TWI645361B - Cloud smart power saving system for water treatment industry - Google Patents

Cloud smart power saving system for water treatment industry Download PDF

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TWI645361B
TWI645361B TW106122090A TW106122090A TWI645361B TW I645361 B TWI645361 B TW I645361B TW 106122090 A TW106122090 A TW 106122090A TW 106122090 A TW106122090 A TW 106122090A TW I645361 B TWI645361 B TW I645361B
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water treatment
module
cloud smart
power saving
energy
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TW106122090A
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TW201905825A (en
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鄭明德
王介康
葉進祥
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進金生實業股份有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

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Abstract

一種用於水處理產業之雲端智慧節電系統,係包含一雲端智慧平台及至少一個水處理廠,其中該水處理廠係至少具有一主要可程式邏輯控制器、一個以上的外部設備及數種感測器模組,而該外部設備係至少包含有一變頻器及一與該變頻器電性連接之耗電機電設施,之後能夠偵測不同外部設備的設備運轉參數與水處理感測參數、並傳送至該雲端智慧平台儲存並進行統計相關性分析,經數據分析後能夠找出符合水處理排放標準數據的最低要求的設備運轉參數,因此能夠優化設備運轉參數,以使水處理廠可保持於符合排放標準的基本要求下進行運轉不同的耗電機電設施,如此將能夠降低耗電機電設施之耗能量,以達到節能之目的。 A cloud smart power saving system for a water treatment industry, comprising a cloud smart platform and at least one water treatment plant, wherein the water treatment plant has at least one main programmable logic controller, more than one external device and several senses a detector module, wherein the external device comprises at least one frequency converter and a motor-consuming electrical device electrically connected to the frequency converter, and then can detect device operating parameters and water treatment sensing parameters of different external devices, and transmit The cloud smart platform stores and performs statistical correlation analysis. After data analysis, it can find the equipment operating parameters that meet the minimum requirements of the water treatment emission standard data, so the equipment operating parameters can be optimized so that the water treatment plant can maintain compliance. Under the basic requirements of emission standards, different electrical and electrical facilities are operated, which will reduce the energy consumption of the electrical and electrical facilities to achieve energy saving.

Description

用於水處理產業之雲端智慧節電系統 Cloud smart power saving system for water treatment industry

本發明是有關一種用於水處理產業之雲端智慧節電系統,特別是一種能夠經雲端數據統計分析進而降低耗電機電設施之耗能量、以達到節能目的之雲端智慧節電系統。 The invention relates to a cloud smart power saving system used in the water treatment industry, in particular to a cloud intelligent power saving system capable of reducing energy consumption of a motor-consuming electrical facility through cloud data statistical analysis to achieve energy-saving purposes.

近年來,由於環保意識抬頭,對於工業廢棄物及民生廢棄物的處理或再利用,格外地受到廣大民眾的重視。例如:廢氣、廢水、固體廢棄物或者毒性化學品等眾多廢棄物質之處理、處置等之中,工業用水、排放水或民生有關之廢水處理是相當重要的一環,如果待處理水沒有經過適當的處理就隨意排放,不僅危害自然界的生態失衡,而且亦可能破壞水資源造成民生用水的匱乏不足,甚至在極短期間內就會對整個環境產生相當大的威脅與破壞。 In recent years, due to the rising awareness of environmental protection, the disposal or reuse of industrial waste and domestic waste has been paid more and more attention by the general public. For example, in the treatment and disposal of waste materials such as waste gas, waste water, solid waste or toxic chemicals, industrial water, discharge water or wastewater treatment related to people's livelihood is an important part, if the water to be treated is not properly treated. Disposal is arbitrarily discharged, which not only jeopardizes the ecological imbalance of nature, but also may damage the water shortage caused by water resources, and even cause a considerable threat to the whole environment in a very short period of time.

然而為了保持水中水質,故必須使用不同的耗電機電設施,來對水質進行處理,以污水來講,必須先經由微生物處理並降低化學需氧量後,則再經過濾、殺菌等過程達到排放標準值後,才能夠排放運用於不同用途,故上述過程中所使用的耗電機電設施(污水進流泵、污水循環泵、污泥迴流泵、污水放流泵、攪拌機、鼓風機、表面曝氣機等)就非常重要,因此對於廠商來講,長時間最高效率運轉上述的耗電機電設施,則必然能夠達到排放標準值,但如此沒有控制的運作耗電機電設施,其耗電量是非常龐大的,故若能夠改善上述情況,以節 省電量的過度損耗,將對於環保有很大的助益。 However, in order to maintain the water quality in the water, it is necessary to use different electrical and electrical facilities to treat the water quality. In terms of sewage, it must be treated by microorganisms and reduce the chemical oxygen demand, and then discharged through filtration and sterilization. After the standard value, it can be discharged for different purposes, so the motor-consuming electrical equipment used in the above process (sewage inflow pump, sewage circulation pump, sludge return pump, sewage discharge pump, mixer, blower, surface aerator) (etc.) is very important, so for the manufacturer, the long-term maximum efficiency of the above-mentioned motor-consuming electrical facilities will inevitably reach the emission standard value, but the uncontrolled operation of the motor-consuming electrical facilities, the power consumption is very large. If it is possible to improve the above situation, to the festival Excessive power consumption will be of great help to the environment.

而為了達到節省電量的過度損耗之目的,若能夠先經由數據收集及統計分析,進行分析找出維持符合排放標準值的標準下,耗電機電設施最低能夠降低的運轉狀態,如此將能夠使耗電機電設施不需處於長時間最高效率運轉,但亦能夠符合排放標準要求,將能夠有效的降低耗電量,因此本發明應為一最佳解決方案。 In order to achieve the purpose of saving excessive power consumption, if the data collection and statistical analysis can be carried out first, and the analysis can be carried out to find out that the motor-electricity facilities can be reduced at a minimum under the standard of maintaining the compliance with the emission standard value, the consumption state can be reduced. The motor electrical installation does not need to operate at the highest efficiency for a long time, but it can also meet the emission standards and will effectively reduce the power consumption. Therefore, the present invention should be an optimal solution.

