含針織形成上述之鞋體形成件100’；縫合該對鞋跟部114，以使內部邊緣110b形成環形鞋口部，且鞋身部件110定義足部空間12；縫合襪套部件220，以使襪套部件220之連接側220a之相對端形成環形襪口部122。具體而言，可藉由上述方式針織形成圖4A之鞋體形成件100’，且將該對鞋跟部114之末端114a、114b(參見圖4A)對接縫合，以使得定義U形輪廓之內部邊緣110b連接形成封閉式的環形鞋口部。藉此，鞋身部件110係形成立體結構，以於其內部定義出供容置足部的足部空間12，且足部空間12的下方係為開放式的開口14。 As shown in FIG. 4D, when the shoe body forming member 100' is processed to form the shoe body 10', the shoe body member 110 corresponds to the forefoot portion, the foot portion, and the heel portion of the foot, and the sock member 220 corresponds to the foot. The ankle part of the department. In this embodiment, the method of manufacturing the shoe body 10' includes knitting to form the shoe body forming member 100' described above; sewing the pair of heel portions 114 such that the inner edge 110b forms an annular shoe mouth portion, and the body member 110 defines a foot The space portion 12; the sock sleeve member 220 is sewn so that the opposite ends of the connecting side 220a of the sock member 220 form the annular sock portion 122. Specifically, the shoe body forming member 100' of FIG. 4A can be knitted by the above-described manner, and the ends 114a, 114b (see FIG. 4A) of the pair of heel portions 114 are butted to each other so that the inside of the U-shaped contour is defined. The edges 110b are joined to form a closed annular shoe mouth. Thereby, the body member 110 is formed in a three-dimensional structure to define a foot space 12 for receiving the foot therein, and the lower portion of the foot space 12 is an open opening 14.
再者，將襪套部件220與該對鞋跟部114之末端114a、114b連接的兩側邊220b、220c(參見圖4A)對接縫合，以使得襪套部件220相對於連接側220a之自由端形成封閉式的環形襪口部122，其中環形襪口部122係與環形鞋口部連通。換言之，襪套部件220之下端係連接鞋身部件110於環形鞋口部的周緣，使得襪套部件220與鞋身部件110緊密連接。藉此足部可自環形襪口部122直接伸入足部空間12，且於足部活動時具有較佳的包覆性可加強對腳踝的保護。此外，鞋體10’可以圖2A及2B所述方式與鞋底結合而形成類似的鞋子，於此不再贅述。 Further, the side portions 220b, 220c (see FIG. 4A) of the sock member 220 and the ends 114a, 114b of the pair of heel portions 114 are butt-seamed so that the sock member 220 is closed with respect to the free end of the connecting side 220a. An annular sock portion 122 in which the annular sock portion 122 is in communication with the annular shoe portion. In other words, the lower end of the sock cover member 220 connects the body member 110 to the circumference of the annular shoe portion such that the sock member 220 is tightly coupled to the body member 110. Thereby, the foot can directly extend into the foot space 12 from the annular sock portion 122, and has better covering property when the foot is active to enhance the protection of the ankle. In addition, the shoe body 10' can be combined with the sole to form a similar shoe as described in Figures 2A and 2B, and will not be described again.
此外，前述實施例雖以雙面編織方式形成具有相對兩技術正面的實質矩形扁平襪套部件120或220，但不以此為限。於另一實施例，如圖5A所示，可藉由隔針雙面袋織方式形成套筒式的立體襪套部件320，其中襪套部件320包含第一織面321及第二織面322。舉例而言，隔針雙面袋編方式包含：步驟(a1)，隔針編織至少一紗線達預定編織目數，以編成第一織面321的第一起始邊321a；步驟(a2)，逆向隔針編織至少一紗線達預定編織目數，以編成第二織面322的第二起始邊322a；步驟(a3)針織至少一紗線以連接第一起始邊321a編成第一織面321後，逆向針織至少一紗線以連接第二起始邊322a編成第二織面322，依此循環編織第一織面321及第二織面322；步驟(a4)於襪套部件320形成後，僅保留第一織面321及第二織面322其中之一的複數紗環的至少一部分作為該些待編織紗環a~e。 In addition, the foregoing embodiment forms a substantially rectangular flat sock member 120 or 220 having a front surface with respect to both technologies in a double-sided knitting manner, but is not limited thereto. In another embodiment, as shown in FIG. 5A, a sleeve-type three-dimensional sock component 320 can be formed by a double-needle bag weaving method, wherein the sock component 320 includes a first weaving surface 321 and a second weaving surface 322. For example, the double-needle double-sided bag knitting method comprises: step (a1), the spacer knitting the at least one yarn to a predetermined knitting mesh number to form the first starting edge 321a of the first weaving surface 321; step (a2), Reversely weaving at least one yarn to a predetermined knitting mesh to form a second starting edge 322a of the second weaving surface 322; and step (a3) knitting at least one yarn to join the first starting edge 321a to form a first weave After the step 321, the at least one yarn is reversely knitted to form the second weaving surface 322 by connecting the second starting edge 322a, and the first weaving surface 321 and the second weaving surface 322 are woven in a loop; the step (a4) is after the sock component 320 is formed. At least a portion of the plurality of yarn loops of one of the first web 321 and the second web 322 is retained as the loops a to e to be woven.
