TWI593490B - Multi-station screw forming device - Google Patents

Multi-station screw forming device Download PDF

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TWI593490B
TWI593490B TW104105450A TW104105450A TWI593490B TW I593490 B TWI593490 B TW I593490B TW 104105450 A TW104105450 A TW 104105450A TW 104105450 A TW104105450 A TW 104105450A TW I593490 B TWI593490 B TW I593490B
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mold
mold base
movable
screw
screw blank
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TW104105450A
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TW201630676A (en
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馮一鳴
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馮一鳴
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Description

多工位螺絲成型裝置 Multi-station screw forming device

本發明有關一種螺絲成型裝置,尤指一種可將螺絲坯料轉移到多個工位且可使螺絲坯料轉向來對螺絲坯料逐步加工的裝置。 The invention relates to a screw forming device, in particular to a device capable of transferring a screw blank to a plurality of stations and turning the screw blank to gradually process the screw blank.

習用螺絲成型裝置一般包括呈間隔配置的多數個模座,各模座中具有一內孔用以提供待加工的螺絲胚料置入。各模座與一對應的鍛錘組成一加工階段,且藉由一包括複數夾頭的夾頭裝置將該數模座中的螺絲胚料夾緊並沿著模列方向往復移動,使得各模座中的螺絲胚料可轉送至下一個加工階段,而逐步地將各螺絲胚料的一端部進行加工。 Conventional screw forming devices generally include a plurality of mold bases arranged in a spaced relationship, each mold block having an inner bore for providing a screw blank to be processed. Each mold base and a corresponding forging hammer form a processing stage, and the screw blanks in the mold base are clamped and reciprocated along the mold line direction by a chuck device including a plurality of chucks, so that each mold The screw blank in the seat can be transferred to the next processing stage, and one end of each screw blank is processed step by step.

特殊螺絲的種類繁多,其中大部分的特殊螺絲是在其兩個端部個別形成有頭部或凸部。然而,習用單一螺絲成型裝置一般只能針對螺絲胚料的其中一端部進行加工,因而,對於特殊螺絲的加工通常需要兩台螺絲成型裝置來分離加工。具體而論,當螺絲胚料的其中一端部完成加工後,需要先將該螺絲胚料下料收集之後,再以人工送至另一台螺絲成型裝置來對該螺絲胚料的另一端部(或是中間部分)加工。因而,造成加工的速度慢且提高加工的成本。 There are a wide variety of special screws, most of which are individually formed with heads or projections at their two ends. However, the conventional single screw forming apparatus can generally only process one end portion of the screw blank, and therefore, two screw forming apparatuses are usually required for the processing of the special screw to be separated. Specifically, when one end of the screw blank is processed, the screw blank needs to be collected first, and then manually sent to another screw forming device to the other end of the screw blank ( Or the middle part) processing. As a result, the processing speed is slow and the processing cost is increased.

緣此,本發明之主要目的在提供一種多工位螺絲成型裝置,該螺絲成型裝置包括一轉向裝置用以使螺絲胚料在進行加工的過程中可做 180度的轉向,據此,該螺絲成型裝置可連續地對特殊螺絲的胚料兩端部進行加工,因而,可有效縮減特殊螺絲的加工速度且降低加工成本。 Accordingly, the main object of the present invention is to provide a multi-station screw forming apparatus including a steering device for making a screw blank during processing. According to the 180 degree steering, the screw forming device can continuously process the two ends of the special screw, thereby effectively reducing the processing speed of the special screw and reducing the processing cost.