本發明應用於水處理產業之雲端智慧節電系統,係包含:一雲端智慧平台,係至少包含一前端應用伺服模組,係用以與外部設備進行連線,其中該前端應用伺服模組能夠接收不同外部設備的設備運轉參數及至少一種水處理感測參數,而該設備運轉參數係至少包含有一單機運轉功率;一數據收集儲存資料庫模組,係與該前端應用伺服模組進行連接,用以能夠儲存該前端應用伺服模組所接收的設備運轉參數;一大數據統計分析模組,係與該數據收集儲存資料庫模組相連接,用以能夠將設備運轉參數及該水處理感測參數進行統計分析,以分析出所有設備運轉參數的關聯性,並再將分析後的統計分析結果儲存於該數據收集儲存資料庫模組中;一節能標準調整模組,係與該大數據統計分析模組相連接,以分析後的統計分析結果及一水處理排放標準數據,進行判斷水處理感測參數保持於水處理排放標準數據的基準,並藉此設定出一設備節能運轉標準值,並能夠依據該設備節能運轉標準值進行調整不同外部設備的設備運轉參數;一能源基線建立模組,係與該前端應用伺服模組相連接,能夠將不同外部設備於一段時間運轉之單機運轉功率進行紀錄,並將所有紀錄的單機運轉功率進行平均取 得一單機運轉平均功率,並將單機運轉平均功率乘上不同外部設備之當天運轉時數,則能夠取得不同外部設備的能源基線值;一節電效率計算暨比較模組,係與該前端應用伺服模組、節能標準調整模組及該能源基線建立模組相連接,用以能夠將能源基線值與不同外部設備調整後累積的單機運轉功率進行比較以產生出一調整後的節能效益數據;至少一個水處理廠,係至少包含一個以上的外部設備,而該外部設備係至少包含有一變頻器及一與該變頻器電性連接之耗電機電設施;一網路模組,係能夠透過一有線網路或是一無線網路與該雲端智慧平台連線,而該水處理廠能夠透過該網路模組與該雲端智慧平台進行雙向/單向資料傳輸;一主要可程式邏輯控制器,係與所有的外部設備電性連接,其中該主要可程式邏輯控制器用以傳送一控制指令到不同外部設備之變頻器,而該變頻器能夠依據該控制指令提供該耗電機電設施進行降速運轉所需電能,且該主要可程式邏輯控制器能夠偵測不同外部設備的設備運轉參數、並能夠將該設備運轉參數透過該網路模組傳送至該雲端智慧平台;以及數種感測器模組,係能夠進行偵測該水處理廠內的水處理感測參數,並能夠將該水處理感測參數傳送至該雲端智慧平台。 The cloud smart power saving system applied to the water treatment industry includes: a cloud smart platform, which includes at least a front-end application servo module, which is used for connecting with an external device, wherein the front-end application servo module can receive Device operating parameters of different external devices and at least one water processing sensing parameter, and the device operating parameter includes at least one single operating power; a data collecting and storing database module is connected with the front end application servo module, The device can store the operating parameters of the device received by the front-end application servo module; the large data statistical analysis module is connected to the data collection and storage database module to enable the device operating parameters and the water processing sensing The parameters are statistically analyzed to analyze the correlation of all equipment operating parameters, and the analyzed statistical analysis results are stored in the data collection and storage database module; an energy-saving standard adjustment module, and the big data statistics The analysis modules are connected, and the statistical analysis results and the water treatment discharge standard data are analyzed. The water-cutting treatment sensing parameter is maintained on the basis of the water treatment discharge standard data, and thereby setting a standard value of the energy-saving operation of the equipment, and adjusting the equipment operation parameter of the different external equipment according to the energy-saving operation standard value of the equipment; The module is connected to the front-end application servo module, which can record the single-machine running power of different external devices running for a period of time, and average all the recorded stand-alone operating powers. A single machine running average power, and multiplying the average running power of the single machine by the number of operating hours of different external devices, can obtain the energy baseline value of different external devices; a power efficiency calculation and comparison module, and the front-end application servo The module, the energy saving standard adjustment module and the energy baseline establishing module are connected to compare the energy baseline value with the stand-alone operating power accumulated by different external devices to generate an adjusted energy saving benefit data; A water treatment plant comprising at least one external device, the external device comprising at least one frequency converter and a motor-consuming electrical device electrically connected to the frequency converter; a network module capable of passing through a cable The network or a wireless network is connected to the cloud smart platform, and the water treatment plant can perform bidirectional/unidirectional data transmission with the cloud smart platform through the network module; a main programmable logic controller Electrically connected to all external devices, wherein the main programmable logic controller is used to transmit a control command to different external devices The frequency converter, wherein the frequency converter can provide the power required for the power consumption of the electric motor to perform the speed reduction operation according to the control instruction, and the main programmable logic controller can detect the equipment operating parameters of different external devices, and can The device operating parameters are transmitted to the cloud smart platform through the network module; and the plurality of sensor modules are capable of detecting water treatment sensing parameters in the water treatment plant and capable of sensing the water treatment The parameters are transmitted to the cloud smart platform.

更具體的說,所述前端應用伺服模組更能夠進行身份驗證處理,並於完成身份驗證處理後,則能夠接收不同外部設備的設備運轉參數及至少一種水處理感測參數。 More specifically, the front-end application servo module is more capable of performing identity verification processing, and after completing the identity verification process, is capable of receiving device operation parameters of different external devices and at least one water treatment sensing parameter.

更具體的說,所述設備運轉參數係至少能夠為變頻器負載側輸出頻率、變頻器指令頻率、變頻器負載側輸出電流、變頻器負載側輸出電壓、變頻器內部DC Bus之電壓值、目前耗電機電設施所處之運作條件、變頻器故障代碼、轉矩電流、變頻器內部功率模組運作溫度、負載電機馬達之電壓和電流相角差或 是變頻器內部DC Bus漣波電壓等。 More specifically, the operating parameter of the device is at least the output frequency of the load side of the inverter, the command frequency of the inverter, the output current of the load side of the inverter, the output voltage of the load side of the inverter, the voltage value of the DC bus inside the inverter, and the current The operating conditions of the motor-consuming electrical equipment, the inverter fault code, the torque current, the operating temperature of the internal power module of the inverter, the voltage and current phase angle difference of the load motor motor or It is the internal DC Bus chopping voltage of the inverter.

更具體的說,所述前端應用伺服模組亦能夠輸出至少一個的控制指令至該外部設備,以依據該設備節能運轉標準值進行調整不同外部設備的設備運轉參數。 More specifically, the front-end application servo module can also output at least one control command to the external device to adjust device operation parameters of different external devices according to the energy-saving operation standard value of the device.

更具體的說,所述雲端智慧平台更包含有一與該數據收集儲存資料庫模組及該節電效率計算暨比較模組相連接之計費管理模組,該計費管理模組係能夠設定出一計費標準,而該計費標準能夠依據不同的節能效益數據進行收費調整。 More specifically, the cloud smart platform further includes a billing management module connected to the data collection and storage database module and the power saving efficiency calculation and comparison module, and the billing management module is capable of setting A charging standard, and the charging standard can adjust the charging according to different energy saving benefit data.

更具體的說,所述雲端智慧平台更包含有一與該數據收集儲存資料庫模組相連接之圖表產出模組,該圖表產出模組用以能夠將設備運轉參數、水處理感測參數或/及統計分析結果以圖表方式輸出。 More specifically, the cloud smart platform further includes a graph output module connected to the data collection and storage database module, wherein the graph output module is configured to enable device operating parameters and water treatment sensing parameters. Or / and statistical analysis results are output graphically.

更具體的說,所述雲端智慧平台更包含有一與該數據收集儲存資料庫模組相連接之監控告警模組,用以針對所有類型的設備運轉參數進行設定監控上限值/監控下限值,並判斷該設備運轉參數超出監控上限值或監控下限值範圍時,則能夠進行告警通知。 More specifically, the cloud smart platform further includes a monitoring alarm module connected to the data collection and storage database module, configured to set a monitoring upper limit value/monitoring lower limit value for all types of equipment operating parameters. And, when it is judged that the operating parameter of the device exceeds the monitoring upper limit value or the monitoring lower limit value range, the alarm notification can be performed.

更具體的說,所述雲端智慧平台更包含有一巡檢模組,該巡檢模組係用以提供一與該前端應用伺服模組相連接之巡檢系統介面,而一維運人員能夠以一電子裝置登入該巡檢系統介面中,並依據該巡檢系統介面進行維運稽核作業。 More specifically, the cloud smart platform further includes a patrol module for providing a patrol system interface connected to the front-end application servo module, and the one-dimensional transport personnel can An electronic device is logged into the patrol system interface, and the maintenance audit operation is performed according to the patrol system interface.

更具體的說,所述水處理廠係能夠為一污水處理廠或是一淨水處理廠。 More specifically, the water treatment plant can be a sewage treatment plant or a water treatment plant.

更具體的說,所述外部設備之耗電機電設施係為污水進流泵、污 水循環泵、污泥迴流泵、污水放流泵、攪拌機、鼓風機、表面曝氣機、清水抽水泵或清水加壓泵。 More specifically, the electrical equipment of the external device is a sewage inflow pump and sewage Water circulation pump, sludge return pump, sewage discharge pump, mixer, blower, surface aerator, clean water pump or clean water pump.

更具體的說,所述水處理廠更包含有一控制裝置,該控制裝置係內建有一操作介面,而該操作介面用以能夠進行控制該水處理廠內之外部設備的設定,以能夠直接於該水處理廠內進行輸入控制指令,以對該外部設備進行控制與調整。 More specifically, the water treatment plant further includes a control device having an operation interface built therein, and the operation interface is configured to be capable of controlling the setting of the external device in the water treatment plant to be able to directly An input control command is made in the water treatment plant to control and adjust the external device.

更具體的說,所述水處理廠更包含有一與該主要可程式邏輯控制器電性連接之備用可程式邏輯控制器,該備用可程式邏輯控制器用以支援該主要可程式邏輯控制器,而該主要可程式邏輯控制器發生故障時,能夠自動備援切換至該備用可程式邏輯控制器。 More specifically, the water treatment plant further includes an alternate programmable logic controller electrically coupled to the main programmable logic controller, the alternate programmable logic controller supporting the main programmable logic controller, and When the main programmable logic controller fails, it can automatically switch to the alternate programmable logic controller.

