TWI589393B - Drill grinding process and device - Google Patents
Drill grinding process and device Download PDFInfo
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- TWI589393B TWI589393B TW103131490A TW103131490A TWI589393B TW I589393 B TWI589393 B TW I589393B TW 103131490 A TW103131490 A TW 103131490A TW 103131490 A TW103131490 A TW 103131490A TW I589393 B TWI589393 B TW I589393B
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Description
本發明鑽針研磨流程與裝置，主要是應用於可以縮短工作時間，提昇工作效率的鑽針研磨技術上。 The burr grinding process and device of the invention are mainly applied to the burr grinding technology which can shorten the working time and improve the working efficiency.
有鑑於鑽針二次研磨再利用之市場日漸蓬勃，但國內鑽針二次研磨屬於勞力密集的工作，其技術人員養成不易，又因其在整個作業過程中，完全依靠技術人員的視力，容易因人為因素而造成品質上之不穩定，此為微鑽針二次研磨業界的一大隱憂。 In view of the increasingly vigorous market for secondary grinding and re-use of drill bits, the secondary grinding of domestic drill needles is labor-intensive work, and its technicians are not easy to develop, and because it relies entirely on the vision of technicians throughout the operation process, it is easy. Due to human factors, the quality is unstable, which is a major concern in the secondary grinding industry.
惟，目前市面上的鑽針自動研磨機，將鑽針刃面檢查角度校正與鑽針研磨設置在相同一站，鑽針先經過影像感測器(CCD)檢查刃面與校正角度之後，還需要經由研磨機的砂輪研磨鑽針，耗費過多的時間在這一站上，由於傳統習用的鑽針自動研磨機無法分工處理，所以速度上顯得比較慢；同時，傳統習用的鑽針自動研磨機沒有鑽針長度測量與上環補償，除了導致鑽針長度不足，而且研磨完成的鑽針還必須經過上環機重新校正套環與鑽刃之間的距離，造成工作時間增加與成本提高，降低業者之競爭能力，在市場被業者所接受的程度也相對不高，為其既存尚待克服解決的問題與缺失。 However, at present, the automatic drilling machine on the market sets the angle correction of the cutting edge of the drill to the same position as the drilling of the drill. The drill needle first passes the image sensor (CCD) to check the blade surface and the correction angle. It is necessary to grind the drill needle through the grinding wheel of the grinder, which takes too much time at this station. Because the conventional conventional automatic drilling machine can not divide the work, the speed is slower; at the same time, the conventional conventional automatic drilling machine There is no drill length measurement and upper ring compensation, in addition to causing the drill needle to be insufficient in length, and the finished drill needle must also re-correct the distance between the collar and the drill edge through the upper ring machine, resulting in increased working time and cost, reducing the industry's The degree of competitiveness is relatively low in the market, and it is still a problem that remains to be solved.
本發明人目前從事相關產品的製造、設計，累積多年的實 務經驗與心得，針對傳統習用的鑽針自動研磨機所既存的問題與缺失，積極地投入創新與改良的精神，所完成的鑽針研磨流程與裝置。 The inventor is currently engaged in the manufacture and design of related products, and has accumulated many years of reality. Experience and experience, in response to the existing problems and defects of the traditional automatic drilling machine, actively invest in the spirit of innovation and improvement, the completed drilling process and equipment.
發明解決問題所應用的技術手段以及對照先前技術的功效係在於：研磨轉塔機構設有一轉塔，該轉塔的後側、左側、右側與前側位置設有一刃面檢查機構、一鑽針角度補正與針長測量機構、一研磨機機構與一上環補償轉盤機構，該轉塔係由一第一馬達正向180°與反向180°迴轉，該轉塔的左、右兩側直立設有二座體，該二座體的前、後兩側設有二鑽針夾持裝置，當其中一鑽針夾持裝置正向180°迴轉時，另一鑽針夾持裝置可以放針預備，反之亦然，該二鑽針夾持裝置係由二第二馬達所定格轉動，讓該二鑽針夾持裝置可以做垂直90°、水平0°與45°的角度切換，當鑽針夾持裝置呈垂直90°時為放針、取針與刃面檢查、角度補正與針長測量狀態，當鑽針夾持裝置呈水平0°時為研磨狀態，當鑽針夾持裝置呈45°時為清潔狀態，藉以縮短工作時間，提昇工作效率；具有功效上的增進，為其主要目的達成者。 The technical means applied to solve the problem and the effect of the prior art are as follows: the grinding turret mechanism is provided with a turret, and the back side, the left side, the right side and the front side position of the turret are provided with a blade inspection mechanism and a drill angle Correction and needle length measuring mechanism, a grinder mechanism and an upper ring compensating dial mechanism, the turret is rotated by a first motor 180° forward and 180° reverse, and the left and right sides of the turret are erect The two seats are provided with two drill pin clamping devices on the front and rear sides of the two seats. When one of the drill pin holding devices is rotated 180°, the other drill pin holding device can be placed for needle preparation. Vice versa, the two-drill clamping device is rotated by two second motors, so that the two-clamp clamping device can be vertically angled by 90°, horizontally 0° and 45°, when the needle is clamped. When the device is 90° vertical, it is the needle placement, needle removal and blade surface inspection, angle correction and needle length measurement state. When the drill needle clamping device is horizontal 0°, it is in the grinding state, when the drill needle clamping device is 45°. In order to clean the state, so as to shorten the working time and improve work efficiency; The improvement in efficacy is the achievement of its main purpose.