舉例而言，如圖5B所示，可藉由可變換凸軌路徑並帶動織針動作的山角(Cam)的雙針床橫編機進行套筒式襪套320及鞋身部件110的編織，其中編成第一起始邊321a及第二起始邊322a的步驟S10包含：以隔兩針 交錯方式織成第一起始邊321a；於形成第二起始邊322a前，將第一起始邊321a的隔兩針交錯方式改為非交錯兩針隔一針方式。舉例而言，於步驟S10的第一織程期間P1，由左至右，利用第一順位山角401，以隔兩針交錯方式於前、後針床織成第一起始邊321a，亦即一前、一後並隔兩針，再一前、一後並隔兩針的交錯方式織成第一起始邊321a。然後利用第二順位山角402，將第一起始邊321a於後針床的紗環轉移至前針床針，以使第一起始邊321a的隔兩針交錯方式改為非交錯兩針隔一針方式，亦即前二針並隔一針，再前二針並隔一針的非交錯方式。 For example, as shown in FIG. 5B, the sleeve type sock 320 and the body part 110 can be woven by a double-needle bed flat knitting machine capable of changing the convex path and driving the needle action. Step S10 of programming the first starting edge 321a and the second starting edge 322a includes: separating two needles The first starting edge 321a is woven in an interlaced manner; before the second starting edge 322a is formed, the two-needle interleaving manner of the first starting edge 321a is changed to a non-interlaced two-needle one-pin method. For example, in the first weaving period P1 of step S10, from left to right, the first starting edge 321a is woven into the front and rear needle beds by the first stitching angle 401 in a two-needle interlaced manner, that is, One front, one rear and two stitches are separated, and the first starting edge 321a is woven in a staggered manner of one front, one rear and two stitches. Then, using the second-order mountain angle 402, the first starting edge 321a is transferred to the front needle bed needle of the rear needle bed, so that the two-needle interlacing manner of the first starting edge 321a is changed to non-interlaced two-pin one by one. The needle method is the non-interlaced way of the first two needles and one needle apart, and the first two needles and one needle apart.
步驟S10進一步包含：逆向編織至少一紗線，以隔兩針交錯方式織成第二起始邊322a；將第二起始邊322a的隔兩針交錯方式改為非交錯兩針隔一針方式；以及將第一起始邊321a的非交錯兩針隔一針方式改回隔兩針交錯方式。舉例而言，於步驟S10的第二織程期間P2，利用第一順位山角401，由右至左逆向編織，以隔兩針交錯方式於前、後針床織成第二起始邊322a，亦即使用前個織程步驟中，第一起始邊322a未占用的前、後針床位置，以一前、一後並隔兩針，再一前、一後並隔兩針的交錯方式由右至左織成第二起始邊322a。然後，利用第二順位山角402，將前針床的紗環轉移至後針床針，以使第二起始邊322a的隔兩針交錯方式改為非交錯兩針隔一針方式，亦即後二針並隔一針，再後二針並隔一針的非交錯方式。接著，利用第三順位山角403，將第一起始邊321a的非交錯兩針隔一針方式改回隔兩針交錯方式，亦即將原先轉移至前針床的紗環轉移回到後針床。藉此，完成第一起始邊321a及第二起始邊322a的編織步驟(a1)及(a2)。在此需注意，在逆向編織時，由於針織路徑逆向變換，使得山角的配置順序也逆向 改變。也就是說，在逆向編織時，於步驟S10的第二織程期間P2最先遇到的第一順位山角401會是在步驟S10的第一織程期間P1沒有作用到的第三順位山角403。於步驟S10的第二織程期間P2最後遇到的第三順位山角403會是在步驟S10的第一織程期間P1最先遇到的第一順位山角401。於步驟S10的第二織程期間P2的第二順位山角402則仍然是在步驟S10的第一織程期間P1的第二順位山角402。 Step S10 further includes: weaving at least one yarn in a reverse direction, and weaving into a second starting edge 322a in a two-needle interlaced manner; and changing the two-needle interlacing manner of the second starting edge 322a into a non-interlaced two-needle one-needle manner And changing the non-interlaced two-pin one-pin method of the first starting edge 321a back to the two-pin staggered manner. For example, during the second weaving period P2 of step S10, the first trailing mountain angle 401 is used to reversely woven from right to left, and the second starting edge 322a is woven on the front and rear needle beds in a two-needle