TWI621521B - Lightweight mobile toilet panel process - Google Patents
Lightweight mobile toilet panel process Download PDFInfo
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- TWI621521B TWI621521B TW105103742A TW105103742A TWI621521B TW I621521 B TWI621521 B TW I621521B TW 105103742 A TW105103742 A TW 105103742A TW 105103742 A TW105103742 A TW 105103742A TW I621521 B TWI621521 B TW I621521B
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Abstract
一種輕量化流動廁所之面板製程方式，其係依序經過吹塑與切割等程序，而能完成輕量化流動廁所面板之製作，其中，吹塑是以中空成型機經吹氣管對置於成型模具模穴內的塑膠料吹氣，使塑膠料能逐漸擴張成形，最後會成為模穴的形狀，當成型模具開模，便能獲得一內部中空的殼狀體，又該殼狀體是具有一框形基部，基部上下各利用一接合緣連接有一頂面與一底面，利用成型模具的設計，係令該殼狀體能在接合緣處呈現厚度較薄的形態，讓殼狀體能便於在接合緣處進行切割，及該頂面與底面兩側各形成有一鉤部，切割是將殼狀體的頂面與底面從接合緣處割下，讓該頂面與底面各能成為一流動廁所的面板，及因為殼狀體的接合緣處已利用成型模具的設計進行薄化處理，故可讓切割過程更省時、省力且方便，透過鉤部的形成，則令該面板能順利安裝在流動廁所上。 A panel manufacturing method for a lightweight mobile toilet, which is sequentially subjected to a process of blow molding and cutting, and can complete the production of a lightweight mobile toilet panel, wherein the blow molding is performed by a blow molding machine through a blow molding tube. The plastic material in the cavity is blown, so that the plastic material can be gradually expanded and formed, and finally becomes the shape of the cavity. When the molding die is opened, an inner hollow shell body can be obtained, and the shell body has a shape. The frame-shaped base has a top surface and a bottom surface connected by a joint edge on the upper and lower sides of the base. The design of the forming mold enables the shell body to have a thin thickness at the joint edge, so that the shell body can be easily joined at the joint edge. Cutting is performed, and a hook portion is formed on each of the top surface and the bottom surface. The cutting is to cut the top surface and the bottom surface of the shell body from the joint edge, so that the top surface and the bottom surface can each become a panel for flowing the toilet. And because the joint edge of the shell has been thinned by the design of the forming mold, the cutting process can be made more time-saving, labor-saving and convenient, and the formation of the hook enables the panel to be smoothly installed. Flow toilet.
Description
本發明係有關於一種「輕量化流動廁所之面板製程方式」，尤指一種可大幅提高產能，且能達到輕量化要求的流動廁所面板製作方式者。 The present invention relates to a "panel manufacturing method for lightweight mobile toilets", and more particularly to a method for manufacturing a mobile toilet panel that can greatly increase productivity and achieve light weight requirements.
按，目前習知的流動廁所面板多以吹塑的方式完成，其主要是以中空成型機將塑膠料熱熔後，再置於成型模具中，該成型模具具有一上模與一下模，內部設有模穴，上、下模的合模處具有一吹氣孔延伸到模穴位置，讓中空成型機能以一吹氣管經吹氣孔穿入模穴，再與置於模穴內的塑膠料產生接設，吹塑時中空成型機會由吹氣管處對塑膠料進行吹氣，使塑膠料能逐漸擴張成形，最後會成為模穴的形狀，當成型模具開模，便能獲得一內部中空的殼狀面板，俾以該面板安裝在流動廁所的頂部與外周各側。 According to the conventional fluid toilet panel, the blow molding method is mostly performed by blow molding, and the plastic material is mainly melted by a hollow molding machine, and then placed in a molding die. The molding die has an upper die and a lower die, and the inside The mold cavity is provided, and the mold clamping portion of the upper and lower molds has a blow hole extending to the cavity position, so that the hollow molding machine can penetrate the cavity through the blow hole through a blow pipe, and then generate the plastic material placed in the cavity. In the case of blow molding, the hollow molding opportunity blows the plastic material from the blowing pipe, so that the plastic material can be gradually expanded and formed, and finally becomes the shape of the cavity. When the molding die is opened, an inner hollow shell can be obtained. The panel is mounted on the top and outer sides of the mobile toilet with the panel.