依據本發明構成的多工位螺絲成型裝置包括一第一模具單元、一第二模具單元、一轉向裝置及一夾鉗裝置。該第一模具單元包含分隔的數個模具,各模具中具有一內孔用以提供待加工的螺絲胚料置入,該螺絲胚料包含分隔的第一端與第二端,多數個螺絲胚料可在該數模具的內孔中依序轉送而逐步完成該螺絲胚料的第一端的加工。該第二模具單元與該第一模具單元在一水平方向分隔開,該第二模具包含至少一槽孔用以該螺絲胚料置入。該轉向裝置係受支持地位在該第一模具單元與該第二模具單元之間,該轉向裝置包含一滑動塊、一凸輪軸、一齒輪及一轉向模具,該滑動塊的一端面設有複數個凸齒,該數凸齒沿著一垂直方向隔開,該凸輪軸係可沿著該水平方向移動且具有與該滑動塊接觸的凸輪面,當該凸輪軸沿著該水平方向移動時該滑動塊會受帶動而沿著該垂直方向移動,該齒輪與該滑動塊的凸齒結合,使得該滑動塊移動時該齒輪會轉動,該轉向模具與該齒輪結合且包含一固定模座及一移動模座,該移動模座係可沿著該垂直方向相對該固定模座移動,該固定模座與該移動模座之間具有可提供螺絲胚料置入的空間,使得在該第一模具單元完成加工的螺絲胚料會轉送到該固定模座與該移動模座之間的空間。該夾鉗裝置包含一滑動座及安裝在該滑動座上的複數夾鉗,該滑動座可沿著該水平方向作橫向移動以及可沿著與該垂直方向作上下移動,該數夾鉗沿著該水平方向分隔。當螺絲胚料轉送到該固定模座與該移動模座之間的空間後,該凸輪軸會沿著該水平方向移動,使得該齒輪轉動以帶動位在該固定模座與該移動模座之間的螺 絲胚料轉向。該夾鉗裝置的複數夾鉗可移動以夾持在該固定模座與該移動模座之間的螺絲胚料且在該轉向裝置與該第二模具單元之間往復移動,以逐步完成該數螺絲胚料的第二端的加工。 A multi-station screw forming apparatus constructed in accordance with the present invention includes a first mold unit, a second mold unit, a steering device, and a clamp device. The first mold unit comprises a plurality of divided molds, each mold having an inner hole for providing a screw blank to be processed, the screw blank comprising a first end and a second end, and a plurality of screw embryos The material can be sequentially transferred in the inner hole of the number of molds to gradually complete the processing of the first end of the screw blank. The second mold unit is spaced apart from the first mold unit in a horizontal direction, and the second mold includes at least one slot for the screw blank to be placed. The steering device is supported between the first mold unit and the second mold unit, the steering device includes a sliding block, a cam shaft, a gear and a steering mold, and one end surface of the sliding block is provided with a plurality of a convex tooth spaced apart in a vertical direction, the camshaft being movable along the horizontal direction and having a cam surface in contact with the sliding block, when the camshaft moves along the horizontal direction The sliding block is driven to move along the vertical direction, and the gear is combined with the convex teeth of the sliding block, so that the gear rotates when the sliding block moves, the steering mold is combined with the gear and includes a fixed die holder and a Moving the mold base, the movable mold base is movable relative to the fixed mold base along the vertical direction, and a space between the fixed mold base and the movable mold base for providing a screw blank is placed, so that the first mold is The screw blank processed by the unit is transferred to the space between the fixed mold base and the movable mold base. The clamping device comprises a sliding seat and a plurality of clamps mounted on the sliding seat, the sliding seat can move laterally along the horizontal direction and can move up and down along the vertical direction, the clamps along the clamp The horizontal direction is separated. After the screw blank is transferred to the space between the fixed mold base and the movable mold base, the cam shaft moves along the horizontal direction, so that the gear rotates to drive the fixed mold base and the movable mold base. Snail The silk billet turns. The plurality of clamps of the clamping device are movable to clamp a screw blank between the fixed mold base and the movable mold base and reciprocate between the steering device and the second mold unit to gradually complete the number Processing of the second end of the screw blank.

在一實施例中,該滑動塊的底部抵靠一彈簧,該滑動塊的頂部設有一滾輪,該滾輪與該凸輪軸的凸輪面接觸。該固定模座的下端面設有一凹部,該移動模座的底部抵靠一彈簧用以偏置該移動模座朝向該固定模座移動。 In one embodiment, the bottom of the slider abuts against a spring, and the top of the slider is provided with a roller that is in surface contact with the cam surface of the camshaft. The lower end surface of the fixed mold base is provided with a recess, and the bottom of the movable mold base abuts against a spring for biasing the movable mold base to move toward the fixed mold base.

在一實施例中,該第二模具單元包含一下模座與一上模座,該至少一槽孔設在該下模座的頂部,該上模座係可沿著一垂直方向相對該下模座移動。 In one embodiment, the second mold unit includes a lower mold base and an upper mold base, the at least one slot is disposed at a top of the lower mold base, and the upper mold base is opposite to the lower mold along a vertical direction. Seat movement.

在一實施例中,各夾鉗包含一固定臂及一活動臂,該活動臂的下端樞接在該滑動座上,使得該活動臂的上端可相對該固定臂移動。 In an embodiment, each of the clamps includes a fixed arm and a movable arm, and the lower end of the movable arm is pivotally connected to the sliding seat such that the upper end of the movable arm is movable relative to the fixed arm.

關於本發明之其他目的、優點及特徵,將可由以下較佳實施例的詳細說明並參照所附圖式來了解。 Other objects, advantages and features of the present invention will become apparent from