interlaced manner. That is, in the previous weaving step, the positions of the front and rear needle beds that are not occupied by the first starting edge 322a are separated by two stitches before, after, and after two stitches. A second starting edge 322a is woven from right to left. Then, using the second-order mountain angle 402, the yarn loop of the front needle bed is transferred to the rear needle bed needle, so that the two-needle interlacing manner of the second starting edge 322a is changed to a non-interlaced two-needle one-needle manner. That is, the second two needles are separated by one needle, and then the second two needles are separated by a needle in a non-interlaced manner. Then, using the third-order mountain angle 403, the non-interlaced two-needle of the first starting edge 321a is changed back to the two-needle interlacing mode, and the yarn loop originally transferred to the front needle bed is transferred back to the rear needle bed. . Thereby, the knitting steps (a1) and (a2) of the first starting edge 321a and the second starting edge 322a are completed. It should be noted here that in the reverse weaving, the order of the mountain corners is reversed due to the reverse transformation of the knitting path. change. That is to say, in the reverse knitting, the first matching mountain angle 401 first encountered during the second weaving period P2 of step S10 may be the third-order mountain which is not applied during the first weaving period of step S10. Angle 403. The third-order mountain angle 403 finally encountered during the second weaving period P2 of step S10 may be the first-order mountain angle 401 that is first encountered during the first weaving period P1 of step S10. The second-order mountain angle 402 during the second weaving period P2 of step S10 is still the second-order mountain angle 402 of the first weaving period P1 of step S10.
循環編織第一織面321及第二織面322的步驟S11包含：逆向針織第二織面322前，將第一織面321的隔兩針交錯方式改為非交錯兩針隔一針方式；將第二起始邊322a的非交錯兩針隔一針方式改回隔兩針交錯方式，再逆向針織第二織面322；於循環針織第一織面321前，將第一織面321的非交錯兩針隔一針方式改回隔兩針交錯方式，以針織第一織面321；以及於循環針織第二織面322前，將第二織面322的非交錯兩針隔一針方式改回隔兩針交錯方式，以針織第二織面322。 The step S11 of circulating the first woven surface 321 and the second woven surface 322 includes: before the second woven surface 322 is reversely knitted, the two-needle interlacing manner of the first woven surface 321 is changed to a non-interlaced two-needle one-needle manner; The non-interlaced two-needle stitching manner of the second starting edge 322a is changed back to the two-needle interlacing manner, and then the second weaving surface 322 is reversely knitted; before the first weaving surface 321 is looped, the first weaving surface 321 is The non-interlaced two-needle one-by-one manner is changed back to the two-needle interlacing manner to knit the first woven surface 321; and before the circularly woven second woven surface 322, the non-interlaced two-needle of the second woven surface 322 is separated by one stitch Change the two-needle staggered pattern to knit the second weave 322.