上述鑽針研磨流程；其步驟包括：一、梭台機構的針盤進料，由XYZ軸進出料手臂機構的第一進出料手臂將針盤上的鑽針抓取至上環補償轉盤機構其轉盤的置針座上放針；二、由上環補償轉盤機構的第二清潔機構對鑽針進行清潔；三、由Z軸進出料手臂機構的第三進出料手臂將置針座上 經過清潔的鑽針抓取至研磨轉塔機構其轉塔之一鑽針夾持裝置上放針；四、鑽針夾持裝置夾持鑽針呈90°垂直狀態；五、由刃面檢查機構的第一影像感測器對鑽針進行刃面檢查對焦修正與刃面檢查動作，判定該鑽針為良品時繼續以下步驟，判定該鑽針為不良品時，則將判讀結果傳遞至Z軸進出料手臂機構與XYZ軸進出料手臂機構，先由第四進出料手臂抓取至上環補償轉盤機構其轉盤的置針座上放針，再由第二進出料手臂抓取至不良品區放針；六、由鑽針角度補正與針長測量機構的第二影像感測器對鑽針進行鑽針角度校正與針長測量動作，判定該鑽針為良品時繼續以下步驟，判定該鑽針為不良品時，則將判讀結果傳遞至Z軸進出料手臂機構與XYZ軸進出料手臂機構，先由第四進出料手臂抓取至上環補償轉盤機構其轉盤的置針座上放針，再由第二進出料手臂抓取至不良品區放針；七、由研磨轉塔機構的第一馬達帶動轉塔正向轉動180°，並由定位機構的壓缸帶動定位塊鎖定於轉塔的凹槽中，由Z軸進出料手臂機構的第三進出料手臂將置針座上經過清潔的鑽針抓取至研磨轉塔機構其轉塔另一鑽針夾持裝置上放針預備；八、由研磨轉塔機構的第二馬達帶動鑽針夾持裝置上的鑽針正轉90°呈水平狀態；九、由研磨機機構的砂輪對鑽針研磨；十、由研磨轉塔機構的第二馬達帶動鑽針夾持裝置上的鑽 針逆轉45°與由研磨機機構的第一清潔機構對鑽針進行清潔；十一、由研磨轉塔機構的第二馬達帶動鑽針夾持裝置上的鑽針再逆轉45°恢復呈90°垂直狀態；十二、由研磨轉塔機構的第一馬達帶動轉塔逆向轉動180°，並由定位機構的壓缸帶動定位塊鎖定於轉塔的凹槽中；十三、研磨轉塔機構其轉塔另一鑽針夾持裝置上的鑽針重覆上述第五到第十一步驟；十四、由Z軸進出料手臂機構的第四進出料手臂抓取鑽針夾持裝置上經過檢查、校正、研磨與清潔的鑽針至上環補償轉盤機構其轉盤的置針座上放針；十五、由上環補償轉盤機構的第三馬達帶動轉盤其置針座定格轉動至退環裝置的位置，由退環裝置將鑽針上的套環退環；十六、由上環補償轉盤機構的第三馬達帶動轉盤其置針座定格轉動至上環補償裝置的位置，先由壓環裝置壓住鑽針上的套環，再由上環補償裝置的頂桿頂出鑽針，並由第三影像感測器對該鑽針進行測量動作，讓套環補償至正確位置，再由上環補償轉盤機構的第三馬達帶動轉盤其置針座定格轉動至清潔裝置的位置，且由第二清潔機構對鑽針進行清潔；十七、由XYZ軸進出料手臂機構的第二進出料手臂抓取置針座上經過退環、上環補償與清潔的鑽針；十八、依據鑽針的良品與不良品放置於梭台機構的良區與 不良區。 The above-mentioned burr grinding process; the steps include: 1. The needle plate feeding of the shuttle mechanism, the first feeding arm of the XYZ axis feeding and discharging arm mechanism grabs the bur on the dial to the upper ring compensation dial mechanism and its turntable The needle is placed on the needle seat; second, the second cleaning mechanism of the upper ring compensation dial mechanism cleans the drill needle; third, the third input and output arm of the Z-axis input and output arm mechanism is placed on the needle holder The cleaned drill pin is grabbed to the grinding turret mechanism, and one of the turrets of the turret is placed on the arbor clamping device; four, the boring pin holding device holds the burr in a vertical state of 90°; The first image sensor performs a blade surface inspection focus correction and a blade surface inspection operation on the drill pin, and determines that the drill pin is a good product and continues the following steps. When the drill pin is determined to be a defective product, the interpretation result is transmitted to the Z axis. The feeding and discharging arm mechanism and the XYZ axis feeding and discharging arm mechanism are firstly taken by the fourth feeding arm to the upper ring compensation dialing mechanism, and the needle is placed on the needle seat of the turntable, and then the second feeding arm is grasped to the defective product area to release the needle. 6. The second image sensor of the needle angle correction and the needle length measuring mechanism performs the needle angle correction and the needle length measurement action on the drill needle, and determines that the drill needle is a good product, and continues the following steps to determine that the drill needle is In the case of defective products, the interpretation result is transmitted to the Z-axis inlet and outlet arm mechanism and the XYZ axis in and out of the arm mechanism, and the fourth inlet and outlet arms are first grabbed to the upper ring compensation dial mechanism to place the needle on the turntable of the turntable, and then Secondary feeding arm Putting the needle into the defective product area; 7. The first motor of the grinding turret mechanism drives the turret to rotate 180° in the forward direction, and the positioning block of the positioning mechanism drives the positioning block to lock in the groove of the turret, and enters and exits from the Z axis. The third inlet and outlet arm of the arm mechanism grasps the cleaned drill needle on the needle holder to the grinding turret mechanism, and the needle is placed on the other burr holding device of the turret; eight, the second by the grinding turret mechanism The motor drives the drill pin on the drill pin clamping device to rotate 90° horizontally; the grinding wheel is ground by the grinding wheel of the grinding machine mechanism; ten, the second motor driven by the grinding turret mechanism drives the drill pin clamping device Drill The needle is reversed by 45° and the burr is cleaned by the first cleaning mechanism of the grinder mechanism. 