10‧‧‧螺絲成型裝置 10‧‧‧Screw forming device

12‧‧‧第一模具單元 12‧‧‧First mold unit

14‧‧‧第二模具單元 14‧‧‧Second mold unit

16‧‧‧轉向裝置 16‧‧‧Steering device

18‧‧‧夾鉗裝置 18‧‧‧Clamping device

20、22、24‧‧‧模具 20, 22, 24 ‧ ‧ mold

26‧‧‧內孔 26‧‧‧ inner hole

28‧‧‧螺絲胚料 28‧‧‧ Screw blank

30‧‧‧第一端 30‧‧‧ first end

31‧‧‧第二端 31‧‧‧ second end

32‧‧‧擴大部 32‧‧‧Expanding Department

34‧‧‧頭部 34‧‧‧ head

36‧‧‧肩部 36‧‧‧Shoulder

38‧‧‧下模座 38‧‧‧ lower mold base

40‧‧‧上模座 40‧‧‧Upper mold base

42、44‧‧‧槽孔 42, 44‧‧‧ slots

46‧‧‧擴大部 46‧‧‧Expanding Department

48‧‧‧頭部 48‧‧‧ head

50‧‧‧集料區 50‧‧‧aggregate area

52‧‧‧滑動塊 52‧‧‧Sliding block

54‧‧‧凸輪軸 54‧‧‧ camshaft

56‧‧‧齒輪 56‧‧‧ Gears

58‧‧‧轉向模具 58‧‧‧ steering mold

60‧‧‧凸齒 60‧‧‧ convex teeth

62‧‧‧滾輪 62‧‧‧Roller

64‧‧‧凸輪面 64‧‧‧ cam surface

66‧‧‧固定模座 66‧‧‧Fixed base

68‧‧‧移動模座 68‧‧‧Mobile module base

70‧‧‧凹部 70‧‧‧ recess

71‧‧‧空間 71‧‧‧ Space

72、74‧‧‧彈簧 72, 74‧‧ ‧ spring

76‧‧‧滑動座 76‧‧‧Sliding seat

78‧‧‧夾鉗 78‧‧‧ clamp

80‧‧‧支撐座 80‧‧‧ support

82‧‧‧槽孔 82‧‧‧Slots

84‧‧‧固定臂 84‧‧‧Fixed Arm

86‧‧‧活動臂 86‧‧‧ movable arm

88‧‧‧下端 88‧‧‧Bottom

90‧‧‧樞軸 90‧‧‧ pivot

92‧‧‧上端 92‧‧‧Upper

94‧‧‧彈簧座 94‧‧ ‧ spring seat

96‧‧‧彈簧 96‧‧‧ Spring

圖1係本發明之螺絲成型裝置的立體示意圖。 Figure 1 is a perspective view of a screw forming apparatus of the present invention.

圖2係與圖1類似的立體示意圖,顯示該螺絲成型裝置進行加工的狀態。 Fig. 2 is a perspective view similar to Fig. 1 showing the state in which the screw forming apparatus is processed.

圖3係與圖2類似的立體示意圖,顯示一凸輪軸移動且一齒輪轉動的狀態。 Figure 3 is a perspective view similar to Figure 2 showing a state in which a camshaft moves and a gear rotates.

圖4係圖3之螺絲成型裝置的平面圖,並顯示一上模座與一滑動座向上移動的狀態。 Figure 4 is a plan view of the screw forming apparatus of Figure 3 and showing a state in which an upper mold base and a sliding seat are moved upward.

圖5係與圖4類似的平面圖,顯示一滑動塊與該凸輪軸移動的狀態。 Figure 5 is a plan view similar to Figure 4 showing the state in which a slider moves with the camshaft.

圖6係與圖5類似的平面圖,顯示該上模座與該滑動座向下移動的狀態。 Fig. 6 is a plan view similar to Fig. 5 showing a state in which the upper mold base and the slide base are moved downward.

圖7顯示圖1之螺絲成型裝置之夾鉗裝置的局部放大圖。 Figure 7 is a partial enlarged view of the clamp device of the screw forming device of Figure 1.