舉例而言，於步驟S11的第一織程期間P1，由左至右，利用第一順位山角401(即步驟S10的第二織程期間P2所用的第三順位山角403)，依隔兩針交錯方式針織至少一紗線連接第一起始邊321a以編織第一織面321；然後利用第二順位山角402(即步驟S10的第二織程期間P2所用的第二順位山角402)，將第一織面321的隔兩針交錯方式改為非交錯兩針隔一針方式(例如紗環由後針床轉移至前針床)；接著利用第三順位山角403(即步驟S10的第二織程期間P2所用的第一順位山角401)，將第二起始邊322a的非交錯兩針隔一針方式改回隔兩針交錯方式，亦即將原先轉移至後針床的紗環轉移回到前針床。於步驟S11的第二織程期間P2，由右至左逆向編織，利用 第一順位山角401(即步驟S11的第一織程期間P1所用的第三順位山角403)，依隔兩針交錯方式針織至少一紗線連接第二起始邊322a以編織第二織面322；然後利用第二順位山角402(即步驟S11的第一織程期間P1所用的第二順位山角402)，將第二織面322的隔兩針交錯方式改為非交錯兩針隔一針方式(例如紗環由前針床轉移至後針床)；接著利用第三順位山角403(即步驟S11的第一織程期間P1所用的第一順位山角401)，將第一織面321的非交錯兩針隔一針方式改回隔兩針交錯方式，亦即將原先轉移至前針床的紗環轉移回到後針床。於步驟S11的第三織程期間P3，由左至右，利用第一順位山角401(即步驟S11的第二織程期間P2所用的第三順位山角403)，依隔兩針交錯方式針織至少一紗線以編織第一織面321；然後利用第二順位山角402(即步驟S11的第二織程期間P2所用的第二順位山角402)，將第一織面321的隔兩針交錯方式改為非交錯兩針隔一針方式(例如紗環由後針床轉移至前針床)；接著利用第三順位山角403(即步驟S11的第二織程期間P2所用的第一順位山角401)，將第二織面322的非交錯兩針隔一針方式改回隔兩針交錯方式，亦即將原先轉移至後針床的紗環轉移回到前針床。依此方式，重複步驟S11的第二織程及第三織程，以循環針織第一織面321及第二織面322，進而完成套筒式襪套部件320。在此需注意，於襪套部件320形成後，僅保留第一織面321及第二織面322其中之一的複數紗環的至少一部分作為該些待編織紗環a~e，例如保留第一織面321的至少部分紗環作為待編織紗環a~e，而完成步驟(a4)。 For example, in the first weaving period P1 of step S11, from left to right, using the first-order mountain angle 401 (ie, the third-order mountain angle 403 used in the second weaving period P2 of step S10) Two stitches interlace at least one yarn to join the first starting edge 321a to weave the first weave surface 321; then use the second index hill angle 402 (ie, the second trailing hill angle 402 used during the second weaving period P2 of step S10) ), the two-stitch interlacing manner of the first woven surface 321 is changed to a non-interlaced two-needle one-needle manner (for example, the yarn loop is transferred from the rear needle bed to the front needle bed); and then the third-order mountain 403 is used (ie, the step The first trailing edge 401) used in the second weaving period P2 of S10 changes the non-interlaced two stitches of the second starting edge 322a back to the two-needle interlacing mode, and is also transferred to the rear needle bed. The gauze loops back to the front needle bed. In the second weaving period P2 of step S11, weaving is reversed from right to left, utilizing The first-order mountain angle 401 (ie, the third-order mountain angle 403 used in the first weaving period P1 of step S11) is knitted by at least one yarn connecting the second starting edge 322a in a two-needle interlaced manner to weave the second weave. Face 322; then using the second-order mountain angle 402 (ie, the second-order mountain angle 402 used during the first weaving period P1 of step S11), the two-needle interlacing pattern of the second web surface 322 is changed to a non-interlaced two-needle a needle-by-needle method (for example, the yarn loop is transferred from the front needle bed to the rear needle bed); and then the third-order mountain angle 403 (ie, the first-order mountain angle 401 used in the first weaving period P1 of step S11) is used. The non-interlaced two-needle one-needle method of one woven surface 321 is changed back to the two-needle interlacing manner, and the yarn loop originally transferred to the front needle bed is transferred back to the rear needle bed. In the third weaving period P3 of step S11, from left to right, using the first-order mountain angle 401 (ie, the third-order mountain angle 403 used in the second weaving period P2 of step S11) is interlaced by two stitches. Knitting at least one yarn to knit the first woven surface 321; and then separating the first woven surface 321 by using the second compliant mountain angle 402 (ie, the second compliant mountain angle 402 used during the second weaving period P2 of step S11) The two-needle staggered mode is changed to a non-interlaced two-needle one-needle manner (for example, the yarn loop is transferred from the rear needle bed to the front needle bed); then the third-order mountain angle 403 is used (ie, the second weaving period P2 used in step S11) The first order mountain angle 401) changes the non-interlaced two needles of the second weaving surface 322 back to the two-needle interlacing manner, and also transfers the yarn loop originally transferred to the rear needle bed back to the front needle bed. In this manner, the second weave and the third weave of step S11 are repeated to cycle the first weave 321 and the second weave 322, thereby completing the sleeve sock component 320. It should be noted that after the sock component 320 is formed, at least a portion of the plurality of yarn loops of one of the first fabric surface 321 and the second fabric surface 322 are retained as the yarn loops a to e to be knitted, for example, retaining the first At least part of the yarn loop of the woven surface 321 is used as the yarn loop a to e to be knitted, and the step (a4) is completed.