然，如上所述之習知結構於實際應用中仍存在有下述之問題點：(一)其一次吹塑只能生產出一片廁所面板，該緩慢之方式係無法提高產能，產製與原料成本亦較高者；(二)該吹塑出的廁所面板為各側封閉的中空殼狀體，讓習知的廁所面板具有大重量，當重量較重的面板安裝在流動廁 所上時，將無法讓流動廁所達到輕量化的要求，該在搬運與安裝上係相對困難者。 However, the conventional structure as described above still has the following problems in practical applications: (1) one blow molding can only produce one toilet panel, and the slow mode cannot improve productivity, production and raw materials. The cost is also higher; (b) the blown-out toilet panel is a hollow shell-like body that is closed on each side, so that the conventional toilet panel has a large weight, and when the heavy-weight panel is installed in the mobile toilet When it is installed, it will not be possible to make the mobile toilets lighter, which is relatively difficult to handle and install.
故本發明人即有鑑於此，乃思及創作的意念，遂以多年的經驗加以設計，經多方探討並試作樣品試驗，及多次修正改良，乃推出本發明。 Therefore, the present inventors have invented the present invention in view of the fact that the idea of creation and creation has been designed with many years of experience, and has been explored and tested by various parties, and has been repeatedly modified and improved.
習知單以吹塑方式製造出的廁所面板係具有產製成本高、生產速度慢與重量較重的缺憾，此乃欲解決之技術問題點者。 The toilet panel manufactured by the conventional blow molding method has the disadvantages of high production cost, slow production speed and heavy weight. This is a technical problem to be solved.
本發明之輕量化流動廁所之面板製程方式，其係依序經過吹塑與切割等程序，而能完成輕量化流動廁所面板之製作，其中，吹塑是以中空成型機將塑膠料熱熔後，再置於成型模具中，該成型模具具有一上模與一下模，內部設有模穴，上、下模的合模處具有一吹氣孔延伸到模穴位置，讓中空成型機能以一吹氣管經吹氣孔穿入模穴，再與置於模穴內的塑膠料產生接設，吹塑時中空成型機會由吹氣管處對塑膠料進行吹氣，使塑膠料能逐漸擴張成形，最後會成為模穴的形狀，當成型模具開模，便能獲得一內部中空的殼狀體，又該殼狀體是具有一框形基部，基部上下各利用一接合緣連 接有一頂面與一底面，利用成型模具的設計，係令該殼狀體能在接合緣處呈現厚度較薄的形態，讓殼狀體能便於在接合緣處進行切割，及該頂面與底面兩側各形成有一鉤部，切割是將殼狀體的頂面與底面從接合緣處割下，讓該頂面與底面各能成為一流動廁所的面板，及因為殼狀體的接合緣處已利用成型模具的設計進行薄化處理，故可讓切割過程更省時、省力且方便，透過鉤部的形成，則令該面板能順利安裝在流動廁所上；藉此，係能構成該輕量化流動廁所之面板製程方式者。 The method for manufacturing the panel of the lightweight mobile toilet of the present invention is completed by the procedures of blow molding and cutting, and can complete the production of the lightweight mobile toilet panel, wherein the blow molding is to melt the plastic material by the hollow molding machine. And then placed in a molding die, the molding die has an upper die and a lower die, and a mold cavity is arranged inside, and the mold clamping portion of the upper and lower molds has a blow hole extending to the cavity position, so that the hollow molding machine can blow The trachea penetrates into the cavity through the blow hole, and then is connected with the plastic material placed in the cavity. During the blow molding, the hollow molding opportunity blows the plastic material from the blow pipe, so that the plastic material can be gradually expanded and formed. As the shape of the cavity, when the molding die is opened, an inner hollow shell-like body can be obtained, and the shell-like body has a frame-shaped base, and the base portion is connected by a joint edge A top surface and a bottom surface are connected, and the design of the molding die is adopted to enable the shell body to have a thin thickness at the joint edge, so that the shell body can be easily cut at the joint edge, and the top surface and the bottom surface are Each side is formed with a hook portion, and the cutting is to cut the top surface and the bottom surface of the shell body from the joint edge, so that the top surface and the bottom surface can each become a panel for flowing the toilet, and because the joint edge of the shell body has been The thinning process is carried out by the design of the forming mold, so that the cutting process can be more time-saving, labor-saving and convenient, and the formation of the hook portion enables the panel to be smoothly installed on the mobile toilet; thereby, the weight can be constructed. The method of the panel process of the mobile toilet.
(一)本發明之輕量化流動廁所之面板製程方式，其利用吹塑與切割二製程的配合，可一次生產出二塊流動廁所之面板，該係能有效提高產能，讓流動廁所能被量產，其所需的產製與原料成本亦較低者。 (1) The panel manufacturing method of the lightweight mobile toilet of the present invention, which utilizes the cooperation of the blow molding and the cutting two processes, can produce two panels of mobile toilets at one time, and the system can effectively increase the productivity and enable the mobile toilets to be dosed. Production, the required production and raw material costs are also lower.
