TWI626894B - Breading method of food raw material - Google Patents
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Abstract
一種食材裹粉裝置，其包含輸送裝置、上漿裝置、落粉裝置及施重輪。輸送裝置具有第一輸送部及第二輸送部。於第二輸送部兩側設有兩側壁，使其底面及兩側壁之間形成儲粉空間。上漿裝置可使粉漿液附著於食物原料的表面。落粉裝置用於使儲粉空間沉積一層乾粉，以覆蓋輸送至儲粉空間的食物原料。施重輪設置於第二輸送部之上。並且，沉積於儲粉空間中的乾粉厚度大於各側壁高度的三分之一。 The invention relates to a food material wrapping device, which comprises a conveying device, a sizing device, a powder falling device and a weighing wheel. The conveying device has a first conveying portion and a second conveying portion. Two side walls are disposed on two sides of the second conveying portion to form a powder storage space between the bottom surface and the two side walls. The sizing device allows the slurry to adhere to the surface of the food material. The powder falling device is used to deposit a layer of dry powder in the powder storage space to cover the food material delivered to the powder storage space. The weight wheel is disposed above the second conveying portion. Also, the thickness of the dry powder deposited in the powder storage space is greater than one third of the height of each side wall.
Description
本發明關於一種食材加工技術，尤指一種食材裹粉裝置及一種食材裹粉方法。 The invention relates to a food processing technology, in particular to a food material wrapping device and a food material wrapping method.
由於油炸類食品具有金黃色的外表、酥脆的口感及特殊的香氣，因此十分受到大眾歡迎。油炸類食品的製作過程，通常會先將食材裹上粉料或粉漿後，浸入高溫的油中進行油炸而製成。原先包裹在食材表面之粉料或粉漿，在油炸後將成為油炸食品表面的麵皮，且此類麵皮通常具有相當的酥脆性。現今市面上已有業者提供可冷凍保存的油炸食品，其可僅經過如微波等加熱方式處理後食用，而無需等待冗長的料理程序及時間，對於一般大眾及店家極具便利性。 Because fried foods have a golden appearance, crispy taste and special aroma, they are very popular. In the process of making fried foods, the ingredients are usually wrapped in powder or slurry and then immersed in high-temperature oil for frying. The powder or slip originally wrapped on the surface of the food will become the dough on the surface of the fried food after frying, and such dough is usually quite crisp. There are already commercially available fried foods that can be stored frozen, which can be eaten only after being heated by microwaves, without waiting for lengthy cooking procedures and time, which is very convenient for the general public and the store.
目前在製作此種冷凍保存的油炸食品時，可使用自動化裝置進行製造。食材在切割為預定份量後，將先經由輸送帶輸送至上漿區域沾附漿液，再以輸送帶將裹上漿液之食材輸送至上粉區域進行加工，藉由漿液提供的黏性使麵包屑附著食材表面。接著以施重輪向下壓裹完麵包屑的食材，使麵包屑能夠更穩固地與食材表面結合。隨後即可將食材送入炸鍋，完成油炸食品的製造。 At present, when such a frozen preserved fried food is produced, it can be manufactured using an automated device. After the ingredients are cut into a predetermined amount, the ingredients are transported to the sizing area by the conveyor belt to adhere the slurry, and then the foodstuffs coated with the slurry are transported to the upper powder area by the conveyor belt for processing, and the breadcrumbs are adhered to the ingredients by the viscosity provided by the slurry. surface. The breadcrumbs are then pressed down with the weight wheel to allow the breadcrumbs to more firmly bond to the surface of the foodstuff. The ingredients can then be sent to a fryer to complete the manufacture of fried foods.
然而當上漿後的食材經過上粉區域進行處理後，粉體仍無法完全包覆上漿後的食材。當食材經由施重輪施壓後，其麵包屑間隙處之漿 液將附著於施重輪表面。因在下一次施重輪施壓裹粉食材時，施重輪表面的漿液也將黏附裹粉食材表面的粉體，使食材表面原先裹覆完整的粉體形成不完整的狀態，導致油炸後的效果不佳。 However, when the sized material is processed through the powdered area, the powder still cannot completely cover the sizing material. When the ingredients are pressed by the weight wheel, the pulp at the gap between the breadcrumbs The liquid will adhere to the surface of the weight wheel. When the next weighing wheel applies pressure to the powdered material, the slurry on the surface of the weight wheel will also adhere to the powder on the surface of the powdered material, so that the surface of the food material originally wrapped in the intact powder forms an incomplete state, resulting in frying. The effect is not good.