更具體的說,所述水處理廠更包含有一監測暨告警模組,該監測暨告警模組係用以監控該外部設備、主要可程式邏輯控制器及感測器模組之運作狀態,並能夠依據運作狀態進行啟動備用設備或是進行告警處理。 More specifically, the water treatment plant further includes a monitoring and alarm module for monitoring the operation status of the external device, the main programmable logic controller and the sensor module, and It is possible to start the standby device or perform alarm processing depending on the operating status.

更具體的說,所述外部設備之變頻器係為低壓變頻器或是中壓變頻器。 More specifically, the inverter of the external device is a low-voltage inverter or a medium-voltage inverter.

更具體的說,所述感測器模組係至少能夠為液位感測器、溶氧感測器、懸浮物感測器、酸鹼值感測器、化學需氧量感測器、流量感測器、壓力感測器或溫度感測器等。 More specifically, the sensor module can be at least a liquid level sensor, a dissolved oxygen sensor, a suspended matter sensor, a pH sensor, a chemical oxygen demand sensor, and a sense of flow. Detector, pressure sensor or temperature sensor.

1‧‧‧雲端智慧平台 1‧‧‧Cloud Smart Platform

101‧‧‧前端應用伺服模組 101‧‧‧ front-end application servo module

102‧‧‧數據收集儲存資料庫模組 102‧‧‧Data collection and storage database module

103‧‧‧大數據統計分析模組 103‧‧‧ Big Data Statistical Analysis Module

104‧‧‧節能標準調整模組 104‧‧‧Energy saving standard adjustment module

105‧‧‧能源基線建立模組 105‧‧‧Energy baseline building module

106‧‧‧節電效率計算暨比較模組 106‧‧‧Power saving efficiency calculation and comparison module

107‧‧‧計費管理模組 107‧‧‧Bill management module

108‧‧‧圖表產出模組 108‧‧‧Chart output module

109‧‧‧監控告警模組 109‧‧‧Monitoring alarm module

110‧‧‧巡檢模組 110‧‧‧ inspection module

2‧‧‧水處理廠 2‧‧‧Water treatment plant

21‧‧‧外部設備 21‧‧‧External equipment

211‧‧‧變頻器 211‧‧‧Inverter

212‧‧‧耗電機電設施 212‧‧‧Electrical power consumption facilities

22‧‧‧網路模組 22‧‧‧Network Module

23‧‧‧主要可程式邏輯控制器 23‧‧‧Main programmable logic controller

24‧‧‧感測器模組 24‧‧‧Sensor module

25‧‧‧控制裝置 25‧‧‧Control device

26‧‧‧備用可程式邏輯控制器 26‧‧‧Alternative programmable logic controller

27‧‧‧監測暨告警模組 27‧‧‧Monitoring and Alarm Module

[第1圖]係本發明用於水處理產業之雲端智慧節電系統之整體架構示意圖。 [Fig. 1] is a schematic diagram of the overall architecture of the cloud smart power saving system for the water treatment industry of the present invention.

[第2圖]係本發明用於水處理產業之雲端智慧節電系統之雲端智慧平台之內部架構示意圖。 [Fig. 2] is a schematic diagram of the internal architecture of the cloud smart platform of the cloud smart power saving system for the water treatment industry of the present invention.

[第3圖]係本發明用於水處理產業之雲端智慧節電系統之水處理廠之內部架構示意圖。 [Fig. 3] is a schematic diagram of the internal structure of a water treatment plant of the cloud smart power saving system for the water treatment industry of the present invention.

[第4圖]係本發明用於水處理產業之雲端智慧節電系統之故障排除流程示意圖。 [Fig. 4] is a schematic diagram of the troubleshooting process of the cloud smart power saving system for the water treatment industry of the present invention.

[第5A圖]係本發明用於水處理產業之雲端智慧節電系統之曝氣池溶氧變動狀態示意圖。 [Fig. 5A] is a schematic diagram showing the state of dissolved oxygen in the aeration tank of the cloud smart power saving system for the water treatment industry of the present invention.

[第5B圖]係本發明用於水處理產業之雲端智慧節電系統之曝氣池溶氧變動狀態示意圖。 [Fig. 5B] is a schematic diagram showing the state of dissolved oxygen in the aeration tank of the cloud smart power saving system for the water treatment industry of the present invention.

[第6A圖]係本發明用於水處理產業之雲端智慧節電系統之節能效益實施示意圖。 [Fig. 6A] is a schematic diagram of energy saving benefits of the cloud smart power saving system for the water treatment industry of the present invention.

[第6B圖]係本發明用於水處理產業之雲端智慧節電系統之節能效益實施示意圖。 [Fig. 6B] is a schematic diagram of the implementation of energy saving benefits of the cloud smart power saving system for the water treatment industry of the present invention.

[第6C圖]係本發明用於水處理產業之雲端智慧節電系統之節能效益實施示意圖。 [Fig. 6C] is a schematic diagram of the energy-saving effect of the cloud smart power saving system for the water treatment industry of the present invention.

[第6D圖]係本發明用於水處理產業之雲端智慧節電系統之節能效益實施示意圖。 [Fig. 6D] is a schematic diagram of energy saving benefits of the cloud smart power saving system for the water treatment industry of the present invention.

[第6E圖]係本發明用於水處理產業之雲端智慧節電系統之節能效益實施示意圖。 [FIG. 6E] FIG. 6 is a schematic diagram showing the implementation of energy saving benefits of the cloud smart power saving system for the water treatment industry of the present invention.

有關於本發明其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。 Other details, features, and advantages of the present invention will be apparent from the following description of the preferred embodiments.

請參閱第1~3圖,為本發明用於水處理產業之雲端智慧節電系統之整體架構示意圖、雲端智慧平台之內部架構示意圖及水處理廠之內部架構示意圖,由圖中可知,該用於水處理產業之雲端智慧節電系統係包含有一雲端智慧平台1及至少一個水處理廠2;其中該雲端智慧平台1係包含一前端應用伺服模組101、一數據收集儲存資料庫模組102、一大數據統計分析模組103、一節能標準調整模組104、一能源基線建立模組105、一節電效率計算暨比較模組106、一計費管理模組107、一圖表產出模組108、一監控告警模組109、一巡檢模組110;其中該前端應用伺服模組101係用以與水處理廠2之外部設備21進行連線,該前端應用伺服模組101能夠接收水處理廠2之不同外部設備21的設備運轉參數及至少一種水處理感測參數,而該設備運轉參數係為: Please refer to FIGS. 1~3, which are schematic diagrams of the overall architecture of the cloud smart power saving system for the water treatment industry, the internal architecture of the cloud smart platform, and the internal structure of the water treatment plant. As can be seen from the figure, the The cloud smart power saving system of the water treatment industry includes a cloud smart platform 1 and at least one water treatment plant 2; wherein the cloud smart platform 1 includes a front end application servo module 101, a data collection and storage database module 102, and a The big data statistical analysis module 103, an energy saving standard adjustment module 104, an energy baseline establishing module 105, an electrical efficiency calculation and comparison module 106, a billing management module 107, a graph output module 108, a monitoring alarm module 109 and a patrol module 110; wherein the front-end application servo module 101 is connected to an external device 21 of the water treatment plant 2, and the front-end application servo module 101 can receive a water treatment plant 2 different device operating parameters of the external device 21 and at least one water treatment sensing parameter, and the device operating parameters are:

(1)單機運轉功率(變頻器負載側輸出功率KW值) (1) Stand-alone running power (inverter load side output power KW value)

(2)變頻器負載側輸出頻率 (2) Inverter load side output frequency

(3)變頻器指令頻率 (3) Inverter command frequency

(4)變頻器負載側輸出電流 (4) Inverter load side output current

(5)變頻器負載側輸出電壓 (5) Inverter load side output voltage

(6)變頻器內部DC Bus之電壓值 (6) Voltage value of DC bus inside the inverter

(7)目前耗電機電設施所處之運作條件(運轉/順向/加速/減速) (7) Operating conditions (operation/direction/acceleration/deceleration) of current electrical and mechanical power facilities