(二)本發明之輕量化流動廁所之面板製程方式，其係將吹塑出的殼狀體切割成二面板，故可大幅降低單一面板的重量，讓藉由該面板組合成的流動廁所能達到輕量化的要求，該在搬運與安裝上係相對容易者。 (2) The panel manufacturing method of the lightweight mobile toilet of the present invention, which cuts the blown shell into two panels, thereby greatly reducing the weight of the single panel, and allowing the mobile toilet combined by the panel to To achieve the requirement of weight reduction, it is relatively easy to carry and install.
(三)本發明之輕量化流動廁所之面板製程方式，其接合緣是利用成型模具的設計進行薄型化處理，故可讓面板更容易從接合緣處被切割下，以達省時、省力之加工優勢者。 (3) The panel manufacturing method of the lightweight mobile toilet of the present invention, the joint edge is thinned by the design of the molding die, so that the panel can be more easily cut from the joint edge, thereby saving time and labor. Processing advantage.
(10)‧‧‧塑膠料 (10)‧‧‧ plastic materials
(20)‧‧‧成型模具 (20)‧‧‧Molding mould
(21)‧‧‧上模 (21)‧‧‧上模
(22)‧‧‧下模 (22)‧‧‧
(23)‧‧‧模穴 (23) ‧‧‧ cavity
(24)‧‧‧吹氣孔 (24) ‧‧‧Blow holes
(30)‧‧‧吹氣管 (30) ‧‧‧Blowing tube
(40)‧‧‧殼狀體 (40)‧‧‧Shell
(400)‧‧‧面板 (400)‧‧‧ panels
(41)‧‧‧基部 (41) ‧ ‧ base
(42)‧‧‧接合緣 (42) ‧‧‧ Joining edge
(43)‧‧‧頂面 (43) ‧ ‧ top surface
(44‧‧‧底面 (44‧‧‧ bottom surface
(45)‧‧‧鉤部 (45)‧‧‧ hooks
(46)‧‧‧通氣孔 (46) ‧ ‧ vents
(50)‧‧‧流動廁所 (50)‧‧‧Mobile toilets
(51)‧‧‧底座 (51)‧‧‧Base
(52)‧‧‧固定桿 (52) ‧ ‧ fixed rod
(53)‧‧‧束套管 (53) ‧ ‧ bundle casing
(54)‧‧‧門板 (54)‧‧‧ Door panels
(55)‧‧‧門板 (55)‧‧‧ Door panels
第一圖：係本發明之吹塑狀態圖一。 First Figure: Figure 1 of the blow molding state of the present invention.
第二圖：係本發明之吹塑狀態圖二。 Second Figure: Figure 2 of the blow molding state of the present invention.
第三圖：係本發明之吹塑狀態圖三。 Third drawing: Figure 3 of the blow molding state of the present invention.
第四圖：係本發明殼狀體之完成圖。 Fig. 4 is a completed view of the shell of the present invention.
第五圖：係本發明殼狀體之剖面圖。 Figure 5 is a cross-sectional view of the shell of the present invention.
第六圖：係本發明第五圖之A-A剖面暨切割狀態圖。 Figure 6 is a cross-sectional view of the A-A section and the cutting state of the fifth drawing of the present invention.
第七圖：係本發明完成切割之狀態圖。 Figure 7 is a state diagram of the cutting process of the present invention.
第八圖：係本發明面板安裝在流動廁所上的狀態圖。 Figure 8 is a state diagram of the panel of the present invention mounted on a mobile toilet.