在一實施例中，食材裹粉裝置可包含輸送裝置、上漿裝置、落粉裝置及施重輪。輸送裝置可用以運送食物原料並具有第一輸送部及第二輸送部。第一輸送部具有第一出料端，且第一出料端位於第二輸送部上方。第二輸送部兩側設有兩側壁，且第二輸送部的頂面及兩側壁之間形成儲粉空間。上漿裝置具有出漿口，且出漿口朝向於第一輸送部並且朝第一輸送部噴灑粉漿液，以致使粉漿液附著於食物原料的表面形成濕食材。落粉裝置具有出粉口，且出粉口朝向於第二輸送部並可用以於儲粉空間沉積一層乾粉，以覆蓋從第一輸送部輸送至儲粉空間的濕食材。施重輪設置於第二輸送部的上方。其中，沉積於儲粉空間中的乾粉的厚度大於儲粉空間的各側壁的高度的三分之一。 In an embodiment, the food material wrapping device may comprise a conveying device, a sizing device, a powder falling device and a weighing wheel. The conveying device can be used to transport the food material and has a first conveying portion and a second conveying portion. The first conveying portion has a first discharge end, and the first discharge end is located above the second conveying portion. Two side walls are disposed on two sides of the second conveying portion, and a powder storage space is formed between the top surface and the two side walls of the second conveying portion. The sizing device has a slurry outlet, and the slurry outlet faces the first conveying portion and sprays the slurry toward the first conveying portion such that the slurry adheres to the surface of the food material to form a wet food. The powder dropping device has a powder discharging port, and the powder discharging port faces the second conveying portion and can be used for depositing a dry powder in the powder storage space to cover the wet food material conveyed from the first conveying portion to the powder storage space. The weight wheel is disposed above the second conveying portion. Wherein, the thickness of the dry powder deposited in the powder storage space is greater than one third of the height of each side wall of the powder storage space.
在一實施例中，一種食材裹粉方法，其包含藉由第一輸送部運送食物原料經過上漿裝置下方、於食物原料經過上漿裝置下方時由上漿裝置噴灑粉漿液於食物原料的表面以形成濕食材、沉積第一層乾粉於第二輸送部的儲粉空間、由第一輸送部輸出濕食材至第一層乾粉上、沉積第二層乾粉於第二輸送部的儲粉空間以覆蓋第一層乾粉上的濕食材、由該第二輸送部運送該第一層乾粉、該濕食材與該第二層乾粉經過施重輪、以及以施重輪從第二層乾粉上施加壓力。 In one embodiment, a food material wrapping method comprises: conveying a food material through a first conveying portion through a sizing device, and spraying the slurry on the surface of the food material by the sizing device when the food material passes under the sizing device; Forming a wet food material, depositing a first layer of dry powder in a powder storage space of the second conveying portion, outputting the wet food material from the first conveying portion to the first layer of dry powder, and depositing the second layer of dry powder in the powder storage space of the second conveying portion Covering the wet food material on the first layer of dry powder, transporting the first layer of dry powder from the second conveying portion, the wet food material and the second layer of dry powder passing through the weight wheel, and applying pressure from the second layer of dry powder by the weight wheel .
綜上所述，本發明實施例的食材裹粉裝置及食材裹粉方法適 用於製作一炸物。由於儲粉空間能夠容納相當厚度的乾粉，使濕食材可被足夠的乾粉所覆蓋，因而在施重輪施壓經覆蓋乾粉後的濕食材時，粉漿不致於沾附施重輪的表面而脫離食材。於此，可大幅改善食材加工製程的效率，並能使所得的食材經過油炸後的外觀與口感顯著地提升。 In summary, the food material wrapping device and the food material wrapping method according to the embodiments of the present invention are suitable. Used to make a frying. Since the powder storage space can accommodate a relatively thick dry powder, the wet food material can be covered by sufficient dry powder, so that when the weight wheel presses the wet food material covered by the dry powder, the slurry does not adhere to the surface of the weight wheel. Out of the ingredients. Here, the efficiency of the food processing process can be greatly improved, and the appearance and texture of the obtained food material after being fried can be remarkably improved.