11. The second motor of the grinding turret mechanism drives the bur on the burr holding device to reverse 45° and recovers to 90°. Vertical state; twelve, the first motor of the grinding turret mechanism drives the turret to reversely rotate by 180°, and the positioning block of the positioning mechanism drives the positioning block to lock in the groove of the turret; thirteen, the grinding turret mechanism The burr on the other burr holding device of the turret repeats the above fifth to eleventh steps; and the fourth input and exit arm of the Z-axis feeding and discharging arm mechanism is grasped on the burr holding device. , calibrating, grinding and cleaning the bur to the upper ring compensation turret mechanism, the needle of the turntable is placed on the needle seat; fifteen, the third motor of the upper ring compensation dial mechanism drives the turntable to rotate the position of the needle holder to the position of the unwinding device, The unwinding device unwinds the collar on the drill needle; 16. The third motor of the upper ring compensating dial mechanism drives the turntable to rotate the needle seat to the position of the upper ring compensating device, first pressing the pressure ring device against the drill needle Circling, then compensated by the upper ring The ejector pin pushes out the boring needle, and the third image sensor performs the measuring action on the boring needle, so that the collar is compensated to the correct position, and then the third motor of the upper ring compensating dial mechanism drives the turret to set the needle seat to rotate. To the position of the cleaning device, and the brooch is cleaned by the second cleaning mechanism; 17. The second input and output arm of the XYZ axis feeding and discharging arm mechanism grasps the burr on the needle holder through the retraction, upper ring compensation and cleaning 18, according to the good and bad products of the drill needle placed in the good area of the shuttle mechanism Bad area.
上述鑽針研磨裝置，其中：該第一與第二清潔裝置係由第一與第二氣壓缸帶動第一與第二黏土徑向移位對已研磨加工的鑽針進行黏取清除切削屑動作者。 The above-mentioned burr grinding device, wherein: the first and second cleaning devices are driven by the first and second pneumatic cylinders to radially and vertically displace the first and second clays to remove the burrs By.
1‧‧‧機台 1‧‧‧ machine
10‧‧‧梭台機構 10‧‧‧ Shuttle mechanism
11‧‧‧針盤 11‧‧‧ dial
12‧‧‧良區與不良區 12‧‧‧Good and bad areas
20‧‧‧XYZ軸進出料手臂機構 20‧‧‧XYZ axis in and out arm mechanism
21‧‧‧第一X軸線性滑軌 21‧‧‧First X-axis slide
22‧‧‧第一Y軸線性滑軌 22‧‧‧First Y-axis linear slide
23‧‧‧第一Z軸線性滑軌 23‧‧‧First Z-axis slide
24‧‧‧滑座 24‧‧‧Slide
25‧‧‧第一進出料手臂 25‧‧‧First feeding arm
26‧‧‧第二進出料手臂 26‧‧‧Second input and output arm
30‧‧‧Z軸進出料手臂機構 30‧‧‧Z-axis inlet and outlet arm mechanism
31‧‧‧第二Z軸線性滑軌 31‧‧‧Second Z-axis slide
32‧‧‧第二滑座 32‧‧‧Second slide
33‧‧‧第三進出料手臂 33‧‧‧ Third feeding arm
34‧‧‧第四進出料手臂 34‧‧‧fourth feeding arm
40‧‧‧研磨轉塔機構 40‧‧‧ Grinding turret mechanism
41‧‧‧轉塔 41‧‧‧Tower
42‧‧‧座體 42‧‧‧ body
43‧‧‧鑽針夾持裝置 43‧‧‧Drilling needle clamping device
44‧‧‧凹槽 44‧‧‧ Groove
50‧‧‧定位機構 50‧‧‧ Positioning agency
51‧‧‧壓缸 51‧‧‧Cylinder
52‧‧‧定位塊 52‧‧‧ Positioning block
60‧‧‧刃面檢查機構 60‧‧‧Edge inspection agency
61‧‧‧第一影像感測器 61‧‧‧First image sensor
70‧‧‧鑽針角度補正與針長測量機構 70‧‧‧Drilling angle correction and needle length measuring mechanism
71‧‧‧第二影像感測器 71‧‧‧Second image sensor
80‧‧‧研磨機機構 80‧‧‧ Grinding machine mechanism
81‧‧‧砂輪 81‧‧‧ grinding wheel
82‧‧‧第一清潔裝置 82‧‧‧First cleaning device
83‧‧‧第一氣壓缸 83‧‧‧First pneumatic cylinder
84‧‧‧第一黏土 84‧‧‧First clay
90‧‧‧上環補償轉盤機構 90‧‧‧Upper ring compensation turntable mechanism
91‧‧‧轉盤 91‧‧‧ Turntable
92‧‧‧置針座 92‧‧‧ needle holder
93‧‧‧退環裝置 93‧‧‧Unwinding device
931‧‧‧退環氣壓缸 931‧‧‧Retracting air cylinder
932‧‧‧退環套件 932‧‧‧Unwinding Kit
94‧‧‧上環補償裝置 94‧‧‧Upper ring compensation device
941‧‧‧第三影像感測器 941‧‧‧ Third Image Sensor
942‧‧‧步進馬達 942‧‧‧Stepper motor
943‧‧‧滾珠導螺桿 943‧‧‧Ball lead screw
944‧‧‧螺孔座 944‧‧‧ screw hole seat
945‧‧‧活動座 945‧‧‧ activity seat
946‧‧‧頂桿 946‧‧‧Pole
95‧‧‧第二清潔裝置 95‧‧‧Second cleaning device
951‧‧‧第二氣壓缸 951‧‧‧Second air cylinder
952‧‧‧第二黏土 952‧‧‧Second clay
96‧‧‧壓環裝置 96‧‧‧pressure ring device
961‧‧‧壓環氣壓缸 961‧‧‧pressure ring cylinder
962‧‧‧壓環套件 962‧‧‧pressure ring kit
P‧‧‧鑽針 P‧‧‧Drills
Q‧‧‧套環 Q‧‧‧ collar
M1‧‧‧第一馬達 M1‧‧‧first motor
M2‧‧‧第二馬達 M2‧‧‧second motor
M3‧‧‧第三馬達 M3‧‧‧ third motor
第一圖：係本發明之立體組合示意圖。 First Figure: A schematic diagram of a three-dimensional combination of the present invention.