本發明可有多種不同的結構實施例。現將僅為例子但非用以限制的一具體實施例,並參照所附圖式就本發明之較佳結構內容說明如下:參閱圖1至圖4,顯示依據本發明一實施例的螺絲成型裝置10,該螺絲成型裝置10包括一第一模具單元12、一第二模具單元14、一轉向裝置16及一夾鉗裝置18。該第一模具單元12設在一機台(未圖示)上且包含分隔預定間距的數個模具(圖1中顯示3個模具20、22、24),各模具中具有一內孔26用以提供待加工的螺絲胚料28置入,該螺絲胚料28包含分隔的第一端30與第二端31。各模具20、22、24與一鍛錘(未圖示)組成一加工階段。在本實施例中,該螺絲胚料28是被一夾頭裝置(未圖示)送到第一模具20的內孔26中,之後螺絲胚料28的第一端30會被對應的鍛錘加工形成錐狀擴大部32(見圖3);接著,在第一模具20中的螺絲胚料28會被該夾頭裝置轉送至第二模具22中且第一端30會被對應的鍛錘進一步加工形成一柱狀頭部34(見圖2與圖3);接著,在第二模具22中的螺絲胚料28會被該夾頭裝置(未圖示)轉送至第三模具24中且第一端30會被對應的鍛錘進一步加工形成一肩部36。藉由該夾頭裝置的轉送,螺絲胚料28會從第一工作位置(第一模具20的內孔26)依序轉送到第三工作位置(第三模具24的內孔26),而逐步完成螺絲胚料28的第一端30的加工。關於螺絲胚料28在第一模具單元12的加工係為習用技術,在此不再贅述。 The invention is capable of a variety of different structural embodiments. The preferred structural aspects of the present invention will now be described by way of example only, and not by way of limitation, and reference to the accompanying drawings in which: FIG. 1 to FIG. 4 illustrate a screw forming in accordance with an embodiment of the present invention. Device 10, the screw forming device 10 includes a first mold unit 12, a second mold unit 14, a steering device 16, and a clamp device 18. The first mold unit 12 is disposed on a machine table (not shown) and includes a plurality of molds (three molds 20, 22, 24 are shown in FIG. 1) separated by a predetermined interval, and each mold has an inner hole 26 therein. The screw blank 28 is provided with a screw blank 28 to be processed, the screw blank 28 comprising a separate first end 30 and a second end 31. Each of the dies 20, 22, 24 and a forging hammer (not shown) form a processing stage. In the present embodiment, the screw blank 28 is fed into the inner hole 26 of the first mold 20 by a chuck device (not shown), after which the first end 30 of the screw blank 28 is subjected to the corresponding forging hammer. Processing is formed into a tapered enlarged portion 32 (see FIG. 3); then, the screw blank 28 in the first mold 20 is transferred into the second mold 22 by the chuck device and the first end 30 is subjected to the corresponding forging hammer Further processing forms a cylindrical head portion 34 (see FIGS. 2 and 3); then, the screw blank 28 in the second mold 22 is transferred to the third mold 24 by the chuck device (not shown) and The first end 30 is further machined by a corresponding hammer to form a shoulder 36. By the transfer of the chuck device, the screw blank 28 is sequentially transferred from the first working position (the inner hole 26 of the first mold 20) to the third working position (the inner hole 26 of the third mold 24), and gradually Processing of the first end 30 of the screw blank 28 is completed. The processing of the screw blank 28 in the first mold unit 12 is a conventional technique and will not be described herein.

該第二模具單元14與該第一模具單元12在一水平方向分隔開。在本實施例中,該第二模具單元14包含一下模座38與一上模座40,該下 模座38的頂部設有至少一槽孔(圖1中顯示兩個隔開的槽孔42、44)用以提供螺絲胚料28置入,各槽孔42、44與一鍛錘(未圖示)組成一加工階段。在本實施例中,當該螺絲胚料28轉移到第一槽孔42中的加工階段時(見圖2),螺絲胚料28的第二端31會被對應的鍛錘加工形成錐狀擴大部46(見圖3);接著,在第一槽孔42中的螺絲胚料28會被該夾鉗裝置18轉送至第二槽孔44中且第二端31會被對應的鍛錘進一步加工形成一柱狀頭部48(見圖2與圖3);接著,在該第二槽孔44中的螺絲胚料28會被該夾鉗裝置18轉送至一集料區50收集。藉由該夾鉗裝置18的轉送,該螺絲胚料28的第二端31會由該第一槽孔42的工作位置轉送到該第二槽孔44的工作位置依序加工,而逐步完成該螺絲胚料28的第二端31的加工。接著,該夾鉗裝置18會將完成第二端31加工的螺絲轉送到集料區50收集。該上模座40係可沿著一垂直方向相對該下模座38移動(見圖4)。當該上模座40下降至位於該下模座38上時(見圖2),位在該槽孔42、44內的螺絲胚料28會被定位,當該上模座40相對該下模座38向上移動時,該螺絲胚料28可脫離該槽孔42、44(見圖5)。 The second mold unit 14 is spaced apart from the first mold unit 12 in a horizontal direction. In this embodiment, the second mold unit 14 includes a lower mold base 38 and an upper mold base 40. The top of the mold base 38 is provided with at least one slot (two spaced slots 42, 44 are shown in Fig. 1) for providing the screw blank 28 to be placed, each slot 42, 44 and a forging hammer (not shown) Show) constitute a processing stage. In the present embodiment, when the screw blank 28 is transferred to the processing stage in the first slot 42 (see FIG. 2), the second end 31 of the screw blank 28 is tapered by the corresponding forging hammer. a portion 46 (see Fig. 3); then, the screw blank 28 in the first slot 42 is transferred by the clamping device 18 into the second slot 44 and the second end 31 is further processed by the corresponding hammer A cylindrical head portion 48 (see Figs. 2 and 3) is formed; then, the screw blank 28 in the second slot 44 is transferred by the clamping device 18 to a collecting zone 50 for collection. By the transfer of the clamping device 18, the second end 31 of the screw blank 28 is sequentially processed from the working position of the first slot 42 to the working position of the second slot 44, and the stepping is completed step by step. Processing of the second end 31 of the screw blank 28. Next, the clamp device 18 transfers the screws that complete the processing of the second end 31 to the collection zone 50 for collection. The upper die holder 40 is movable relative to the lower die holder 38 in a vertical direction (see Fig. 4). When the upper die holder 40 is lowered onto the lower die holder 38 (see FIG. 2), the screw blanks 28 located in the slots 42, 44 are positioned when the upper die holder 40 is opposed to the lower die. When the seat 38 is moved upward, the screw blank 28 can be detached from the slots 42, 44 (see Fig. 5).