1‧‧‧第一輸送部 1‧‧‧First Delivery Department
10‧‧‧第一本體 10‧‧‧First Ontology
12‧‧‧第一出料端 12‧‧‧First discharge end
120‧‧‧第一孔洞 120‧‧‧First hole
13‧‧‧第一回收槽 13‧‧‧First recycling tank
2‧‧‧第二輸送部 2‧‧‧Second transport department
20‧‧‧第二本體 20‧‧‧Second ontology
201‧‧‧底面 201‧‧‧ bottom
202‧‧‧側壁 202‧‧‧ side wall
203‧‧‧儲粉空間 203‧‧‧Storage space
21‧‧‧第二進料端 21‧‧‧second feed end
22‧‧‧第二出料端 22‧‧‧Second discharge end
220‧‧‧第二孔洞 220‧‧‧Second hole
23‧‧‧第二回收槽 23‧‧‧Second recycling tank
3‧‧‧上漿裝置 3‧‧‧Sizing device
30‧‧‧出漿口 30‧‧‧The pulp outlet
4‧‧‧落粉裝置 4‧‧‧Falling device
40‧‧‧出粉口 40‧‧‧ powder outlet
41‧‧‧出粉口 41‧‧‧ powder outlet
5‧‧‧施重輪 5‧‧‧ Heavy wheel
6‧‧‧食物原料 6‧‧‧Food ingredients
7‧‧‧濕食材 7‧‧‧ Wet ingredients
8‧‧‧第一層乾粉 8‧‧‧First layer of dry powder
9‧‧‧第二層乾粉 9‧‧‧Second layer of dry powder
Hf‧‧‧食物原料或濕食材的平均厚度 H f ‧‧‧Average thickness of food ingredients or wet ingredients
Hw‧‧‧側壁的高度 H w ‧‧‧ Height of the side wall
S11‧‧‧置放食物原料 S11‧‧‧Place food ingredients
S12‧‧‧運送食物原料經過上漿裝置下方 S12‧‧‧Transport food raw materials under the sizing device
S13‧‧‧噴灑粉漿液於食物原料表面以形成濕食材 S13‧‧‧ Spray slurry on the surface of food ingredients to form wet ingredients
S14‧‧‧沉積第一層乾粉於第二輸送部的儲粉空間 S14‧‧‧ Depositing the first layer of dry powder in the powder storage space of the second conveying section
S15‧‧‧輸出濕食材，使濕食材移動至第一層乾粉上 S15‧‧‧ Export wet ingredients to move wet ingredients to the first layer of dry powder
S16‧‧‧沉積第二層乾粉於第二輸送部的儲粉空間 S16‧‧‧Separation of the second layer of dry powder in the powder storage space of the second conveying section
S17‧‧‧以施重輪從第二層乾粉上施加壓力 S17‧‧‧ Applying pressure from the second layer of dry powder with a weight wheel
圖1為本發明一實施例的食材裹粉裝置的結構示意圖。 1 is a schematic structural view of a food material wrapping device according to an embodiment of the present invention.
圖2為本發明一實施例的食材裹粉裝置的使用狀態圖。 Fig. 2 is a view showing a state of use of the food material wrapping device according to an embodiment of the present invention.
圖3為本發明一實施例中濕食材位於第一層乾粉上的示意圖。 3 is a schematic view of a wet food material on a first layer of dry powder in accordance with an embodiment of the present invention.
圖4為本發明一實施例中濕食材由第一層乾粉及第二層乾粉所包覆的示意圖。 4 is a schematic view showing a wet food material coated with a first layer of dry powder and a second layer of dry powder according to an embodiment of the present invention.
圖5為本發明一實施例中施重輪的使用狀態圖。 Fig. 5 is a view showing a state of use of a weight wheel according to an embodiment of the present invention.
圖6為本發明一實施例的食材裹粉方法的流程圖。 Fig. 6 is a flow chart showing a method of powdering a foodstuff according to an embodiment of the present invention.