第二圖：係本發明之立體分解示意圖。 Second Figure: A perspective exploded view of the present invention.
第三圖：係本發明之平面組合示意圖。 Third Figure: A schematic diagram of the planar combination of the present invention.
第四圖：係本發明XYZ軸進出料手臂機構之立體組合示意圖。 The fourth figure is a three-dimensional combination diagram of the XYZ axis feeding and discharging arm mechanism of the present invention.
第五圖：係本發明Z軸進出料手臂機構之立體組合示意圖。 Fig. 5 is a perspective view showing the three-dimensional combination of the Z-axis feeding and discharging arm mechanism of the present invention.
第六圖：係本發明研磨轉塔機構之立體組合示意圖。 Figure 6 is a perspective view of the three-dimensional assembly of the grinding turret mechanism of the present invention.
第七圖：係本發明刃面檢查機構之立體組合示意圖。 Figure 7 is a perspective view of the three-dimensional assembly of the blade inspection mechanism of the present invention.
第八圖：係本發明鑽針角度補正與針長測量機構之立體組合示意圖。 The eighth figure is a three-dimensional combination diagram of the angle correction of the drill needle and the measuring mechanism of the needle length.
第九圖：係本發明研磨機機構之立體組合示意圖。 Figure 9 is a perspective view of a three-dimensional assembly of the grinder mechanism of the present invention.
第十圖：係本發明上環補償轉盤機構之立體組合示意圖。 The tenth figure is a three-dimensional combination diagram of the upper ring compensation dial mechanism of the present invention.
第十一圖：係本發明之機構配置示意圖。 Eleventh drawing: A schematic diagram of the mechanism configuration of the present invention.
第十二圖：係本發明之流程方塊示意圖。 Twelfth Diagram: A block diagram of the flow of the present invention.
第十三圖：係本發明之操作方塊示意圖。 Thirteenth Diagram: A block diagram showing the operation of the present invention.
第十四圖：係本發明之不良品檢測方塊示意圖。 Figure 14 is a block diagram showing the defective product detection of the present invention.
第十五圖：係本發明針盤進料之動作示意圖。 Fig. 15 is a schematic view showing the action of the needle tray feeding of the present invention.
第十六圖：係本發明研磨轉塔入料之動作示意圖。 Figure 16 is a schematic view showing the action of the grinding turret of the present invention.
第十七圖：係本發明鑽針刃面檢查之動作示意圖。 Figure 17 is a schematic view showing the action of the edge inspection of the drill needle of the present invention.
第十八圖：係本發明鑽針長度量測與鑽針角度校正之動作示意圖。 Figure 18 is a schematic view showing the operation of the length measurement of the drill needle and the correction of the angle of the drill needle.
第十九圖：係本發明鑽針正轉90°之動作示意圖。 Fig. 19 is a schematic view showing the action of the needle of the present invention being rotated 90°.
第二十圖：係本發明鑽針逆轉45°與鑽針第一次清潔之動作示意圖。 Fig. 20 is a schematic view showing the action of reversing the 45° of the drill needle and the first cleaning of the drill needle.
第二十一圖：係本發明鑽針再逆轉45°之動作示意圖。 Twenty-first figure: is a schematic diagram of the action of the drill needle of the present invention being reversed by 45°.
第二十二圖：係本發明研磨轉塔出料之動作示意圖。 Twenty-second diagram: is a schematic diagram of the action of the grinding turret discharging of the present invention.
第二十三圖：係本發明鑽針退環之動作示意圖一。 Twenty-third figure: is a schematic diagram 1 of the action of the drill needle retreating according to the present invention.
第二十四圖：係本發明鑽針退環之動作示意圖二。 Twenty-fourth drawing: FIG. 2 is a schematic view of the action of the drill needle retreating according to the present invention.
第二十五圖：係本發明鑽針壓環之動作示意圖。 Figure 25 is a schematic view showing the action of the drill ring of the present invention.