該轉向裝置16係受支持地位在該第一模具單元12與該第二模具單元14之間。該轉向裝置16包含一滑動塊52、一凸輪軸54、一齒輪56及一轉向模具58。該滑動塊52的一端面設有數個凸齒60,該數凸齒60沿著該垂直方向隔開,該滑動塊52的頂部設有一滾輪62。該凸輪軸54係可移動地位在該滑動塊52的上方,該凸輪軸54具有可與該滑動塊52的滾輪62接觸的凸輪面64。當該凸輪軸54沿著該水平方向移動時,該滑動塊52會受帶動而沿著該垂直方向移動。該齒輪56與該滑動塊52的凸齒60結合,使得該滑動塊52移動時,該齒輪56會轉動一預設角度(在本實施例中,該齒輪56會轉動180度)。 該轉向模具58與該齒輪56結合且可與該齒輪56一起轉動。該轉向模具58包含一固定模座66及一移動模座68,該固定模座66的下端面設有一弧形凹部70。該移動模座68係可沿著該垂直方向相對該固定模座66移動,且在該固定模座66與該移動模座68之間具有可提供螺絲胚料28置入的空間71(見圖5)。該滑動塊52與該移動模座68的底部個別抵靠一彈簧72、74(見圖5)。該彈簧74的彈力可偏置該移動模座68朝向該固定模座66移動,使得位在該固定模座66與該移動模座68之間的螺絲胚料28定位於該凹部70內。 The steering device 16 is supported between the first mold unit 12 and the second mold unit 14. The steering device 16 includes a sliding block 52, a cam shaft 54, a gear 56 and a steering mold 58. One end surface of the sliding block 52 is provided with a plurality of convex teeth 60 spaced along the vertical direction, and a roller 62 is disposed at the top of the sliding block 52. The camshaft 54 is movably positioned above the slider 52 having a cam surface 64 that is engageable with the roller 62 of the slider 52. When the cam shaft 54 moves in the horizontal direction, the slider 52 is driven to move in the vertical direction. The gear 56 is coupled to the male teeth 60 of the slider 52 such that when the slider 52 is moved, the gear 56 is rotated by a predetermined angle (in the present embodiment, the gear 56 is rotated 180 degrees). The steering mold 58 is coupled to the gear 56 and is rotatable with the gear 56. The steering mold 58 includes a fixed mold base 66 and a movable mold base 68. The lower end surface of the fixed mold base 66 is provided with an arcuate recess 70. The movable mold base 68 is movable relative to the fixed mold base 66 along the vertical direction, and has a space 71 between the fixed mold base 66 and the movable mold base 68 for providing the screw blank 28 to be inserted (see FIG. 5). The slider 52 and the bottom of the movable die holder 68 individually abut against a spring 72, 74 (see Fig. 5). The spring force of the spring 74 biases the movable die holder 68 toward the fixed die holder 66 such that the screw blank 28 positioned between the fixed die holder 66 and the movable die holder 68 is positioned within the recess 70.

該夾鉗裝置18包含一滑動座76及安裝在該滑動座76上的複數夾鉗78(圖1中顯示3個夾鉗78)。該滑動座76係受一支撐座80所支持且可沿著該水平方向作橫向移動以及可沿著與該垂直方向作上下移動。該數夾鉗78沿著該水平方向分隔,各夾鉗78的頂部具有對應不同工作位置的螺絲胚料28的第二端31形狀的槽孔82。在本實施例中,各夾鉗78包含一固定臂84及一活動臂86,該活動臂86的下端88以樞軸90樞接在該滑動座76上(見圖7),使得該活動臂86的上端92可相對該固定臂84移動。再者,該滑動座76上設有複數彈簧座94,各彈簧座94與其中一夾鉗78的活動臂86之間設有一彈簧96,該彈簧96可偏置該活動臂86的上端92向該固定臂84移動,使得各夾鉗78的的槽孔82可夾住螺絲胚料28。 The clamp device 18 includes a slide base 76 and a plurality of clamps 78 (three clamps 78 are shown in Fig. 1) mounted on the slide base 76. The sliding seat 76 is supported by a support base 80 and is laterally movable along the horizontal direction and movable up and down along the vertical direction. The number of clamps 78 are spaced along the horizontal direction, and the tops of each of the jaws 78 have slots 82 in the shape of the second end 31 of the screw blank 28 corresponding to different working positions. In this embodiment, each of the clamps 78 includes a fixed arm 84 and a movable arm 86. The lower end 88 of the movable arm 86 is pivotally connected to the sliding seat 76 by a pivot 90 (see FIG. 7), so that the movable arm The upper end 92 of the 86 is movable relative to the fixed arm 84. Furthermore, the sliding seat 76 is provided with a plurality of spring seats 94. A spring 96 is disposed between each spring seat 94 and the movable arm 86 of one of the clamps 78. The spring 96 can bias the upper end 92 of the movable arm 86. The fixed arms 84 are moved such that the slots 82 of each of the jaws 78 can grip the screw blank 28.