請參照圖1及圖2，在一些實施例中，一種食材裹粉裝置，其可包括輸送裝置、上漿裝置3、落粉裝置4及施重輪5。 Referring to FIGS. 1 and 2 , in some embodiments, a food material wrapping device may include a conveying device, a sizing device 3 , a powder falling device 4 , and a weighing wheel 5 .
在一些實施例中，輸送裝置具有第一輸送部1及第二輸送部2。第一輸送部1具有第一本體10、第一進料端(圖未示)及第一出料端12。第一進料端與第一出料端12分別位於第一本體10的二端，且第一出料端12位於第二輸送部2上方。第二輸送部2具有第二本體20、第二進料端21及第二出料端22。第二進料端21位於第一出料端12下方，且第二出料端22位於第二本體20的一端並位於相對於第一出料端12的另一側。 In some embodiments, the delivery device has a first delivery portion 1 and a second delivery portion 2. The first conveying portion 1 has a first body 10, a first feeding end (not shown) and a first discharging end 12. The first feeding end and the first discharging end 12 are respectively located at two ends of the first body 10, and the first discharging end 12 is located above the second conveying portion 2. The second conveying portion 2 has a second body 20, a second feeding end 21 and a second discharging end 22. The second feed end 21 is located below the first discharge end 12 and the second discharge end 22 is located at one end of the second body 20 and on the other side relative to the first discharge end 12.
請參照圖3，在一些實施例中，第二本體20具有底面201及位於底面201兩側的兩側壁202，且底面201及兩側壁202之間形成儲粉空間203。儲粉空間203可容納乾粉，例如：麵包粉等。 Referring to FIG. 3 , in some embodiments, the second body 20 has a bottom surface 201 and two sidewalls 202 on both sides of the bottom surface 201 , and a powder storage space 203 is formed between the bottom surface 201 and the two sidewalls 202 . The powder storage space 203 can accommodate a dry powder such as bread flour or the like.
請再參照回圖2，在一些實施例中，輸送裝置可用以運送食物原料6及/或濕食材7。舉例來說，第一輸送部1的第一本體10可為一輸送帶，且此輸送帶具有可移動的平面。位於此輸送帶的平面上食物原料6及/或濕食材7可被運送至所欲的位置，例如：上漿裝置3的下方、第一出料端12、或儲粉空間203等。 Referring back to FIG. 2, in some embodiments, a delivery device can be used to transport food material 6 and/or wet food material 7. For example, the first body 10 of the first transport portion 1 can be a conveyor belt and the conveyor belt has a movable plane. The food material 6 and/or the wet food material 7 on the plane of the conveyor belt can be transported to a desired position, for example, below the sizing device 3, the first discharge end 12, or the powder storage space 203, and the like.
並且，在一些實施例中，第二輸送部2的底面201亦可為可移動的平面，而位於儲粉空間203內的濕食材7亦可被運送至所欲的位置，如：落粉裝置4的下方、或施重輪5的下方等。 Moreover, in some embodiments, the bottom surface 201 of the second conveying portion 2 may also be a movable plane, and the wet food material 7 located in the powder storage space 203 may also be transported to a desired position, such as a powder falling device. Below the 4, or below the weighing wheel 5, etc.
在一些實施例中，第二輸送部2的底面201與各側壁202可為多個元件的組合、或可為一體成型。此外，在一些實施例中，各側壁202的高度Hw可大於或等於食物原料6或濕食材7的平均厚度Hf的三倍。 In some embodiments, the bottom surface 201 and each side wall 202 of the second conveying portion 2 may be a combination of a plurality of elements, or may be integrally formed. Further, in some embodiments, each of the sidewall height H w 202 may be greater than or equal to three times the average thickness of the food material H f 6, 7 or wet food.