於圖5A之套筒式襪套部件320完成後，以類似圖1C所述的步驟(b)，提供至少二紗線以分別形成左側鞋根部114’於襪套部件320的左側及 右側鞋根部114”於襪套部件320的右側，並於針織左側/右側鞋根部114’、114”達至該些待編織紗環a~e時，藉由左側/右側鞋根部114’、114”的對應紗環a’~d’分別同步針織待編織紗環a~e之至少一部分(例如a-d)，以連接左側/右側鞋根部114’、114”及襪套部件320。於該些待編織紗環a~d與該對鞋根部114’、114”的紗環a’~d’分別連接完成後，執行類似圖1C所述的步驟(c)，延續該對鞋根部114’、114”其中之一紗線針織形成鞋面部112，使得鞋面部112與該對鞋根部114’、114”合併形成鞋身部件110，例如當編織使得左側鞋根部114’之紗環e’與襪套部件320的待編織紗環e同步針織後，可延續使用左側鞋根部114’的紗線針織連接右側鞋根部114”，並往復循環針織而形成鞋面部112。以上述製造方法織成的鞋體形成件具有套筒式襪套部件320，而該對鞋跟部114’、114”係間隔設置於鞋面部112之一端，以使鞋身部件具有實質U形輪廓，該U形輪廓具有外部邊緣110a及內部邊緣110b，且套筒式襪套部件320具有至少部分連接於內部邊緣110b的連接側320a。 After completion of the sleeve sock component 320 of FIG. 5A, at least two yarns are provided to form the left sole portion 114' to the left side of the sock member 320, respectively, in a step (b) similar to that depicted in FIG. 1C. The right shoe root portion 114" is on the right side of the sock cover member 320, and when the knitted left/right shoe root portions 114', 114" reach the yarn loops a~e to be knitted, by the left/right shoe root portions 114', 114" The corresponding loops a'~d' respectively simultaneously knit at least a portion (e.g., ad) of the loops a~e to be joined to join the left/right shoe roots 114', 114" and the sock member 320. After the yarn loops a to d to be knitted and the yarn loops a' to d' of the pair of shoe root portions 114', 114" are respectively connected, the step (c) similar to that shown in FIG. 1C is performed to continue the pair of shoe roots. One of the yarns 114', 114" is knitted to form the upper portion 112 such that the upper portion 112 merges with the pair of root portions 114', 114" to form the body member 110, such as when knitting to cause the loop of the left sole 114' After the knitting is performed in synchronization with the yarn loop e to be knitted of the sock member 320, the right shoe root portion 114" may be continuously knitted using the yarn of the left shoe root portion 114', and knitted and reciprocally knitted to form the shoe portion 112. The shoe body forming member woven by the above manufacturing method has a sleeve-like sock member 320, and the pair of heel portions 114', 114" are spaced apart from one end of the shoe portion 112 so that the body member has a substantially U-shaped contour The U-shaped profile has an outer edge 110a and an inner edge 110b, and the sleeve sock component 320 has a connection side 320a that is at least partially coupled to the inner edge 110b.
本發明已由上述實施例加以描述，然而上述實施例僅為例示目的而非用於限制。熟此技藝者當知在不悖離本發明精神下，於此特別說明的實施例可有例示實施例的其他修改。因此，本發明範疇亦涵蓋此類修改且僅由所附申請專利範圍限制。 The present invention has been described by the above embodiments, but the above embodiments are for illustrative purposes only and are not intended to be limiting. It will be apparent to those skilled in the art that the embodiments specifically described herein may have other modifications of the embodiments. Accordingly, the scope of the invention is intended to cover such modifications and are only limited by the scope of the appended claims.
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| CN108588998B (en) * | 2018-06-28 | 2023-11-07 | 福建荣荣新材料股份有限公司 | Fabric woven into lug structure and weaving method thereof |
| DE102018213242B4 (en) | 2018-08-07 | 2024-03-14 | Adidas Ag | Shoe upper |
| IT202000004468A1 (en) * | 2020-03-03 | 2021-09-03 | Macpi Spa Pressing Div | Semi-finished knitted product for the manufacture of socks, footwear and gloves and the process for its realization |
| JP2023013847A (en) * | 2021-07-16 | 2023-01-26 | 株式会社シマノ | Shoe |
| CN114521710A (en) * | 2021-10-30 | 2022-05-24 | 信泰(福建)科技有限公司 | Knitted fabric fitting heel physiological curve and manufacturing method thereof |
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