依據本發明構成的多工位螺絲成型裝置10在實施上,藉由該夾頭裝置夾持螺絲胚料28的第一端30且在該第一模具單元12與該轉向裝置16之間往復移動,可將多數螺絲胚料28從該第一模具單元12的各加工位置轉送至下一個工位置,以逐步完成螺絲胚料28的第一端30的加工,且完成第一端30加工的螺絲胚料28會轉送到該固定模座66與該移動模座68之間的空間 71(見圖2)。再者,如圖3所示,當該凸輪軸54沿著該水平方向移動時,該滑動塊52會受帶動下降,使得該齒輪56轉動180度,進而帶動位在該固定模座66與該移動模座68之間的螺絲胚料28轉向,使得螺絲胚料28的第二端31面向該夾鉗裝置18;接著,如圖4、5所示,藉由該夾鉗裝置18上升夾持螺絲胚料28的第二端31且在該轉向裝置16與該第二模具單元14之間往復移動,可將該數螺絲胚料28從該轉向裝置16依序轉送至該第二模具單元14的各加工位置,以逐步完成螺絲胚料28的第二端31的加工,且完成第二端31加工的螺絲會轉送到集料區50收集(見圖6)。 The multi-station screw forming apparatus 10 constructed in accordance with the present invention is implemented by holding the first end 30 of the screw blank 28 and reciprocating between the first mold unit 12 and the steering device 16 by the chuck device. A plurality of screw blanks 28 can be transferred from the respective processing positions of the first mold unit 12 to the next working position to gradually complete the processing of the first end 30 of the screw blank 28, and the screws for processing the first end 30 are completed. The blank 28 is transferred to the space between the fixed die holder 66 and the movable die holder 68. 71 (see Figure 2). Moreover, as shown in FIG. 3, when the camshaft 54 moves along the horizontal direction, the sliding block 52 is driven to descend, so that the gear 56 is rotated by 180 degrees, thereby driving the fixed mold base 66 and the The screw blank 28 between the movable die holders 68 is turned such that the second end 31 of the screw blank 28 faces the clamping device 18; then, as shown in Figs. 4 and 5, the clamping device 18 is raised and held. The second end 31 of the screw blank 28 and reciprocating between the steering device 16 and the second mold unit 14 can sequentially transfer the plurality of screw blanks 28 from the steering device 16 to the second mold unit 14 Each processing position is to progressively complete the processing of the second end 31 of the screw blank 28, and the screws that complete the processing of the second end 31 are transferred to the collection zone 50 for collection (see Figure 6).

在圖4中顯示當該滑動塊52向下移動時,位在該滑動塊52下方的彈簧72會被壓縮,因而,當該凸輪軸54沿著該水平方向移動而復位時,該彈簧72的彈力會使該滑動塊52向上移動而復位(見圖5)。在圖4中並顯示當該夾鉗裝置18上升夾持螺絲胚料28時,該上模座40相對該下模座38向上移動,使得螺絲胚料28可脫離該槽孔42、44。在圖5中顯示當該夾鉗裝置18的滑動座76向右移動至下一個工位置時,該滑動塊52復位且帶動該齒輪56轉動180度而復位。 It is shown in FIG. 4 that when the slider 52 is moved downward, the spring 72 located below the slider 52 is compressed, and thus, when the camshaft 54 is moved in the horizontal direction to be reset, the spring 72 is The spring force causes the slider 52 to move up and reset (see Figure 5). In FIG. 4, it is shown that when the clamping device 18 is raised to hold the screw blank 28, the upper die holder 40 is moved upward relative to the lower die holder 38 so that the screw blank 28 can be detached from the slots 42, 44. It is shown in Fig. 5 that when the sliding seat 76 of the clamp device 18 is moved to the right to the next working position, the sliding block 52 is reset and the gear 56 is rotated 180 degrees to be reset.

依據本發明構成的螺絲成型裝置10不僅具有簡單的結構,且該螺絲成型裝置10可連續地對螺絲胚料28的兩端部進行加工,使得特殊螺絲的成型可在同一機台上完成,因而,可有效縮減特殊螺絲的加工速度且降低加工成本。 The screw forming apparatus 10 constructed in accordance with the present invention not only has a simple structure, but the screw forming apparatus 10 can continuously process both ends of the screw blank 28 so that the molding of the special screw can be completed on the same machine. It can effectively reduce the processing speed of special screws and reduce the processing cost.

前述是就本發明一特定實施例做描述,而依本發明的設計特徵將可做多種變化或修改是可了解的。故對於熟悉此項技藝人士可作之明顯替換與修改,仍將併入於本發明所主張的專利範圍內。 The foregoing is a description of a particular embodiment of the invention, and various modifications and Therefore, obvious substitutions and modifications to those skilled in the art will still be incorporated in the scope of the claimed invention.