(8)變頻器故障代碼 (8) Inverter fault code

(9)轉矩電流(Torque Current) (9) Torque Current

(10)變頻器內部功率模組運作溫度 (10) Inverter internal power module operating temperature

(11)負載電機馬達之電壓和電流相角差 (11) Voltage and current phase angle difference of the load motor

(12)變頻器內部DC Bus漣波電壓(Ripple Voltage) (12) DC Bus ripple voltage inside the inverter (Ripple Voltage)

而該前端應用伺服模組101主要是接收個人電腦/筆電之網頁應用程式、手持裝置之網頁應用程式、節能案場PLC(主要可程式邏輯控制器23)透過網路模組22定期上傳各節能標的(耗電機電設施212)之相關運轉參數或節能案場展示系統所上傳之服務請求,並會先針對服務請求者進行身份驗證程序以確認合法使用者,而該前端應用伺服模組101能夠於完成身份驗證程序後,將通過驗證程序之服務流依據相關工作屬性進行任務分派作業;另外該前端應用伺服模組101亦能夠輸出至少一個的控制指令至該外部設備21,以依據一設備節能運轉標準值進行調整不同外部設備21的設備運轉參數。 The front-end application servo module 101 mainly receives a web application of a personal computer/notebook, a web application of the handheld device, and a power-saving scenario PLC (main programmable logic controller 23) periodically uploads each through the network module 22. The relevant operating parameters of the energy-saving standard (electrical power consumption facility 212) or the service request uploaded by the energy-saving case display system will first perform an authentication process for the service requester to confirm the legitimate user, and the front-end application servo module 101 After the identity verification process is completed, the service flow of the verification program is used to perform task assignment according to the relevant work attribute; in addition, the front-end application service module 101 can also output at least one control instruction to the external device 21, according to a device. The energy-saving operation standard value is adjusted to adjust the equipment operation parameters of the external device 21.

其中該數據收集儲存資料庫模組102係用以能夠儲存該前端應用伺服模組101所接收的設備運轉參數,而該大數據統計分析模組103用以能夠將設備運轉參數及該水處理感測參數進行統計分析,以分析出所有設備運轉參數的關聯性,並再將分析後的統計分析結果儲存於該數據收集儲存資料庫模組102中;而該大數據統計分析模組103所使用的分析方式係為參數趨勢分析、參數交叉分析、參數關聯性分析等基本分析功能,之後更能夠藉助長期大數據累積逐漸形成一節能專家系統,並透過所形成的節能專家系統來進一步提供投資節能標的維修/更新決策建議、預知保養維護建議、最佳運轉優化建議等相關專家建議。 The data collection and storage database module 102 is configured to store device operation parameters received by the front-end application server module 101, and the big data statistical analysis module 103 is configured to enable device operation parameters and the water treatment sense The measured parameters are statistically analyzed to analyze the correlation of all equipment operating parameters, and the analyzed statistical analysis results are stored in the data collection and storage database module 102; and the big data statistical analysis module 103 uses The analysis method is the basic analysis function such as parameter trend analysis, parameter cross-analysis, parameter correlation analysis, etc. After that, it can gradually form an energy-saving expert system by means of long-term big data accumulation, and further provide investment energy-saving through the formed energy-saving expert system. Relevant expert advice on target maintenance/update decision suggestions, predictive maintenance recommendations, and best operational optimization recommendations.

其中該節能標準調整模組104以分析後的統計分析結果及一水處理排放標準數據,進行判斷出要使該水處理感測參數保持於最低標準的情況下,要如何來設定設備運轉參數,故判斷後所設定所有的設備運轉參數則儲存為一設備節能運轉標準值,故能夠依據該設備節能運轉標準值進行調整不同外部設備的設備運轉參數。 The energy-saving standard adjustment module 104 determines how to set the device operation parameter according to the analyzed statistical analysis result and the water treatment discharge standard data to determine that the water treatment sensing parameter is to be kept at the minimum standard. Therefore, all the equipment operating parameters set after the judgment are stored as a standard value of the energy-saving operation of the equipment, so that the equipment operating parameters of different external devices can be adjusted according to the standard value of the energy-saving operation of the equipment.

其中該能源基線建立模組105能夠將不同外部設備於一段時間運轉之單機運轉功率進行紀錄,並將所有紀錄的單機運轉功率進行平均取得一單機運轉平均功率,並將單機運轉平均功率乘上不同外部設備之當天運轉時數,則能夠取得不同外部設備的能源基線值;而本發明所提之「能源基線」是指作為能源績效比較基準之量化參考線,以水處理來講,「能源基線」是指針對污水處理廠或是淨水處理廠內各別外部設備21之耗電機電設施212進行預先偵測,而基於污水處理廠或是淨水處理廠之各節能標的(外部設備21)每日運轉時間不定,其取決於當日污水量、水質、排放指標、天候等因素作即時調控;更由於節能系統運作需滿足污水廠操作條件前提下,將以節能改善前單機運轉功率KW值作為「能源基線」,再依據雲端智慧平台1每分鐘上傳記錄之「改善後單機運轉功率KW值」及相關運轉時間以計算每日節電效益KWh值。 The energy baseline establishing module 105 can record the single operating power of different external devices running for a period of time, and average all the recorded single operating powers to obtain a single running average power, and multiply the average running power of the single machine by different. The operating hours of the external equipment can obtain the energy baseline values of different external equipments; and the “energy baseline” referred to in the present invention refers to the quantitative reference line as a benchmark for energy performance. In terms of water treatment, “energy baseline” It is a pre-detection of the electrical and electrical facilities 212 of the respective external equipment 21 in the sewage treatment plant or the water treatment plant, and based on the energy-saving targets of the sewage treatment plant or the water treatment plant (external equipment 21) The daily running time is uncertain. It depends on the daily sewage volume, water quality, emission index, weather and other factors for immediate control. Moreover, because the energy-saving system needs to meet the operating conditions of the wastewater treatment plant, the KW value of the single-machine operating power before energy-saving improvement will be taken as "Energy baseline", based on the cloud smart platform 1 uploading records per minute "improved stand-alone operation Rate KW value "and related operating time to calculate daily energy-saving benefits KWh value.

其中該節電效率計算暨比較模組106用以能夠將能源基線值與不同外部設備21調整後累積的單機運轉功率進行比較以產生出一調整後的節能效益數據,而該計費管理模組107係能夠設定出一計費標準,其中該計費標準能夠依據不同的節能效益數據進行收費調整;由於該計費管理模組107主要是進行月結算「節電效益」、當月台 電電價費率及節能服務合約「節電效益」分配比例,並產出不同水處理廠2之客戶的節能服務計費月帳單,作為當月節能服務收費依據。以下將逐項說明: The power saving efficiency calculation and comparison module 106 is configured to compare the energy baseline value with the stand-alone operating power accumulated by the different external devices 21 to generate an adjusted energy saving benefit data, and the charging management module 107 The system can set a charging standard, wherein the charging standard can adjust the charging according to different energy saving benefit data; since the charging management module 107 mainly performs monthly settlement "power saving benefit", the platform of the month The electricity price rate and the energy-saving service contract "power saving benefit" distribution ratio, and output the energy-saving service billing monthly bill of customers of different water treatment plants 2, as the basis for the energy-saving service charges of the month. The following will be explained item by item:

(1)「節電效益」計算:依IPMVP Option A國際節能績效量測&驗證協定,雙方共同量測確認各「節能標的(耗電機電設施212)」改善前電機運轉功率KW值,作為建立「能源基線」依據,其中該計費管理模組107主要是根據該數據收集儲存資料庫模組102所記錄各「節能標的」改善後電機運轉功率KW值、「節能標的(耗電機電設施212)」運轉時間,計算「節能標的(耗電機電設施212)」改善前電機運轉功率KWh值及改善後電機運轉功率KWh值,最後將兩者相減即為「節電效益」KWh值。 (1) Calculation of “energy saving benefit”: According to IPMVP Option A International Energy Saving Performance Measurement & Verification Agreement, both parties jointly measured and confirmed each “energy-saving standard (consumption motor power facility 212)” to improve the KW value of the pre-motor running power as “establishment” Based on the energy baseline, the billing management module 107 is mainly based on the motor power KW value of the "energy-saving target" recorded by the data collection and storage database module 102, and the "energy-saving standard (electrical motor power facility 212). "Operation time, calculate the "energy-saving standard (consumption motor power facility 212)" to improve the front motor operating power KWh value and the improved motor operating power KWh value, and finally subtract the two to reduce the "power saving benefit" KWh value.