第二十六圖：係本發明鑽針上環補償之動作示意圖。 Figure 26 is a schematic view showing the action of the upper ring compensation of the drill of the present invention.
第二十七圖：係本發明鑽針第二次清潔之動作示意圖。 Figure 27 is a schematic view showing the action of the second cleaning of the drill of the present invention.
為使專精熟悉此項技藝之人仕業者易於深入瞭解本發明的構造內容以及所能達成的功能效益，茲列舉一具體實施例，並配合圖式詳細介紹說明如下：一種鑽針研磨裝置，敬請參閱第一、二、三圖所示：係本發明之立體組合、立體分解與平面組合示意圖。主要包括：一機台1、一梭台機構10、一XYZ軸進出料手臂機構20、一Z軸進出料手臂機構30、一研磨轉塔機構40、一定位機構50、一刃面檢查機構60、一鑽針角度補正與針長測量機構70、一研磨機機構80、一上環補償轉盤機構90；其中：該機台1係承載上述所有機構之用；該梭台機構10上設有複數個針盤11，該針盤11可供 放置複數個鑽針P，該梭台機構10上還設有良區與不良區12，做為歸放已研磨加工的鑽針或暇疵的鑽針P之用；該XYZ軸進出料手臂機構20(如第四圖所示)設有一第一X軸線性滑軌21、一第一Y軸線性滑軌22、一第一Z軸線性滑軌23，該第一X軸線性滑軌21設有一滑座24，該滑座24上設有一第一進出料手臂25與一第二進出料手臂26，讓該滑座24的第一進出料手臂25與第二進出料手臂26可以利用第一X軸線性滑軌21、第一Y軸線性滑軌22與第一Z軸線性滑軌23做X軸、Y軸與Z軸三向移位，該第一進出料手臂25係負責將針盤11上的鑽針P抓取至轉盤91的置針座92上放針(如第十五圖所示)，該第二進出料手臂26則係負責抓取置針座92上經過退環與上環補償的鑽針或暇疵的鑽針P至良區或不良區12放針；該Z軸進出料手臂機構30(如第五圖所示)設有一第二Z軸線性滑軌31，該第二Z軸線性滑軌31設有一第二滑座32，該第二滑座32上設有一第三進出料手臂33與一第四進出料手臂34，讓該第二滑座32的第三進出料手臂33與第四進出料手臂34可以利用第二Z軸線性滑軌31做Z軸移位，該第三進出料手臂33係負責將置針座92上經過清潔的鑽針P抓取至轉塔41的鑽針夾持裝置43放針(如第十六圖所示)，該第四進出料手臂34則係負責抓取鑽針夾持裝置43上經過檢查、校正、研磨與清潔的鑽針P至轉盤91的置針座92上放針(如第二十二圖所示)； 該研磨轉塔機構40(如第六圖所示)係由一第一馬達M1定格轉動一轉塔41，讓該轉塔41可以做正向180°與反向180°迴轉，該轉塔41的左、右兩側直立設有二座體42，該二座體42的前、後兩側設有二鑽針夾持裝置43，該二鑽針夾持裝置43係由二第二馬達M2所定格轉動，讓該二鑽針夾持裝置43可以做垂直90°、45°與水平0°的角度切換，該轉塔41的左、右兩側設有兩個凹槽44，做為定位機構50定位之用；該定位機構50係在對應於轉塔41的一凹槽44處設有一壓缸51與一定位塊52，在轉塔41正向180°與反向180°迴轉到位時，由該壓缸51帶動該定位塊52鎖定於其中一個凹槽44中，讓轉塔41可以精確定位於每一個作業位置；該刃面檢查機構60(如第七圖所示)係由第一影像感測器(CCD)61軸向移位對已清潔的鑽針P進行刃面檢查對焦修正與刃面檢查動作(如第十七圖所示)，藉以判定該鑽針P為良品或不良品，並將判讀結果傳遞至Z軸進出料手臂機構30與XYZ軸進出料手臂機構20，先由第四進出料手臂34抓取至上環補償轉盤機構90其轉盤91的置針座92上放針，再由第二進出料手臂26抓取至良品區或不良品區放針；鑽針角度補正與針長測量機構70(如第八圖所示)係由第二影像感測器(CCD)71徑向移位對已清潔的鑽針P進行角度補正與針長測量動作(如第十八圖所示)，藉以判定該鑽針P為良品或不良 品，並將判讀結果傳遞至Z軸進出料手臂機構30與XYZ軸進出料手臂機構20，先由第四進出料手臂34抓取至上環補償轉盤機構90其轉盤91的置針座92上放針，再由第二進出料手臂26抓取至良品區或不良品區放針；該研磨機機構80(如第九圖所示)係由二砂輪81徑向移位對待研磨加工的鑽針P進行研磨動作(如第十九圖所示)，該二砂輪81上方設有一第一清潔裝置82，該第一清潔裝置82係由第一氣壓缸83帶動第一黏土84徑向移位對已研磨加工的鑽針P進行黏取清除切削屑動作(如第二十圖所示)；該上環補償轉盤機構90(如第十圖所示)係由一第三馬達M3定格轉動一轉盤91，該轉盤91上設有六個等分的置針座92，讓該轉盤91上的置針座92可以做六個等分的定格轉動，做為放置待退環與上環補償的鑽針P之用，該機台1在對應於轉盤91的圓周處設有一退環裝置93、一壓環裝置96、一上環補償裝置94與一第二清潔裝置95，該退環裝置93設有一退環氣壓缸931與一退環套件932，由該退環氣壓缸931帶動退環套件932向下將鑽針P上的套環Q退環(如第二十三、二十四圖所示)，該壓環裝置96設有一壓環氣壓缸961與一壓環套件962，由該壓環氣壓缸961帶動壓環套件962向下壓住套環Q(如第二十五圖所示)，該上環補償裝置94設有一第三影像感測器(CCD)941、一步進馬達942、一滾珠導螺桿943、一螺孔座944、一活動座945、一頂桿946，先 由該步進馬達942旋轉滾珠導螺桿943，由該滾珠導螺桿螺動螺孔座944，讓該螺孔座944上的活動座945向上推動頂桿946，由該頂桿946向上頂出鑽針P，讓套環Q至正確位置，再由該第三影像感測器(CCD)941對該鑽針P進行測量動作(如第二十六圖所示)，該第二清潔裝置95係由第二氣壓缸951帶動第二黏土952徑向移位對已研磨加工的鑽針P進行黏取清除切削屑動作(如第二十七圖所示)者。 In order to make it easier for those skilled in the art to understand the art to understand the construction contents of the present invention and the functional benefits that can be achieved, a specific embodiment will be listed and described in detail as follows: a drill grinding device, Please refer to the first, second and third figures: a schematic diagram of the three-dimensional combination, the three-dimensional decomposition and the plane combination of the present invention. The utility model mainly comprises: a machine table 1, a shuttle mechanism 10, an XYZ axis inlet and outlet arm mechanism 20, a Z-axis inlet and outlet arm mechanism 30, a grinding turret mechanism 40, a positioning mechanism 50, and a blade surface inspection mechanism 60. a drill angle correction and needle length measuring mechanism 70, a grinder mechanism 80, and an upper ring compensating dial mechanism 90; wherein: the machine 1 is used for carrying all the above mechanisms; the shuttle mechanism 10 is provided with a plurality of a dial 11 which is available for the dial 11 A plurality of drill pins P are disposed, and the shuttle mechanism 10 is further provided with a good area and a bad area 12 for use as a drilled needle or a drilled hole P; the XYZ axis feed and discharge arm mechanism 20 (as shown in the fourth figure) is provided with a first X-axis slide rail 21, a first Y-axis slide rail 22, a first Z-axis slide rail 23, and the first X-axis slide rail 21 is provided. There is a sliding seat 24, the sliding seat 24 is provided with a first feeding arm 25 and a second feeding arm 26, so that the first feeding arm 25 and the second feeding arm 26 of the sliding seat 24 can utilize the first The X-axis