10‧‧‧螺絲成型裝置 10‧‧‧Screw forming device

12‧‧‧第一模具單元 12‧‧‧First mold unit

14‧‧‧第二模具單元 14‧‧‧Second mold unit

16‧‧‧轉向裝置 16‧‧‧Steering device

18‧‧‧夾鉗裝置 18‧‧‧Clamping device

20、22、24‧‧‧模具 20, 22, 24 ‧ ‧ mold

26‧‧‧內孔 26‧‧‧ inner hole

28‧‧‧螺絲胚料 28‧‧‧ Screw blank

30‧‧‧第一端 30‧‧‧ first end

31‧‧‧第二端 31‧‧‧ second end

38‧‧‧下模座 38‧‧‧ lower mold base

40‧‧‧上模座 40‧‧‧Upper mold base

42、44‧‧‧槽孔 42, 44‧‧‧ slots

50‧‧‧集料區 50‧‧‧aggregate area

52‧‧‧滑動塊 52‧‧‧Sliding block

54‧‧‧凸輪軸 54‧‧‧ camshaft

56‧‧‧齒輪 56‧‧‧ Gears

58‧‧‧轉向模具 58‧‧‧ steering mold

60‧‧‧凸齒 60‧‧‧ convex teeth

62‧‧‧滾輪 62‧‧‧Roller

64‧‧‧凸輪面 64‧‧‧ cam surface

66‧‧‧固定模座 66‧‧‧Fixed base

68‧‧‧移動模座 68‧‧‧Mobile module base

70‧‧‧凹部 70‧‧‧ recess

76‧‧‧滑動座 76‧‧‧Sliding seat

78‧‧‧夾鉗 78‧‧‧ clamp

80‧‧‧支撐座 80‧‧‧ support

82‧‧‧槽孔 82‧‧‧Slots

94‧‧‧彈簧座 94‧‧ ‧ spring seat

96‧‧‧彈簧 96‧‧‧ Spring

Claims (5)