第九圖：係本發明面板安裝在流動廁所上的剖面圖。 Figure 9 is a cross-sectional view of the panel of the present invention mounted on a mobile toilet.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識，以下茲請配合【圖式簡單說明】詳述如后： In order to enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following [Simplified Description of the Drawings] for details:
通常根據本發明，先請由第一圖至第七圖所示觀之，其係依序經過吹塑與切割等程序，而能完成輕量化流動廁所面板之製作，其中： 吹塑(請同時由第一圖至第三圖所示觀之)，是以中空成型機將塑膠料(10)熱熔後，再置於成型模具(20)中，該成型模具(20)具有一上模(21)與一下模(22)，內部設有模穴(23)，上、下模(21)(22)的合模處具有一吹氣孔(24)延伸到模穴(23)位置，讓中空成型機能以一吹氣管(30)經吹氣孔(24)穿入模穴(23)，再與置於模穴(23)內的塑膠料(10)產生接設，吹塑時中空成型機會由吹氣管(30)處對塑膠料(10)進行吹氣，使塑膠料(10)能逐漸擴張成形，最後 會成為模穴(23)的形狀，當成型模具(20)開模，便能獲得一內部中空的殼狀體(40)(請同時由第四圖及第五圖所示觀之)，又該殼狀體(40)是具有一框形基部(41)，基部(41)上下各利用一接合緣(42)連接有一頂面(43)與一底面(44)，利用成型模具(20)的設計，係令該殼狀體(40)能在接合緣(42)處呈現厚度較薄的形態，讓殼狀體(40)能便於在接合緣(42)處進行切割，及該頂面(43)與底面(44)兩側各形成有一鉤部(45)；切割(請同時由第六圖及第七圖所示觀之)，是將殼狀體(40)的頂面(43)與底面(44)從接合緣(42)處割下，讓該頂面(43)與底面(44)各能成為一流動廁所的面板(400)，及因為殼狀體(40)的接合緣(42)處已利用成型模具(20)的設計進行薄化處理，故可讓切割過程更省時、省力且方便，透過鉤部(45)的形成，則令該面板(400)能順利安裝在流動廁所上者。 Generally, according to the present invention, firstly, as shown in the first to seventh figures, the process of blow molding and cutting is sequentially performed, and the production of the lightweight mobile toilet panel can be completed, wherein: Blow molding (please view from the first to the third figure), the plastic material (10) is melted by a hollow molding machine, and then placed in a molding die (20), the molding die (20) The utility model has an upper mold (21) and a lower mold (22), and a mold cavity (23) is arranged inside, and the mold clamping portion of the upper and lower molds (21) (22) has a blow hole (24) extending to the cavity (23). Position, the hollow molding machine can be inserted into the cavity (23) through a blow hole (24) through a blow pipe (30), and then connected with the plastic material (10) placed in the cavity (23), blow molding At the time of hollow molding, the plastic material (10) is blown by the blowing pipe (30), so that the plastic material (10) can be gradually expanded and formed. It will become the shape of the cavity (23). When the molding die (20) is opened, an inner hollow shell (40) can be obtained (please view it as shown in the fourth and fifth figures). The shell body (40) has a frame-shaped base portion (41), and a top surface (43) and a bottom surface (44) are connected to each other by a joint edge (42) on the upper and lower portions of the base portion (41) by using a molding die (20). The design is such that the shell (40) can exhibit a thinner profile at the joint edge (42), allowing the shell (40) to facilitate cutting at the joint edge (42), and the top surface (43) a hook portion (45) is formed on each side of the bottom surface (44); the cutting (see also as shown in the sixth and seventh figures) is the top surface of the shell (40) (43) And the bottom surface (44) is cut from the joint edge (42) so that the top surface (43) and the bottom surface (44) can each become a panel (400) for flowing the toilet, and because the shell (40) is joined The edge (42) has been thinned by the design of the molding die (20), which makes the cutting process more time-saving, labor-saving and convenient. The formation of the hook (45) makes the panel (400) smooth. Installed on a mobile toilet.
本發明提供一種輕量化流動廁所之面板製程方式，其中，殼狀體(40)的頂面(43)與底面(44)是以人力完成切割。 The invention provides a panel manufacturing method for a lightweight mobile toilet, wherein the top surface (43) and the bottom surface (44) of the shell body (40) are cut by human power.
本發明提供一種輕量化流動廁所之面板製程方式，其中，殼狀體(40)的頂面(43)與底面(44)是以機器完成切割。 The invention provides a panel manufacturing method for a lightweight mobile toilet, wherein the top surface (43) and the bottom surface (44) of the shell body (40) are machine-cut.
本發明提供一種輕量化流動廁所之面板製程方式，其中，面板(400)上係開設有通氣孔(46)。 The invention provides a panel manufacturing method for a lightweight mobile toilet, wherein the panel (400) is provided with a vent hole (46).