slide rail 21, the first Y-axis slide rail 22 and the first Z-axis slide rail 23 are three-way displacement of the X-axis, the Y-axis and the Z-axis, and the first inlet and outlet arm 25 is responsible for the dial. The drill pin P on the 11 grips the needle on the needle holder 92 of the turntable 91 (as shown in FIG. 15), and the second inlet and outlet arm 26 is responsible for the compensation of the back and the upper ring on the needle holder 92. a trocar or a boring pin P to a good or bad zone 12; the Z-axis feed-out arm mechanism 30 (shown in Figure 5) is provided with a second Z-axis slide 31, the second Z-axis slide rail 31 is provided with a The second sliding seat 32 is provided with a third feeding arm 33 and a fourth feeding arm 34, and the third feeding arm 33 and the fourth feeding arm 34 of the second sliding seat 32 are provided. The Z-axis shift can be performed by the second Z-axis slide rail 33, which is responsible for grasping the cleaned drill pin P on the needle holder 92 to the drill pin holding device 43 of the turret 41. The needle (as shown in Fig. 16), the fourth inlet and outlet arm 34 is responsible for grasping the stylus P which has been inspected, corrected, ground and cleaned on the brotting device 43 to the needle holder 92 of the turntable 91. Release the needle (as shown in Figure 22); The grinding turret mechanism 40 (shown in FIG. 6) is rotated by a first motor M1 to rotate a turret 41 so that the turret 41 can be rotated 180° in the forward direction and 180° in the reverse direction. The turret 41 Two sides 42 are erected on the left and right sides, and two drill pin holding devices 43 are disposed on the front and rear sides of the two blocks 42. The two drill holding devices 43 are composed of two second motors M2. The two rotating needle holding devices 43 can be switched at an angle of 90°, 45° and 0° horizontally. The left and right sides of the turret 41 are provided with two grooves 44 for positioning. The positioning mechanism 50 is provided with a pressure cylinder 51 and a positioning block 52 at a groove 44 corresponding to the turret 41, when the turret 41 is rotated 180° in the forward direction and 180° in the reverse direction. The positioning block 52 is locked in one of the grooves 44 by the cylinder 51, so that the turret 41 can be accurately positioned at each working position; the edge inspection mechanism 60 (as shown in the seventh figure) is An image sensor (CCD) 61 is axially displaced to perform a face check focus correction and a blade check operation on the cleaned drill P (as shown in FIG. 17), thereby determining that the drill P is a good product. The defective product is transmitted to the Z-axis feeding and discharging arm mechanism 30 and the XYZ axis feeding and discharging arm mechanism 20, and is firstly taken by the fourth feeding and discharging arm 34 to the upper ring compensation dial mechanism 90, and the needle holder 92 of the turntable 91 is placed thereon. The needle is then grasped by the second feeding arm 26 to the good product area or the defective product area; the needle angle correction and the needle length measuring mechanism 70 (as shown in the eighth figure) are used by the second image sensor (CCD) 71 radial displacement of the cleaned bur P angle correction and needle length measurement action (as shown in Figure 18), to determine that the PIN P is good or bad Product, and the interpretation result is transmitted to the Z-axis feeding arm mechanism 30 and the XYZ axis feeding and discharging arm mechanism 20, firstly grasped by the fourth feeding arm 34 to the upper ring compensation dial mechanism 90, and the needle 92 of the turntable 91 is placed on the needle seat 92. Then, the second feeding member 26 grabs the pin to the good product area or the defective product area; the grinding machine mechanism 80 (shown in FIG. 9) is a radial displacement of the drilling pin P to be ground by the two grinding wheels 81. Performing a grinding operation (as shown in FIG. 19), a first cleaning device 82 is disposed above the two grinding wheels 81, and the first cleaning device 82 is driven by the first pneumatic cylinder 83 to radially displace the first clay 84. Grinding the