一種多工位螺絲成型裝置,包含:一第一模具單元,其包含分隔的數個模具,各模具中具有一內孔用以提供待加工的螺絲胚料置入,該螺絲胚料包含分隔的第一端與第二端,多數個螺絲胚料可在該數模具的內孔中依序轉送而逐步完成該螺絲胚料的第一端的加工;一第二模具單元,其與該第一模具單元在一水平方向分隔開,該第二模具包含至少一槽孔用以該螺絲胚料置入;一轉向裝置,其係受支持地位在該第一模具單元與該第二模具單元之間,該轉向裝置包含一滑動塊、一凸輪軸、一齒輪及一轉向模具,該滑動塊的一端面設有複數個凸齒,該複數個凸齒沿著一垂直方向隔開,該凸輪軸係可沿著該水平方向移動且具有與該滑動塊接觸的凸輪面,當該凸輪軸沿著該水平方向移動時該滑動塊會受帶動而沿著該垂直方向移動,該齒輪與該滑動塊的凸齒結合,使得該滑動塊移動時該齒輪會轉動,該轉向模具與該齒輪結合且包含一固定模座及一移動模座,該移動模座係可沿著該垂直方向相對該固定模座移動,該固定模座與該移動模座之間具有可提供螺絲胚料置入的空間,使得在該第一模具單元完成加工的螺絲胚料會轉送到該固定模座與該移動模座之間的空間;及一夾鉗裝置,其包含一滑動座及安裝在該滑動座上的複數夾鉗,該滑動座可沿著該水平方向作橫向移動以及可沿著與該垂直方向作上下移動,該複數夾鉗沿著該水平方向分隔,其中當螺絲胚料轉送到該固定模座與該移動模座之間的空間後,該凸輪軸會沿著該水平方向移動,使得該齒輪轉動大致180度以帶動位在該固定模座與該移動模座之間的螺絲胚料轉向;其中,該夾鉗裝置的複數夾鉗可移動以夾持在該固定模座與該移動模座之間的螺絲胚料且在該轉向裝置與該第二模具單元之間往復移動,以逐步完成該數螺絲胚料的第二端的加工。 A multi-station screw forming device comprising: a first mold unit comprising a plurality of divided molds, each mold having an inner hole for providing a screw blank to be processed, the screw blank comprising a partition a first end and a second end, a plurality of screw blanks can be sequentially transferred in the inner holes of the plurality of molds to gradually complete the processing of the first end of the screw blank; a second mold unit, and the first The mold unit is spaced apart in a horizontal direction, the second mold includes at least one slot for the screw blank to be placed; and a steering device supported by the first mold unit and the second mold unit The steering device includes a sliding block, a cam shaft, a gear and a steering mold. One end surface of the sliding block is provided with a plurality of convex teeth, and the plurality of convex teeth are spaced along a vertical direction. The cam shaft Momenting along the horizontal direction and having a cam surface in contact with the sliding block, the sliding block is driven to move along the vertical direction as the cam shaft moves along the horizontal direction, the gear and the sliding block Joint of teeth, When the sliding block moves, the gear rotates, and the steering mold is combined with the gear and includes a fixed mold base and a moving mold base, and the movable mold base is movable relative to the fixed mold base along the vertical direction, the fixing Between the mold base and the movable mold base, a space for inserting the screw blank is provided, so that the screw blank processed in the first mold unit is transferred to the space between the fixed mold base and the movable mold base; And a clamp device comprising a sliding seat and a plurality of clamps mounted on the sliding seat, the sliding seat being laterally movable along the horizontal direction and movable up and down along the vertical direction, the plurality of clamps The tongs are spaced along the horizontal direction, wherein when the screw blank is transferred to the space between the fixed mold base and the movable mold base, the cam shaft moves along the horizontal direction, so that the gear rotates by approximately 180 degrees to drive a screw blank between the fixed die holder and the moving die holder; wherein the plurality of clamps of the clamping device are movable to clamp a screw blank between the fixed die holder and the moving die holder And in the Means to reciprocate between the second and the mold unit, to step through a second end of the number of screw machining the billet. 如申請專利範圍第1項所述的多工位螺絲成型裝置,其中該滑動塊的底部抵靠一彈簧,該滑動塊的頂部設有一滾輪,該滾輪與該凸輪軸的凸輪面接觸。 The multi-station screw forming device according to claim 1, wherein the bottom of the sliding block abuts against a spring, and the top of the sliding block is provided with a roller, and the roller is in surface contact with the cam surface of the cam shaft. 如申請專利範圍第1項所述的多工位螺絲成型裝置,其中該第二模具單元包含一下模座與一上模座,該至少一槽孔設在該下模座的頂部,該上模座係可沿著一垂直方向相對該下模座移動。 The multi-station screw forming device according to claim 1, wherein the second mold unit comprises a lower mold base and an upper mold base, and the at least one slot is disposed at a top of the lower mold base, the upper mold The seat can be moved relative to the lower mold base in a vertical direction. 如申請專利範圍第1項所述的多工位螺絲成型裝置,其中該固定模座的下端面設有一凹部,該移動模座的底部抵靠一彈簧用以偏置該移動模座朝向該固定模座移動。 The multi-station screw forming device according to claim 1, wherein the lower end surface of the fixed mold base is provided with a recess, and the bottom of the movable mold base abuts against a spring for biasing the movable mold base toward the fixing The mold base moves. 如申請專利範圍第1項所述的多工位螺絲成型裝置,其中各夾鉗包含一固定臂及一活動臂,該活動臂的下端樞接在該滑動座上,使得該活動臂的上端可相對該固定臂移動。 The multi-station screw forming device according to claim 1, wherein each of the clamps includes a fixed arm and a movable arm, and the lower end of the movable arm is pivotally connected to the sliding seat, so that the upper end of the movable arm can be Move relative to the fixed arm.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1442774A (en) * 1921-04-15 1923-01-16 Gilson & Company Ltd D Automatic turning machine, screw-making machine, and the like
US1643635A (en) * 1921-12-17 1927-09-27 Firm Friedrich Deckel Fabrik F Screw making and turning machine
TWM271638U (en) * 2005-01-31 2005-08-01 Mau-Jr Liau Material clamping device for necked bolt former
TWM353790U (en) * 2008-05-12 2009-04-01 Keiui Internat Co Ltd Loading/unloading structure of self-drilling screw forming machine
TW201309401A (en) * 2011-08-22 2013-03-01 jian-lin Dong Forming method of self-drilling section of self-drilling screw
TW201350228A (en) * 2012-06-13 2013-12-16 Chih Fu Mechanics Co Ltd A method for making a screw
TWM474589U (en) * 2013-12-09 2014-03-21 Yi-Ming Feng Apparatus for forming self-drilling screw

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1442774A (en) * 1921-04-15 1923-01-16 Gilson & Company Ltd D Automatic turning machine, screw-making machine, and the like
US1643635A (en) * 1921-12-17 1927-09-27 Firm Friedrich Deckel Fabrik F Screw making and turning machine
TWM271638U (en) * 2005-01-31 2005-08-01 Mau-Jr Liau Material clamping device for necked bolt former
TWM353790U (en) * 2008-05-12 2009-04-01 Keiui Internat Co Ltd Loading/unloading structure of self-drilling screw forming machine
TW201309401A (en) * 2011-08-22 2013-03-01 jian-lin Dong Forming method of self-drilling section of self-drilling screw
TW201350228A (en) * 2012-06-13 2013-12-16 Chih Fu Mechanics Co Ltd A method for making a screw
TWM474589U (en) * 2013-12-09 2014-03-21 Yi-Ming Feng Apparatus for forming self-drilling screw

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