其實際使用時(請同時由第八圖及第九圖所示觀之)，流動廁所(50)的底座(51)上係螺組有四往上伸出的固定桿(52)，讓面板(400)能設置在流動廁所(50)的兩側與後方，並以鉤部(45)扣住該固定桿(52)，透過束套管(53) 從上方套設在固定桿(52)外周，係令面板(400)能以鉤部(45)夾固在束套管(53)與固定桿(52)間，最後再將門板(54)裝上，就能以該流動廁所(50)提供使用，及該流動廁所(50)的頂板(55)亦以本發明的方法製作完成者。 When it is actually used (please view it as shown in the eighth and ninth diagrams), the base of the mobile toilet (50) (51) has a fixed rod (52) extending upward from the base of the screw assembly. (400) can be disposed on both sides and the rear of the mobile toilet (50), and the hook (45) is fastened to the fixing rod (52), and the through sleeve (53) The outer periphery of the fixing rod (52) is sleeved from above, and the panel (400) can be clamped between the bundle sleeve (53) and the fixed rod (52) by the hook portion (45), and finally the door panel (54) is loaded. In this case, the mobile toilet (50) can be used, and the top plate (55) of the mobile toilet (50) can also be completed by the method of the present invention.
藉由上述輕量化流動廁所之面板製程方式具有下列之優點：(一)其利用吹塑與切割二製程的配合，可一次生產出二塊流動廁所之面板(400)，該係能有效提高產能，讓流動廁所(50)能被量產，其所需的產製與原料成本亦較低者；(二)其係將吹塑出的殼狀體(40)切割成二面板(400)，故可大幅降低單一面板(400)的重量，讓藉由該面板(400)組合成的流動廁所(50)能達到輕量化的要求，該在搬運與安裝上係相對容易者；(三)其接合緣(42)是利用成型模具(20)的設計進行薄型化處理，故可讓面板(400)更容易從接合緣(42)處被切割下，以達省時、省力之加工優勢者。 The panel manufacturing method of the above-mentioned lightweight mobile toilet has the following advantages: (1) It can produce two panels (400) of mobile toilets at one time by utilizing the cooperation of blow molding and cutting two processes, which can effectively increase the productivity. To enable the mobile toilet (50) to be mass-produced, which requires lower production and raw material costs; (2) to cut the blown shell (40) into two panels (400), Therefore, the weight of the single panel (400) can be greatly reduced, and the mobile toilet (50) combined by the panel (400) can achieve the light weight requirement, which is relatively easy to carry and install; (3) its The joint edge (42) is thinned by the design of the molding die (20), so that the panel (400) can be more easily cut from the joint edge (42) to save time and labor.
唯以上所述者，僅為本發明之一較佳實施例而已，當不能以之限定本發明實施之範圍；即大凡依本發明申請專利範圍所作之均等變化與修飾，皆應仍屬本創作專利涵蓋之範圍內。 The above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto; that is, the equal variation and modification of the scope of the patent application of the present invention should still belong to the present creation. Within the scope of the patent.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105103742A TWI621521B (en) | 2016-02-04 | 2016-02-04 | Lightweight mobile toilet panel process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105103742A TWI621521B (en) | 2016-02-04 | 2016-02-04 | Lightweight mobile toilet panel process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201728428A TW201728428A (en) | 2017-08-16 |
| TWI621521B true TWI621521B (en) | 2018-04-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105103742A TWI621521B (en) | 2016-02-04 | 2016-02-04 | Lightweight mobile toilet panel process |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI621521B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030024191A1 (en) * | 1999-02-19 | 2003-02-06 | Hampel Lance T. | Resin Building |
| CN101389251B (en) * | 2006-02-24 | 2011-05-04 | 大和***株式会社 | Portable toilet |
| CN102080912A (en) * | 2009-11-26 | 2011-06-01 | 泰州乐金电子冷机有限公司 | Integrally molded refrigerator door and manufacturing method thereof |
| WO2012162881A1 (en) * | 2011-05-31 | 2012-12-06 | 崎品企业有限公司 | Improvement structure of mobile toilet assembly |
| CN101605488B (en) * | 2006-11-07 | 2013-06-19 | 弗莱克斯卫浴有限公司 | Collapsible bathtub |
-
2016
- 2016-02-04 TW TW105103742A patent/TWI621521B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030024191A1 (en) * | 1999-02-19 | 2003-02-06 | Hampel Lance T. | Resin Building |
| CN101389251B (en) * | 2006-02-24 | 2011-05-04 | 大和***株式会社 | Portable toilet |
| CN101605488B (en) * | 2006-11-07 | 2013-06-19 | 弗莱克斯卫浴有限公司 | Collapsible bathtub |
| CN102080912A (en) * | 2009-11-26 | 2011-06-01 | 泰州乐金电子冷机有限公司 | Integrally molded refrigerator door and manufacturing method thereof |
| WO2012162881A1 (en) * | 2011-05-31 | 2012-12-06 | 崎品企业有限公司 | Improvement structure of mobile toilet assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201728428A (en) | 2017-08-16 |
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