drill pin P to perform the action of removing the chips (as shown in FIG. 20); the upper ring compensating dial mechanism 90 (shown in FIG. 10) is rotated by a third motor M3 to rotate a turntable 91, The turntable 91 is provided with six equally spaced needle holders 92, so that the needle holder 92 on the turntable 91 can be rotated in six equal divisions, and is used as a drill pin P for placing the ring to be retracted and the upper ring to be compensated. The machine table 1 is provided with an unwinding device 93, a pressure ring device 96 and an upper ring compensation at a circumference corresponding to the turntable 91. The device 94 and a second cleaning device 95 are provided with an unwinding air cylinder 931 and a retracting ring assembly 932. The retracting air cylinder 931 drives the retracting ring assembly 932 to lower the sleeve on the drilling pin P. The ring Q is retracted (as shown in the twenty-third, twenty-fourth figure), the pressure ring device 96 is provided with a pressure ring pneumatic cylinder 961 and a pressure ring set 962, and the pressure ring pneumatic cylinder 961 drives the pressure ring set 962 Pressing the collar Q downward (as shown in FIG. 25), the upper ring compensation device 94 is provided with a third image sensor (CCD) 941, a stepping motor 942, a ball lead screw 943, and a screw hole. Block 944, a movable seat 945, a pole 946, first The ball screw 943 is rotated by the stepping motor 942, and the screw hole 944 is screwed by the ball guide screw, so that the movable seat 945 on the screw hole seat 944 pushes up the jack 946, and the jack 946 is pushed upwards. The needle P is used to bring the collar Q to the correct position, and then the third image sensor (CCD) 941 performs a measurement operation on the drill P (as shown in FIG. 26), and the second cleaning device 95 is The second pneumatic cylinder 951 is driven by the second pneumatic cylinder 951 to radially displace the ground drill P to remove the chip removal action (as shown in FIG. 17).
藉由上述各元件結構所組合而成之本發明，係在提供一種鑽針研磨流程與裝置，在實際操作應用上：敬請參閱第十一圖所示：係本發明之機構配置示意圖。與第十二圖所示：係本發明之流程方塊示意圖。以及第十三圖所示：係本發明之操作方塊示意圖。其步驟程序如下：一、針盤進料(進料手臂)(如第十五圖所示)；二、鑽針清潔；三、研磨轉塔入料(入料手臂)(如第十六圖所示)；四、夾持鑽針呈90°；五、鑽針刃面檢查(鑽針長度量測，鑽針刃面數據供參考)(如第十七圖所示)；六、鑽針長度量測，鑽針角度校正(如第十八圖所示)；七、轉塔迴轉180°；八、鑽針正轉90°(如第十九圖所示)； 九、鑽針研磨；十、馬達逆轉45°，鑽針清潔(如第二十圖所示)；十一、馬達再逆轉45°呈90°(如第二十一圖所示)；十二、轉塔再迴轉180°；十三、鑽針刃面檢查(鑽針長度量測，鑽針刃面數據供參考)；十四、研磨轉塔出料(入出料手臂)(如第二十二圖所示)；十五、鑽針退環(轉盤)(如第二十三、二十四圖所示)；十六、鑽針上環補償(轉盤)(如第二十五、二十六、二十七圖所示)；十七、針盤進料(出料手臂)；十八、良區、不良區(梭台機構)。 The present invention, which is a combination of the above various component structures, provides a burr grinding process and apparatus, and in practical application: please refer to FIG. 11 : a schematic diagram of the mechanism configuration of the present invention. And the twelfth figure: is a schematic block diagram of the flow of the present invention. And the thirteenth figure is a schematic diagram of the operation block of the present invention. The procedure of the steps is as follows: 1. The needle feeding (feeding arm) (as shown in the fifteenth figure); 2. The drilling needle cleaning; 3. The grinding turret feeding (feeding arm) (such as the sixteenth figure) (4), the clamping needle is 90°; five, the needle surface inspection (drill length measurement, drill blade surface data for reference) (as shown in Figure 17); Length measurement, burr angle correction (as shown in Figure 18); seven, turret rotation 180 °; eight, the drill needle is rotated 90 ° (as shown in Figure 19); Nine, the drill is ground; ten, the motor reverses 45°, the drill is clean (as shown in the twentieth figure); eleven, the motor is reversed 45° to 90° (as shown in Figure 21); , the turret is rotated 180°; thirteen, the drill needle surface inspection (drill length measurement, drill blade surface data for reference); fourteen, grinding turret discharge (into the discharge arm) (such as the twentieth Figure 2); fifteen, drill needle retreat (turntable) (as shown in the twenty-third, twenty-four figure); sixteen, drill needle upper ring compensation (turntable) (such as twenty-fifth, twenty Sixth, twenty-seventh figure); seventeen, needle feeding (discharging arm); eighteen, good area, bad area (station mechanism).