(2)「電價費率」登錄:將依據不同水處理廠2客戶之台電計費帳單進行設定,可為高壓二段式電價(離峰電價、尖峰電價)、高壓三段式電價(離峰電價、半尖峰電價、尖峰電價)或依據雙方合約採行「平均電價」方式計費。 (2) "Electricity rate" registration: It will be set according to the Taipower billing account of 2 customers of different water treatment plants, which can be high-voltage two-stage electricity price (from peak electricity price, peak electricity price) and high-voltage three-stage electricity price (from Peak electricity price, half peak electricity price, peak electricity price) or the "average electricity price" method based on the contract between the two parties.

(3)「分配比例」設定:依據雙方服務合約「節電效益」分配比例,該計費管理模組107將「節電效益KWh值」參照「電價費率」計算「節電效益」所產生的金額,再依據「分配比例」產出節能服務當月計費帳單,而「分配比例」將取決於整體財務計畫分析,例如能夠損益兩平前8:2分配,損益兩平後逐步由8:2分配轉為7:3、6:4、5:5分配…等分配比例。 (3) "Assignment ratio" setting: The billing management module 107 calculates the amount of "power saving benefit" from the "power saving rate" by referring to the "power saving rate" based on the "power saving benefit" allocation ratio of the two service contracts. According to the "distribution ratio", the energy-saving service will be billed for the current month, and the "distribution ratio" will depend on the overall financial plan analysis. For example, the first 8:2 allocation of profit and loss can be made, and the profit and loss will gradually be 8:2. The allocation is changed to 7:3, 6:4, 5:5 allocation...etc.

其中該圖表產出模組108用以能夠將設備運轉參數、水處理感測參數或/及統計分析結果以圖表方式輸出,因此能夠透過該圖表產出模組108提供節能案場(水處理廠2)依年度/季度/每月/每週之統計圖表輸出,而圖表能夠為耗能分佈統計圖表、節電效益統計圖表、耗能趨勢圖表、運轉參數趨勢圖表,另外 該圖表產出模組108更能夠配合該大數據統計分析模組103輸出參數趨勢分析、參數交叉分析、參數關聯性分析等相關多重Y軸圖表。 The chart output module 108 is configured to be capable of graphically outputting device operation parameters, water treatment sensing parameters, and/or statistical analysis results, thereby providing energy saving cases through the chart output module 108 (water treatment plant) 2) According to the annual/quarterly/monthly/weekly statistical chart output, the chart can be the energy consumption distribution statistical chart, the power saving benefit statistical chart, the energy consumption trend chart, the operating parameter trend chart, and The graph output module 108 is further capable of cooperating with the big data statistical analysis module 103 to output related multi-axis graphs such as parameter trend analysis, parameter cross-analysis, and parameter correlation analysis.

其中該監控告警模組109用以針對所有類型的設備運轉參數進行設定監控上限值/監控下限值,並進行監控該設備運轉參數是否有超出監控上限值或監控下限值範圍,由於該監控告警模組109依能夠進行設定告警通知名單,故當監控運轉參數有超出監控上限值或監控下限值範圍時,則會透過電子郵件即時通知告警通知名單中的客戶人員;而關於監控運轉參數所設定的監控上限值/監控下限值,該監控告警模組109能夠區分監控上限值/監控下限值變動範圍,並分別定義:嚴重告警(Critical Alarm)/重要告警(Major Alarm)/次要告警(Minor Alarm)之監控範圍,並依據告警發生嚴重程度通知對應的案場客戶人員、節能系統維護人員及系統管理者;另外其中對於次要告警的長期性數據統計,將能作為該大數據統計分析模組103發展出該節能專家系統之預知保養維護建議的參考指標。 The monitoring alarm module 109 is configured to set a monitoring upper limit value/monitoring lower limit value for all types of equipment operating parameters, and monitor whether the operating parameter of the device exceeds a monitoring upper limit value or a monitoring lower limit value range, The monitoring alarm module 109 can perform the setting of the alarm notification list. Therefore, when the monitoring operation parameter exceeds the monitoring upper limit value or the monitoring lower limit value range, the customer in the alarm notification list is immediately notified by email; The monitoring upper limit value/monitoring lower limit value set by the operation parameter is monitored, and the monitoring alarm module 109 can distinguish the monitoring upper limit value/monitoring lower limit value range, and respectively define: critical alarm (critical alarm)/critical alarm ( Major Alarm)/Minor Alarm (Monnor Alarm) monitoring range, and notify the corresponding case customer, energy-saving system maintenance personnel and system administrator according to the severity of the alarm; in addition, for the long-term statistical data of the secondary alarm, It will be able to use this big data statistical analysis module 103 to develop a reference indicator for the predictive maintenance and maintenance recommendations of the energy saving expert system.

其中該巡檢模組110用以提供一巡檢系統介面,而一維運人員能夠以一電子裝置登入該巡檢系統介面中,並依據該巡檢系統介面進行維運稽核作業,該巡檢模組110能夠藉由各「節能標的(耗電機電設施212)」控制電盤內預置之QR Code,並透過手機或平板QR Code掃描登入「巡檢系統畫面」,進而取得控制電盤內「原始設計電路圖資」及「電盤建置材料BOM表」;而該巡檢系統畫面將有助於節能系統維運人員執行到站維護作業、例行資產盤點作業,並能登錄維運人員到站時間,以方便節能系統維運稽核作業。此外,該巡檢模組110須能提供以下異動管理機制:(1)節能標的(耗電機電設施212)電機增/減異動; (2)原始設計電路圖資更新異動;(3)電盤建置材料BOM表更新異動;(4)系統維運人員異動。 The patrol module 110 is configured to provide a patrol system interface, and the one-dimensional transport personnel can log in to the patrol system interface by using an electronic device, and perform maintenance check operations according to the patrol system interface. The module 110 can control the QR Code preset in the electric disk by using the "energy-saving standard (electrical motor power facility 212)", and scan the "patrol system screen" through the mobile phone or the tablet QR Code to obtain the control electric disk. "Original Design Circuit Diagram" and "Electric Disk Construction Material BOM"; and the inspection system screen will help the energy-saving system maintenance personnel to perform station maintenance operations, routine asset inventory operations, and log in to the maintenance personnel. Arrival time to facilitate the operation of the energy-saving system. In addition, the inspection module 110 must be able to provide the following transaction management mechanism: (1) energy-saving target (electrical equipment 212) motor increase/decrease; (2) The original design circuit diagram update transaction; (3) The electric disk construction material BOM table update transaction; (4) The system maintenance personnel change.

而該水處理廠2係為一污水處理廠或是一淨水處理廠,該水處理廠2係包含一個以上的外部設備21、一網路模組22、一主要可程式邏輯控制器23、數種感測器模組24、一控制裝置25、一備用可程式邏輯控制器26及一監測暨告警模組27。 The water treatment plant 2 is a sewage treatment plant or a water treatment plant, and the water treatment plant 2 includes more than one external device 21, a network module 22, and a main programmable logic controller 23, A plurality of sensor modules 24, a control device 25, a standby programmable logic controller 26, and a monitoring and alarm module 27.

其中該外部設備21係至少包含有一變頻器211及一與該變頻器電性連接之耗電機電設施212,而該外部設備之變頻器係為低壓變頻器(低壓是指220~480V)或是中壓變頻器(中壓是指3.3~13.8KV),且該耗電機電設施212係為污水進流泵、污水循環泵、污泥迴流泵、污水放流泵、攪拌機、鼓風機、表面曝氣機、清水抽水泵或清水加壓泵。 The external device 21 includes at least one frequency converter 211 and a motor-consuming electrical device 212 electrically connected to the frequency converter, and the external device frequency converter is a low-voltage frequency converter (low voltage means 220~480V) or Medium voltage frequency converter (medium voltage refers to 3.3~13.8KV), and the power consumption electrical equipment 212 is sewage inflow pump, sewage circulation pump, sludge return pump, sewage discharge pump, mixer, blower, surface aerator , water pump or water pump.