在一些實施例中，上漿裝置3可具有出漿口30，且出漿口30朝向於第一輸送部1的第一本體10。在一些實施例中，上漿裝置3可利用各種方式從出漿口30朝向第一輸送部1的第一本體10供給粉漿液，以致使粉漿液附著於食物原料6的表面，例如：噴灑、澆淋、其他可替代的方式、或其組合。舉例來說，第一進料端為食物原料6投入處。投入的食物原料6由第一本體10輸送並經過上漿裝置3。當位於第一本體10的食物原料6移動至上漿裝置3的下方時，上漿裝置3的出漿口30可朝第一本體10噴灑粉漿液。 In some embodiments, the sizing device 3 can have a slurry outlet 30 with the slurry outlet 30 facing the first body 10 of the first delivery portion 1. In some embodiments, the sizing device 3 can supply the slurry from the slurry outlet 30 toward the first body 10 of the first conveying portion 1 in various ways to cause the slurry to adhere to the surface of the food material 6, for example, spraying, Pour, other alternative means, or a combination thereof. For example, the first feed end is the input of the food material 6 . The input food material 6 is conveyed by the first body 10 and passed through the sizing device 3. When the food material 6 located in the first body 10 is moved below the sizing device 3, the slurry outlet 30 of the sizing device 3 can spray the slurry toward the first body 10.
在一些實施例中，第一輸送部1還可具有設置於第一出料端12的第一孔洞120。第一孔洞120可從第一出料端12移除未附著於食物原料6的粉漿液。舉例來說，自上漿裝置3的出漿口30所噴灑的粉漿液沾黏在食物原料6的表面而形成濕食材7，而未能沾黏在食物原料6表面的多餘粉漿液則可經由第一孔洞120落下。此外，在一些實施例中，第一輸送部1還可具有設置在第一出料端12下方的第一回收槽13，且第一回收槽13可對準第一孔洞120，以用以承接經由第一孔洞120落下的粉漿液。 In some embodiments, the first conveying portion 1 may further have a first hole 120 disposed at the first discharge end 12. The first hole 120 can remove the slurry that is not attached to the food material 6 from the first discharge end 12. For example, the slurry sprayed from the slurry outlet 30 of the sizing device 3 adheres to the surface of the food material 6 to form the wet food material 7, and the excess powder slurry that has not adhered to the surface of the food material 6 can be passed through The first hole 120 falls. In addition, in some embodiments, the first conveying portion 1 may further have a first recovery tank 13 disposed under the first discharge end 12, and the first recovery tank 13 may be aligned with the first hole 120 for receiving The slurry that has fallen through the first hole 120.
在一些實施例中，落粉裝置4具有出粉口40，且此出粉口40朝向於第二輸送部2的第二本體20。在一些實施例中，落粉裝置4可利用各種方式從出粉口40朝向第二輸送部2的第二本體20供給乾粉，以於儲粉空間203內沉積至少一層乾粉，例如：噴灑、傾瀉、灌注、其他可替代之方式或其組合等。舉例來說，當位於第二輸送部2的濕食材7移動至落粉裝置4的下方時，落粉裝置4的出粉口40可朝向第二輸送部2並於儲粉空間203沉積一層乾粉。於此，此層乾粉可覆蓋從第一輸送部1輸送至儲粉空間203的濕食材7。此外，在一些實施例中，沉積於儲粉空間203中的乾粉的厚度大於各側壁202的高度的三分之一。 In some embodiments, the powder falling device 4 has a powder outlet 40, and the powder outlet 40 faces the second body 20 of the second conveying portion 2. In some embodiments, the powder falling device 4 can supply dry powder from the powder discharging port 40 toward the second body 20 of the second conveying portion 2 in various manners to deposit at least one dry powder in the powder storage space 203, for example, spraying and pouring. , perfusion, other alternative methods or combinations thereof. For example, when the wet food material 7 located in the second conveying portion 2 moves below the powder falling device 4, the powder discharging port 40 of the powder falling device 4 may face the second conveying portion 2 and deposit a dry powder in the powder storage space 203. . Here, the dry powder of this layer may cover the wet food material 7 conveyed from the first conveying portion 1 to the powder storage space 203. Further, in some embodiments, the thickness of the dry powder deposited in the powder storage space 203 is greater than one third of the height of each side wall 202.
在一些實施例中，第二輸送部2還可具有設置於第二出料端22的第二孔洞220，且第二孔洞220可移除於儲粉空間203中未附著於濕食材7的乾粉。舉例來說，自落粉裝置4的出粉口40所沉積的乾粉覆蓋並沾黏在濕食材7的表面，而未能沾黏在濕食材7表面的多餘乾粉則可經由第二孔洞220落下而離開第二出料端22。 In some embodiments, the second conveying portion 2 may further have a second hole 220 disposed at the second discharge end 22, and the second hole 220 may be removed from the dry powder in the powder storage space 203 that is not attached to the wet food material 7. . For example, the dry powder deposited from the powder outlet 40 of the powder falling device 4 is covered and adhered to the surface of the wet food material 7, and the excess dry powder that has not adhered to the surface of the wet food material 7 can be dropped through the second hole 220. And leaving the second discharge end 22.
此外，在一些實施例中，食材裹粉裝置可具有設置在第二輸 送部2下方的第二回收槽23。第二回收槽23可對準第二孔洞220，以用以承接經由第二孔洞220落下的乾粉。 Moreover, in some embodiments, the food material wrapping device can have a second input The second recovery tank 23 below the delivery unit 2. The second recovery tank 23 can be aligned with the second hole 220 for receiving the dry powder dropped through the second hole 220.
在一些實施例中，落粉裝置4可再具有位於第二輸送部2相對於第二出料端22的一端的另一出粉口41，且落粉裝置4亦可利用各種方式從出粉口41朝向第二輸送部2的第二本體20供給乾粉，以於儲粉空間203內沉積至少一層乾粉。例如：噴灑、傾瀉、灌注、其他可替代之方式或其組合等。舉例來說，當位於第一輸送部1的濕食材7移動至第二輸送部2之前，落粉裝置4的另一出粉口41可朝向第二輸送部2並於儲粉空間203沉積一層乾粉。 In some embodiments, the powder falling device 4 can further have another powder outlet 41 located at one end of the second conveying portion 2 with respect to the second discharging end 22, and the powder falling device 4 can also be used for powder discharging in various ways. The port 41 supplies dry powder toward the second body 20 of the second conveying portion 2 to deposit at least one layer of dry powder in the powder storage space 203. For example: spraying, pouring, infusion, other alternatives, or combinations thereof. For example, before the wet food material 7 located in the first conveying portion 1 moves to the second conveying portion 2, another powder discharging port 41 of the powder falling device 4 may face the second conveying portion 2 and deposit a layer in the powder storage space 203. Dry powder.
在一些實施例中，落粉裝置4的另一出粉口41可連通第二回收槽23。於此，第二回收槽23所承接的乾粉可經由落粉裝置4的另一出粉口41重新送回第二輸送部2的儲粉空間203中。 In some embodiments, another powder outlet 41 of the powder falling device 4 can communicate with the second recovery tank 23. Here, the dry powder received by the second recovery tank 23 can be returned to the powder storage space 203 of the second conveying unit 2 via the other powder outlet 41 of the powder falling device 4.
參照圖2及圖5，在一些實施例中，施重輪5設置於第二輸送部2的第二本體20上方，且可用於與覆蓋濕食材7的乾粉接觸並施加壓力。舉例來說，施重輪5可於乾粉上施加大於1.56克/平方公分的壓力。 Referring to Figures 2 and 5, in some embodiments, the track wheel 5 is disposed above the second body 20 of the second conveyor portion 2 and is operable to contact and apply pressure to the dry powder covering the wet food material 7. For example, the weight wheel 5 can apply a pressure greater than 1.56 grams per square centimeter on the dry powder.
請再參照圖2至圖6，在一些實施例中，當使用食材裹粉裝置對食材進行裹粉時，首先，從第一輸送部1的一端置放食物原料6(步驟S11)，並藉由第一輸送部1運送食物原料6經過上漿裝置3下方(步驟S12)。於食物原料6經過上漿裝置3下方時，由上漿裝置3噴灑粉漿液於食物原料6表面以形成濕食材7(步驟S13)。 Referring to FIG. 2 to FIG. 6 again, in some embodiments, when the food material is wrapped with the food material wrapping device, first, the food material 6 is placed from one end of the first conveying portion 1 (step S11), and borrowed. The food material 6 is conveyed by the first conveying unit 1 and passes under the sizing device 3 (step S12). When the food material 6 passes under the sizing device 3, the sizing device 3 sprays the slurry on the surface of the food material 6 to form the wet food material 7 (step S13).
並且，落粉裝置4經由出粉口41噴灑乾粉，而可事先沉積第一層乾粉8於第二輸送部2的儲粉空間203(步驟S14)。由第一輸送部1的 另一端(即，第一出料端12)輸出濕食材7，使濕食材7移動至第一層乾粉8上(步驟S15)。接著，由落粉裝置4經由出粉口40噴灑乾粉，而沉積第二層乾粉9於第二輸送部2的儲粉空間203，以覆蓋第一層乾粉8上的濕食材7(步驟S16)，並以施重輪5從第二層乾粉9上施加壓力(步驟S17)。 Further, the powder falling device 4 sprays the dry powder through the powder discharging port 41, and the first layer of the dry powder 8 can be deposited in advance in the powder storing space 203 of the second conveying unit 2 (step S14). By the first conveying unit 1 The other end (i.e., the first discharge end 12) outputs the wet food material 7, and the wet food material 7 is moved to the first layer dry powder 8 (step S15). Next, the dry powder is sprayed from the powder falling device 4 via the powder discharging port 40, and the second layer of dry powder 9 is deposited on the powder storing space 203 of the second conveying portion 2 to cover the wet food material 7 on the first layer dry powder 8 (step S16). And applying pressure from the second layer of dry powder 9 by the weight wheel 5 (step S17).
在一些實施例中，第一層乾粉8及/或第二層乾粉9的平均厚度為2至3公分。 In some embodiments, the first layer of dry powder 8 and/or the second layer of dry powder 9 has an average thickness of from 2 to 3 centimeters.
在一些實施例中，施重輪5所施加的壓力大於1.56克/平方公分。 In some embodiments, the applied pressure of the weight wheel 5 is greater than 1.56 grams per square centimeter.
在一些實施例中，粉漿液可用粉料及水混合而成，且粉料可包括麵粉、澱粉、其他穀粉、其他任何可食用的粉末或其混合物。乾粉可為麵包粉、其他可替代使用的粉材、或其混合物。 In some embodiments, the slip slurry may be a mixture of powder and water, and the powder may include flour, starch, other cereal flour, any other edible powder, or mixtures thereof. The dry powder can be bread flour, other alternative powders, or mixtures thereof.
在一些實施例中，食物原料6可具有適當的平均厚度，而第二輸送部2的各側壁202的高度分別大於或等於食物原料6/或濕食材7的平均厚度的三倍。並且，在一些實施例中，各側壁202的高度可為大於或等於6公分。 In some embodiments, the food material 6 may have a suitable average thickness, while the height of each side wall 202 of the second conveyor portion 2 is greater than or equal to three times the average thickness of the food material 6 / or the wet food material 7, respectively. Also, in some embodiments, the height of each side wall 202 can be greater than or equal to 6 centimeters.
具體來說，可將肉塊(即，食物原料6)放置於第一輸送部1的一端並運送此肉塊至上漿裝置下方。粉漿液經由上漿裝置3朝向第一本體10噴灑，而自出漿口30落至肉塊表面並沾黏於其上，以將肉塊完全地包覆。接著，沾黏有粉漿液的肉塊(即，濕食材7)被運送至第一出料端12處。未沾黏在肉塊表面的多餘粉漿液則可自位於第一出料端12的第一孔洞120落下並流入位於第一輸送部1下方的第一回收槽13。 Specifically, a piece of meat (i.e., food material 6) can be placed at one end of the first conveying portion 1 and conveyed to the underside of the sizing device. The slurry is sprayed toward the first body 10 via the sizing device 3, and falls from the slurry outlet 30 to the surface of the meat piece and adhered thereto to completely cover the meat piece. Next, the meat pieces (i.e., the wet food material 7) adhered to the slurry are transported to the first discharge end 12. The excess slurry which is not adhered to the surface of the meat piece may fall from the first hole 120 at the first discharge end 12 and flow into the first recovery tank 13 located below the first conveying portion 1.
落粉裝置4事先於第二輸送部2的儲粉空間203先沉積約2至 3公分的第一層麵包粉(即，第一層乾粉8)。並且，將沾黏有粉漿液的肉塊自第一出料端12輸送至儲粉空間203中的第一層麵包粉上。落粉裝置4並於儲粉空間203中沉積約2至3公分的第二層麵包粉(即，第二層乾粉9)，以覆蓋沾黏有粉漿液的肉塊。於此，第一層麵包粉及第二層麵包粉均與肉塊表面的粉漿液接觸並沾黏於其上，從而使粉漿液無法暴露。 The powder falling device 4 is previously deposited about 2 to the powder storage space 203 of the second conveying portion 2 3 cm of the first layer of bread flour (ie, the first layer of dry powder 8). Further, the meat piece to which the slurry is adhered is transported from the first discharge end 12 to the first layer of bread flour in the powder storage space 203. The powder falling device 4 deposits a second layer of bread flour (i.e., the second layer of dry powder 9) of about 2 to 3 cm in the powder storage space 203 to cover the meat pieces stuck with the slurry. Here, the first layer of bread flour and the second layer of bread flour are in contact with and adhered to the slurry on the surface of the meat piece, so that the slurry is not exposed.
接著，使沾黏有粉漿液的肉塊移動至施重輪5下方。施重輪5則與第二層麵包粉接觸，並對第二層麵包粉施加不小於1.56克/平方公分的壓力，以致使第一層麵包粉及第二層麵包粉更緊密地沾黏在粉漿液上。將同時帶有粉漿液及麵包粉的肉塊移動至第二孔洞220處，未沾黏在粉漿液上的多餘麵包粉則自第二孔洞220落下並流入第二回收槽23。於此，完成食材裹粉的加工程序而可獲得所欲的成品。可對此成品進行後續的料理或其他加工程序，例如：油炸等。 Next, the meat piece to which the slurry is adhered is moved below the weight wheel 5. The weight roller 5 is in contact with the second layer of bread flour, and applies a pressure of not less than 1.56 g/cm 2 to the second layer of bread flour, so that the first layer of bread flour and the second layer of bread flour are more closely adhered to On the slurry. The meat piece with the slurry and the bread flour is moved to the second hole 220, and the excess bread powder which is not adhered to the slurry falls from the second hole 220 and flows into the second recovery tank 23. Here, the processing procedure of the food material wrapping powder is completed, and the desired finished product can be obtained. Subsequent cooking or other processing procedures can be performed on the finished product, such as frying.
此外，在一些實施例中，可利用各種方式準備食物原料6。舉例來說，對肉類、海鮮類、根莖類、蔬菜類進行揀選、清洗、削切、醃漬、燉煮、及/或其他調理程序等，以得到所需的食物原料。 Moreover, in some embodiments, the food material 6 can be prepared in a variety of ways. For example, picking, washing, cutting, pickling, stewing, and/or other conditioning procedures for meat, seafood, roots, and vegetables to obtain the desired food ingredients.
總言之，本發明實施例的食材裹粉裝置及食材裹粉方法適用於製作一炸物。由於儲粉空間能夠容納相當厚度的乾粉，使濕食材可被足夠的乾粉所覆蓋，因而在施重輪施壓經覆蓋乾粉後的濕食材時，粉漿不致於沾附施重輪的表面而脫離食材。於此，可大幅改善食材加工製程的效率，並能使所得的食材經過油炸後的外觀與口感顯著地提升。 In summary, the food material wrapping device and the food material wrapping method of the embodiments of the present invention are suitable for making a fried material. Since the powder storage space can accommodate a relatively thick dry powder, the wet food material can be covered by sufficient dry powder, so that when the weight wheel presses the wet food material covered by the dry powder, the slurry does not adhere to the surface of the weight wheel. Out of the ingredients. Here, the efficiency of the food processing process can be greatly improved, and the appearance and texture of the obtained food material after being fried can be remarkably improved.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM262020U (en) * | 2004-09-16 | 2005-04-21 | Wen-Sheng Chang | Pressing and sinking conveyer of food processor |
| TWM406930U (en) * | 2011-02-16 | 2011-07-11 | Wan Hong Machinery Co Ltd | Manufacturing device of cream sugar tablets |
| CN103393031B (en) * | 2013-08-08 | 2015-04-29 | 麦康食品（青岛）有限公司 | Production method for continuously formed onion rings |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM262020U (en) * | 2004-09-16 | 2005-04-21 | Wen-Sheng Chang | Pressing and sinking conveyer of food processor |
| TWM406930U (en) * | 2011-02-16 | 2011-07-11 | Wan Hong Machinery Co Ltd | Manufacturing device of cream sugar tablets |
| CN103393031B (en) * | 2013-08-08 | 2015-04-29 | 麦康食品（青岛）有限公司 | Production method for continuously formed onion rings |
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