上述鑽針研磨流程與裝置，敬請參閱第十四圖所示：係本發明之不良品檢測方塊示意圖。其中：第五個步驟為鑽針刃面檢查與鑽針長度量測、鑽針角度校正，當鑽針P檢查結果為有瑕疵的不良品時，其步驟程序如下：一、針盤進料(進料手臂)；二、鑽針清潔；三、研磨轉塔入料(入料手臂)；四、夾持鑽針呈90°；五、鑽針刃面檢查(鑽針長度量測，鑽針刃面數據供參 考)；六、鑽針長度低於標準不研磨；七、入出料手臂；八、不良區(梭台機構)。 For the above-mentioned burr grinding process and apparatus, please refer to FIG. 14 : a block diagram of the defective product detection of the present invention. Among them: the fifth step is the drill needle face inspection and the drill length measurement, the drill angle correction. When the drill pin P inspection result is defective defective, the procedure of the steps is as follows: 1. The needle feed ( Feeding arm); Second, drilling needle cleaning; Third, grinding turret feeding (feeding arm); Fourth, clamping the drill needle is 90°; 5. Drilling needle surface inspection (drill length measurement, drilling needle) Blade surface data for reference Test); six, the length of the drill is lower than the standard does not grind; seven, into the discharge arm; eight, bad area (shuttle mechanism).
綜合上述所陳，本發明係在提供一種鑽針研磨流程與裝置，經過本發明人實際製做完成以及反覆操作測試之後，證實的確可以達到本發明所預期的功能效益，同時又為目前坊間尚無見聞之首先創作，具有產業上的利用價值，誠然已經符合發明專利實用性與進步性之成立要義，爰依專利法之規定，向 鈞局提出發明專利之申請。 In view of the foregoing, the present invention provides a burr grinding process and apparatus. After the actual preparation and repeated operation tests of the present inventors, it is confirmed that the functional benefits expected by the present invention can be achieved, and at the same time, The first thing that has never been seen is that it has the value of industrial use. It is true that it has met the requirements of the practicality and progress of the invention patent, and has filed an application for invention patent to the bureau in accordance with the provisions of the Patent Law.
1‧‧‧機台 1‧‧‧ machine
10‧‧‧梭台機構 10‧‧‧ Shuttle mechanism
11‧‧‧針盤 11‧‧‧ dial
12‧‧‧良區與不良區 12‧‧‧Good and bad areas
20‧‧‧XYZ軸進出料手臂機構 20‧‧‧XYZ axis in and out arm mechanism
30‧‧‧Z軸進出料手臂機構 30‧‧‧Z-axis inlet and outlet arm mechanism
40‧‧‧研磨轉塔機構 40‧‧‧ Grinding turret mechanism
41‧‧‧轉塔 41‧‧‧Tower
42‧‧‧座體 42‧‧‧ body
43‧‧‧鑽針夾持裝置 43‧‧‧Drilling needle clamping device
60‧‧‧刃面檢查機構 60‧‧‧Edge inspection agency
70‧‧‧鑽針角度補正與針長測量機構 70‧‧‧Drilling angle correction and needle length measuring mechanism
80‧‧‧研磨機機構 80‧‧‧ Grinding machine mechanism
82‧‧‧第一清潔裝置 82‧‧‧First cleaning device
90‧‧‧上環補償轉盤機構 90‧‧‧Upper ring compensation turntable mechanism
91‧‧‧轉盤 91‧‧‧ Turntable
92‧‧‧置針座 92‧‧‧ needle holder
94‧‧‧上環補償裝置 94‧‧‧Upper ring compensation device
95‧‧‧第二清潔裝置 95‧‧‧Second cleaning device
M1‧‧‧第一馬達 M1‧‧‧first motor
M2‧‧‧第二馬達 M2‧‧‧second motor
M3‧‧‧第三馬達 M3‧‧‧ third motor
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| TW103131490A TWI589393B (en) | 2014-09-12 | 2014-09-12 | Drill grinding process and device |
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| TW103131490A TWI589393B (en) | 2014-09-12 | 2014-09-12 | Drill grinding process and device |
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| TW201609308A TW201609308A (en) | 2016-03-16 |
| TWI589393B true TWI589393B (en) | 2017-07-01 |
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| TW (1) | TWI589393B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001587B (en) * | 2019-12-31 | 2024-01-16 | 河南科技大学 | Drill point sorting method convenient for grinding drill point special for PCB |
| CN111112109B (en) * | 2019-12-31 | 2024-01-16 | 河南科技大学 | Drill point sorting device convenient to special drill point of PCB circuit board grinds |
| CN112570296B (en) * | 2020-12-22 | 2022-10-11 | 广东鼎泰机器人科技有限公司 | Automatic discernment material loading, letter sorting balance mechanism |
| CN112975426B (en) * | 2021-03-02 | 2022-04-05 | 江西樟树市福铃内燃机配件有限公司 | Simple brake disc manufacturing and forming device |
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| Publication number | Publication date |
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| TW201609308A (en) | 2016-03-16 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |