TWI585341B - A lamp holder structure and a method for forming a highly diffusible light - Google Patents

Description

可形成高擴散性光照之燈座結構及其方法Lamp holder structure capable of forming high diffusive illumination and method thereof

本發明是有關一種燈座結構及其製作方法，特別是指一種可形成高擴散性光照之燈座結構及其方法。The invention relates to a lamp holder structure and a manufacturing method thereof, in particular to a lamp holder structure and a method thereof for forming high diffusible illumination.

幾十年來視力問題一直是國人關注的焦點，視力惡化的問題持續存在，然而眼科醫界本身似未能找到適當的施力點。究其原因之一，主要在於照明燈具的亮度不足，或其提供之照射不均勻導致。Vision problems have been the focus of attention of the Chinese people for decades. The problem of deterioration of vision persists. However, the ophthalmology industry itself seems to have failed to find a suitable point of application. One of the reasons is mainly due to insufficient brightness of the lighting fixtures or the uneven illumination provided by them.

傳統燈具為了提升照明亮度，最直接的方法之一即是更換照度更強的燈管或燈泡，使亮度增加，惟此方式乃治標不治本，且會增加照具使用的成本。較佳增加燈具亮度又符合經濟效益的作法宜為改善燈具的反射面結構。傳統燈具之結構包括基座及發光體，發光體可為白織燈管、鎢絲燈泡、T6燈管或LED燈等，而基座用以固定發光體，且可設有一反射壁，用以將發光體發出之光線反射，使燈具的光照射區域可以更廣泛更均勻。習知反射面常見以塗布反光材料達到反射效果，然而，反光材料雖具有反射及折射作用，但其反射之角度取決於反射壁的結構，其造成反射角度有限；換言之，反射光線僅會依據反射壁的有限角度射出，無法產生全面性360度的反射效果，使造射面不夠均勻，並且會產生照射面的遮蔽影子，長期使用的結果會影響使用者之視力，且無法透過燈具的照射，完整清晰地反應出被照射物品應有的色澤及紋路表現。有鑒於此，如何利用簡單之構造，改善燈具的照射，使其達到360度無影子的燈具乃當下業者亟需解決之課題。In order to improve the brightness of traditional lamps, one of the most direct methods is to replace the lamps or bulbs with stronger illumination to increase the brightness. However, this method is not a cure for the symptoms and will increase the cost of the use of the instruments. It is better to increase the brightness of the lamp and to achieve economical efficiency in order to improve the reflective surface structure of the lamp. The structure of the conventional lamp comprises a base and an illuminant, and the illuminant can be a white woven tube, a tungsten bulb, a T6 tube or an LED lamp, and the pedestal is used for fixing the illuminant, and a reflector wall can be provided for Reflecting the light emitted by the illuminator, the light illumination area of the luminaire can be wider and more uniform. Conventional reflective surfaces are often coated with a reflective material to achieve a reflective effect. However, although the reflective material has reflection and refraction effects, the angle of reflection depends on the structure of the reflective wall, which results in a limited reflection angle; in other words, the reflected light is only reflected. The limited angle of the wall is emitted, and it is impossible to produce a comprehensive 360-degree reflection effect, so that the generated surface is not uniform enough, and the shadow of the illuminated surface is generated. The result of long-term use may affect the user's vision and cannot be irradiated by the lamp. Completely and clearly reflect the color and texture of the illuminated object. In view of this, how to use a simple structure to improve the illumination of the luminaire to achieve a 360-degree shadowless luminaire is an urgent problem for the downtime.

本發明之一目的在提供一種利用簡單步驟，可形成360度漫射光照，不會使被照物產生遮蔽影子之高擴散性光照之燈座結構。It is an object of the present invention to provide a lampholder structure that utilizes a simple step to form a 360 degree diffused illumination that does not cause the object to produce a highly diffusive illumination that obscures the shadow.

本發明之另一目的在提供一種可形成高擴散性光照之燈座結構，其具有導熱構造，使燈座產生之熱度可以均勻地分散傳導。Another object of the present invention is to provide a lamp holder structure which can form high diffusible illumination, which has a heat conducting structure, so that the heat generated by the lamp holder can be uniformly dispersed and conducted.

為達到前述目的，該高擴散性光照之燈座結構用以對至少一發光元件之光照產生折射，該燈座結構包括：一本體，其設有至少一凹凸表面。一附著層，至少形成於該本體之凹凸表面上，並面對該發光元件。一反射層，其主要由複數反射顆粒組成，並分布附著於該附著層，且位於該凹凸表面上，使該發光元件發出之光線可藉由該複數反射顆粒反射，並朝相反於該反射層之方向向外漫射。In order to achieve the foregoing object, the high diffusing illumination lamp holder structure is configured to refract light of at least one of the light emitting elements, and the lamp holder structure comprises: a body provided with at least one concave and convex surface. An adhesive layer is formed on at least the concave and convex surface of the body and faces the light emitting element. a reflective layer, which is mainly composed of a plurality of reflective particles, and is distributed and attached to the adhesion layer, and is located on the concave and convex surface, so that light emitted by the light-emitting element can be reflected by the plurality of reflective particles, and opposite to the reflective layer The direction is diffused outward.

依據本發明之一具體實施，該附著層主要由一黏著劑組成，並以噴膠方式噴覆於該凹凸表面上，而該複數反射顆粒是以噴撒方式噴覆於該附著層上。According to one embodiment of the present invention, the adhesive layer is mainly composed of an adhesive and sprayed onto the uneven surface by spray coating, and the plurality of reflective particles are sprayed onto the adhesive layer by spraying.

依據本發明之另一具體實施，該複數反射顆粒為微米鑽石顆粒或不規則狀之奈米玻璃顆粒。According to another embodiment of the invention, the plurality of reflective particles are micron diamond particles or irregularly shaped nano glass particles.

依據本發明之另一具體實施，該本體相對該附著層之一外表面更電鍍有一層導熱薄膜，其為透明氮化鋁陶瓷所製。According to another embodiment of the present invention, the body is further plated with a thermal conductive film on the outer surface of one of the adhesion layers, which is made of transparent aluminum nitride ceramic.

用以形成該高擴散性光照之燈座結構之方法包括下列步驟：清潔步驟，其利用一酸性溶液清潔一本體；粗化步驟，其利用噴砂手段對該本體進行表面粗化，用以形成至少一凹凸表面；附著層形成步驟，其利用一黏著劑，並以噴膠方式噴覆於該凹凸表面上，用以形成一附著層；及反射層形成步驟，係將複數反射顆粒分布附著於該具有黏性之附著層，使該複數反射顆粒位於該凹凸表面上，用以形成一反射層；其中該本體之反射層用以接收至少一發光元件之光照，使該發光元件發出之光線可藉由該複數反射顆粒反射，並朝相反於該反射層之方向向外漫射。The method for forming the lamp base structure of the high diffusible illumination comprises the following steps: a cleaning step of cleaning a body with an acidic solution; a roughening step of roughening the surface by sand blasting to form at least a concave-convex surface; an adhesion layer forming step of spraying an adhesive layer on the uneven surface by an adhesive to form an adhesion layer; and a reflective layer forming step of attaching the plurality of reflective particle distributions to the surface a viscous adhesive layer, the plurality of reflective particles are disposed on the concave and convex surface to form a reflective layer; wherein the reflective layer of the body is configured to receive illumination of the at least one illuminating element, so that the light emitted by the illuminating element can be borrowed Reflected by the plurality of reflective particles and diffused outwardly in a direction opposite to the reflective layer.

本發明利用前述步驟可以簡單輕易形成具有極佳反射或折射作用之燈座結構，透過微米級或奈米級之反射顆粒有效將發光元件之光線反射，進而向外形成360度漫射照明，使被照物之周圍及後面因光的漫射而不會產生影子，有效解決傳統照明燈具的亮度不足，易有遮蔽影子之缺點。The invention can easily and easily form a lamp holder structure with excellent reflection or refraction by using the foregoing steps, and the reflective particles of the micrometer or nanometer level can effectively reflect the light of the light-emitting element, thereby forming a 360-degree diffused illumination outward. The surrounding and behind of the object to be illuminated will not produce shadow due to the diffusion of light, effectively solving the lack of brightness of the traditional lighting fixtures, and easily obscuring the shadow.

1‧‧‧燈座結構
2‧‧‧本體
21‧‧‧凹凸表面
22‧‧‧導熱薄膜
3‧‧‧附著層
31‧‧‧黏著劑
4‧‧‧反射層
41‧‧‧反射顆粒
5‧‧‧保護層
6‧‧‧發光元件
7‧‧‧被照物
8‧‧‧酸性溶液
S1‧‧‧清潔步驟
S2‧‧‧粗化步驟
S3‧‧‧附著層形成步驟
S4‧‧‧反射層形成步驟
S5‧‧‧保護層形成步驟
S6‧‧‧導熱薄膜形成步驟1‧‧‧ lamp holder structure
2‧‧‧ Ontology
21‧‧‧ concave surface
22‧‧‧ Thermal film
3‧‧‧Adhesive layer
31‧‧‧Adhesive
4‧‧‧reflective layer
41‧‧‧Reflecting particles
5‧‧‧Protective layer
6‧‧‧Lighting elements
7‧‧‧Activity
8‧‧‧ acidic solution
S1‧‧‧ cleaning steps
S2‧‧‧ roughening steps
S3‧‧‧Adhesion layer formation step
S4‧‧‧reflective layer formation steps
S5‧‧‧Protective layer formation steps
S6‧‧‧ Thermal film formation steps

第一圖為本發明可形成高擴散性光照之燈座結構之剖面示意圖。
第二圖為本發明可形成高擴散性光照之燈座結構之方法的方塊流程圖。
第三圖為本發明可形成高擴散性光照之燈座結構之一具體實施示意圖。
The first figure is a schematic cross-sectional view of a lamp holder structure capable of forming high diffusive illumination according to the present invention.
The second figure is a block flow diagram of a method of forming a lamp holder structure for high diffusivity illumination according to the present invention.
The third figure is a schematic diagram of one embodiment of the structure of the lamp holder which can form high diffused illumination.

請參閱第一圖至第三圖為本發明可形成高擴散性光照之燈座結構及其方法之較佳實施例，該燈座結構1用以對至少一發光元件6之光照產生折射，其中發光元件6可為LED燈、白織燈管、鎢絲燈泡或T6燈管。燈座結構1包括一本體2、一附著層3及一反射層4。本體2可為金屬材質或塑膠材質所製，且可為片體狀構型或曲面構型，本體2上設有至少一凹凸表面21。Referring to FIG. 1 to FIG. 3 , a preferred embodiment of a lamp holder structure and a method for forming a high-diffusion illumination according to the present invention is provided. The lamp holder structure 1 is configured to refract light of at least one of the light-emitting elements 6 . The illuminating element 6 can be an LED lamp, a white woven tube, a tungsten bulb or a T6 tube. The socket structure 1 includes a body 2, an adhesion layer 3 and a reflective layer 4. The body 2 can be made of a metal material or a plastic material, and can be a sheet-like configuration or a curved surface configuration, and the body 2 is provided with at least one concave-convex surface 21.

附著層3至少形成於本體2之凹凸表面21上，並面對發光元件6，附著層3主要由一黏著劑31組成，並以噴膠方式噴覆於凹凸表面21上，其中黏著劑31可為壓克力膠或AB膠等具有黏著性之黏著劑，且該黏著劑31可吸收紫外線光。The adhesive layer 3 is formed on at least the concave-convex surface 21 of the body 2 and faces the light-emitting element 6. The adhesive layer 3 is mainly composed of an adhesive 31 and is sprayed onto the concave-convex surface 21 by means of a spray coating, wherein the adhesive 31 can be It is an adhesive adhesive such as acrylic glue or AB glue, and the adhesive 31 can absorb ultraviolet light.

反射層4主要由複數反射顆粒41組成，並分布附著於附著層3，且位於凹凸表面21上。於此較佳實施中，複數反射顆粒41是以噴撒方式噴覆於附著層3上，且複數反射顆粒41可為微米鑽石顆粒或不規則狀之奈米玻璃顆粒，換言之，每一反射顆粒41之尺寸大小為奈米級尺寸或微米級尺寸，並具有透光性質。前述複數反射顆粒41可埋入於附著層3內，或突出浮在附著層3上。此外，反射層4外可噴覆有一透明漆，用以形成一保護層5，以進一步黏固該複數反射顆粒41。The reflective layer 4 is mainly composed of a plurality of reflective particles 41, and is distributed and attached to the adhesion layer 3, and is located on the uneven surface 21. In the preferred embodiment, the plurality of reflective particles 41 are sprayed onto the adhesion layer 3, and the plurality of reflective particles 41 may be micron diamond particles or irregular nano glass particles, in other words, each reflective particle. The size of 41 is nanometer size or micron size and has light transmitting properties. The plurality of reflective particles 41 may be buried in the adhesion layer 3 or protruded on the adhesion layer 3. In addition, the reflective layer 4 may be sprayed with a transparent lacquer to form a protective layer 5 to further adhere the plurality of reflective particles 41.

於一具體實施中，本體2相對附著層3之一外表面更電鍍有一層導熱薄膜22，其為透明氮化鋁陶瓷所製，用以分散燈座結構1因受光照產生之熱度，達到導熱之功效。In one embodiment, the outer surface of the body 2 is further plated with a thermal conductive film 22, which is made of transparent aluminum nitride ceramic, for dispersing the heat generated by the lamp holder structure 1 to achieve heat conduction. The effect.

藉由前述燈座結構1，當發光元件6發出之光線傳遞至反射層4時，光線射至複數反射顆粒41，由於反射顆粒41的體積很小且數量又多，光線接觸複數反射顆粒41後會產生折射，並射向相鄰之反射顆粒41，使光線於複數反射顆粒41間相互折射，最終朝相反於反射層4之方向向外產生360度漫射(如第三圖所示)，進而使被照物7於光照後不會產生影子。With the foregoing lamp holder structure 1, when the light emitted from the light-emitting element 6 is transmitted to the reflective layer 4, the light is incident on the plurality of reflective particles 41. Since the volume of the reflective particles 41 is small and the number is large, the light contacts the plurality of reflective particles 41. Refraction is generated and directed toward the adjacent reflective particles 41 such that the light refracts between the plurality of reflective particles 41 and eventually produces a 360-degree diffusion outward in the direction opposite to the reflective layer 4 (as shown in the third figure). Further, the subject 7 does not have a shadow after illumination.

續請參閱第二圖，本發明可形成高擴散性光照之燈座結構的方法，包括下列步驟：清潔步驟S1，其利用一酸性溶液8清潔本體2，其中酸性溶液8可為碳酸氫鈉或氫氧化納，用以去除金屬材質之本體2的氧化層及油汙層；粗化步驟S2，其利用噴砂手段對本體2進行表面粗化，用以形成至少一凹凸表面21，其為凹凸起伏之表面；附著層形成步驟S3，其利用一黏著劑，並以噴膠方式噴覆於凹凸表面21上，用以形成一附著層3；及反射層形成步驟S4，係將複數反射顆粒41以噴撒方式噴覆分布附著於該具有黏性之附著層3，使複數反射顆粒41位於凹凸表面21上，用以形成一反射層4。此外，更可於反射層4形成後，增加保護層形成步驟S5，其係將一透明漆噴覆於反射層4上，以進一步黏固複數反射顆粒41，並保護反射層4及複數反射顆粒41不受外物損壞。換言之，本案燈座結構1之製作流程即為清潔->噴砂粗化->噴膠附著->噴撒複數反射顆粒41->上透明漆。Continuing to refer to the second figure, the method of the present invention for forming a lamp base structure of high diffusivity illumination comprises the following steps: a cleaning step S1, which cleans the body 2 with an acidic solution 8, wherein the acidic solution 8 can be sodium hydrogencarbonate or The sodium hydroxide is used to remove the oxide layer and the oil layer of the metal body 2; the roughening step S2 is to roughen the surface of the body 2 by sandblasting to form at least one concave and convex surface 21, which is undulating and undulating a surface layer; an adhesion layer forming step S3, which is sprayed onto the uneven surface 21 by an adhesive to form an adhesion layer 3; and a reflective layer forming step S4 for spraying the plurality of reflective particles 41 The scattering pattern is attached to the adhesive layer 3, and the plurality of reflective particles 41 are placed on the uneven surface 21 to form a reflective layer 4. In addition, after the reflective layer 4 is formed, a protective layer forming step S5 is added, which sprays a transparent varnish on the reflective layer 4 to further adhere the plurality of reflective particles 41, and protect the reflective layer 4 and the plurality of reflective particles. 41 is not damaged by foreign objects. In other words, the manufacturing process of the lamp holder structure 1 of the present case is cleaning->blasting coarsening->spraying adhesion->spraying multiple reflective particles 41->transparent lacquer.

於一具體實施中，更可包括導熱薄膜形成步驟S6，其於本體2相對附著層3之一外表面電鍍有一層透明氮化鋁陶瓷所製之導熱薄膜22，用以分散本體2之熱度。此外，當本體2為塑膠材質所製時，本體2於粗化步驟S2後先行浸泡於一硝酸或鹽酸溶液，用以產生酸洗作用。In one embodiment, a thermally conductive film forming step S6 is further included. The outer surface of the body 2 opposite to the adhesion layer 3 is plated with a transparent thin film of a transparent aluminum nitride ceramic 22 for dispersing the heat of the body 2. In addition, when the body 2 is made of a plastic material, the body 2 is first immersed in a nitric acid or hydrochloric acid solution after the roughening step S2 to generate a pickling effect.

特別地，於另一具體實施中，本發明之附著層3亦可直接噴膠於發光元件6之表面，再噴撒複數反射顆粒41於附著層3上以形成反射層4，是以，發光元件6(具燈泡狀或燈管狀)發出的光線同樣可藉由複數反射顆粒41折射後向外漫射。In another embodiment, the adhesion layer 3 of the present invention may be directly sprayed on the surface of the light-emitting element 6, and then sprayed on the adhesion layer 41 to form the reflective layer 4. The light emitted by the element 6 (in the form of a bulb or a tube) can also be refracted by the plurality of reflective particles 41 and diffused outward.

綜上所述，本發明利用前述步驟可以簡單輕易形成具有極佳反射或折射作用之燈座結構1，透過微米級或奈米級之反射顆粒41有效將發光元件6之光線反射，進而向外形成360度漫射照明，使被照物7之周圍及後面因光的漫射而不會產生影子，有效解決傳統照明燈具的亮度不足，易有遮蔽影子之缺點，對於需要高亮度又不要產生邊角遮蔽影子的場所，如表演場所、場品櫥窗、辦公室或植物工廠等尤其適用。In summary, the present invention can easily and easily form the lamp holder structure 1 with excellent reflection or refraction, and the reflective particles 41 of the micro- or nano-scale can effectively reflect the light of the light-emitting element 6 and then outward. The 360-degree diffused illumination is formed, so that the surrounding and behind of the illuminated object 7 does not have a shadow due to the diffusion of the light, effectively solving the shortage of the brightness of the traditional lighting fixture, and easily has the disadvantage of shielding the shadow, and does not generate high brightness. Locations with shadows on the corners, such as performance venues, window displays, offices or plant factories, are especially useful.

上述詳細說明為針對本發明一種較佳之可行實施例說明而已，惟該實施例並非用以限定本發明之申請專利範圍，凡其它未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更，均應包含於本發明所涵蓋之專利範圍中。The above detailed description is intended to be illustrative of a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and other equivalents and modifications may be made without departing from the spirit of the invention. Changes are intended to be included in the scope of the patents covered by the present invention.

 

1‧‧‧燈座結構 1‧‧‧ lamp holder structure

2‧‧‧本體 2‧‧‧ Ontology

21‧‧‧凹凸表面 21‧‧‧ concave surface

22‧‧‧導熱薄膜 22‧‧‧ Thermal film

3‧‧‧附著層 3‧‧‧Adhesive layer

4‧‧‧反射層 4‧‧‧reflective layer

41‧‧‧反射顆粒 41‧‧‧Reflecting particles

5‧‧‧保護層 5‧‧‧Protective layer

6‧‧‧發光元件 6‧‧‧Lighting elements

Claims (6)

一種可形成高擴散性光照之燈座結構的方法，包括下列步驟：清潔步驟，其利用一酸性溶液清潔一本體；粗化步驟，其利用噴砂手段對該本體進行表面粗化，用以形成至少一凹凸表面；附著層形成步驟，其利用一黏著劑，並以噴膠方式噴覆於該凹凸表面上，用以形成一附著層；及反射層形成步驟，係將複數反射顆粒分布附著於該具有黏性之附著層，使該複數反射顆粒位於該凹凸表面上，用以形成一反射層；其中該本體之反射層用以接收至少一發光元件之光照，使該發光元件發出之光線可藉由該複數反射顆粒反射，並朝相反於該反射層之方向向外漫射。 A method for forming a lamp base structure with high diffusible illumination, comprising the steps of: a cleaning step of cleaning a body with an acidic solution; and a roughening step of roughening the surface by sandblasting to form at least a concave-convex surface; an adhesion layer forming step of spraying an adhesive layer on the uneven surface by an adhesive to form an adhesion layer; and a reflective layer forming step of attaching the plurality of reflective particle distributions to the surface a viscous adhesive layer, the plurality of reflective particles are disposed on the concave and convex surface to form a reflective layer; wherein the reflective layer of the body is configured to receive illumination of the at least one illuminating element, so that the light emitted by the illuminating element can be borrowed Reflected by the plurality of reflective particles and diffused outwardly in a direction opposite to the reflective layer. 如申請專利範圍第1項所述之方法，更包括導熱薄膜形成步驟，其於該本體相對該附著層之一外表面電鍍有一層透明氮化鋁陶瓷所製之導熱薄膜，用以分散該本體之熱度。 The method of claim 1, further comprising a step of forming a thermally conductive film, wherein the outer surface of the body is plated with a transparent thin film of transparent aluminum nitride ceramic for dispersing the body The heat. 如申請專利範圍第1項所述之方法，其中該複數反射顆粒為微米鑽石顆粒或不規則狀之奈米玻璃顆粒。 The method of claim 1, wherein the plurality of reflective particles are micron diamond particles or irregular nano glass particles. 如申請專利範圍第1項所述之方法，更包括一保護層形成步驟，其係將一透明漆噴覆於該反射層上，以進一步黏固該複數反射顆粒。 The method of claim 1, further comprising a protective layer forming step of spraying a transparent varnish on the reflective layer to further adhere the plurality of reflective particles. 如申請專利範圍第1項所述之方法，其中該酸性溶液可為碳酸氫鈉或氫氧化納。 The method of claim 1, wherein the acidic solution is sodium hydrogencarbonate or sodium hydroxide. 如申請專利範圍第1項所述之方法，其中該本體可為金屬材質或塑膠材質所製，當該本體為塑膠材質所製時，該本體於該粗化步驟後再浸泡於一硝酸或鹽酸溶液，用以產生酸洗作用。 The method of claim 1, wherein the body is made of a metal material or a plastic material. When the body is made of a plastic material, the body is immersed in a nitric acid or hydrochloric acid after the roughening step. A solution for generating a pickling effect.