其中該網路模組22,係能夠透過一有線網路(ADSL專線電)或是一無線網路(3G/4G無線網路頻寬)與該雲端智慧平台1連線,而該水處理廠2能夠透過該網路模組22與該雲端智慧平台1進行雙向/單向資料傳輸。 The network module 22 can be connected to the cloud smart platform 1 through a wired network (ADSL line) or a wireless network (3G/4G wireless network bandwidth), and the water treatment plant 2 The bidirectional/unidirectional data transmission can be performed with the cloud smart platform 1 through the network module 22.

其中該主要可程式邏輯控制器23係與所有的外部設備21電性連接,其中該主要可程式邏輯控制器23用以傳送一控制指令到不同外部設備21之變頻器211,而該變頻器211能夠依據該控制指令提供該耗電機電設施212進行降速運轉所需電能,且該主要可程式邏輯控制器23能夠定期偵測不同外部設備21的設備運轉參數、並能夠將該設備運轉參數透過該網路模組22傳送至該雲端智慧平台1以進行大數據統計分析。 The main programmable logic controller 23 is electrically connected to all the external devices 21, wherein the main programmable logic controller 23 is configured to transmit a control command to the inverter 211 of the different external device 21, and the inverter 211 The electrical energy required by the electrical motor 212 to perform the deceleration operation can be provided according to the control command, and the main programmable logic controller 23 can periodically detect the operating parameters of the different external devices 21 and can pass the operating parameters of the device. The network module 22 transmits to the cloud smart platform 1 for statistical analysis of big data.

其中該感測器模組24能夠進行偵測該水處理廠2內的水處理感測 參數,並能夠將該水處理感測參數透過該主要可程式邏輯控制器23傳送至該雲端智慧平台1,其中該感測器模組24係能夠為液位感測器、溶氧(DO)感測器、懸浮物(SS)感測器、酸鹼值(pH)感測器、化學需氧量(COD)感測器、流量感測器、壓力感測器、溫度感測器。 The sensor module 24 is capable of detecting water treatment sensing in the water treatment plant 2 Parameters, and the water treatment sensing parameters can be transmitted to the cloud smart platform 1 through the main programmable logic controller 23, wherein the sensor module 24 can be a liquid level sensor, dissolved oxygen (DO) Sensor, Suspension (SS) sensor, pH sensor, Chemical Oxygen Demand (COD) sensor, flow sensor, pressure sensor, temperature sensor.

其中該控制裝置25係內建有一操作介面,而該操作介面用以能夠進行控制該水處理廠2內之外部設備21的設定,以能夠直接於該水處理廠2內進行輸入控制指令,以對該外部設備21進行控制與調整,另外該控制裝置25除了能夠進行節能系統控制邏輯與控制參數設定及修改操作介面之外,亦能夠作為節能系統運作之狀態監控顯示系統。 The control device 25 has an operation interface built therein, and the operation interface is configured to control the setting of the external device 21 in the water treatment plant 2 to enable input control commands directly in the water treatment plant 2 to The external device 21 is controlled and adjusted. In addition to the energy-saving system control logic and the control parameter setting and modification operation interface, the control device 25 can also function as a state monitoring display system for the operation of the energy-saving system.

其中該備用可程式邏輯控制器26能夠作為該主要可程式邏輯控制器23,而該監測暨告警模組27能夠監控該外部設備21、主要可程式邏輯控制器23、備用可程式邏輯控制器26及感測器模組24之運作狀態,並能夠依據運作狀態進行啟動備用設備(備用可程式邏輯控制器26)或是進行告警處理,而該監測暨告警模組27之故障排除流程如第4圖所示,流程說明如下:(1)透過該監測暨告警模組27進行監控程序401,先進行判斷感測器是否有故障402,若是判斷有故障,則控制該PLC(主要可程式邏輯控制器23)設定變頻器211進入定頻運轉模式403,並同時發出系統維護告警訊息404;(2)再判斷PLC(主要可程式邏輯控制器23)是否有故障405,若判斷PLC(主要可程式邏輯控制器23)發生故障時,PLC(主要可程式邏輯控制器23)將自動切換至備援機組(備用可程式邏輯控制器26)406,並同時發出系統維護告警訊息407; (3)再判斷變頻器211是否有故障408,若是變頻器211發生故障時,PLC(主要可程式邏輯控制器23)將啟動變頻器211進入旁通運作模式(Bypass Operation Mode)409,並同時發出系統維護告警訊息410;(4)最後再判斷外部設備21之耗電機電設施212是否有故障411,若是耗電機電設施212發生故障時,PLC(主要可程式邏輯控制器23)將啟動備用電機412,並同時發出系統維護告警訊息413。 The standby programmable logic controller 26 can function as the main programmable logic controller 23, and the monitoring and alarm module 27 can monitor the external device 21, the main programmable logic controller 23, and the standby programmable logic controller 26 And the operating state of the sensor module 24, and can start the standby device (the standby programmable logic controller 26) or perform the alarm processing according to the operating state, and the troubleshooting process of the monitoring and alarm module 27 is as shown in the fourth As shown in the figure, the flow is described as follows: (1) The monitoring program 401 is performed by the monitoring and alarm module 27, first determining whether the sensor has a fault 402, and if it is determined that there is a fault, controlling the PLC (main programmable logic control) The controller 23) sets the inverter 211 to enter the fixed frequency operation mode 403, and simultaneously issues a system maintenance alarm message 404; (2) determines whether the PLC (the main programmable logic controller 23) has a fault 405, and if the PLC is judged (mainly programmable) When the logic controller 23) fails, the PLC (main programmable logic controller 23) will automatically switch to the backup unit (alternative programmable logic controller 26) 406, and simultaneously issue a system maintenance report. Police message 407; (3) Re-determine whether the inverter 211 has a fault 408. If the inverter 211 fails, the PLC (main programmable logic controller 23) will start the inverter 211 to enter the bypass operation mode (Bypass Operation Mode) 409, and at the same time The system maintenance alarm message 410 is issued; (4) finally determining whether the consuming electrical equipment 212 of the external device 21 has a fault 411, and if the consuming electrical equipment 212 fails, the PLC (the main programmable logic controller 23) will start the standby. The motor 412 issues a system maintenance alert message 413 at the same time.

如第5A及5B圖所示,則是不同曝氣池於4/1~4/6的溶氧數據,一般來說,污水廠生物曝氣池所需溶氧約1mg/L,但由第5A及5B圖可知,凡假日或連續假日期間(4/1~4/6),曝氣池溶氧值竟高達7~9mg/L,其肇因於假日污水量減量但曝氣機仍高效率運轉,故污水停留時間加長且明顯過度曝氣所致,因此若能夠降低曝氣機的運轉,使其維持於溶氧約1mg/L,將能夠使曝氣機不需繼續高效率運轉,而曝氣機進行降載運轉的情況下,將能夠擴大其節電效益。 As shown in Figures 5A and 5B, it is the dissolved oxygen data of 4/1~4/6 in different aeration tanks. Generally, the dissolved oxygen required by the biological aeration tank of the sewage plant is about 1mg/L, but by the first Figures 5A and 5B show that during the holiday or continuous holiday period (4/1~4/6), the dissolved oxygen value of the aeration tank is as high as 7~9mg/L, which is still due to the reduction of the amount of sewage in the holiday, but the aerator is still high. The efficiency operation, so the sewage residence time is lengthened and obviously caused by excessive aeration. Therefore, if the operation of the aerator can be reduced to maintain the dissolved oxygen at about 1 mg/L, the aerator can be operated without high efficiency. When the aerator is under load shedding, it will be able to expand its power saving efficiency.

而本發明針對污水廠之100HP魯氏鼓風機進行節電效益的說明,如第6A~6E圖所示,但節能改善之前,必須進行100HP魯氏鼓風機改善前60Hz單機運轉功率KW值量測為53.5KW,關於節能改善前之能源基線(KWh),則必須將53.5KW乘上「當天運轉時數」,以取得當天的能源基線;而經由修改設備運轉參數後,4月份及4/12所偵測取得的單機運轉功率KW值如第6B圖所示,而4/12雲端紀錄所偵測取得的詳細單機運轉功率KW值如第6C圖所示,因此,雲端計算節電效益時,必須以當日雲端每分鐘收集儲存之節能改善後(實際單機運轉功率KW值)乘1/60(因每分鐘紀錄一次),再依當天運轉時間累計加總,獲得節能改善後運轉KWh,運算如下:(37.4+37.1+37.1+37.2+37+37.3+...+37.6)KW*(1/60)h=904.1KWh 除此之外,雲端更需要運算4/12當天的改善前能源基線(KWh),運算如下:53.5KW*[(538+900)/60]h=1282.2KWh另外,若整廠有多處「節能標的(耗電機電設施212)」時,則需計算加總各標的「改善前能源基線KWh」及「運轉功率KW值」,進而算出「改善前整廠能源基線KWh」及「整廠運轉功率KW值」,而該節電效率計算暨比較模組106將於每天凌晨12:00過後,依據「改善前能源基線KWh」減去「當日實際運轉KWh」來結算當天所節省下的能量,然而節省下的能量並非一定是以整天的形式呈現,則是每一天的實際運轉KWh與改善前能源基線KWh的差異圖,如第6A圖所示;而當計算出4/12的實際運轉KWh與改善前能源基線KWh的差異後,如第6D圖所示,則能夠將節能度數運算出來,並依照電費標準換算出電費,並能夠將4月分所有的節能度數運算出來並累積後,其資料則能夠顯示如第6E圖所示。 The present invention is directed to the description of the power saving benefit of the 100HP Lu's blower of the sewage plant, as shown in Figures 6A to 6E, but before the energy saving improvement, the 100 Hz Lu's blower must be improved before the 60 Hz single machine operating power KW value is measured as 53.5 KW. For the energy baseline (KWh) before energy saving improvement, 53.5KW must be multiplied by "the number of hours of operation of the day" to obtain the energy baseline for the day; and after the equipment operating parameters are modified, it is detected in April and 4/12. The obtained single-machine operating power KW value is shown in Figure 6B, and the detailed single-machine operating power KW value obtained by the 4/12 cloud recording is shown in Figure 6C. Therefore, when calculating the power saving benefit in the cloud, it must be in the cloud of the day. After the energy saving improvement of the collection and storage per minute (the actual single-machine operating power KW value) is multiplied by 1/60 (recorded every minute), and then accumulated according to the running time of the day, and the energy-saving improvement is performed after the operation KWh, the operation is as follows: (37.4+ 37.1+37.1+37.2+37+37.3+...+37.6)KW*(1/60)h=904.1KWh In addition, the cloud needs to calculate the pre-improvement energy baseline (KWh) on the 4/12 day. The calculation is as follows: 53.5KW*[(538+900)/60]h=1282.2KWh In addition, if there are multiple places in the whole factory In the case of the energy-saving standard (consumption of electrical equipment 212), it is necessary to calculate the "pre-improvement energy baseline KWh" and "operating power KW value" of each standard, and then calculate the "pre-factory energy baseline KWh" and "whole plant operation". "Power KW value", and the power saving efficiency calculation and comparison module 106 will settle the energy saved on the day according to "the actual energy baseline KWh" minus "the actual operation KWh of the day" after 12:00 every day. The energy saved is not necessarily presented in the form of a whole day, but is the difference between the actual operation KWh of each day and the baseline KWh of the improved energy, as shown in Figure 6A; and when the actual operation KWh of 4/12 is calculated After the difference from the previous energy baseline KWh, as shown in Fig. 6D, the energy saving degree can be calculated, and the electricity fee can be converted according to the electricity rate standard, and all the energy saving degrees in April can be calculated and accumulated. The data can be displayed as shown in Figure 6E.

本發明所提供之用於水處理產業之雲端智慧節電系統,與其他習用技術相互比較時,其優點如下:(1)本發明能夠先經由數據收集並統計分析後,進行分析找出維持最基本排放標準值的標準下,耗電機電設施最低能夠降低的運轉狀態,如此將能夠使耗電機電設施不需處於長時間最高效率運轉,但亦能夠維持最基本排放的標準要求,將能夠有效的降低耗電量。 The cloud smart power saving system for the water treatment industry provided by the present invention has the following advantages when compared with other conventional technologies: (1) The present invention can first analyze and find out the basics through data collection and statistical analysis. Under the standard of emission standard value, the motor-electricity facility can at least reduce the operating state, which will enable the motor-electricity facility to operate at the highest efficiency for a long time, but can maintain the standard requirements of the most basic emissions, and will be effective. Reduce power consumption.

本發明已透過上述之實施例揭露如上,然其並非用以限定本發明,任何熟悉此一技術領域具有通常知識者,在瞭解本發明前述的技術特徵及實施例,並在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。 The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any of those skilled in the art can understand the foregoing technical features and embodiments of the present invention without departing from the invention. In the spirit and scope, the scope of patent protection of the present invention is subject to the definition of the claims attached to the present specification.

Claims (15)

一種用於水處理產業之雲端智慧節電系統,係包含:一雲端智慧平台,係至少包含:一前端應用伺服模組,係用以與一外部設備進行連線,其中該前端應用伺服模組能夠接收不同外部設備的設備運轉參數及至少一種水處理感測參數,而該設備運轉參數係至少包含有一單機運轉功率;一數據收集儲存資料庫模組,係與該前端應用伺服模組進行連接,用以能夠儲存該前端應用伺服模組所接收的設備運轉參數;一大數據統計分析模組,係與該數據收集儲存資料庫模組相連接,用以能夠將設備運轉參數及該水處理感測參數進行統計分析,以分析出所有設備運轉參數的關聯性,並再將分析後的統計分析結果儲存於該數據收集儲存資料庫模組中;一節能標準調整模組,係與該大數據統計分析模組相連接,以分析後的統計分析結果及一水處理排放標準數據,進行設定出一能夠使該水處理感測參數保持於該水處理排放標準數據的基準之設備節能運轉標準值,並能夠依據該設備節能運轉標準值進行調整不同外部設備的設備運轉參數;一能源基線建立模組,係與該前端應用伺服模組相連接,能夠將不同外部設備於一段時間運轉之單機運轉功率進行紀錄,並將所有紀錄的單機運轉功率進行平均取得一單機運轉平均功率,並將單機運轉平均功率乘上不同外部設備之當天運轉時數,則能夠取得不同外部設備的能源基線值;一節電效率計算暨比較模組,係與該前端應用伺服模組、節能標準調整模組及該能源基線建立模組相連接,用以能夠將能源基線值與不同外部設備調整 後累積的單機運轉功率進行比較以產生出一調整後的節能效益數據;至少一個水處理廠,係至少包含:一個以上的外部設備,而該外部設備係至少包含有一變頻器及一與該變頻器電性連接之耗電機電設施;一網路模組,係能夠透過一有線網路或是一無線網路與該雲端智慧平台連線,而該水處理廠能夠透過該網路模組與該雲端智慧平台進行雙向/單向資料傳輸;一主要可程式邏輯控制器,係與所有的外部設備電性連接,其中該主要可程式邏輯控制器用以傳送一控制指令到不同外部設備之變頻器,而該變頻器能夠依據該控制指令提供該耗電機電設施進行降速運轉所需電能,且該主要可程式邏輯控制器能夠偵測不同外部設備的設備運轉參數、並能夠將該設備運轉參數透過該網路模組傳送至該雲端智慧平台;以及數種感測器模組,係能夠進行偵測該水處理廠內的水處理感測參數,並能夠將該水處理感測參數傳送至該雲端智慧平台。 A cloud smart power saving system for a water treatment industry, comprising: a cloud smart platform, comprising at least: a front-end application servo module for connecting with an external device, wherein the front-end application servo module can Receiving device operating parameters of different external devices and at least one water processing sensing parameter, wherein the device operating parameter includes at least one single operating power; and a data collecting and storing database module is connected to the front end application servo module, The utility model is configured to be capable of storing device operating parameters received by the front-end application servo module; a large data statistical analysis module is connected to the data collection and storage database module for being capable of operating device parameters and the water treatment sense Statistical analysis of the measured parameters to analyze the correlation of all equipment operating parameters, and then store the analyzed statistical analysis results in the data collection and storage database module; an energy-saving standard adjustment module, and the big data The statistical analysis modules are connected, and the statistical analysis results and the water treatment discharge standard data are analyzed. Determining a standard value of the energy-saving operation of the device capable of maintaining the water treatment sensing parameter on the reference of the water treatment discharge standard data, and adjusting the equipment operation parameter of the different external device according to the energy-saving operation standard value of the device; The module is connected to the front-end application servo module, which can record the single-machine running power of different external devices running for a period of time, and average all the recorded stand-alone operating powers to obtain a single running average power, and The average power of the single machine is multiplied by the number of hours of operation of different external devices, and the energy baseline value of different external devices can be obtained. The power efficiency calculation and comparison module is combined with the front-end application servo module and the energy-saving standard adjustment module. The energy baseline building module is connected to enable adjustment of energy baseline values with different external devices The accumulated stand-alone operating power is compared to generate an adjusted energy saving benefit data; at least one water treatment plant includes at least: one or more external devices, and the external device includes at least one frequency converter and one and the frequency conversion Electrically-connected electrical equipment; a network module that can be connected to the cloud smart platform via a wired network or a wireless network through which the water treatment plant can The cloud smart platform performs bidirectional/unidirectional data transmission; a main programmable logic controller is electrically connected to all external devices, wherein the main programmable logic controller transmits a control command to the inverter of different external devices. And the frequency converter is capable of providing the power required for the motor-driven electrical equipment to perform a deceleration operation according to the control instruction, and the main programmable logic controller is capable of detecting equipment operating parameters of different external devices, and is capable of operating the device Transmitted to the cloud smart platform through the network module; and several sensor modules capable of detecting the water treatment plant The water within the process senses the sensing parameters and can communicate the water treatment sensing parameters to the cloud smart platform. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該前端應用伺服模組更能夠進行身份驗證處理,並於完成身份驗證處理後,則能夠接收不同外部設備的設備運轉參數及至少一種水處理感測參數。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the front-end application servo module is more capable of performing identity verification processing, and after completing the identity verification process, is capable of receiving device operation parameters of different external devices. And at least one water treatment sensing parameter. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該設備運轉參數係至少能夠為變頻器負載側輸出頻率、變頻器指令頻率、變頻器負載側輸出電流、變頻器負載側輸出電壓、變頻器內部DC Bus之電壓值、目前耗電機電設施所處之運作條件、變頻器故障代碼、轉矩電流、變頻器內部功率模組運作溫度、負載電機馬達之電壓和電流相角差或是變頻器內部DC Bus漣波電壓。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the equipment operating parameter is at least a load side output frequency of the frequency converter, a frequency converter command frequency, an inverter load side output current, and an inverter load side. Output voltage, voltage value of DC Bus inside the inverter, current operating conditions of the motor power consumption, inverter fault code, torque current, internal power module operating temperature of the inverter, voltage and current phase angle of the load motor motor The difference is the internal DC Bus chopping voltage of the inverter. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該前端應用伺服模組亦能夠輸出至少一個的控制指令至該外部設備,以依據該設備節能運轉標準值進行調整不同外部設備的設備運轉參數。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the front-end application servo module is further capable of outputting at least one control command to the external device to adjust different external conditions according to the energy-saving operation standard value of the device. Equipment operating parameters of the equipment. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該雲端智慧平台更包含有一與該數據收集儲存資料庫模組及該節電效率計算暨比較模組相連接之計費管理模組,該計費管理模組係能夠設定出一計費標準,而該計費標準能夠依據不同的節能效益數據進行收費調整。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the cloud smart platform further comprises a billing management connected to the data collection and storage database module and the power saving efficiency calculation and comparison module. The module, the billing management module is capable of setting a billing standard, and the billing standard can perform charging adjustment according to different energy saving benefit data. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該雲端智慧平台更包含有一與該數據收集儲存資料庫模組相連接之圖表產出模組,該圖表產出模組用以能夠將設備運轉參數、水處理感測參數或/及統計分析結果以圖表方式輸出。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the cloud smart platform further comprises a chart output module connected to the data collection and storage database module, the chart output module It is used to graphically output equipment operating parameters, water treatment sensing parameters or/and statistical analysis results. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該雲端智慧平台更包含有一與該數據收集儲存資料庫模組相連接之監控告警模組,用以針對所有類型的設備運轉參數進行設定監控上限值/監控下限值,並判斷該設備運轉參數超出監控上限值或監控下限值範圍時,則能夠進行告警通知。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the cloud smart platform further comprises a monitoring alarm module connected to the data collection and storage database module for all types of devices. When the operation parameter is set to monitor the upper limit value/monitor lower limit value, and it is judged that the operation parameter of the device exceeds the monitoring upper limit value or the monitoring lower limit value range, the alarm notification can be performed. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該雲端智慧平台更包含有一與該前端應用伺服模組相連接之巡檢模組,該巡檢模組係用以提供一巡檢系統介面,而一維運人員能夠以一電子裝置登入該巡檢系統介面中,並依據該巡檢系統介面進行維運稽核作業。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the cloud smart platform further comprises a patrol module connected to the front end application servo module, wherein the patrol module is provided A patrol system interface, and one-dimensional transport personnel can log into the patrol system interface with an electronic device, and perform maintenance audit operations according to the patrol system interface. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該水處理廠係能夠為一污水處理廠或是一淨水處理廠。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the water treatment plant can be a sewage treatment plant or a water treatment plant. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該 外部設備之耗電機電設施係為污水進流泵、污水循環泵、污泥迴流泵、污水放流泵、攪拌機、鼓風機、表面曝氣機、清水抽水泵或清水加壓泵。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the The electrical equipment of the external equipment is a sewage inflow pump, a sewage circulation pump, a sludge return pump, a sewage discharge pump, a mixer, a blower, a surface aerator, a clean water pump or a clean water pump. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該水處理廠更包含有一控制裝置,該控制裝置係內建有一操作介面,而該操作介面用以能夠進行控制該水處理廠內之外部設備的設定,以能夠直接於該水處理廠內進行輸入控制指令,以對該外部設備進行控制與調整。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the water treatment plant further comprises a control device having an operation interface built therein, and the operation interface is configured to be capable of controlling the water The setting of the external equipment in the plant is processed so that the input control command can be directly input into the water treatment plant to control and adjust the external device. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該水處理廠更包含有一與該主要可程式邏輯控制器電性連接之備用可程式邏輯控制器,該備用可程式邏輯控制器用以支援該主要可程式邏輯控制器,而該主要可程式邏輯控制器發生故障時,能夠自動備援切換至該備用可程式邏輯控制器。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the water treatment plant further comprises an alternate programmable logic controller electrically connected to the main programmable logic controller, the standby programmable logic The controller is configured to support the main programmable logic controller, and when the main programmable logic controller fails, it can automatically switch to the standby programmable logic controller. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該水處理廠更包含有一監測暨告警模組,該監測暨告警模組係用以監控該外部設備、主要可程式邏輯控制器及感測器模組之運作狀態,並能夠依據運作狀態進行啟動備用設備或是進行告警處理。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the water treatment plant further comprises a monitoring and alarm module, wherein the monitoring and alarm module is used for monitoring the external device and the main programmable logic. The operating state of the controller and the sensor module can be used to activate the standby device or perform alarm processing according to the operating state. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該外部設備之變頻器係為低壓變頻器或是中壓變頻器。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the inverter of the external device is a low voltage inverter or a medium voltage inverter. 如請求項1所述之用於水處理產業之雲端智慧節電系統,其中該感測器模組係至少能夠為液位感測器、溶氧感測器、懸浮物感測器、酸鹼值感測器、化學需氧量感測器、流量感測器、壓力感測器或溫度感測器。 The cloud smart power saving system for the water treatment industry according to claim 1, wherein the sensor module is at least a liquid level sensor, a dissolved oxygen sensor, a suspended matter sensor, and a pH value. Sensor, chemical oxygen demand sensor, flow sensor, pressure sensor or temperature sensor.
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